WO2011062362A2 - 양자점 코팅을 이용한 발광 다이오드의 리페어 방법 및 장치 - Google Patents
양자점 코팅을 이용한 발광 다이오드의 리페어 방법 및 장치 Download PDFInfo
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- WO2011062362A2 WO2011062362A2 PCT/KR2010/006526 KR2010006526W WO2011062362A2 WO 2011062362 A2 WO2011062362 A2 WO 2011062362A2 KR 2010006526 W KR2010006526 W KR 2010006526W WO 2011062362 A2 WO2011062362 A2 WO 2011062362A2
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- WIPO (PCT)
- Prior art keywords
- light emitting
- quantum dot
- emitting diode
- light
- repair
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- 239000002096 quantum dot Substances 0.000 title claims abstract description 211
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000011248 coating agent Substances 0.000 title claims abstract description 5
- 238000000576 coating method Methods 0.000 title claims abstract description 5
- 230000008439 repair process Effects 0.000 claims abstract description 90
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims description 37
- 239000011259 mixed solution Substances 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 20
- 230000002950 deficient Effects 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 13
- 239000000243 solution Substances 0.000 claims description 11
- 239000012780 transparent material Substances 0.000 claims description 10
- 238000005259 measurement Methods 0.000 claims description 2
- 230000036651 mood Effects 0.000 claims description 2
- 239000004065 semiconductor Substances 0.000 description 13
- 150000004767 nitrides Chemical class 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000002161 passivation Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229910004613 CdTe Inorganic materials 0.000 description 2
- 229910004262 HgTe Inorganic materials 0.000 description 2
- 229910007709 ZnTe Inorganic materials 0.000 description 2
- UHYPYGJEEGLRJD-UHFFFAOYSA-N cadmium(2+);selenium(2-) Chemical compound [Se-2].[Cd+2] UHYPYGJEEGLRJD-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- SBIBMFFZSBJNJF-UHFFFAOYSA-N selenium;zinc Chemical compound [Se]=[Zn] SBIBMFFZSBJNJF-UHFFFAOYSA-N 0.000 description 2
- 239000004054 semiconductor nanocrystal Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/507—Wavelength conversion elements the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0041—Processes relating to semiconductor body packages relating to wavelength conversion elements
Definitions
- the present invention relates to a method and apparatus for repairing a light emitting diode, and in particular, by measuring a light emitting characteristic value of a manufactured light emitting diode (LED) and coating the light emitting diode classified by the class of the light emitting characteristic with a quantum dot mixed solution.
- the present invention relates to a method and apparatus for repairing a light emitting diode capable of repairing a light emitting diode as a good product having improved light emission color or brightness and improving production yield by forming a quantum dot layer.
- LEDs are manufactured based on III-V nitride semiconductors such as GaN.
- LED is basically manufactured by joining P-type nitride semiconductor layer and N-type nitride semiconductor layer to which P-type or N-type impurity is added to the above-mentioned nitride semiconductor, P-type nitride semiconductor layer and N-type nitride semiconductor An active layer is placed between the layers to increase the recombination rate of the electron-holes, thereby improving the brightness characteristics of the LED.
- a general LED is manufactured such that each of the P-type nitride semiconductor layer and the N-type nitride semiconductor layer is connected to an external electrode, and the LEDs supplied with power to the two electrodes may emit light having a visible wavelength.
- an LED coated with a fluorescent layer on the multilayer structure as described above may be manufactured, and the LED having such a structure may improve luminance characteristics.
- an LED coated with a quantum dot layer may be manufactured on the multilayer structure as described above, and the LED having such a structure may change light emission colors or improve luminance characteristics.
- an LED having a structure emitting blue light may be an LED emitting white light by applying a quantum dot layer for emitting light in a yellow wavelength band before applying the quantum dot layer.
- the LED may be manufactured in a structure in which a quantum dot layer is appropriately inserted at an appropriate position of the basic LED structure in addition to the basic structure consisting of a P-type nitride semiconductor layer, an active layer, and an N-type nitride semiconductor layer.
