WO2011125435A1 - 熱収縮性ポリエステル系フィルム、およびその製造方法、包装体 - Google Patents
熱収縮性ポリエステル系フィルム、およびその製造方法、包装体 Download PDFInfo
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- WO2011125435A1 WO2011125435A1 PCT/JP2011/056163 JP2011056163W WO2011125435A1 WO 2011125435 A1 WO2011125435 A1 WO 2011125435A1 JP 2011056163 W JP2011056163 W JP 2011056163W WO 2011125435 A1 WO2011125435 A1 WO 2011125435A1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/14—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
- B29C55/143—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/003—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C61/00—Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
- B29C61/06—Making preforms having internal stresses, e.g. plastic memory
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/003—PET, i.e. poylethylene terephthalate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0049—Heat shrinkable
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1328—Shrinkable or shrunk [e.g., due to heat, solvent, volatile agent, restraint removal, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1328—Shrinkable or shrunk [e.g., due to heat, solvent, volatile agent, restraint removal, etc.]
- Y10T428/1331—Single layer [continuous layer]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1334—Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1334—Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]
- Y10T428/1345—Single layer [continuous layer]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
Definitions
- the present invention relates to a heat-shrinkable polyester film, a method for producing the same, and a package, and more particularly, to a heat-shrinkable polyester film suitable for label applications, a method for producing the film, and a package equipped with a label. Is.
- the heat shrinkable film a film that greatly shrinks in the width direction is generally used from the viewpoint of handling during label production. Therefore, the conventional heat-shrinkable polyester film has been produced by stretching at a high magnification in the width direction in order to develop a sufficient shrinkage force in the width direction during heating.
- the heat-shrinkable polyester film is stored in an outside warehouse where temperature control is not performed when the temperature in summer is high, there is a problem that the film shrinks (so-called natural shrinkage) and the product width becomes narrow.
- the shrinkage rate in the main shrinkage direction will decrease, and it will be beautiful and efficient if the temperature conditions for heat shrinkage are not changed when attaching heat shrinkage to containers etc. after label cutting.
- the heat-shrinkable polyester film is generally stored under a low temperature condition of 25 ° C. or less.
- low temperature storage in summer or the like is not desirable in terms of delivery, cost, and recent environmental aspects.
- the present invention eliminates the problems of the conventional heat-shrinkable polyester film, and the film shrinks even when stored in an outside warehouse where temperature control is not performed when the temperature in summer is high (so-called natural shrinkage).
- a heat-shrinkable polyester film that does not cause a phenomenon has a small shrinkage rate in the main shrinkage direction, and can be mounted beautifully and efficiently without changing the temperature conditions for heat-shrinking as a label for containers and the like. It is to provide.
- the present invention has the following configuration.
- a heat-shrinkable polyester film comprising a polyester resin containing ethylene terephthalate as a main constituent and containing at least 3 mol% and not more than 12 mol% of one or more monomer components that can be amorphous components in all polyester resin components Because A heat-shrinkable polyester film characterized by satisfying the following requirements (1) to (4). (1) The glycerin shrinkage in the longitudinal direction and the width direction is 2% or less when treated in glycerin at 80 ° C. for 10 seconds. (2) Treated in glycerin at 130 ° C. for 10 seconds.
- the glycerin shrinkage in the longitudinal direction in the case is 0% or more and 10% or less (3)
- the glycerin shrinkage in the width direction when treated in glycerin at 130 ° C. for 10 seconds is 25% or more and 60% or less.
- the tensile fracture strength in the longitudinal direction is 50 MPa or more and 130 MPa or less.
- a heat-shrinkable polyester film according to any one of the first to third aspects wherein the number of initial breaks is 7 or less. 5.
- a heat-shrinkable polyester film according to any one of the above first to fourth is used as a base material, and at least a part of the outer periphery is covered with a label having a perforation or a pair of notches and heat-shrinked.
- a production method for continuously producing the heat-shrinkable polyester film according to any one of the first to fourth aspects comprising the following steps (a) to (e): A method for producing a heat-shrinkable polyester film.
- (A) A longitudinal stretching process in which an unstretched film is longitudinally stretched at a temperature of 75 ° C.
- the heat-shrinkable polyester film of the present invention has little change in film physical properties after long-term aging under the environment assumed in summer, and does not require storage under low-temperature conditions. In addition, it has high shrinkability in the width direction, which is the main shrinkage direction, and high mechanical strength in the longitudinal direction perpendicular to the width direction, so it has high stiffness (so-called “waist” strength) and is suitable for wearing when used as a label. Are better. In addition, the processing characteristics during printing and tubing are good. Therefore, the heat-shrinkable polyester film of the present invention can be suitably used as a label for a container such as a bottle. When used as a label, the heat-shrinkable polyester film can be applied to a container such as a bottle very efficiently in a short time. Can be attached to.
- the polyester used in the present invention is mainly composed of ethylene terephthalate. That is, it is preferable to contain 50 mol% or more of ethylene terephthalate units, and more preferably 60 mol% or more.
- Other dicarboxylic acid components constituting the polyester of the present invention include aromatic dicarboxylic acids such as isophthalic acid, naphthalenedicarboxylic acid and orthophthalic acid, aliphatic dicarboxylic acids such as adipic acid, azelaic acid, sebacic acid and decanedicarboxylic acid, And alicyclic dicarboxylic acid.
- an aliphatic dicarboxylic acid for example, adipic acid, sebacic acid, decanedicarboxylic acid, etc.
- the content is preferably less than 3 mol%.
- a heat-shrinkable polyester film obtained by using a polyester containing 3% by mole or more of these aliphatic dicarboxylic acids is not preferable because the film waist tends to be insufficient at high speed.
- a trivalent or higher polyvalent carboxylic acid for example, trimellitic acid, pyromellitic acid, and their anhydrides.
- diol component constituting the polyester used in the present invention examples include aliphatic diols such as ethylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, hexanediol, and 1,4-cyclohexanedimethanol. And alicyclic diols such as bisphenol A and aromatic diols such as bisphenol A.
- the polyester used in the heat-shrinkable polyester film of the present invention is a cyclic diol such as 1,4-cyclohexanedimethanol or a diol having 3 to 6 carbon atoms (for example, 1,3-propanediol, 1,4- Polyesters containing one or more of butanediol, neopentyl glycol, hexanediol, etc.) and having a glass transition point (Tg) adjusted to 60 to 80 ° C. are preferred.
- 1,4-cyclohexanedimethanol or a diol having 3 to 6 carbon atoms for example, 1,3-propanediol, 1,4- Polyesters containing one or more of butanediol, neopentyl glycol, hexanediol, etc.
- Tg glass transition point
- polyester containing 1,3-propanediol or 1,4-butanediol adjusted to the above Tg range More preferred is a polyester containing 1,3-propanediol or 1,4-butanediol adjusted to the above Tg range, and particularly preferred is a polyester in the form of a polymer of polytrimethylene terephthalate or polybutylene terephthalate. It is preferable to mix in and adjust to the Tg range.
- the polyester used in the heat-shrinkable polyester film of the present invention is one or more kinds of polyester that can be an amorphous component in 100 mol% of the polyhydric alcohol component or 100 mol% of the polyvalent carboxylic acid component in the total polyester resin.
