WO2010140648A1 - 転写用モールド及び転写用モールドの製造方法 - Google Patents
転写用モールド及び転写用モールドの製造方法 Download PDFInfo
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- WO2010140648A1 WO2010140648A1 PCT/JP2010/059420 JP2010059420W WO2010140648A1 WO 2010140648 A1 WO2010140648 A1 WO 2010140648A1 JP 2010059420 W JP2010059420 W JP 2010059420W WO 2010140648 A1 WO2010140648 A1 WO 2010140648A1
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- Prior art keywords
- roll
- layer
- transfer mold
- glass
- roll body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
- B29C33/424—Moulding surfaces provided with means for marking or patterning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0031—Refractive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0072—Roughness, e.g. anti-slip
Definitions
- the present invention relates to a transfer mold suitable for a roll-shaped mold for transferring a fine structure.
- Patent Literature 1 a method of transferring the shape to a glass substrate, a plastic substrate, a plastic film or the like using a mold in which a fine shape is formed in advance has been taken (patent) Literature 1, Patent Literature 2).
- These technologies include a method of mechanically transferring a pattern by pressing a mold (or also called a mold or a template) as an original plate on which a pattern such as fine grooves and holes is formed, and pressing the material to be transferred.
- a mold or also called a mold or a template
- Examples thereof include a method of transferring using a plastic resin, and a method of transferring light using a photocurable resin (Patent Document 3).
- the resolution of the pattern in these methods is determined by the mold production accuracy. That is, once the mold can be formed, a fine structure can be formed with an inexpensive apparatus.
- a parallel plate type mold also called a wafer or a plate
- a cylindrical (roller) type mold are generally known (Patent Document 4, Non-Patent Document 1).
- semiconductor lithography technology is used to apply an ultraviolet light resist, electron beam resist, or X-ray resist on the substrate, and then irradiate ultraviolet light, electron beam, X-ray, etc.
- the present invention has been made in view of this point, and an object of the present invention is to provide a transfer mold that can transfer a fine pattern and can cope with a large area transfer, and a method for manufacturing the transfer mold.
- the transfer mold of the present invention comprises a roll body formed in a substantially cylindrical shape, a surface layer formed on the outer peripheral surface of the roll body, and a microstructure layer formed on the surface layer.
- the surface layer is made of a material having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0.3 or less at a wavelength of 405 nm.
- the surface layer is composed of an inorganic material having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0.3 or less at a wavelength of 405 nm. Is preferred.
- the inorganic material is an oxide, nitride, carbide, sulfide, and fluoride of Group I to VI, Group XII to XVI elements of the periodic table, and mixtures thereof. It is preferably selected from the group consisting of:
- the inorganic material is preferably a glass material.
- the glass material is quartz glass, high silicate glass, borosilicate glass, aminosilicate glass, alkali-free glass, lead glass, barium glass, phosphosilicate glass, fluoride glass, lanthanum glass, It is preferably one selected from the group consisting of transparent crystallized glass and heat ray absorbing glass.
- the surface layer is composed of an organic material having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0.3 or less at a wavelength of 405 nm. It is preferable.
- the organic material is polypropylene, polyester, polyethylene terephthalate, polyethylene naphthalate, polyphenylene sulfide, polyether sulfone, polyimide, polycarbonate, polymethylene methacrylate, acrylate, polyvinyl alcohol, polyamide, aramid, fluorine. It is preferably selected from resins, polyolefins, silicon resins, epoxy resins, amideimide resins, maleimide resins, cellulose resins, and liquid crystal polymers.
- the thickness of the surface layer is preferably 5 ⁇ m or more and 10 mm or less.
- the arithmetic average roughness Ra as the surface roughness of the surface layer is preferably 10 nm or less.
- the surface layer is formed by laminating at least two layers of materials having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0.3 or less at a wavelength of 405 nm. It is preferable that a light absorption layer is formed between the roll body and the surface layer in contact with the roll body.
- the roll body is preferably a roll body having conductivity.
- the roll body is selected from the group consisting of SUS, carbon steel, Al, Al alloy, Ti, Ti alloy, carbon fiber composite, conductive plastic material, and combinations thereof. It is preferable that it is the roll body which has the electroconductivity comprised by these.
- the material constituting the roll body is a conductive roll body having an electrical resistivity of 10 10 ⁇ ⁇ cm or less.
- the difference in thermal linear expansion coefficient at room temperature between the roll body and the surface layer formed on the outer peripheral surface of the roll body is 20 ⁇ 10 ⁇ 6 / ° C. or less. Preferably there is.
- the transfer mold according to the present invention is preferably made of a material having a thermal linear expansion coefficient of 15 ⁇ 10 ⁇ 6 / ° C. or less.
- the fine structure layer is preferably made of a photoresist material.
- the fine structure layer is preferably made of a heat-reactive resist material.
- the thermal reaction type resist material is an organic resist material or an inorganic resist material.
- the heat-reactive resist material is selected from the group consisting of incomplete oxides, pyrolytic oxides, and metal alloys.
- the fine structure layer is formed by laminating at least two heat-reactive resist materials.
- the microstructure layer is made of a group consisting of Si, Si oxide, Si nitride, Si carbide, Ta, Ta oxide, Ta nitride, and Ta carbide. It is preferably composed of a selected material.
- a heat absorption layer is formed on the upper layer side or the lower layer side of the fine structure layer.
- the method for producing a transfer mold according to the present invention includes a step of forming a layer made of a resist material on the surface layer of the roll body used in the transfer mold and the surface layer formed on the outer peripheral surface thereof; And a step of irradiating the layer made of the resist material with a laser to form a fine structure.
- a roll body used for the transfer mold and a surface layer formed on the outer peripheral surface of the roll body Si, Si oxide, Si Forming a layer made of an etching material selected from the group consisting of nitride, Si carbide, Ta, Ta oxide, Ta nitride, and Ta carbide; and on the etching material layer
- a step of forming a layer made of a resist material, a step of irradiating the layer made of the resist material with a laser to form a fine structure, a step of etching the layer made of the etching material, and the fine structure were formed And a step of removing a layer made of a resist material.