- a fluorescent layer, a quantum dot layer, etc. to the outside of the uppermost layer of the layer, a high brightness LED of various emission colors may be manufactured.
- the LEDs are judged to be defective by applying power to the LEDs and measuring the emission intensity of the light emitted from the LEDs using a photodetector in the production test step after all the manufacturing processes. do. Since the production yield of the LED affects the selling price, in order to produce a high luminous efficiency at low cost, it is necessary to reduce the defective products by improving the color or luminance characteristics of the LED determined as defective.
- an object of the present invention is to measure the light emitting property value of the manufactured light emitting diodes and to coat the light emitting diodes classified by the class of light emitting characteristics with a quantum dot mixed solution to form a quantum dot layer
- the present invention provides a method and apparatus for repairing a light emitting diode capable of repairing a light emitting diode as a good product having improved light emission color or brightness and improving production yield.
- a method of repairing a light emitting diode the first step of determining the light emitting characteristic value by measuring the light emitting characteristic value of the light emitting diode; Determining a repair quantum dot corresponding to the emission class; And forming a quantum dot layer corresponding to the repair quantum dot on an uppermost layer of the light emitting diode.
- the light emitting diode when the light emitting grade is higher than the standard light emitting grade, the light emitting diode is classified as good, and when the light emitting grade is smaller than the reference light emitting grade, the light emitting diode is classified as a defective product to correspond to the light emitting grade. Determine the repair quantum dot.
- the third step may include applying a quantum dot mixture solution corresponding to the repair quantum dot on the top layer of the light emitting diode; And drying the coated quantum dot mixture solution.
- a repair apparatus of a light emitting diode for measuring the light emission characteristic value of the light emitting diode;
- a quantum dot selector for determining a light emission class of the measured light emission characteristic value and a repair quantum dot corresponding to the light emission class;
- a quantum dot dispenser applying a quantum dot mixed solution corresponding to the repair quantum dot on an uppermost layer of the light emitting diode;
- a first dryer for drying the coated quantum dot mixture solution, wherein the quantum dot mixture solution is coated with the quantum dot dispenser and the quantum dot mixed solution is dried using the first drier to form a quantum dot on the top layer of the light emitting diode. Form a layer.
- the repair apparatus of the light emitting diode may include a second photodetector configured to measure a light emission characteristic of the light emitting diode on which the quantum dot layer is formed; And a goodness determiner for determining whether a light emission grade of the light emission characteristic value measured by the second photodetector is equal to or higher than a reference light emission grade.
- the quantum dot dispenser includes a plurality of nozzles corresponding to a plurality of repair quantum dots, and applies the quantum dot mixed solution through a nozzle corresponding to the repair quantum dot.
- the repair apparatus of the light emitting diode may include a protective film applicator for applying a protective film of a transparent material on the quantum dot layer; And a second dryer for drying the coated protective film.
- the quantum dot selector may include a light emission class determining unit configured to determine the light emission class with respect to light emission characteristic values from the first photodetector or the second photodetector; And a quantum dot determination unit configured to determine a repair quantum dot corresponding to the emission class by referring to information of a database in which information on the type of the quantum dot is stored for each emission class.
- the quantum dot selector further includes a good quality transfer unit configured to transfer a corresponding light emitting diode having a light emission grade determined by the light emission grade determiner to a reference light emission class to a good quality collector.
- the repair apparatus of the light emitting diode has a plurality of light emitting diodes inserted in each jig, and after the measurement of the light emission characteristic value of the first photodetector, the plurality of light emitting diodes are sequentially supplied to the lower portion of the first photodetector one by one.
- the feeder further includes.
- the method of repairing a light emitting diode by measuring the light emitting characteristic value of a plurality of light emitting diodes to determine the light emitting class for the measured light emitting characteristic value, the plurality of light emitting diodes for each light emitting class A first step of classifying them; A second step of collecting and classifying the classified light emitting diodes in different paths for each of the light emitting classes, and determining repair quantum dots corresponding to each light emitting class; And a third step of forming different quantum dot layers corresponding to the repair quantum dots determined for each emission class on the uppermost layer of each of the plurality of collected light emitting diodes.