- the total amount of the monomer components is preferably 3 mol% or more and 12 mol% or less, and more preferably 5 mol% or more and 10 mol% or less.
- examples of the monomer that can be an amorphous component include neopentyl glycol, 1,4-cyclohexanedimethanol, isophthalic acid, 1,4-cyclohexanedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,2- Diethyl 1,3-propanediol, 2-n-butyl 2-ethyl 1,3-propanediol, 2,2-isopropyl 1,3-propanediol, 2,2-di-n-butyl 1,3-propanediol, Examples thereof include 1,4-butanediol and hexanediol. Among them, neopentyl glycol, 1,4-cyclohexanedimethanol and isophthalic acid are preferably used.
- a diol having 8 or more carbon atoms for example, octanediol
- a trihydric or higher polyhydric alcohol for example, trimethylolpropane, trimethylolethane, glycerin
- Diglycerin and the like are preferably not contained.
- the polyester used in the heat-shrinkable polyester film of the present invention does not contain diethylene glycol, triethylene glycol, or polyethylene glycol as much as possible.
- diethylene glycol is likely to be present because it is a by-product component during polyester polymerization, it is preferable that the content of diethylene glycol is less than 4 mol% in the polyester used in the present invention.
- the resin forming the heat-shrinkable polyester film of the present invention various additives as required, for example, waxes, antioxidants, antistatic agents, crystal nucleating agents, viscosity reducing agents, A heat stabilizer, a coloring pigment, a coloring inhibitor, an ultraviolet absorber, and the like can be added.
- organic fine particles examples include acrylic resin particles, melamine resin particles, silicone resin particles, and crosslinked polystyrene particles.
- the average particle size of the fine particles is in the range of 0.05 to 3.0 ⁇ m (when measured with a Coulter counter) and can be appropriately selected as necessary.
- the above particles into the resin forming the heat-shrinkable polyester film for example, it can be added at any stage for producing the polyester resin, but it can be added at the esterification stage or transesterification reaction. After completion, it is preferable to add as a slurry dispersed in ethylene glycol or the like at a stage before the start of the polycondensation reaction, and proceed with the polycondensation reaction.
- a method of blending a slurry of particles dispersed in ethylene glycol or water using a vented kneading extruder and a polyester resin material, or a dried particle and a polyester resin material using a kneading extruder It is also preferable to carry out by a method of blending and the like.
- the particularly preferable embodiment of the polyester in the present invention is as follows. Ordinary polyethylene terephthalate polymer (A), polyethylene terephthalate polymer (B) containing a lubricant such as silica, copolymer polyester polymer obtained by copolymerizing neopentyl glycol, 1,4-cyclohexanedimethanol or isophthalic acid based on polyethylene terephthalate (C) and, if necessary, a mixed polyester obtained by mixing a polyester polymer (D) for adjusting the total Tg of a polytrimethylene terephthalate polymer or a polybutylene terephthalate polymer, wherein (A) and ( B) is mixed so that 100-2000 ppm of a lubricant such as silica is contained in the mixed polyester, and (C) is mixed so that neopentyl glycol, 1,4- Cyclohexa A constitutional unit composed of dimethanol or isophthal
- the heat-shrinkable polyester film of the present invention can be subjected to corona treatment, coating treatment, flame treatment or the like in order to improve the adhesion of the film surface.
- the heat-shrinkable polyester film of the present invention is a film calculated by the following formula 1 from the length before and after shrinkage when treated for 10 seconds in glycerin heated to 80 ° C. under no load. Is preferably 2% or less in the film width direction and the longitudinal direction.
- Thermal shrinkage rate ⁇ (length before shrinkage ⁇ length after shrinkage) / length before shrinkage ⁇ ⁇ 100 (%)
- the heat shrinkage rate measured before and after aging means that it is strongly influenced by aging, which is not preferable. That is, if the aging temperature is 60 ° C., and the 80 ° C. glycerin heat shrinkage rate, which is the aging temperature + 20 ° C., exceeds 2%, the 80 ° C. glycerin heat shrinkage rate after aging decreases, and the difference in shrinkage rate before and after aging is reduced. It becomes large and is not preferable. Accordingly, the upper limit of the 80 ° C. glycerin thermal shrinkage in the film longitudinal direction and the width direction is preferably 2% or less, and more preferably 1% or less. Further, if the 80 ° C.
- the lower limit of the 80 ° C. glycerin thermal shrinkage in the film width direction is preferably ⁇ 2% or more, more preferably ⁇ 1% or more, and still more preferably 0% or more.
- the heat-shrinkable polyester film of the present invention is a film calculated from the length before and after shrinkage according to the above formula 1 when treated for 10 seconds in glycerin heated to 130 ° C. under no load. It is preferable that the heat shrinkage rate in the longitudinal direction (that is, the glycerin heat shrinkage rate at 130 ° C.) is 0% or more and 10% or less.
- the glycerin thermal shrinkage in the longitudinal direction at 130 ° C. is less than 0% (that is, the shrinkage is a negative value) because a good shrink appearance cannot be obtained when used as a bottle label.
- the glycerin thermal shrinkage in the longitudinal direction at 130 ° C. exceeds 10%, it is not preferable because the shrinkage tends to occur during thermal shrinkage when used as a label.
- the lower limit of the hot water heat shrinkage in the longitudinal direction at 130 ° C. is more preferably 1% or more, further preferably 2% or more, and particularly preferably 3% or more.
- the upper limit value of the glycerin thermal shrinkage in the longitudinal direction at 130 ° C. is more preferably 9% or less, still more preferably 8% or less, and particularly preferably 7% or less.
- the heat-shrinkable polyester film of the present invention is a film calculated from the length before and after shrinkage according to the above formula 1 when treated for 10 seconds in glycerin heated to 130 ° C. under no load. It is preferable that the heat shrinkage rate in the width direction (that is, the glycerin heat shrinkage rate at 130 ° C.) is 25% or more and 60% or less.
- the glycerin heat shrinkage in the width direction at 130 ° C. is less than 25%, the shrinkage amount is small, and therefore, it is not preferable because wrinkles and tarmi are generated on the label after heat shrinkage. Conversely, the width direction at 130 ° C. If the glycerin thermal shrinkage rate exceeds 60%, it is not preferable because when used as a label, the shrinkage tends to be distorted during heat shrinkage, or so-called “flying up” occurs.
- the lower limit of the glycerin thermal shrinkage in the width direction at 130 ° C. is more preferably 28% or more, further preferably 31% or more, and particularly preferably 34% or more.
- the upper limit value of the glycerin thermal shrinkage in the width direction at 130 ° C. is more preferably 57% or less, further preferably 54% or less, and particularly preferably 51% or less.
- the heat-shrinkable polyester film of the present invention preferably has a tensile fracture strength of 50 MPa or more and 130 MPa or less when the tensile fracture strength in the longitudinal direction is determined by the following method.
- the “waist” when labeling and attaching to a bottle or the like becomes weak, which is not preferable.
- the lower limit value of the tensile fracture strength is more preferably 60 MPa or more, further preferably 70 MPa or more, and particularly preferably 80 MPa or more.