- the present invention it is possible to transfer a fine pattern and cope with a large area transfer. Moreover, according to the present invention, the degree of freedom of the concavo-convex shape is high, and the aspect ratio of the fine structure can be freely controlled.
- the roll body according to the present invention is suitable for a method for producing the roll body by exposing it to light by condensing laser light on the surface of the roll body.
- Specific examples include the following forms.
- the normal roll takes a form combined with a sleeve 2 having a shaft 1 for holding the roll for rotation as shown in FIG.
- a resist layer 4 is formed on the roll surface.
- the structure seen from the roll cross section is shown in FIG.
- a pattern is formed on the roll surface by exposing the resist on the surface with light or the like from the outside.
- a method of forming a pattern there are a method of exposing using a mask on which a pattern is formed in advance, and a method of drawing a pattern directly on the roll surface with a focused laser beam or the like.
- the former method is widely used in the semiconductor industry and the like.
- a pattern is formed on a curved surface such as a roll, it is difficult to focus on the entire irradiation surface and it is difficult to form a fine pattern. .
- the latter method since the pattern is directly drawn on the roll surface, the drawing time becomes longer, but a finer pattern can be formed than the method using the mask.
- the roll body that is, the sleeve and the shaft, is usually made of a metal material that is easy to process and that is easy to obtain, such as Al or stainless steel.
- a metal material that is easy to process and that is easy to obtain, such as Al or stainless steel.
- stainless steel has been used for the shaft
- a carbon fiber molded body has been used for the sleeve
- Cr plating has been employed.
- the present inventors focused on the material constituting the roll body and, as a result of intensive studies, improved the variation in the exposure characteristics of the resist by specifying the optical characteristics of the material constituting the roll body, It was found that can be formed accurately.
- This transfer mold is capable of forming a fine pattern, thereby providing a high degree of freedom in the uneven shape and allowing the aspect ratio of the fine structure to be freely controlled.
- a mold for transfer according to the present invention comprises a roll body formed in a substantially cylindrical shape, a surface layer formed on an outer peripheral surface of the roll body, and a microstructure layer formed on the surface layer.
- the surface layer is made of a material having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0 or more and 0.3 or less at a wavelength of 405 nm.
- the fine structure layer refers to a layer in which a fine structure is formed. In the layer structure described later, a fine structure layer may be formed by a resist layer or an etching layer alone. Layers may be configured.
- FIG. 3 shows an example of the structure of the roll body according to the present invention.
- the roll body according to the present embodiment includes a shaft 1 formed in a columnar shape and a sleeve 2 formed on the outer peripheral surface of the shaft 1.
- a surface layer 3 is laminated on the outer peripheral surface of the sleeve 2 of the roll body.
- a resist layer 4 is formed on the surface layer 3 of the roll body.
- the surface layer 3 of the roll body is a material having the above optical constant, so that the exposed light can be prevented from being reflected on the outermost surface of the roll body, and stable exposure characteristics can be obtained. .
- the refractive index n when light is incident on the surface of the roll body, the refractive index n is 1.3 to 2.0 and the extinction coefficient k is 0 at a wavelength of 405 nm. If it becomes 0.3 or less above, the surface layer may be formed non-uniformly.
- the surface layer 3 is laminated on the roll body.
- the material near the outer peripheral surface of the sleeve 2 is formed of a material having the above optical constants, and so on. It may be formed.
- the thickness of the surface layer is sufficiently longer than the wavelength of the light to be exposed and the film thickness that can be etched is 5 ⁇ m or more and 10 mm or less, more preferably 100 ⁇ m or more and 10 mm or less, and further preferably 500 ⁇ m or more and 7 mm. The following is preferable.
- the present inventors have verified under the following conditions. After the resist is formed on the roll body, the exposure is performed by irradiating the roll with a light amount lower than the minimum light amount to be exposed (threshold value) and detecting the light reflected back from the resist surface (return light amount).
- the roll is irradiated with a light amount lower than the threshold while rotating the roll, and the return light amount R within one rotation of the roll is monitored.
- the return light amount R is increased or decreased within one rotation of the roll, the influence on the exposure characteristics can be determined by the magnitude of the variation amount of the return light amount.
- the influence on the optimum exposure light amount can be determined.
- the amount of film thickness variation within the periphery of the resist roll 2) the amount of resist film thickness variation between lots, 3 )
- the influence on the exposure characteristics due to the film thickness variation of the etching layer provided under the resist layer can be greatly reduced. These three factors are reduced by the fact that the reflected light from the etching layer or resist layer does not interfere with the reflected light from the roll body.
- the amount of variation of the return light amount R varies depending on the type of resist to be applied and the accuracy of the target microstructure, but the difference between the maximum value and the minimum value of the return light amount R due to film thickness variation is different. It is preferably 12% or less, more preferably 10% or less, and even more preferably 7% or less.
- the material having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0 or more and 0.3 or less at a wavelength of 405 nm according to the present invention is preferably an inorganic material.
- Inorganic materials are generally not easy to process, but 1) high hardness and resistance to wear, 2) high rigidity, 3) easy to obtain a smooth surface roughness, 4) acid, alkali or organic There are advantages such as being less susceptible to alteration with respect to solvents and the like.
- Examples of the inorganic material suitable for the present invention include oxides, nitrides, carbides, sulfides, fluorides, or mixtures of elements of Group I to VI or Group XII to XVI of the periodic table.
- the inorganic material suitable for the present invention include oxides, nitrides, carbides, sulfides, fluorides, or mixtures of elements of Group I to VI or Group XII to XVI of the periodic table.
- the inorganic material is more preferably a glass material.
- glass materials quartz glass, high silicate glass (Pyrex (registered trademark), Vycor, etc.), borosilicate glass (crown type, flint type glass, etc.), aminosilicate glass, alkali-free glass, lead glass, barium glass, phosphorus Silicate glass, fluoride glass, lanthanum glass, transparent crystallized glass, and heat ray absorbing glass are suitable. Since these glass materials have different hardness, rigidity, or processing characteristics, they may be selected according to the purpose to be emphasized. In particular, quartz glass, high silicate glass, and borosilicate glass are preferable from the viewpoint of optical properties and strength.