- the light emitting diode when the light emitting grade is higher than the standard light emitting grade, the light emitting diode is classified as good, and when the light emitting grade is smaller than the reference light emitting grade, the light emitting diode is classified as a defective product to correspond to the light emitting grade. Determine the repair quantum dot.
- the third step further comprising the step of re-measuring the light emission characteristic value of the plurality of light emitting diodes with the quantum dot layer is determined whether the light emission grade of the re-measured light emission characteristic value is higher than the reference light emission rating.
- the repair apparatus of a light emitting diode may determine the light emission characteristic of the measured light emission characteristic by measuring light emission characteristic values of a plurality of light emitting diodes, Classifier to classify; Transfer means for transferring the classified plurality of light emitting diodes in different paths for each of the light emission classes; A plurality of collectors collecting the light emitting diodes transferred to the different paths in each jig according to the light emission class; And a plurality of repair groups for forming and repairing a quantum dot layer corresponding to each of the plurality of collectors on a top layer of the plurality of light emitting diodes collected in each of the plurality of collectors.
- Each of the plurality of repairers may include a feeder sequentially supplying the plurality of light emitting diodes collected in the jig one by one; A quantum dot dispenser for applying a quantum dot mixed solution on the uppermost layer of the light emitting diode supplied from the feeder; And a first dryer for drying the coated quantum dot mixed solution, wherein the quantum dot mixed solution using the quantum dot dispenser and the drying of the quantum dot mixed solution using the first drier are disposed on the top layer of the quantum dot. Form a layer.
- Each of the repair groups may include a photodetector configured to measure a light emission characteristic of the light emitting diode on which the quantum dot layer is formed; And a goodness determiner for determining whether a light emission grade of the light emission characteristic value measured by the photodetector is equal to or greater than a reference light emission grade.
- Each of the repair groups may include a protective film applicator for applying a protective film of a transparent material on the quantum dot layer; And a second dryer for drying the coated protective film.
- the classifier transfers the light emitting diode having the light emission rating of the measured light emission characteristic value equal to or higher than the mood emission rating to the good collector.
- the method and apparatus for repairing a light emitting diode by producing a quantum dot layer by applying a light emitting diode that needs improvement of light emission characteristics with a quantum dot mixture solution, the light emitting diode is repaired with a light emitting diode having improved light emission color or luminance, thereby producing a yield. Can improve.
- 1 is an example of the structure of a general light emitting diode.
- 2 is another example of a structure of a general light emitting diode.
- 3 is another example of a structure of a general light emitting diode.
- FIG. 4 is a view for explaining a repair device of a light emitting diode according to an embodiment of the present invention.
- FIG. 5 is a flowchart illustrating an operation of a repair apparatus of a light emitting diode according to an exemplary embodiment of the present invention.
- FIG. 6 is a view for explaining a database of necessary quantum dot information according to the light emitting class of a light emitting diode according to an embodiment of the present invention.
- FIG. 7 is a block diagram of a quantum dot selector according to an embodiment of the present invention.
- FIG. 8 is a view for explaining a repair device of a light emitting diode according to another embodiment of the present invention.
- FIG. 9 is a flowchart illustrating an operation of a repair apparatus of a light emitting diode according to another embodiment of the present invention.
- FIG. 10 is a diagram for explaining a general CIE color coordinate system.
- FIG 4 is a view for explaining a repair device 100 of a light emitting diode according to an embodiment of the present invention.
- the repair apparatus 100 for a light emitting diode may include a conveyor system 110, a feeder 120, a first photodetector 130, and a quantum dot. Selector 131, quantum dot dispenser 140, first dryer 150, protective applicator 160, second dryer 170, second photodetector 180, good quality judge ( 181), and a good quality collector 190.
- the power supply is applied in the production test step of the manufactured LED, and the light emission characteristic value of the light emitted from the LED is measured by using the first photodetector 130, and thus the digital value of the measured light emission characteristic value, that is, the color or luminance is measured.