- the upper limit of the right-angled tear strength is preferably higher because the stiffness becomes stronger.
- the upper limit of the tensile fracture strength is considered to be 130 MPa from the raw material and the production method.
- the heat-shrinkable polyester film of the present invention has a shrinkage rate (so-called natural shrinkage rate) in the film width direction after aging for 672 hours at a temperature of 60 ° C. and a relative humidity of 40% by the following method. 1% or less is preferable.
- the natural shrinkage ratio in the width direction is higher than 1%, the width of the film product immediately after production and after storage changes, and the dimensions differ in processing steps such as printing.
- the upper limit of the natural shrinkage rate is more preferably 0.9% or less, still more preferably 0.8% or less, and particularly preferably 0.7% or less.
- the lower limit of the natural shrinkage is preferably 0%, but 0.2% is considered to be the limit from the raw materials and production method.
- the heat-shrinkable polyester film of the present invention is 10 seconds under no load in glycerin heated at 90 ° C., 100 ° C., 110 ° C., 120 ° C. and 130 ° C. in the film width direction obtained from the above formula 1.
- the shrinkage rate is 5 for all the treatment temperatures. % Or less is preferable.
- the difference in heat shrinkage between before and after aging in the width direction is higher than 5%, the difference in heat shrinkage between the film immediately after production and after storage is large. However, it is not preferable because the sense of unity is impaired and deteriorated.
- the upper limit value of the difference in thermal shrinkage before and after aging in the width direction is more preferably 4.5% or less, further preferably 4% or less, and particularly preferably 3.5% or less.
- the lower limit value of the heat shrinkage difference before and after aging in the width direction is preferably 0%, but 2% is considered to be the limit from the raw materials and production method.
- the heat-shrinkable polyester film of the present invention preferably has an initial number of breaks in the longitudinal direction of the film after aging for 672 hours at a temperature of 60 ° C. and a relative humidity of 40% of not more than 7 out of 10.
- the upper limit of the number of initial breaks after aging in the longitudinal direction is more preferably 6 times or less, still more preferably 5 times or less, and particularly preferably 4 times or less. Further, the lower limit of the initial number of breaks is preferably 0, but 2 times is considered to be the limit from the raw material and production method.
- the thickness of the heat-shrinkable polyester film of the present invention is not particularly limited, but it is preferably 5 to 200 ⁇ m as the heat-shrinkable film for labels, more preferably 10 to 70 ⁇ m.
- the method for producing the heat-shrinkable polyester film of the present invention is not particularly limited, but will be described with examples.
- the heat-shrinkable polyester film of the present invention contains ethylene terephthalate as a main constituent, and contains a total of 3 mol% to 12 mol% of one or more monomer components that can be amorphous components in all polyester resin components.
- the polyester-based raw material is melt-extruded by an extruder to form an unstretched film, and the unstretched film is biaxially stretched by a predetermined method shown below and heat-treated.
- the polyester raw material is preferably dried using a dryer such as a hopper dryer or a paddle dryer, or a vacuum dryer. After the polyester raw material is dried in such a manner, it is melted at a temperature of 200 to 300 ° C. and extruded into a film using an extruder.
- a dryer such as a hopper dryer or a paddle dryer, or a vacuum dryer.
- the polyester raw material is melted at a temperature of 200 to 300 ° C. and extruded into a film using an extruder.
- any existing method such as a T-die method or a tubular method can be employed.
- an unstretched film can be obtained by quenching the extruded sheet-like molten resin.
- a method of rapidly cooling the molten resin a method of obtaining a substantially unoriented resin sheet by casting the molten resin on a rotating drum from a die and rapidly solidifying it can be suitably employed.
- the obtained unstretched film is stretched in the longitudinal direction under predetermined conditions, and after the longitudinally stretched film is rapidly cooled, it is once heat-treated, and the heat-treated film is subjected to predetermined conditions.
- a preferable film forming method for obtaining the heat-shrinkable polyester film of the present invention will be described in detail in consideration of a difference from a conventional heat-shrinkable polyester film forming method.
- the heat-shrinkable polyester film is usually produced by stretching only in the direction in which the unstretched film is desired to be shrunk (that is, the main shrinkage direction, usually the width direction).
- the main shrinkage direction usually the width direction.
- the present inventors have good physical property retention after aging at a temperature of 60 ° C. and a relative humidity of 40%, and high productivity.
- the following findings were obtained. ⁇
- the initial heat shrinkage rate up to aging temperature + 20 ° C. is brought close to zero, and the raw material and film formation in which heat shrinkage starts at a temperature higher than the aging temperature + 20 ° C. It is thought that it should be a condition.
- the present inventors make “molecules that are oriented in the longitudinal direction but do not contribute to the shrinkage force” exist in the film in order to satisfy the film properties and the shrinkage finish property after the good aging at the same time. It came to think that it should be. Then, a trial and error was carried out by paying attention to what kind of stretching would allow “molecules that are oriented in the longitudinal direction but do not contribute to the shrinkage force” to exist in the film.
- the stretching temperature is less than 75 ° C.
- the orientation in the longitudinal direction becomes too high, and it is easy to break during the transverse stretching in the next step, which is not preferable.
- the stretching temperature exceeds 100 ° C.
- the film is fused to the stretching roll and stretching becomes difficult, which is not preferable.
- the draw ratio of the longitudinal stretching is less than 1.1 times, the advantage of substantially longitudinal stretching cannot be utilized, and the mechanical strength in the longitudinal direction may be insufficient, which is not preferable. Moreover, when the draw ratio of longitudinal stretching is less than 1.2 times, the number of initial breaks tends to increase, and it is difficult to increase the line speed of the film forming apparatus. When the draw ratio of the longitudinal drawing exceeds 1.8 times, preferable data can be obtained for the mechanical strength in the longitudinal direction and the number of initial breaks, but the shrinkage in the longitudinal direction tends to increase, which is not preferable.
- the thickness unevenness in the longitudinal direction increases as the stretching ratio in the longitudinal direction increases, according to the study by the present inventors, it tends to become maximum at about 2.5 times and then decreases. That is, by setting the draw ratio of longitudinal stretching to a relatively low ratio of 1.2 to 1.8, the effect of reducing the thickness unevenness in the longitudinal direction can be obtained.
- longitudinal stretching is performed under certain conditions
- intermediate heat setting is performed under predetermined conditions according to the state of the film after the longitudinal stretching
- transverse stretching under predetermined conditions according to the state of the film after the intermediate heat setting
- a temperature of 130 ° C. or higher and 150 ° C. or lower in a state where both ends in the width direction are held by clips in the tenter is preferable to perform heat treatment (hereinafter referred to as intermediate heat treatment) over a period of 10 seconds to 40 seconds.
- intermediate heat treatment heat treatment
- “molecules that are oriented in the longitudinal direction but do not contribute to the shrinkage force” can be present in the film.
- molecules that are oriented in the longitudinal direction and do not contribute to the shrinkage force can not be present in the film.