- the material according to the present invention having a refractive index n of 1.3 or more and 2.0 or less and an extinction coefficient k of 0 or more and 0.3 or less at a wavelength of 405 nm may be an organic material.
- Organic materials are generally difficult to obtain smooth surface roughness and have the characteristics of dissolving and swelling in specific organic solvents, but 1) lighter than inorganic materials and 2) easy to process. 3) There is an advantage that it is inexpensive.
- Suitable organic materials for the present invention are polypropylene, polyester, polyethylene terephthalate, polyethylene naphthalate (PEN), polyphenylene sulfide, polyether sulfone, polyimide, polycarbonate, polymethylene methacrylate, polyacrylate, polyvinyl alcohol, polyamide, aramid, fluororesin From polyolefin, silicon resin, epoxy resin, amideimide resin, maleimide resin, cellulose resin, and liquid crystal polymer, it may be appropriately selected according to the characteristics and purpose. For example, polymethylene methacrylate or the like is preferable if importance is attached to the transparency, and polycarbonate or PEN is preferable if importance is attached to heat resistance or moisture absorption characteristics.
- the surface material of the roll body according to the present invention does not need to be completely colorless and transparent in the wavelength region used for exposure, regardless of whether it is an inorganic material or an organic material. It may be colored as long as the attenuation coefficient k satisfies the condition of 0.3 or less.
- various metal ions, oxides, nitrides, and sulfides may be added for coloring.
- transition metal oxides such as Cr, Mn, Fe, Co, Ni, Cu and Ag, Sn, or rare earth La, Ce, Pr, Nd, Sm, Gd, Tb, Dy, Ho, Tm, Yb, Lu
- metal ions of Th, U, oxides, nitrides, sulfides or mixtures thereof it is possible to provide absorption in a specific wavelength region.
- the material used for the inorganic material can be used, but it can also be colored by adding various other organic pigments.
- specific examples include quinacridone, anthraquinone, polyazo, benzimidazolone, copper phthalocyanine blue, copper phthalocyanine green, soluble azo pigments, disazo and monoazo insoluble azo pigments.
- the surface roughness of the outermost surface of the roll body according to the present invention was measured by the arithmetic average roughness Ra specified in JIS 0601-2001.
- the surface roughness of the outermost surface of the roll body is preferably such that the arithmetic average roughness Ra is greater than 0 and 10 nm or less. More preferably, the upper limit of Ra is 5 nm or less, and further preferably, Ra is 2 nm or less.
- the appropriate arithmetic average roughness largely depends on the size of the microstructure formed on the surface of the roll body. Although it depends on the intended use, generally considering the influence of Ra on the microstructure, about 1/100 of the microstructure size is preferable. For example, if the fine structure size is 1 ⁇ m or less, Ra of the roll body is preferably 10 nm or less, and if the fine structure size is 500 nm, Ra is preferably 5 nm or less.
- the surface layer has at least a material having a refractive index n of 1.3 to 2.0 and an extinction coefficient k of 0 to 0.3 at a wavelength of 405 nm.
- Two layers are laminated and a light absorption layer is formed between the roll body and the surface layer in contact with the roll body.
- the thickness of the surface layer 3 is large, the reflected light at the interface between the surface layer 3 and the sleeve 2 is scattered as shown in FIG. 7, and the exposure to the resist layer 4 is not affected.
- the thickness of the surface layer 3 is small as shown in FIG. 8, the light absorbing layer 5 is replaced with the surface layer 3 and the sleeve as shown in FIG. 2 is preferable.
- the material of the light absorption layer 5 is not particularly limited as long as it has absorption at the exposure wavelength, but C, transition metals, oxides thereof, nitrides, sulfide materials, mixtures of these materials, or fillers of these materials are used as fillers. It may be something like the organic adhesive material used. In particular, a conductive material is more preferable. For example, a substance made of a mixture of an absorptive metal, carbon fiber, and filler is preferred. Also, as shown in FIG. 9, if the metal sleeve is provided inside the surface layer 3, the metal sleeve surface may be light-absorbed by providing irregularities on the metal sleeve surface in order to assist the flexural strength of the roll. For example, when an Al sleeve is used, a configuration in which light is absorbed by anodizing and blackening the surface of the Al sleeve can be mentioned.
- a photoresist material can be used to form a fine structure layer formed on the surface of the roll body.
- the positional relationship between the photoresist and the roll body is shown in FIG.
- a photoresist 22 is formed on the outer peripheral surface of the roll body 23.
- the transfer mold according to the present embodiment is very effective.
- the photoresist 22 is exposed with a laser beam 21 from its surface as shown in FIG.
- a so-called direct drawing method in which the photoresist 22 is directly irradiated with laser light may be used, or a mask having a fine structure drawn in advance may be used.
- the transfer mold according to the present embodiment Either method can be used.
- novolak resin or a mixture of novolak resin and diazonaphthoquine examples include methacrylate resins, polystyrene resins, polyethylene resins, phenol resins, polyimide resins, polyamide resins, silicone resins, polyester resins, epoxy resins, melamine resins, and vinyl resins.
- the microstructure layer formed on the surface of the roll body can use a heat-reactive resist material.
- the heat-reactive resist is a resist using a material that reacts with the heat of laser light.
- Thermally reactive resists have the property of reacting at a predetermined temperature or higher, so if the material is selected according to the purpose, exposure can be performed with a laser direct drawing method at a size smaller than the laser spot diameter, that is, smaller than the optical limit. This is possible and suitable for forming a fine structure.
- the heat-reactive resist material suitable for the present invention is preferably an organic resist material or an inorganic resist material.
- the organic resist has an advantage that the process is simple because it can be applied by a roll coater or the like when it is formed on the sleeve.
- the photoresist has a characteristic that it is easier to narrow the pitch of the fine structure than the thermal reaction type resist. This is because the photoresist reacts with light.
- the heat-reactive resist material is an inorganic resist material
- it is more preferably an incomplete oxide, a pyrolytic oxide, or a metal alloy.
- Thermally reactive resists using inorganic materials such as metals and oxides have extremely stable chemical and physical properties at room temperature, and have a higher thermal conductivity than organic materials. It is more suitable for forming a narrowed microstructure.