- a quantum dot layer is formed on the top layer of the semiconductor laminated structure constituting each LED, so that the LED can be repaired as a good product having improved light emission color or brightness.
- a repair apparatus 100 of a light emitting diode is disclosed.
- the feeder 120 includes a plurality of LEDs inserted into each jig, and sequentially supplies diodes to the lower portion of the first photodetector 130 one by one (S11). After the LED inserted in the jig supplied from the feeder 120 is measured by the first photodetector 130, the conveyor system 110 may transfer the measured LED to the bottom of the quantum dot dispenser 140, The next LED is supplied to the lower portion of the first photodetector 130.
- the first photodetector 130 measures a light emission characteristic value of the LED inserted into the jig supplied from the feeder 120 (S12).
- the LED inserted into the jig and fixed may emit light by receiving power through a predetermined terminal capable of supplying power.
- the light emission characteristic value measured by the first photodetector 130 includes a digital value for color or luminance.
- the first photodetector 130 may generate information (digital value) regarding the color of light through the spectrum (or wavelength) analysis of the input light, or the light emission intensity of the input light. The information about the luminance of the light may be generated through the analysis of.
- the quantum dot selector 131 determines the emission class with respect to the light emission characteristic value measured by the first photodetector 130 to classify the LEDs measured by the first photodetector 130 as good or defective, and the database as shown in FIG. 6.
- the repair quantum dot corresponding to the corresponding emission class is determined with reference to the information (S13). For example, according to a combination of color or luminance measured by the first photodetector 130, the quantum dot selector 131 may classify the corresponding emission grade into a plurality of grades, for example, 256 types. Likewise, a repair quantum dot for each grade may be determined by referring to a database in which information about quantum dots required for each grade is stored. The repair quantum dot is a corresponding quantum dot for repairing the emission level of the LED to be equal to or higher than the reference emission level by forming the quantum dot layer in a subsequent process.
- FIG. 7 is a block diagram of a quantum dot selector 131 according to an embodiment of the present invention.
- the quantum dot selector 131 includes a light emission grade determiner 410, a quantum dot determiner 420, a quantum dot type database 421, and a consumables transfer unit 430. do.
- the emission class determiner 410 determines a corresponding emission class with respect to a light emission characteristic value from the first photodetector 130, for example, a digital value for color or luminance. As described below, when the quantum dot layer is formed again according to the judgment of the good quality determiner 181, the emission class determining unit 410 may determine the light emission characteristic value from the second photodetector 180 for the corresponding LED. For example, the corresponding light emission class may be determined for digital values for color or luminance.
- the quantum dot type database 421 stores and maintains information on the type of quantum dots required for each emission class as shown in FIG. 6.
- the quantum dot determiner 420 may determine the repair quantum dot corresponding to the emission class determined by the emission class determiner 410 with reference to the information of the quantum dot type database 421. For example, when the information of the quantum dot type database 421 is configured as the necessary quantum dot # 1 of FIG. 6, the quantum dot determiner 420 may be configured for any one of the necessary quantum dots corresponding to each emission class one by one. The information may be determined as a repair quantum dot. Alternatively, when the information of the quantum dot type database 421 is configured as required quantum dot # 2 of FIG. 6, the quantum dot determiner 420 may have the same corresponding quantum dots for a plurality of light emitting classes grouped together.
- Information about any one of the plurality of necessary quantum dots may be determined as a repair quantum dot.
- the quantum dot determination unit 420 has a light emission grade equal to or higher than the reference emission grade (for example, grades 1 to 50).
- the repair quantum dots are not determined and the necessary quantum dots are equally mapped to the remaining classes, that is, a plurality of emission classes grouped for LEDs classified as defective products having a class lower than the reference emission class.
- Information about any one of the plurality of necessary quantum dots may be determined as a repair quantum dot.
- the quantum dot determination is also performed for the product.
- the unit 420 may determine, as a repair quantum dot, information about any one quantum dot among necessary quantum dots corresponding to each emission class one by one.