- the temperature of the intermediate heat treatment is preferably 130 ° C. or higher and 150 ° C. or lower. If the lower limit of the temperature of the intermediate heat treatment is less than 130 ° C., the shrinkage force in the longitudinal direction of the film remains, which is not preferable because the longitudinal shrinkage rate of the film after stretching in the transverse direction increases. Further, if the upper limit of the temperature of the intermediate heat treatment is higher than 150 ° C., the film surface layer becomes rough and the transparency is impaired.
- the time for the intermediate heat treatment is preferably 10 seconds or more and 40 seconds or less. If the intermediate heat treatment is longer than 40 seconds, the heat treatment can be performed at a low temperature, but the productivity is deteriorated. On the other hand, if it is shorter than 10 seconds, the shrinkage force in the longitudinal direction of the film remains, and the longitudinal shrinkage rate of the film after stretching in the transverse direction is unfavorable.
- the intermediate heat treatment when performing the intermediate heat treatment as described above, it is preferable to adjust the conditions of the intermediate heat treatment so that the heat shrinkage stress in the longitudinal direction of the film after the intermediate heat treatment is 0.5 MPa or less.
- the intermediate heat treatment under such predetermined conditions, it becomes possible to control the degree of orientation of the film in the longitudinal direction and the width direction and the degree of molecular tension during the transverse stretching and the final heat treatment.
- the film subjected to the intermediate heat treatment as described above is not stretched as it is, but the surface temperature of the film is 100 ° C or higher. It is preferable to quench rapidly so that it may become 120 degrees C or less.
- the temperature of the film after quenching remains higher than 120 ° C, the shrinkage rate in the width direction of the film will be low, and the shrinkability when used as a label will be insufficient. It is not preferable.
- the temperature of the film after quenching is less than 100 ° C., the stress at the time of stretching the film is increased, and the film is easily broken, which is not preferable.
- transverse stretching conditions In the production of a film by the longitudinal-lateral stretching method of the present invention, it is preferable to transversely stretch the film after longitudinal stretching, intermediate heat setting, and rapid cooling under predetermined conditions. That is, the transverse stretching can be performed at a temperature of 90 ° C. or more and 110 ° C. or less and a magnification of 3.5 times or more and 5.0 times or less in a state where both ends in the width direction are held by clips in the tenter. preferable.
- the molecules are oriented in the width direction while maintaining the “molecules that are oriented in the longitudinal direction but do not contribute to the shrinkage force” formed by longitudinal stretching and intermediate heat setting. It is possible to develop a shrinkage force in the direction, and it is possible to obtain a film having a good longitudinal mechanical strength when used as a label.
- the stretching temperature exceeds 110 ° C.
- the shrinkage rate in the width direction tends to be low, and at the same time, the thickness unevenness tends to increase, which is not preferable.
- the stretching temperature is lower than 90 ° C.
- the orientation in the width direction becomes too high, and it is easy to break during transverse stretching, or the 80 ° C. heat shrinkage rate in the film width direction is not preferable.
- a draw ratio is less than 3.5 times, it is not preferable because the film is not uniformly drawn in the width direction and thickness spots are generated.
- the draw ratio exceeds 5.0 times, the orientation in the width direction becomes too high, and it is easy to break at the time of drawing, which is not preferable.
- heat treatment is performed for 5 seconds to 15 seconds at a stretching temperature in the transverse direction + 5 ° C. to + 20 ° C. in a state where both ends in the width direction are held by clips in the tenter. It is preferable to do. Moreover, it is not preferable to perform the heat treatment at a temperature exceeding the stretching temperature in the transverse direction + 20 ° C. because the thermal contraction rate in the width direction becomes small. Moreover, although heat processing is normally implemented under tension fixation, it is also possible to perform relaxation or tentering of 20% or less simultaneously.
- one or both sides of the film can be subjected to corona treatment to improve the adhesion of the film to the printed layer and / or the adhesive layer.
- the packaging body of the present invention is based on the heat-shrinkable polyester film, and the packaging body includes plastic bottles for beverages, various bottles, cans, plastic containers such as confectionery and lunch boxes, Examples include paper boxes (hereinafter collectively referred to as packaging objects).
- packaging objects paper boxes
- the label is heat-shrinked by about 2 to 15% to form a package. Adhere closely.
- printing may be given to the label coat
- perforations and notches may be provided in advance so that the label can be easily peeled off, and the label in the following tube state or the like may be thermally contracted by about 2 to 15% and adhered to the package.
- the label can be made by applying an organic solvent slightly inside from the edge of one side of the rectangular film, and immediately rolling the film and bonding the edges together to form a label, or roll Apply the organic solvent slightly inside from the edge of one side of the film wound up in the shape of a film, immediately roll up the film, overlap the edges and adhere, cut the tube to make a label .
- organic solvent for adhesion cyclic ethers such as 1,3-dioxolane or tetrahydrofuran are preferable.
- aromatic hydrocarbons such as benzene, toluene, xylene and trimethylbenzene
- halogenated hydrocarbons such as methylene chloride and chloroform
- phenols such as phenol, and mixtures thereof
- the evaluation method of the film of the present invention is as follows.
- Thermal shrinkage (glycerin heat shrinkage)
- the film is cut into a square of 10 cm ⁇ 10 cm, heat-shrinked in glycerin heated to a predetermined temperature ⁇ 0.5 ° C. for 10 seconds under no load condition, and then the vertical and horizontal dimensions of the film. was measured, and the thermal shrinkage rate was determined according to the following formula 1.
- Thermal shrinkage rate ⁇ (length before shrinkage ⁇ length after shrinkage) / length before shrinkage ⁇ ⁇ 100 (%)
- Tg glass transition point
- DSC220 differential scanning calorimeter
- Seiko Denshi Kogyo Co., Ltd. 5 mg of the unstretched film was heated from ⁇ 40 ° C. to 120 ° C. at a heating rate of 10 ° C./min, and the endotherm obtained. Obtained from the curve. A tangent line was drawn before and after the inflection point of the endothermic curve, and the intersection was defined as Tg (glass transition point).
- Table 1 and Table 2 show the properties, compositions, examples, and film production conditions (stretching / heat treatment conditions, etc.) of the polyester raw materials used in the examples and comparative examples, respectively.
- polyester (A) of 70 dl / g was obtained. This polyester is polyethylene terephthalate.
- SiO 2 Siliconicia 266 manufactured by Fuji Silysia
- polyesters (B, C) shown in Table 1 were synthesized by the same method as described above.
- NPG is neopentyl glycol.
- the intrinsic viscosity of each polyester was 0.72 dl / g for B and 0.72 dl / g for C. Each polyester was appropriately formed into a chip shape.
- Example 1 The above-mentioned polyester A, polyester B and polyester C were mixed at a weight ratio of 5:75:20 and charged into an extruder. Thereafter, the mixed resin was melted at 280 ° C., extruded from a T-die, wound around a rotating metal roll cooled to a surface temperature of 30 ° C., and rapidly cooled to obtain an unstretched film having a thickness of 180 ⁇ m. At this time, the take-up speed of the unstretched film (rotational speed of the metal roll) is about 20 m / min. Met. The Tg of the unstretched film was 75 ° C.