- the inorganic heat-reactive resist material suitable for the present invention can be variously selected depending on the reaction temperature. Examples thereof include Al, Si, P, Ni, Cu, Zn, Ga, Ge, As, Se, In, Sn, Sb, Te, Pb, Bi, Ag, Au, and alloys thereof.
- a thermally decomposed oxide when used as the thermally reactive resist material, it is selected from materials having good thermal ⁇ characteristics, specifically, CuO, Co 3 O 4 , MnO 2 , Mn 2 O 3 , CrO 3 , Cr 5 O 12 , PbO 2 , Pb 3 O 4 , TaO 2 , MgO 2 , CaO 2 , BaO 2 , ZnO 2 can be mentioned, preferably CuO, Co 3 O 4 , MnO 2 , Mn 2 O 3 , CrO 3 , Cr 5 O 12 , PbO 2 , Pb 3 O 4 , MgO 2 , CaO 2 , BaO 2 , ZnO 2 , more preferably CuO, Co 3 O 4 , MnO 2 , Mn 2 O 3 , CrO 3.
- the oxidation degree of the material is included in the category of the heat-reactive resist material according to the present invention as long as it is in a state of being decomposed by laser exposure as described above.
- thermoly decomposable oxide having a large state change with respect to a temperature change is particularly preferable.
- a physical thin film forming method such as a resistance heating vapor deposition method, a magnetron high frequency sputtering method, an electron beam sputtering method, or a CVD method. Since these methods are basically vacuum processes, the number of man-hours to form on the sleeve depends on the number of man-hours compared to the coating method, but the film thickness can be controlled with high accuracy, and the resist layer and etching layer can be formed in multiple layers. It is also easy to stack.
- a physical thin film forming method such as a resistance heating vapor deposition method, a magnetron high frequency sputtering method, an electron beam sputtering method, or a CVD method. Since these methods are basically vacuum processes, the number of man-hours to form on the sleeve depends on the number of man-hours compared to the coating method, but the film thickness can be controlled with high accuracy, and the resist layer and etching layer can be formed in multiple layers. It is also easy to stack.
- the absolute value of the film thickness variation can be made very small compared to a coating method such as a roll coater, many materials have a high refractive index n and extinction coefficient k. Changes can also be significant. In such a case, the transfer mold according to the present embodiment is very effective.
- the fine structure layer may be composed of at least two layers of a heat-reactive resist material. This is because, in the case where it is desired to form a pattern having a fine structure not only in the width direction but also in the depth, as shown in FIG. It is easier to form a fine structure when the layered structure is formed with the etching layer 6 formed in the lower layer. In this case, the groove depth can be increased in the lower etching layer 6 by dry etching. If this configuration is used, the heat-reactive resist layer 4 functions as a mask during dry etching, so that higher dry etching resistance than the etching layer 6 is required.
- FIG. 12 shows a configuration example in which the resist layer is formed in two layers.
- a surface layer 3 is formed on the outer peripheral surface of the sleeve 2.
- an etching layer 6, a resist layer 8, and a resist layer 7 are laminated in this order.
- the etching layer forming the microstructure according to the present invention is preferably made of a material selected from the group consisting of Si and Ta and oxides, nitrides and carbides thereof.
- the material used for the etching layer 6 in the present invention is a semiconductor material such as Si, polysilicon, GaAs or InP, a metal such as Al, Cu, W, Ti, Ta, or the like. Oxides, nitrides, carbides, alloys thereof, insulating materials such as SiO 2 , Si 3 N 4 , glass, silicide materials such as WSi 2 , TiS 2 , CoSi 2 , polyfluoroethylene and PMMA (polymethyl methacrylate), An organic material such as PC (polycarbonate) is suitable.
- materials selected from the group consisting of Si, Ta and oxides, nitrides and carbides thereof are preferable, and semiconductors and insulating materials such as SiO 2 , Si, Si 3 N 4 and Ta 2 O 5 are particularly preferable. It is.
- the heat absorption layer 9 may be provided on the upper side or the lower side of the layer made of the heat-reactive resist material according to the present invention.
- FIG. 13 shows a configuration in which the heat absorption layer 9 is provided on the upper side of the thermal reaction type resist material
- FIG. 14 shows a configuration in which the heat absorption layer 9 is provided on the lower side of the thermal reaction type resist material.
- the etching layer 6, the resist layer 4, and the heat absorption layer 9 are stacked in this order on the surface layer 3.
- the etching layer 6, the heat absorption layer 9, and the resist layer are stacked on the surface layer 3. They are stacked in the order of 4.
- the role of the heat absorption layer 9 is to widen the selection range of light absorption characteristics in the heat-reactive resist.
- a heat-reactive resist has many materials that absorb in a wide wavelength range, but some materials do not have optical absorption near the laser wavelength, for example, around 405 nm. In that case, the heat absorption layer 9 absorbs the energy of the laser and converts it into heat, whereby the heat-reactive resist can be reacted with the heat.
- a material having light absorption in the laser wavelength region is suitable, for example, C, Mg, Al, Si, Ti, V, Cr, Mn, Fe, Examples include Co, Ni, Cu, Zn, Ge, Se, Zr, Nb, Mo, Pd, Ag, In, Sn, Sb, Te, Hf, Ta, W, Pt, Au, Pb, Bi and alloys thereof.
- These oxides, nitrides, sulfides, carbides or mixtures thereof may be used. Since many of these materials have a high refractive index n and an extinction coefficient k, the change in reflectance with respect to the film thickness variation of the heat absorption layer 9 may be large. In such a case, the transfer mold according to the present embodiment is very effective.
- the roll body according to the present invention has a configuration in which the groove depth of the etching layer 6 can be increased by dry etching.
- a method of performing dry etching a method of directly applying the high frequency 41 to the roll body 23 is preferable from the viewpoint of the etching direction and the mechanism constituting the apparatus.
- etching toward the central axis of the roll body, that is, in a direction perpendicular to the roll surface is required.
- a cylindrical electrode 42 is provided around the roll body 23, and an electric field is formed in the vertical direction with respect to the roll surface as shown in FIG. .
- the etching layer 6 is etched in the vertical direction with respect to the surface of the roll body. Further, according to the above method, a complicated mechanism of rotating the roll body and applying a high frequency while maintaining a vacuum during dry etching becomes unnecessary, and the configuration of the dry etching apparatus becomes very simple.