- LEDs having a predetermined low light emission level for example, ranks 200 to 256 may be disposed of.
- the goods delivery unit 430 supplies a corresponding LED whose emission level is greater than or equal to the emission level from the first photodetector 130 (eg, grades 1 to 50 in FIG. 6). ) Can be transferred.
- the quantum dot determining unit 420 determines a repair quantum dot as described above.
- the quality transfer unit 430 May transfer the corresponding LED to the article collector 190.
- the quantum dot dispenser 140 is a quantum dot selector ( Receiving information on the repair quantum dot from 131 and the corresponding quantum dot mixed solution is applied on the top layer of the lower LED (S14).
- the quantum dot dispenser 140 may include a plurality of nozzles corresponding to the plurality of repair quantum dots, and discharge the quantum dot mixed solution through the nozzle corresponding to the repair quantum dot and apply the same to the LED.
- the quantum dots may be composed of compound semiconductor nanocrystals, such as CdS, CdSe, CdTe, ZnS, ZnSe, ZnTe, HgS, HgSe, HgTe, mixed with a quantum dot mixed in a dispersion solvent (for example, toluene, hexane, etc.)
- a dispersion solvent for example, toluene, hexane, etc.
- the solution may be contained in a container connected to each nozzle provided in the quantum dot dispenser 140 to be dispensed through the nozzle.
- a quantum dot mixed solution prepared in various ways may be used.
- the first dryer 150 may dry the quantum dot mixed solution applied on the LED (S15). .
- the protective film applicator 160 may apply a protective film of a transparent material on the quantum dot layer formed as above on the LED (S16). ).
- the protective film prevents damage to the quantum dot layer and may be made of a transparent resin-based insulating material.
- the second dryer 170 may dry the protective film coated on the LED (S17).
- the second photodetector 180 measures the emission characteristic value of the LED on which the quantum dot layer and the passivation layer are formed (S19).
- the good quality determiner 181 determines whether the light emission grade of the light emission characteristic value measured by the second photodetector 180 is equal to or greater than the reference light emission grade (for example, grades 1 to 50, etc.). It is determined whether or not (S19).
- the emission characteristic value corresponding to the target range A representing a luminance higher than or equal to a certain luminance in a predetermined color (for example, white) in a CIE color coordinate system representing a general display color coordinate.
- the goodness judgment unit 181 supplies a good quality LED for which the corresponding light emission characteristic value is repaired within the target range (A). Can be transferred to (190) (S20).
- the repair apparatus 100 can be repaired as a good-quality LED with improved emission color and luminance by forming a quantum dot layer and a protective film on the LED as described above. Even when the quantum dot layer and the protective film are formed as described above, when the corresponding light emission characteristic value determined by the good quality determiner 181 is smaller than the standard emission class, the repair quantum dot determined by the quantum dot selector 131 to repeat the above process. As a result, the quantum dot layer and the protective film may be formed again or discarded without being released as LEDs for sale (S21).
- FIG 8 is a view for explaining a repair device 200 of a light emitting diode according to another embodiment of the present invention.
- a repair apparatus 200 for a light emitting diode may include an LED classifier 210, a plurality of collectors 220, and a plurality of repair units 230, and a good product.
- a collector 290 wherein the plurality of repairers 230 each includes a feeder 231, a quantum dot dispenser 232, a first dryer 233, and a protective film applicator 234.
- a second dryer 235 a photodetector 236, and a good quality determiner 237.
- the LED repair apparatus 200 transfers LEDs between the LED classifier 210 and the plurality of collectors 220 and between the plurality of collectors 220 and the plurality of repair units 230.
- Each of the repairers 230 may include a transfer means, such as a conveyor system, to sequentially transfer the LED to a subsequent process.
- the LED classifier 210 determines the light emission class of the measured light emission characteristic by measuring the light emission characteristic value of the light emitted from the LED in the production test step of the manufactured LED, and classifies each LED by the light emission class (S61).
- the LED classifier 210 may classify the light emission class into a plurality of classes, for example, 256 types according to light emission characteristic values measured for light emitted from the LED using a predetermined photodetector, that is, a digital value for color or luminance. have.