- the unstretched film obtained as described above was guided to a longitudinal stretching machine in which a plurality of roll groups were continuously arranged, and stretched in the longitudinal direction using the difference in the rotational speed of the rolls. That is, after pre-heating an unstretched film on a preheating roll until the film temperature reaches 85 ° C., between a low-speed rotating roll set at a surface temperature of 85 ° C. and a high-speed rotating roll set at a surface temperature of 30 ° C. Using the rotational speed difference, the film was longitudinally stretched 1.5 times.
- the longitudinally stretched film is cooled after being subjected to an intermediate heat treatment for 10 seconds at 140 ° C. and a wind speed of 18 m / s with both ends in the width direction held by clips, and the film is led to a cooling zone. Until the surface temperature of the film reaches 100 ° C., it is actively cooled by blowing low-temperature air, the cooled film is guided to the transverse stretching zone, and stretched 4.0 times in the width direction (lateral direction) at 95 ° C. did.
- the laterally stretched film is guided to a final heat treatment zone in the tenter with both ends in the width direction held by clips, and is cooled after being heat treated at a temperature of 100 ° C. for 5 seconds in the final heat treatment zone.
- the biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced by cutting and removing both edges and winding up into a roll. And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. Good results were obtained with little change in physical properties after aging.
- Example 2 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the thickness of the unstretched film was 216 ⁇ m and the longitudinal stretching ratio was 1.8 times. And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film had good results with fewer initial breaks than Example 1.
- Example 3 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the thickness of the unstretched film was 144 ⁇ m and the longitudinal stretching ratio was 1.2 times. And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film had an initial number of breaks greater than that of Example 1, but was not a problematic number but a good result.
- Example 4 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the intermediate heat treatment temperature was changed to 150 ° C. And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film had a heat shrinkage rate in the longitudinal direction smaller than that of Example 1, and a difference in heat shrinkage rate before and after aging was small, which was a favorable result.
- Example 5 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m in the same manner as in Example 1 except that the above-described polyester A, polyester B, and polyester C were mixed at a weight ratio of 5:60:35 and charged into an extruder. was produced continuously.
- the Tg of the unstretched film was 73 ° C.
- the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4.
- the obtained film had a higher heat shrinkage rate in the width direction than that of Example 1 and a larger difference in heat shrinkage rate before and after aging, but the result was good in total.
- Example 6 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the polyester C of Example 1 was changed to the polyester D.
- the Tg of the unstretched film was 74 ° C.
- the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film was equivalent to Example 1 and had good results.
- Example 7 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m in the same manner as in Example 1 except that the above polyester A, polyester B and polyester C were mixed at a weight ratio of 5:80:15 and charged into an extruder. was produced continuously.
- the Tg of the unstretched film was 76 ° C.
- the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. Although the obtained film had a heat shrinkage rate in the width direction lower than that in Example 1, the difference in heat shrinkage rate between before and after aging was the same as in Example 1 and was a good result.
- Example 8 From Example 1, it carried out on the same conditions as Example 1 except having made the film surface temperature after intermediate heat processing into 120 degreeC.
- the obtained film had a shrinkage rate in both the film longitudinal direction and the width direction lower than that of Example 1, and the number of initial breaks was increased.
- Example 9 From Example 1, the final heat treatment step was performed under the same conditions as in Example 1 except that the temperature was 110 ° C. (stretching temperature + 15 ° C.). The resulting film had a lower shrinkage rate in the film width direction than in Example 1, and the natural shrinkage rate in the width direction after aging also decreased.
- Example 1 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m in the same manner as in Example 1 except that the polyester A, polyester B and polyester C described above were mixed at a weight ratio of 5:40:55 and charged into an extruder. was produced continuously. And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4.
- the obtained film had a heat shrinkage rate in the width direction higher than that of Example 1. In particular, the heat shrinkage rate at 80 ° C. and 90 ° C. increased, and the decrease in heat shrinkage rate at 80 ° C., 90 ° C., and 100 ° C. after aging increased. Also, the natural shrinkage was high, which was an undesirable result.
- Example 2 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the above polyester A and polyester B were mixed at a weight ratio of 5:95 and charged into an extruder. . And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film had a heat shrinkage rate in the width direction lower than that of Example 1.
- Example 3 A biaxially stretched film having a width of 500 mm and a thickness of about 30 ⁇ m was continuously produced in the same manner as in Example 1 except that the thickness of the unstretched film was 120 ⁇ m, the longitudinal heat treatment was omitted and the intermediate heat treatment temperature was 110 ° C. . And the characteristic of the obtained film was evaluated by the above-mentioned method. The evaluation results are shown in Tables 3 and 4. The obtained film had a lower tensile fracture strength in the longitudinal direction of the film and a larger number of initial fractures than Example 1, which was an undesirable result.
- Example 4 From Example 1, it implemented on the same conditions as Example 1 except having set the temperature of intermediate heat processing to 120 degreeC. The obtained film had a higher shrinkage ratio in the longitudinal direction of the film than Example 1, and was an undesirable result.
- Example 5 From Example 1, it was carried out under the same conditions as Example 1 except that the temperature of the final heat treatment was 90 ° C. The obtained film had a heat shrinkage rate of 80 ° C. in the film width direction higher than that of Example 1, and a large difference in heat shrinkage rate before and after aging was an undesirable result.
- Example 6 From Example 1, it carried out on the same conditions as Example 1 except having made the film surface temperature after intermediate heat processing into 90 degreeC.
- the obtained film had a higher shrinkage in both the film longitudinal direction and the width direction than Example 1. Further, the difference in shrinkage rate after aging was 5% or more, and the natural shrinkage rate was high, which was an undesirable result.
- thermoshrinkable polyester film of the present invention has excellent post-aging physical properties as described above, it can be suitably used for label applications.