- the roll body In order to apply the high frequency 41 directly to the roll body 23, it is essential to have conductivity between the roll body, that is, the shafts at both ends. In other words, if the roll body is not electrically conductive, it is electrically insulated and cannot be energized, and therefore cannot be etched by the dry etching apparatus described above.
- the electrical resistivity is 10 10 ⁇ ⁇ cm or less and 1.5 ⁇ 10 ⁇ 6 ⁇ ⁇ cm or more, more preferably 10 7. It is desirable that it is 2.0 ⁇ 10 ⁇ 6 ⁇ ⁇ cm or more at ⁇ ⁇ cm or less. Table 1 below shows the linear expansion coefficient and electrical resistivity of the material.
- the material constituting the conductive dry-etchable roll body according to the present invention may be basically any material that satisfies the definition of conductivity, such as Ag, Au, Al, Mg, Fe, Ti, or Metal materials including these alloys, SUS, carbon steel, etc., composite materials (composite materials) obtained by impregnating epoxy resin or the like with silicon carbide fibers, carbon fibers, metal fibers, etc., or conductive polymer materials such as A conductive plastic or the like is also applicable.
- the roll body according to the present invention uses a brittle material such as an inorganic material or glass material or a soft material such as plastic for the surface layer, a material having a certain degree of strength for use as a transfer mold. Must be configured. Moreover, when producing a roll body with high accuracy, a material with good workability is preferable. Further, in order to perform dry etching as described above, the roll body needs to have conductivity. In consideration of availability and price, SUS, carbon steel, Al or Al alloy, Ti or Ti alloy, carbon fiber composite, conductive plastic material, or these materials can be used as the material constituting the roll body that satisfies these requirements. It is preferable to be configured by any one of the combinations.
- the surface of the roll body material may be plated. More preferably, the plating is performed using a material having a low reflectance. Furthermore, by providing the surface layer according to the present invention, the fluctuation in the amount of light due to reflection on the surface of the roll body during exposure is considerably reduced, but from the viewpoint of further reducing, a carbon fiber composite having a property of absorbing light is preferable. Further, since the roll body is composed of a cylindrical sleeve (roll surface) and a shaft, the roll body may be a combination of the above materials such as the sleeve being a carbon fiber composite and the shaft being SUS.
- the difference in thermal expansion coefficient between the sleeve material and the surface layer material is 0 or more and 20 ⁇ 10 ⁇ 6 / ° C. or less.
- the temperature is 15 ⁇ 10 ⁇ 6 / ° C. or less, more preferably 10 ⁇ 10 ⁇ 6 / ° C. or less, and most preferably 0 / ° C.
- the surface layer material made of the inorganic material according to the present invention When the surface layer material made of the inorganic material according to the present invention is used, generally transparent inorganic materials such as borosilicate glass and quartz glass often have a small linear expansion coefficient.
- a material having a thermal expansion coefficient of the sleeve material of 15 ⁇ 10 ⁇ 6 / ° C. or less, such as Ti, Ti alloy, or carbon fiber composite. Further, it is more preferably 10 ⁇ 10 ⁇ 6 / ° C. or less.
- Carbon fiber composites in particular are preferred materials for sleeves because the thermal expansion coefficient can be controlled over a wide range of 0 / ° C. to 20 ⁇ 10 ⁇ 6 / ° C. by controlling the compounding ratio with the resin and the fiber orientation. It is.
- a step of forming a uniform layer made of a resist material on a roll body, a step of irradiating the layer made of the resist material with a laser to form a fine structure, Are manufactured in the order described above.
- the transfer mold produced according to the above manufacturing method has a feature that the process is simplified by providing a resist directly on the roll body.
- the resist thickness is the depth of the fine structure, this is an effective manufacturing method when the depth is relatively small.
- the above manufacturing method has an advantage that the depth of the fine structure can be freely controlled according to the thickness of the etching layer, although the process is slightly longer because an etching layer is provided between the resist layer and the roll body.
- Which method is used may be selected according to the depth and shape of the target microstructure.
- either a heat-reactive resist material or a photoresist material can be used as the resist material depending on the purpose.
- the transfer mold according to the present invention can take various forms. For example, as shown in FIG. 15, there are a form in which the shaft 1 has only one of both ends of the sleeve 2 and a form in which the shaft 1 is fitted and inserted on the opposite side of the shaft 1. Also, as shown in FIG. 16, there are a form having the shaft 1 on both sides of the sleeve 2 and a form in which the shaft 1 is fitted and inserted on both sides of the sleeve 2 as shown in FIG. Further, as shown in FIG. 18, the sleeve 1 may be held by a material such as a magnet 31 without using the shaft 1.
- a heat-reactive resist layer made of CuO was formed at a thickness of 20 nm while rotating the roll made of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 20 nm ⁇ 10%.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the laser was measured using a semiconductor laser having a wavelength of 405 nm.
- the high precision X stage was installed in parallel with the roll.
- the semiconductor laser processing head was fixed on a high precision X stage.
- the laser beam applied to the roll was measured as a voltage value at the light receiving portion after being reflected on the roll surface. The measured voltage value was converted into reflectance using a conversion table.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 30%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused and irradiated with laser light to attempt exposure to the roll.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin.
- AFM atomic force microscope
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 0.9%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 2.2%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 4.5%.
- a thermal reaction type resist layer made of CuO was formed at a thickness of 20 nm while rotating the roll made of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 20 nm ⁇ 10%.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused and irradiated with laser light to attempt exposure to the roll.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the exposure was carried out so as to form a continuous line having a pitch of 500 nm on the roll on which the etching layer and the heat-reactive resist layer were formed.
- the exposure power was 10.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the transferred groove width was measured by AFM, it was confirmed that the groove was continuously varied from a position where there was no groove to a position where the groove width was 250 nm.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 9.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 10.4%.
- Table 2 shows the results of Examples 1 to 6 and Comparative Examples 1 to 4.
- Example 1 to Example 6 since the transfer mold according to the present embodiment has a surface layer using a material having specific optical characteristics, the variation in reflectance is reduced and the width variation is reduced ( Example 1 to Example 6). Thus, it can be seen that the resist layer can be uniformly exposed because it is reduced together with the reflectance fluctuation and the lateral variation.