- the LED classifier 210 may classify a corresponding LED whose emission level is greater than or equal to the standard emission level (for example, grades 1 to 50, etc.) as good, and the emission level is smaller than the reference emission level. LEDs can be classified as defective.
- the LED classifier 210 may determine the repair quantum dot corresponding to each emission class with reference to the information of the database as shown in FIG. 6 for the LED classified as defective.
- Each of the LEDs classified as above may be transferred to different paths for each emission level by a transfer means such as a conveyor system and collected in the plurality of collectors 220 (S62).
- the LED classifier 210 may transfer the corresponding LED whose measured light emission characteristic value is greater than or equal to the reference emission level (for example, 1 to 50 grade) to the good quality collector 290.
- the plurality of collectors 220 may collect LEDs, which are transferred to different paths by the transfer means, in each jig for each emission level.
- the plurality of collectors 220 may fix the LEDs so as not to shake, and collect the LEDs in a line in a jig having a predetermined terminal for supplying power.
- the LEDs may be collected in the form of a two-dimensional array. have.
- the LEDs collected in the plurality of collectors 220 are transferred to each of the plurality of repair units 230 corresponding to the grades by the transfer means (S62).
- the plurality of repair units 230 correspond to each of the plurality of collectors 220 on the top layer of the LEDs collected and transferred to each jig, that is, the repair quantum dot determined by the LED classifier 210 for each emission class.
- a quantum dot layer corresponding thereto is formed and repaired (S64 to S71).
- the feeder 231 may sequentially supply the plurality of LEDs collected in the jig to the lower portion of the quantum dot dispenser 232 one by one.
- the quantum dot dispenser 232 applies the quantum dot mixed solution on the uppermost layer of the LED supplied from the feeder 231 (S64).
- the quantum dot dispenser 232 included in each of the plurality of repair units 230 mixes the corresponding quantum dots on the top layer of the LED using a nozzle from a predetermined container containing the corresponding quantum dot mixed solution for applying the quantum dot mixed solution corresponding to the corresponding emission class.
- the solution may be dispensed and applied.
- the quantum dots may be composed of compound semiconductor nanocrystals, such as CdS, CdSe, CdTe, ZnS, ZnSe, ZnTe, HgS, HgSe, HgTe, mixed with a quantum dot mixed in a dispersion solvent (for example, toluene, hexane, etc.)
- the solution may be contained in a container connected to each nozzle provided in the quantum dot dispenser 232 to be dispensed through the nozzle.
- each of the quantum dot dispensers 232 included in the plurality of repair units 230 may be coated with a different quantum dot mixed solution containing quantum dots to improve the color and luminance required for the repair.
- the first dryer 233 may dry the quantum dot mixed solution applied on the LED (S65). ).
- the protective film applicator 234 may apply a protective film of a transparent material on the quantum dot layer formed as described above on the LED (S66).
- the protective film prevents damage to the quantum dot layer and may be made of a transparent resin-based insulating material.
- the second dryer 235 may dry the protective film coated on the LED (S67).
- the photodetector 236 measures the light emission characteristic of the LED coated with the quantum dot layer and the protective film (S68).
- the good quality determiner 237 determines whether the light emission grade of the light emission characteristic value measured by the photodetector 236 is greater than or equal to the reference light emission grade (for example, grades 1 to 50, etc.) to determine whether it is good or defective. Determine (S69).
- the goodness judgment unit 237 transfers the repaired good quality LED whose corresponding light emission characteristic value is higher than or equal to the reference light emission class to the quality collector 290. It may be (S70).
- the repair apparatus 200 the quantum dot layer and the protective film are formed on the corresponding LED as described above, so that the LED can be repaired as a good product having improved emission color or luminance.
- the quantum dot layer and the passivation layer are formed as described above, when the corresponding light emission characteristic value determined by the good quality determiner 237 is out of the target range A and indicates a light emission class that is smaller than the reference light emission class, the above process is performed. Repeating to form a quantum dot layer and a protective film again or may not be released as LED as a sale product can be disposed of (S71).