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Abstract
Description
下記要件(1)~(4)を満たすことを特徴とする熱収縮性ポリエステル系フィルム。(1)80℃のグリセリン中で10秒間に亘って処理した場合における長手方向と幅方向のグリセリン収縮率が2%以下であること
(2)130℃のグリセリン中で10秒間に亘って処理した場合における長手方向のグリセリン収縮率が0%以上10%以下であること
(3)130℃のグリセリン中で10秒間に亘って処理した場合における幅方向のグリセリン収縮率が25%以上60%以下であること
(4)長手方向の引張破壊強さが50MPa以上130MPa以下であること
2. 温度60℃・相対湿度40%の雰囲気下で672時間エージング後のフィルムの幅方向収縮率(所謂、自然収縮率)が1%以下であることを特徴とする上記第1に記載の熱収縮性ポリエステル系フィルム。
3. 温度60℃・相対湿度40%の雰囲気下で672時間エージング後のフィルムの90℃、100℃、110℃、120℃及び130℃におけるグリセリン中で10秒間に亘って処理した場合における幅方向の収縮率が、エージング前フィルムの同じ温度、条件の収縮率に比較していずれも差が5%以下であることを特徴とする上記第1または第2に記載の熱収縮性ポリエステル系フィルム。
4. 温度60℃・相対湿度40%の雰囲気下で672時間エージング後、引張試験機を用いてチャック間距離を20mmとし、フィルム長手方向に引張試験を10回繰り返し、5%引張時までに破断する回数である初期破断回数が7回以下であることを特徴とする上記第1~第3のいずれかに記載の熱収縮性ポリエステル系フィルム。
5. 上記第1~第4のいずれかに記載の熱収縮性ポリエステル系フィルムを基材とし、ミシン目あるいは一対のノッチが設けられたラベルを少なくとも外周の一部に被覆して熱収縮させてなることを特徴とする包装体。
6. 上記第1~第4のいずれかに記載の熱収縮性ポリエステル系フィルムを連続的に製造するための製造方法であって、下記(a)~(e)の各工程を含むことを特徴とする熱収縮性ポリエステル系フィルムの製造方法。
(a)未延伸フィルムを、75℃以上100℃以下の温度で長手方向に1.2倍以上1.8倍以下となるように縦延伸する縦延伸工程。
(b)縦延伸後のフィルムを、テンター内で幅方向の両端際をクリップによって把持した状態で130℃以上150℃以下の温度で10秒以上40秒以下の時間に亘って熱処理する中間熱処理工程
(c)中間熱処理後のフィルムを、表面温度が100℃以上120℃以下の温度となるまで積極的に冷却する積極冷却工程。
(d)積極冷却後のフィルムを、90℃以上110℃以下の温度で幅方向に3.5倍以上5.0倍以下の倍率で延伸する横延伸工程。
(e)横延伸後のフィルムを、テンター内で幅方向の両端際をクリップによって把持した状態で幅方向の延伸温度+5℃以上+20℃以下の温度で5.0秒以上15.0秒以下の時間に亘って熱処理する最終熱処理工程。
ここで、非晶質成分となりうるモノマーとしては、たとえば、ネオペンチルグリコール、1,4-シクロヘキサンジメタノール、イソフタル酸、1,4-シクロヘキサンジカルボン酸、2,6-ナフタレンジカルボン酸、2,2-ジエチル1,3-プロパンジオール、2-n-ブチル2-エチル1,3-プロパンジオール、2,2-イソプロピル1,3-プロパンジオール、2,2-ジn-ブチル1,3-プロパンジオール、1,4-ブタンジオール、ヘキサンジオールを挙げることができるが、その中でも、ネオペンチルグリコール、1,4-シクロヘキサンジメタノールやイソフタル酸を用いるのが好ましい。
熱収縮率={(収縮前の長さ-収縮後の長さ)/収縮前の長さ}×100(%)・・・式1
JIS-K7113に準拠し、所定の大きさの短冊状の試験片を作製し、万能引張試験機でその試験片の両端を把持して、引張速度200mm/分の条件にて引張試験を行い、フィルムの長手方向の引張破壊時の強度(応力)を引張破壊強さとして算出する。
フィルム長手方向に20mm、フィルム幅方向に240mmの長さでサンプリングし、フィルム幅方向の長さが200mmとなるように標線を入れる。表線間の長さをエージング前の長さ(mm)とした。概フィルムを温度60℃・相対湿度40%に設定されたギアオーブンで672時間エージングした後、表線間の長さをエージング後の長さ(mm)として以下の式2より求めた。
自然収縮率={(エージング前の長さ-エージング後の長さ)/エージング前の長さ}
×100(%)・・・式2
上式1より、エージング前後のフィルムの各々の所定温度のグリセリン中でフィルム幅方向の熱収縮率を測定した。それを下式3より求めた。
エージング前後の熱収縮率差(%)
=エージング前の熱収縮率(%)-エージング後の熱収縮率(%)・・・式3
エージング後のフィルムを長手方向に60mm、幅方向に20mmの長方形にサンプリングした。そのフィルムを万能引張試験機で長手方向の試験片の両端を把持して(片側チャックの噛み位置20mm、チャック間距離20mm)、温度23℃、引張速度200mm/分の条件にて引張試験を行い、サンプル数10で引張試験を繰り返し、フィルムの長手方向の5%伸長以下の時点で破断した回数を求め、初期破断回数とした。
上述したように、通常、熱収縮性ポリエステル系フィルムは、未延伸フィルムを収縮させたい方向(すなわち、主収縮方向、通常は幅方向)のみに延伸することによって製造される。本発明者らが従来の製造方法について検討した結果、従来の熱収縮性ポリエステル系フィルムの製造においては、以下のような問題点があることが判明した。
・単純に幅方向に延伸するだけであると、上述の如く、長手方向の機械的強度が小さくなり、ラベルとした場合の腰が低くなる。その上、製膜装置のライン速度を上げることが困難である。
・幅方向に延伸した後に長手方向に延伸する方法を採用すると、どのような延伸条件を採用しても、幅方向の収縮力を十分に発現させることができない。さらに、長手方向の収縮力が同時に発現してしまい、ラベルとした際に収縮装着後の仕上がりが悪くなる。
・長手方向に延伸した後に幅方向に延伸する方法を採用すると、幅方向の収縮力は発現させることができるものの、長手方向の収縮力が同時に発現してしまい、ラベルとした際に収縮装着後の仕上がりが悪くなる。
・エージング後のフィルム熱収縮率の低下を小さくするには、エージング温度+20℃迄の初期の熱収縮率を零に近付け、エーシング温度+20℃よりも高い温度で熱収縮が開始する原料や製膜条件にすべきであると考えられること
・エージング後の初期破断を良好なものとするためには、長手方向へ配向した分子をある程度残しておくべきであると考えられること
・
ラベルとした際の収縮装着後の仕上がりを良好なものとするためには、長手方向への収縮力を発現させないことが好ましく、そのためには長手方向へ配向した分子の緊張状態を解消すべきであると考えられること
(1)縦延伸条件の制御
(2)縦延伸後における中間熱処理
(3)中間熱処理後のフィルムの強制冷却
(4)横延伸条件の制御
以下、上記した各手段について順次説明する。
本発明の縦-横延伸法によるフィルムの製造においては、本発明のフィルムロールを得るためには、75℃以上100℃以下の温度で長手方向に実質的に1段の縦延伸工程だけとして1.2倍以上1.8倍以下の比較的低倍率で縦延伸することが好ましい。
上述の如く、“長手方向に配向しつつ収縮力に寄与しない分子”をフィルム内に存在させるためには、長手方向に配向した分子を熱緩和させることが好ましいが、従来、フィルムの二軸延伸において、一軸目の延伸と二軸目の延伸との間において、高温の熱処理をフィルムに施すと、熱処理後のフィルムが結晶化してしまうため、それ以上延伸することができない、というのが業界での技術常識であった。しかしながら、本発明者らが試行錯誤した結果、縦-横延伸法において、ある一定の条件で縦延伸を行い、その縦延伸後のフィルムの状態に合わせて中間熱セットを所定の条件で行い、さらに、その中間熱セット後のフィルムの状態に合わせて所定の条件で横延伸を施すことによって、横延伸時に破断を起こさせることなく、“長手方向に配向しつつ収縮力に寄与しない分子”をフィルム内に存在させ得る、という事実が判明した。