- a metal material is used (Comparative Example 1 to Comparative Example 3) or when a glass material having a different refractive index is used (Comparative Example 4), it can be seen that the reflectance fluctuation increases.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 3%.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 5.2%.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 7.9%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 11.3%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 12.6%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 29.9%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 36.8%.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moves 500 nm while the roll makes one round, and a line having a pitch of 500 nm is continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that nonuniform exposure was performed with a very large variation of 150 nm ⁇ 12.1%.
- Example 7 to Example 9 and Comparative Example 5 to Comparative Example 9 are shown in Table 3.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 0.13%.
- quartz glass was used for cylindrical glass, the same result could be obtained even if high silicate glass (Pyrex glass: Corning 7740) was used.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 0.47%.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were set to be inclined so as to intentionally provide film thickness unevenness.
- the film thickness was 300 nm ⁇ 25%.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were made to coincide, and the film thickness was uniformly formed to 20 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam was used under the same conditions as in Example 1.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the width of the groove formed by AFM was measured, it was confirmed that uniform exposure was performed with a very small variation of 150 nm ⁇ 2.0%.
- Example 10 The results of Example 10 to Example 12 are shown in Table 4.
- Example 10 various glass materials such as quartz glass and high silicate glass can be used as the material of the surface layer (Example 10). It can also be seen that even when an organic material is used, the reflectance variation and the groove width variation can be reduced (Examples 11 and 12).
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method. Furthermore, a 40 nm thick thermal reaction type resist layer made of GaSb was formed thereon. The arithmetic average roughness Ra was adjusted to 1.8 nm according to the conditions of the sputtering method.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the exposure to the heat-reactive resist was performed at 1670 rpm (linear speed 7 m / sec.).
- the X stage moved 500 nm while the roll made one turn, and lines with a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 2.0 mW with continuous light emission.
- development was performed by immersing in hydrochloric acid of pH 1 for about 40 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the groove shape was observed by AFM, it was confirmed that a groove having the same depth as that of the thermal reaction type resist film thickness was formed.
- a shaft having a length of 50 mm and 30 mm ⁇ was attached to one end face of the sleeve so as to coincide with the center line of the sleeve.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method. Furthermore, a 40 nm thick thermal reaction type resist layer made of GaSb was formed thereon. Since the roll was prepared by a technique in which the glass surface was cut and not polished, the arithmetic average roughness Ra was 15 nm.
- the roll surface was focused, irradiated with laser light, and the reflectance distribution within one roll was measured.
- the wavelength of the laser beam and the like are the same as in the first embodiment.
- the exposure to the heat-reactive resist was performed at 1670 rpm (linear speed 7 m / sec.).
- the X stage moved 500 nm while the roll made one turn, and lines with a pitch of 500 nm were continuously exposed.
- the 500 nm pitch continuous line exposure was performed on the roll on which the etching layer and the thermal reaction type resist layer were formed.
- the exposure power was 2.0 mW with continuous light emission.
- development was performed by immersing in hydrochloric acid of pH 1 for about 40 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the groove formed was transferred onto the PET film using UV resin. When the groove shape was observed with AFM, a clear groove shape could not be confirmed.
- Example 13 when the arithmetic average roughness Ra of the surface layer is low, the exposure performance is not affected and high exposure performance is exhibited. On the other hand, as shown in Comparative Example 11, it can be seen that when the arithmetic average roughness Ra is high, the exposure performance decreases.
- a SUS shaft having a length of 50 mm and a diameter of 30 mm was attached to both end faces of the sleeve so as to coincide with the center line of the sleeve.
- the volume resistivity of the carbon composite used for the sleeve was 2 ⁇ ⁇ cm. The conductivity was measured by applying testers to both ends of the shaft, and it was confirmed that there was good conduction.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were made to coincide with each other so that the film thickness was uniformly formed to 300 nm.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were matched to form a uniform film thickness of 20 nm.
- the roll surface was focused and irradiated with laser light to expose the roll.
- the same conditions as in Example 1 were used for the wavelength of the laser beam.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the roll on which the etching layer and the heat-reactive resist layer were formed was subjected to continuous line exposure at a pitch of 500 nm.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the region where the groove was formed was etched by a dry etching apparatus shown in FIG.
- etching gas pressure was 5 Pa
- etching power was 300 W at a frequency of 13.56 MHz
- etching was performed for 10 minutes.
- the groove shape was transferred onto a PET film using UV resin.
- the groove width and depth formed by AFM were measured, it was confirmed that a rectangular shape having a groove width of 150 nm and a groove depth of 300 nm was formed.
- a SiO 2 film having a thickness of 300 nm was formed as an etching layer on the roll composed of the sleeve and the shaft using a sputtering method.
- the central axis of the motor for rotating the roll and the central axis of the roll were made to coincide with each other so that the film thickness was uniformly formed to 300 nm.
- a 20 nm thick thermal reaction resist layer made of CuO was formed thereon.
- the central axis of the motor and the central axis of the roll were matched to form a uniform film thickness of 20 nm.
- the roll surface was focused and irradiated with laser light to expose the roll.
- the same conditions as in Example 1 were used for the wavelength of the laser beam.
- the rotation speed of the roll was set to 1670 rpm (linear speed 7 m / sec.). Further, the X stage moved by 500 nm while the roll made one turn, and lines having a pitch of 500 nm were continuously exposed.
- the roll on which the etching layer and the heat-reactive resist layer were formed was subjected to continuous line exposure at a pitch of 500 nm.
- the exposure power was 8.0 mW with continuous light emission.
- development was performed by immersing in a 0.3 wt% ammonium oxalate solution for about 5 minutes.
- it was thoroughly washed with distilled water to form grooves in the heat-reactive resist layer.
- the region where the groove was formed was etched by a dry etching apparatus shown in FIG.
- the etching power was 300 W at an etching gas pressure of 5 Pa and a frequency of 13.56 MHz. However, since the discharge could not be performed at all, the etching could not be performed. After the etching process, the roll body was taken out from the dry etching apparatus and the groove depth was measured. It was confirmed that the resist thickness was 20 nm and the etching was not performed at all.