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Abstract
Description
Claims (21)
- 발광 다이오드의 발광 특성값을 측정하여 상기 측정된 발광 특성값에 대한 발광 등급을 결정하는 제1단계;상기 발광 등급에 대응되는 리페어 양자점을 결정하는 제2단계; 및상기 리페어 양자점에 대응되는 양자점층을 상기 발광 다이오드의 최상층 위에 형성하는 제3단계를 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제1항에 있어서, 상기 제2단계에서,상기 발광등급이 기준발광등급 이상인 경우, 상기 발광 다이오드를 양품으로 분류하고, 상기 발광등급이 상기 기준발광등급 보다 작은 경우, 상기 발광 다이오드를 불량품으로 분류하여 상기 발광등급에 대응되는 리페어 양자점을 결정하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제1항에 있어서, 상기 제3단계 이후에,상기 양자점층이 형성된 상기 발광 다이오드의 발광 특성값을 재측정하여 재측정된 상기 발광 특성값에 대한 발광 등급이 기준발광등급 이상인지 여부를 판단하는 단계를 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제1항에 있어서, 상기 제3단계는,상기 리페어 양자점에 대응되는 양자점혼합용액을 상기 발광 다이오드의 최상층 위에 도포하는 단계; 및상기 도포된 양자점혼합용액을 건조하는 단계를 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제1항에 있어서, 상기 제3단계 이후에,상기 양자점층 위에 투명 재질의 보호막을 형성하는 단계를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 발광 다이오드의 발광 특성값을 측정하는 제1 광검출기;상기 측정된 발광 특성값에 대한 발광 등급을 결정하고, 상기 발광 등급에 대응되는 리페어 양자점을 결정하는 양자점 선택기;상기 리페어 양자점에 대응되는 양자점 혼합 용액을 상기 발광 다이오드의 최상층 위에 도포하는 양자점 디스펜서; 및상기 도포된 양자점혼합용액을 건조하는 제1 드라이어를 포함하고,상기 양자점디스펜서를 이용한 상기 양자점혼합용액의 도포와 상기 제1 드라이어를 이용한 상기 양자점혼합용액의 건조에 의하여, 상기 발광 다이오드 최상층 위에 양자점층을 형성하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제6항에 있어서,상기 양자점층이 형성된 상기 발광 다이오드의 발광 특성값을 측정하는 제2 광검출기; 및상기 제2광검출기에서 측정된 상기 발광 특성값에 대한 발광 등급이 기준발광등급 이상인지 여부를 판단하는 양품 판단기를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제6항에 있어서, 상기 양자점 디스펜서는,복수의 리페어 양자점들에 대응된 복수의 노즐들을 구비하고, 상기 리페어 양자점에 대응된 노즐을 통하여 상기 양자점 혼합 용액을 도포하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제6항에 있어서,상기 양자점층 위에 투명 재질의 보호막을 도포하는 보호막 도포기; 및상기 도포된 보호막을 건조하는 제2 드라이어를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제6항 또는 제7항에 있어서, 상기 양자점 선택기는,상기 제1 광검출기 또는 상기 제2광검출기로부터의 발광 특성값에 대하여 상기 발광 등급을 결정하는 발광 등급 결정부; 및발광 등급별로 양자점의 종류에 대한 정보가 저장된 데이터베이스의 정보를 참조하여 상기 발광 등급에 대응되는 리페어 양자점을 결정하는 양자점 결정부를 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제10항에 있어서, 상기 양자점 선택기는,상기 발광 등급 결정부에서 결정한 발광 등급이 기준발광등급 이상인 해당 발광 다이오드를 양품 수집기로 이송하는 양품 이송부를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제5항에 있어서,각 지그에 삽입된 복수의 발광 다이오드들을 가지며, 상기 제1 광검출기의 발광 특성값의 측정 후에 상기 복수의 발광 다이오드들을 하나씩 순차로 상기 제1 광검출기의 하부로 공급하는 피더를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 