本発明の縦-横延伸法によるフィルムの製造においては、上記の如く中間熱処理したフィルムをそのまま横延伸するのではなく、フィルムの表面温度が100℃以上120℃以下となるように急冷することが好ましい。フィルムを急冷する際に、急冷後のフィルムの温度が120℃を上回ったままであると、フィルムの幅方向の収縮率が低くなってしまい、ラベルとした際の収縮性が不十分となってしまい好ましくない。また、フィルムを急冷する際に、急冷後のフィルムの温度が100℃を下回ると、フィルム延伸時の応力があがり、破断し易くなるのであまり好ましくない。
本発明の縦-横延伸法によるフィルムの製造においては、縦延伸、中間熱セット、急冷後のフィルムを所定の条件で横延伸することが好ましい。即ち、横延伸は、テンター内で幅方向の両端際をクリップによって把持した状態で、90℃以上110℃以下の温度で3.5倍以上5.0倍以下の倍率となるように行うことが好ましい。かかる所定条件での横延伸を施すことによって、縦延伸および中間熱セットによって形成された“長手方向に配向しつつ収縮力に寄与しない分子”を保持したまま、幅方向へ分子を配向させて幅方向の収縮力を発現させることが可能となり、ラベルとした際の長手方向機械的強度が良好なフィルムを得ることが可能となる。
フィルムを10cm×10cmの正方形に裁断し、所定温度±0.5℃に加熱されたグリセリンの中において、無荷重状態で10秒間処理して熱収縮させた後、フィルムの縦および横方向の寸法を測定し、下式1にしたがって、それぞれ熱収縮率を求めた。
熱収縮率={(収縮前の長さ-収縮後の長さ)/収縮前の長さ}×100(%)・・・式1
長手方向に20cm幅方向に30cmのフィルム試料を、温度60℃・相対湿度40%に設定されたギアオーブンで672時間エージングした。その後、エージングしたフィルムからフィルムを10cm×10cmの正方形に2枚ずつ裁断し、所定温度±0.5℃に加熱されたグリセリンの中において、無荷重状態で10秒間処理して熱収縮させた後、フィルムの縦および横方向の寸法を測定し、上式1にしたがって、それぞれ熱収縮率を求めた。
JIS-K7113に準拠し、所定の大きさの短冊状の試験片を作製し、万能引張試験機でその試験片の両端を把持して、引張速度200mm/分の条件にて引張試験を行い、フィルムの長手方向の引張破壊時の強度(応力)を引張破壊強さとして算出する。
フィルム長手方向に20mm、フィルム幅方向に240mmの長さでサンプリングし、フィルム幅方向の長さが200mmとなるように標線を入れる。表線間の長さをエージング前の長さ(mm)とした。前記フィルムを温度60℃・相対湿度40%に設定されたギアオーブンで672時間エージングした後、表線間の長さをエージング後の長さ(mm)として以下の式2より求めた。
自然収縮率={(エージング前の長さ-エージング後の長さ)/エージング前の長さ}
×100(%)・・・式2
上式1より、エージング前後のフィルムの各々の所定温度のグリセリン中でフィルム幅方向の熱収縮率を測定した。それを下式3より求めた。
エージング前後の熱収縮率差(%)
=エージング前の熱収縮率(%)-エージング後の熱収縮率(%)・・・式3
長手方向に20cm幅方向に30cmのフィルム試料を、温度60℃・相対湿度40%に設定されたギアオーブンで672時間エージングした。その後,1枚の20cm×30cmのエージング試料から、元のフィルムの長手方向60mm×フィルムの幅方向20mmの10枚のサンプルを採取した。そのフィルムを万能引張試験機で長手方向の試験片の両端を把持して(各々片側チャックの噛み位置は端から20mm、チャック間距離20mm)、温度23℃、引張速度200mm/分の条件にて引張試験を行い、サンプル数10で引張試験を繰り返し、フィルムの長手方向の5%伸長以下の時点で破断した回数を求め、初期破断回数とした。
セイコー電子工業株式会社製の示差走査熱量計(型式:DSC220)を用いて、未延伸フィルム5mgを、-40℃から120℃まで、昇温速度10℃/分で昇温し、得られた吸熱曲線より求めた。吸熱曲線の変曲点の前後に接線を引き、その交点をTg(ガラス転移点)とした。
撹拌機、温度計及び部分環流式冷却器を備えたステンレススチール製オートクレーブに、二塩基酸成分としてジメチルテレフタレート(DMT)100モル%と、グリコール成分としてエチレングリコール(EG)100モル%とを、グリコールがモル比でメチルエステルの2.2倍になるように仕込み、エステル交換触媒として酢酸亜鉛を0.05モル%(酸成分に対して)を用いて、生成するメタノールを系外へ留去しながらエステル交換反応を行った。その後、重縮合触媒として三酸化アンチモン0.025モル%(酸成分に対して)添加し、280℃で26.6Pa(0.2トール)の減圧条件下、重縮合反応を行い、固有粘度0.70dl/gのポリエステル(A)を得た。このポリエステルはポリエチレンテレフタレートである。なお、上記ポリエステル(A)の製造の際には、滑剤としてSiO2(富士シリシア社製サイリシア266)をポリエステルに対して8,000ppmの割合で添加した。また、上記と同様な方法により、表1に示すポリエステル(B、C)を合成した。なお、表中、NPGがネオペンチルグリコールである。それぞれのポリエステルの固有粘度は、Bが0.72dl/g、Cが0.72dl/gであった。なお、各ポリエステルは、適宜チップ状にした。
上記したポリエステルAとポリエステルBとポリエステルCとを重量比5:75:20で混合して押出機に投入した。しかる後、その混合樹脂を280℃で溶融させてTダイから押出し、表面温度30℃に冷却された回転する金属ロールに巻き付けて急冷することにより、厚さが180μmの未延伸フィルムを得た。このときの未延伸フィルムの引取速度(金属ロールの回転速度)は、約20m/min.であった。また、未延伸フィルムのTgは75℃であった。
目標の特性となり、エージング後の物性変化が少ない良好な結果であった。
未延伸フィルムの厚みを216μmとし、縦延伸倍率を1.8倍とした以外は実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より初期破断回数が少なく良好な結果であった。
未延伸フィルムの厚みを144μmとし、縦延伸倍率を1.2倍とした以外は実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より初期破断回数が多くなったが、問題となる回数ではなく良好な結果であった。
中間熱処理温度を150℃に変更した以外は、実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より長手方向の熱収縮率が小さくなり、またエージング前後の熱収縮率差が小さくなり、良好な結果であった。
上記したポリエステルAとポリエステルBとポリエステルCとを重量比5:60:35で混合して押出機に投入した以外は、実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。未延伸フィルムのTgは73℃であった。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より幅方向の熱収縮率が高くなり、またエージング前後の熱収縮率差が大きくなったが、トータルでは良好な結果であった。
実施例1のポリエステルCをポリエステルDに変更した以外は 実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。未延伸フィルムのTgは74℃であった。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。
得られたフィルムは実施例1と同等で、良好な結果であった。
上記したポリエステルAとポリエステルBとポリエステルCとを重量比5:80:15で混合して押出機に投入した以外は、実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。未延伸フィルムのTgは76℃であった。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より幅方向の熱収縮率が低くなったが、エージング前後の熱収縮率差は実施例1と同等で良好な結果であった。