- a SUS shaft having a length of 50 mm and a diameter of 30 mm was attached to both end faces of the sleeve so as to coincide with the center line of the sleeve.
- the volume resistivity of the carbon composite used for the sleeve was 2 ⁇ ⁇ cm. The conductivity was measured by applying testers to both ends of the shaft, and it was confirmed that there was good conduction.
- the two types of molds prepared as described above were left at a temperature of 100 ° C. for 1 hour, then taken out to room temperature and left for 1 day.
- the sleeve made of carbon composite with a small coefficient of thermal expansion did not show any change, but the sleeve made of Al alloy is in a state that the quartz glass of the surface layer is cracked and cannot be used as a transfer mold. became.
- the resist layer can be satisfactorily exposed by using a roll body having a surface layer using a material having specific optical characteristics. Therefore, a roll-shaped transfer mold having a fine pattern of 1 ⁇ m or less on the surface can be realized.
- this roll-shaped transfer mold should be used as a master mold for nanoimprint or optical film, which has a large area, excellent productivity, a high degree of freedom in uneven shape, and the aspect ratio of the microstructure can be freely controlled. Can do.
- the present invention can be applied to a mold using a heat-reactive resist and a photoresist, and can be used for forming a nanoimprint or an optical element.
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Abstract
Description
通常ロール形状のモールドを作製する方法として種々挙げられるが、本発明に係るロール体は、ロール体表面にレーザー光を集光することで露光する形態で作製する方法に対して好適である。具体的な例として以下の様な形態が挙げられる。
本発明に係る転写用モールドは、略円柱形状に形成されたロール体と、前記ロール体の外周面上に形成される表面層と、前記表面層上に形成される微細構造層と、を具備し、前記表面層は、405nmの波長において屈折率nが1.3以上で2.0以下、かつ消衰係数kが0以上で0.3以下の材料で構成される。ここで、微細構造層とは、微細構造が形成される層をいい、後述する層構成において、レジスト層やエッチング層単独で微細構造層を構成しても良く、レジスト層及びエッチング層で微細構造層を構成しても良い。
A=100-R-T (1)
(実施例1)
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000)を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:434950、屈折率n=1.442、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:592683、屈折率n=1.607、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:723292、屈折率n=1.768、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmのアルミニウム(屈折率n=0.400、消衰係数k=4.450)の円筒を、はめ込み固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmのアルミニウム(屈折率n=0.400、消衰係数k=4.450)の円筒を、はめ込み固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトが取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmのアルミニウム(屈折率n=0.400、消衰係数k=4.450)の円筒を、はめ込み固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:144178、屈折率n=2.273、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にCuを体積分率で5%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.602、消衰係数k=0.133であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にCuを体積分率で10%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.669、消衰係数k=0.271であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にCrを体積分率で15%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.993、消衰係数k=0.208であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にCuを体積分率で20%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.818、消衰係数k=0.702であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にAgを体積分率で5%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=0.899、消衰係数k=0.237であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にAgを体積分率で10%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=0.419、消衰係数k=0.674であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にAgを体積分率で15%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=0.290、消衰係数k=1.037であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000にCrを体積分率で25%添加)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=2.334、消衰係数k=0.407であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(石英ガラス、屈折率n=1.469664、消衰係数k=0.000)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.993、消衰係数k=0.208であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のプラスチック(PMMA、屈折率n=1.490、消衰係数k=0.000)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.993、消衰係数k=0.208であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のプラスチック(PC、屈折率n=1.530、消衰係数k=0.000)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.585、消衰係数k=0.000であった。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ50mm、70mmφのSUS304のスリーブに、厚さ5mmの円筒状のガラス(ショット社ガラスコードType:518635、屈折率n=1.530、消衰係数k=0.000)の円筒を、導電性エポキシ樹脂を介して被せ固定した。スリーブの片端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのシャフトを取り付けた。