복수의 발광 다이오드들의 발광 특성값을 측정하여 상기 측정된 발광 특성값에 대한 발광등급을 결정하고, 발광 등급별로 상기 복수의 발광 다이오드들을 분류하는 제1단계;분류된 상기 복수의 발광 다이오드들을 상기 발광 등급별로 서로 다른 경로로 각각 이송하여 수집하고, 각 발광등급에 대응되는 리페어 양자점을 결정하는 제2단계; 및상기 발광 등급별로 결정된 상기 리페어 양자점에 대응되는 서로 다른 양자점층을 수집된 상기 복수의 발광 다이오드들 각각의 최상층 위에 형성하는 제3단계를 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제13항에 있어서, 상기 제2단계에서,상기 발광등급이 기준발광등급 이상인 경우, 상기 발광 다이오드를 양품으로 분류하고, 상기 발광등급이 상기 기준발광등급 보다 작은 경우, 상기 발광 다이오드를 불량품으로 분류하여 상기 발광등급에 대응되는 리페어 양자점을 결정하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제13항에 있어서, 상기 제3단계 이후에,양자점층이 형성된 상기 복수의 발광 다이오드들의 발광 특성값을 재측정하여 재측정된 상기 발광 특성값에 대한 발광 등급이 기준발광등급 이상인지 여부를 판단하는 단계를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 제13항에 있어서, 상기 제3단계 이후에,상기 양자점층 위에 투명 재질의 보호막을 형성하는 단계를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 방법.
- 복수의 발광 다이오드들의 발광 특성값을 측정하여 상기 측정된 발광 특성값에 대한 발광등급을 결정하고 발광 등급별로 상기 복수의 발광 다이오드들을 분류하는 분류기;분류된 상기 복수의 발광 다이오드들을 상기 발광 등급별로 서로 다른 경로로 이송하는 이송 수단;상기 서로 다른 경로로 이송되는 발광 다이오드들을 상기 발광 등급별로 각 지그에 수집하는 복수의 수집기들; 및상기 복수의 수집기들 각각에 수집된 상기 복수의 발광 다이오드들의 최상층 위에 상기 복수의 수집기들 각각에 대응된 양자점층을 형성하여 리페어하기 위한 복수의 리페어기들을 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제17항에 있어서, 상기 복수의 리페어기들 각각은,상기 지그에 수집된 상기 복수의 발광 다이오드들을 하나씩 순차로 공급하는 피더;상기 피더로부터 공급된 발광 다이오드의 최상층 위에 양자점 혼합 용액을 도포하는 양자점 디스펜서; 및상기 도포된 양자점 혼합 용액을 건조하는 제1 드라이어를 포함하고,상기 양자점디스펜서를 이용한 상기 양자점혼합용액의 도포와 상기 제1 드라이어를 이용한 상기 양자점혼합용액의 건조에 의하여, 상기 발광 다이오드 최상층 위에 양자점층을 형성하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제18항에 있어서, 상기 복수의 리페어기들 각각은,상기 양자점층이 형성된 상기 발광 다이오드의 발광 특성값을 측정하는 광검출기; 및상기 광검출기에서 측정된 상기 발광 특성값에 대한 발광 등급이 기준발광등급 이상인지 여부를 판단하는 양품 판단기를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제19항에 있어서, 상기 복수의 리페어기들 각각은,상기 양자점층 위에 투명 재질의 보호막을 도포하는 보호막 도포기; 및상기 도포된 보호막을 건조하는 제2 드라이어를 더 포함하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
- 제17항에 있어서, 상기 분류기는,상기 측정된 발광 특성값에 대한 발광 등급이 기분발광등급 이상인 해당 발광 다이오드를 양품 수집기로 이송하는 것을 특징으로 하는 발광 다이오드의 리페어 장치.
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CN102668142B (zh) | 2015-08-26 |
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KR101650375B1 (ko) | 2016-08-24 |
WO2011062362A3 (ko) | 2011-07-14 |
KR20110054262A (ko) | 2011-05-25 |
TW201123527A (en) | 2011-07-01 |
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