実施例1より,中間熱処理後のフィルム表面温度を120℃にした以外は実施例1と同じ条件で実施した。得られたフィルムは実施例1より、フィルム長手方向と幅方向の収縮率が共に低くなり,また初期破断回数は増えたが、実施例1と同様で良好な結果であった。
実施例1より,最終熱処理工程の温度を110℃(延伸温度+15℃)にした以外は実施例1と同じ条件で実施した。得られたフィルムは実施例1より、フィルム幅方向の収縮率が低くなり,またエージング後の幅方向自然収縮率も低下し、実施例1と同様で良好な結果であった。
上記したポリエステルAとポリエステルBとポリエステルCとを重量比5:40:55で混合して押出機に投入した以外は、実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より幅方向の熱収縮率が高くなった。特に80℃、90℃での熱収縮率が高くなり、エージング後の80℃、90℃及び100℃熱収縮率低下が大きくなった。また自然収縮率も高く、好ましくない結果であった。
上記したポリエステルAとポリエステルBを重量比5:95で混合して押出機に投入した以外は、実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より幅方向の熱収縮率が低くなった。
未延伸フィルムの厚みを120μmとし、縦延伸を無しにして中間熱処理温度を110℃とした以外は実施例1と同様の方法で、幅500mmで約30μmの二軸延伸フィルムを連続的に製造した。そして得られたフィルムの特性を上記した方法によって評価した。評価結果を表3、表4に示す。得られたフィルムは実施例1より、フィルム長手方向の引張破壊強度が低く、初期破断回数が多く、好ましくない結果であった。
実施例1より,中間熱処理の温度を120℃にした以外は実施例1と同じ条件で実施した。得られたフィルムは実施例1より、フィルム長手方向の収縮率が高く,好ましくない結果であった。
実施例1より,最終熱処理の温度を90℃にした以外は実施例1と同じ条件で実施した。得られたフィルムは実施例1より、フィルム幅方向の80℃の熱収縮率が高く,エージング前後の熱収縮率差も大きく,好ましくない結果であった。
実施例1より,中間熱処理後のフィルム表面温度を90℃にした以外は実施例1と同じ条件で実施した。得られたフィルムは実施例1より、フィルム長手方向と幅方向の収縮率が共に高くなった。またエージング後の収縮率差が5%以上となり,かつ 自然収縮率も高く、好ましくない結果であった。
Claims (6)
- エチレンテレフタレートを主たる構成成分とし、全ポリエステル樹脂成分中において非晶質成分となりうる1種以上のモノマー成分を3モル%以上12モル%以下含有しているポリエステル系樹脂からなる熱収縮性ポリエステル系フィルムであって、
下記要件(1)~(4)を満たすことを特徴とする熱収縮性ポリエステル系フィルム。(1)80℃のグリセリン中で10秒間に亘って処理した場合における長手方向と幅方向のグリセリン収縮率が2%以下であること
(2)130℃のグリセリン中で10秒間に亘って処理した場合における長手方向のグリセリン収縮率が0%以上10%以下であること
(3)130℃のグリセリン中で10秒間に亘って処理した場合における幅方向のグリセリン収縮率が25%以上60%以下であること
(4)長手方向の引張破壊強さが50MPa以上130MPa以下であること - 温度60℃・相対湿度40%の雰囲気下で672時間エージング後のフィルムの幅方向収縮率(所謂、自然収縮率)が1%以下であることを特徴とする請求項1に記載の熱収縮性ポリエステル系フィルム。
- 温度60℃・相対湿度40%の雰囲気下で672時間エージング後のフィルムの90℃、100℃、110℃、120℃及び130℃におけるグリセリン中で10秒間に亘って処理した場合における幅方向の収縮率が、エージング前フィルムの同じ温度、条件の収縮率に比較していずれも差が5%以下であることを特徴とする請求項1または2に記載の熱収縮性ポリエステル系フィルム。
- 温度60℃・相対湿度40%の雰囲気下で672時間エージング後、引張試験機を用いてチャック間距離を20mmとし、フィルム長手方向に引張試験を10回繰り返し、5%引張時までに破断する回数である初期破断回数が7回以下であることを特徴とする請求項1~3のいずれかに記載の熱収縮性ポリエステル系フィルム。
- 請求項1~4のいずれかに記載の熱収縮性ポリエステル系フィルムを基材とし、ミシン目あるいは一対のノッチが設けられたラベルを少なくとも外周の一部に被覆して熱収縮させてなることを特徴とする包装体。
- 請求項1~4のいずれかに記載の熱収縮性ポリエステル系フィルムを連続的に製造するための製造方法であって、下記(a)~(e)の各工程を含むことを特徴とする熱収縮性ポリエステル系フィルムの製造方法。
(a)未延伸フィルムを、75℃以上100℃以下の温度で長手方向に1.2倍以上1.8倍以下となるように縦延伸する縦延伸工程。
(b)縦延伸後のフィルムを、テンター内で幅方向の両端際をクリップによって把持した状態で130℃以上150℃以下の温度で10秒以上40秒以下の時間に亘って熱処理する中間熱処理工程
(c)中間熱処理後のフィルムを、表面温度が100℃以上120℃以下の温度となるまで積極的に冷却する積極冷却工程。
(d)積極冷却後のフィルムを、90℃以上110℃以下の温度で幅方向に3.5倍以上5.0倍以下の倍率で延伸する横延伸工程。
(e)横延伸後のフィルムを、テンター内で幅方向の両端際をクリップによって把持した状態で幅方向の延伸温度+5℃以上+20℃以下の温度で5.0秒以上15.0秒以下の時間に亘って熱処理する最終熱処理工程。
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CN108467575A (zh) * | 2018-05-07 | 2018-08-31 | 郑州网知汇信息科技有限公司 | 一种收缩性优异的树脂薄膜及其制备方法 |
TWI720461B (zh) * | 2019-04-19 | 2021-03-01 | 遠東新世紀股份有限公司 | 熱收縮聚酯膜及其製法 |
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WO2014034704A1 (ja) * | 2012-08-29 | 2014-03-06 | 東洋紡株式会社 | 熱収縮性ポリエステル系フィルム |
KR20150048704A (ko) * | 2012-08-29 | 2015-05-07 | 도요보 가부시키가이샤 | 열수축성 폴리에스테르계 필름 |
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Also Published As
Publication number | Publication date |
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TWI496677B (zh) | 2015-08-21 |
CN102844170B (zh) | 2015-03-11 |
US8722161B2 (en) | 2014-05-13 |
CN102844170A (zh) | 2012-12-26 |
KR101725578B1 (ko) | 2017-04-10 |
EP2556945A4 (en) | 2014-04-16 |
JPWO2011125435A1 (ja) | 2013-07-08 |
TW201141691A (en) | 2011-12-01 |
JP5408250B2 (ja) | 2014-02-05 |
EP2556945A1 (en) | 2013-02-13 |
EP2556945B9 (en) | 2017-03-01 |
PL2556945T3 (pl) | 2017-06-30 |
KR20130041786A (ko) | 2013-04-25 |
EP2556945B1 (en) | 2016-11-30 |
US20130034673A1 (en) | 2013-02-07 |
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