長さ200mm、70mmφのカーボンコンポジットで出来たスリーブに、厚さ3mmの円筒状のガラス(石英ガラス、屈折率n=1.469664、消衰係数k=0.000)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.993、消衰係数k=0.208であった。スリーブの両端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのSUSシャフトを取り付けた。スリーブに使用したカーボンコンポジットの体積抵抗率は2Ω・cmで、シャフトの両端にテスターを当てて導電性を測定したこところ良好な導通があることを確認した。
長さ200mm、80mmφ(厚さ10mm)の円筒状のガラス(石英ガラス、屈折率n=1.469664、消衰係数k=0.000)を準備した。ガラススリーブ32の両端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのSUSシャフト1をガラス内径にエポキシ接着剤で固定して取り付けた(図21)。シャフトの両端にテスターを当てて導電性を測定したこところ全く導通が無いことを確認した。
長さ200mm、70mmφのカーボンコンポジット(線膨張係数2×10-6/℃)で出来たスリーブと同じ形状でAl合金:5052(線膨張係数23.1×10-6/℃)で出来たスリーブの2種類準備した。前記スリーブに各々厚さ3mmの円筒状のガラス(石英ガラス、屈折率n=1.469664、消衰係数k=0.000、熱膨張係数0.5×10-6/℃)を、導電性エポキシ樹脂を介して被せ固定した。この混合物の複素屈折率は屈折率n=1.993、消衰係数k=0.208であった。スリーブの両端面には上記スリーブの中心線と一致するように長さ50mm、30mmφのSUSシャフトを取り付けた。スリーブに使用したカーボンコンポジットの体積抵抗率は2Ω・cmで、シャフトの両端にテスターを当てて導電性を測定したこところ良好な導通があることを確認した。
Claims (24)
- 略円柱形状に形成されたロール体と、前記ロール体の外周面上に形成される表面層と、前記表面層上に形成される微細構造層と、を具備し、前記表面層は、405nmの波長において屈折率nが1.3以上で2.0以下、かつ消衰係数kが0.3以下の材料で構成されることを特徴とする転写用モールド。
- 前記表面層は、405nmの波長において屈折率nが1.3以上で2.0以下、かつ消衰係数kが0.3以下の無機材料で構成されることを特徴とする請求項1記載の転写用モールド。
- 前記無機材料が、周期律表のI族~VI族、XII族~XVI族元素の酸化物、窒化物、炭化物、硫化物、及びフッ化物、並びにそれらの混合物からなる群より選ばれたものであることを特徴とする請求項2記載の転写用モールド。
- 前記無機材料がガラス材料であることを特徴とする請求項3記載の転写用モールド。
- 前記ガラス材料が石英ガラス、高ケイ酸ガラス、ホウケイ酸ガラス、アミノケイ酸ガラス、無アルカリガラス、鉛ガラス、バリウムガラス、リン珪酸ガラス、フッ化物ガラス、ランタンガラス、透明結晶化ガラス、及び熱線吸収ガラスからなる群より選ばれたものであることを特徴とする請求項4記載の転写用モールド。
- 前記表面層は、405nmの波長において屈折率nが1.3以上で2.0以下、かつ消衰係数kが0.3以下の有機材料で構成されることを特徴とする請求項1記載の転写用モールド。
- 前記有機材料が、ポリプロピレン、ポリエステル、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリフェニレンサルファイド、ポリエーテルスルフォン、ポリイミド、ポリカーボネート、ポリメチレンメタクリレート、アクリレート、ポリビニルアルコール、ポリアミド、アラミド、フッ素樹脂、ポリオレフィン、シリコン樹脂、エポキシ樹脂、アミドイミド樹脂、マレイミド樹脂、セルロース樹脂、及び液晶ポリマーからなる群より選ばれたものであることを特徴とする請求項6記載の転写用モールド。
- 前記表面層の厚さが、5μm以上10mm以下であることを特徴とする請求項1から請求項7のいずれかに記載の転写用モールド。
- 前記表面層の表面粗さとしての算術平均粗さRaが10nm以下であることを特徴とする請求項1から請求項8のいずれかに記載の転写用モールド。
- 前記表面層は、405nmの波長において屈折率nが1.3以上で2.0以下、かつ消衰係数kが0.3以下の材料が少なくとも2層積層されて構成されると共に、前記ロール体と前記ロール体と接する前記表面層との間に光吸収層が形成されることを特徴とする請求項1から請求項9のいずれかに記載の転写用モールド。
- 前記ロール体が導電性を有するロール体であることを特徴とする請求項1から請求項10のいずれかに記載の転写用モールド。
- 前記ロール体が、SUS、炭素鋼、Al、Al合金、Ti、Ti合金、カーボンファイバーコンポジット、導電性プラスチック材料、及びこれらの組み合わせからなる群より選ばれたもので構成された導電性を有するロール体であることを特徴とする請求項11記載の転写用モールド。
- 前記ロール体を構成する材料の電気抵抗率が1010Ω・cm以下である導電性を有するロール体であることを特徴とする請求項11記載の転写用モールド。
- 前記ロール体と、前記ロール体の外周面上に形成される表面層との間の各々の室温における熱線膨張係数の差が20×10-6/℃以下であることを特徴とする請求項1から請求項13のいずれかに記載の転写用モールド。
- 前記ロール体の熱線膨張係数が15×10-6/℃以下である材料から構成されたことを特徴とする請求項14記載の転写用モールド
- 前記微細構造層が、フォトレジスト材料からなることを特徴とする請求項1から請求項15のいずれかに記載の転写用モールド。
- 前記微細構造層が、熱反応型レジスト材料からなることを特徴とする請求項1から請求項15のいずれかに記載の転写用モールド。
- 前記熱反応型レジスト材料が、有機レジスト材料又は無機レジスト材料であることを特徴とする請求項17記載の転写用モールド。
- 前記熱反応型レジスト材料が、不完全酸化物、熱分解酸化物及び金属合金からなる群より選ばれたものであることを特徴とする請求項17記載の転写用モールド。
- 前記微細構造層が、少なくとも2層の熱反応型レジスト材料が積層されてなることを特徴とする請求項17から請求項19のいずれかに記載の転写用モールド。
- 前記微細構造層が、Si、Siの酸化物、Siの窒化物、Siの炭化物、Ta、Taの酸化物、Taの窒化物、及びTaの炭化物からなる群より選ばれた材料で構成されたことを特徴とする請求項1から請求項15のいずれかに記載の転写用モールド。
- 前記微細構造層の上層側又は下層側に熱吸収層が形成されていることを特徴とする請求項1から請求項21のいずれかに記載の転写用モールド。
- 請求項16から請求項20のいずれかに記載の転写用モールドに用いられるロール体とその外周面上に形成された表面層の、該表面層の上にレジスト材料からなる層を形成する工程と、前記レジスト材料からなる層にレーザーを照射して微細構造を形成する工程と、を具備することを特徴とする転写用モールドの製造方法。
- 請求項21に記載の転写用モールドに用いられるロール体とその外周面上に形成された表面層の、該表面層の上に、Si、Siの酸化物、Siの窒化物、Siの炭化物、Ta、Taの酸化物、Taの窒化物、及びTaの炭化物からなる群より選ばれたエッチング材料からなる層を形成する工程と、前記エッチング材料からなる層の上にレジスト材料からなる層を形成する工程と、前記レジスト材料からなる層にレーザーを照射して微細構造を形成する工程と、前記エッチング材料からなる層をエッチングする工程と、前記微細構造が形成されたレジスト材料からなる層を除去する工程と、を具備することを特徴とする転写用モールドの製造方法。
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Also Published As
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EP2439050B1 (en) | 2016-11-02 |
TW201103752A (en) | 2011-02-01 |
JP5632372B2 (ja) | 2014-11-26 |
TW201318870A (zh) | 2013-05-16 |
EP2439050A1 (en) | 2012-04-11 |
US8408895B2 (en) | 2013-04-02 |
JPWO2010140648A1 (ja) | 2012-11-22 |
CN102448704A (zh) | 2012-05-09 |
TWI549832B (zh) | 2016-09-21 |
US20120148704A1 (en) | 2012-06-14 |
CN102448704B (zh) | 2014-07-02 |
KR101371996B1 (ko) | 2014-03-07 |
EP2439050A4 (en) | 2014-01-01 |
TWI395669B (zh) | 2013-05-11 |
KR20120028904A (ko) | 2012-03-23 |
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