WO2009145176A1 - 電磁弁装置 - Google Patents
電磁弁装置 Download PDFInfo
- Publication number
- WO2009145176A1 WO2009145176A1 PCT/JP2009/059587 JP2009059587W WO2009145176A1 WO 2009145176 A1 WO2009145176 A1 WO 2009145176A1 JP 2009059587 W JP2009059587 W JP 2009059587W WO 2009145176 A1 WO2009145176 A1 WO 2009145176A1
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- WO
- WIPO (PCT)
- Prior art keywords
- pressure
- pump
- electromagnetic
- valve
- valve device
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0603—Multiple-way valves
- F16K31/061—Sliding valves
- F16K31/0613—Sliding valves with cylindrical slides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
- F04B17/04—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids
- F04B17/042—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors using solenoids the solenoid motor being separated from the fluid flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/0021—Generation or control of line pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0251—Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
- F16K11/0716—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides with fluid passages through the valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0686—Braking, pressure equilibration, shock absorbing
- F16K31/0693—Pressure equilibration of the armature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D48/00—External control of clutches
- F16D48/02—Control by fluid pressure
- F16D2048/0221—Valves for clutch control systems; Details thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0202—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being electric
- F16H61/0251—Elements specially adapted for electric control units, e.g. valves for converting electrical signals to fluid signals
- F16H2061/0253—Details of electro hydraulic valves, e.g. lands, ports, spools or springs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/86493—Multi-way valve unit
- Y10T137/86574—Supply and exhaust
- Y10T137/86582—Pilot-actuated
- Y10T137/86614—Electric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/8593—Systems
- Y10T137/86493—Multi-way valve unit
- Y10T137/86574—Supply and exhaust
- Y10T137/8667—Reciprocating valve
- Y10T137/86694—Piston valve
- Y10T137/8671—With annular passage [e.g., spool]
Definitions
- the present invention relates to a solenoid valve device.
- a sleeve having a cylindrical valve chamber in which an input port, an output port, a drain port, and a feedback port are formed as various ports through which hydraulic oil flows in and out, and inserted into the valve chamber
- a plurality of cylindrical lands having an outer diameter that is substantially the same as the inner diameter of the valve chamber, and a communication portion that communicates between the ports in a cylindrical shape having an outer diameter smaller than the outer diameter of the lands.
- a device including a spool and a solenoid that moves the spool in the axial direction has been proposed (see, for example, Patent Document 1).
- a device in which a pump is incorporated in addition to a solenoid valve for example, a solenoid valve (linear solenoid) or fluid for adjusting clutch pressure to a hydraulic circuit for turning on / off a clutch (brake) of an in-vehicle automatic transmission.
- a solenoid valve linear solenoid
- fluid for adjusting clutch pressure to a hydraulic circuit for turning on / off a clutch (brake) of an in-vehicle automatic transmission for example, a solenoid valve (linear solenoid) or fluid for adjusting clutch pressure to a hydraulic circuit for turning on / off a clutch (brake) of an in-vehicle automatic transmission.
- the mounting space may be limited, and it is required to be as small as possible.
- the main purpose of the solenoid valve device of the present invention is to reduce the overall size by integrating the functions as a pump.
- the electromagnetic valve device of the present invention employs the following means in order to achieve the main object described above.
- the solenoid valve device of the present invention is A pressure adjusting unit for adjusting the fluid pressure supplied from the fluid pressure source; A pump unit that sucks and discharges the working fluid in the reservoir; The gist of the present invention is to include one electromagnetic unit that drives the pressure adjusting unit and the pump unit.
- the pressure adjusting unit that adjusts the fluid pressure supplied from the fluid pressure source and the pump unit that sucks and discharges the working fluid in the storage unit are driven by one electromagnetic unit. . Therefore, the entire apparatus can be further reduced in size as compared with the case where the pressure regulating valve and the electromagnetic pump are provided separately.
- the pressure adjusting unit is operated by the electromagnetic force of the electromagnetic unit, and compresses and expands the pump chamber of the pump unit and adjusts the fluid pressure supplied from the fluid pressure source.
- a valve body that selectively performs the pressing operation may be provided.
- the pressure regulating unit generates a thrust in a direction opposite to the sliding direction of the valve body when driven by the thrust from the electromagnetic unit.
- an elastic member chamber that houses the elastic member, and the elastic member chamber may be shared as at least a part of the pump chamber.
- the “elastic member” includes a spring.
- the pressure adjusting unit has a feedback port, and is configured as a normally closed type electromagnetic valve that closes when power to the electromagnetic unit is cut off. It can also be.
- the overload of the elastic member (spring) can be reduced as compared with the normally open type solenoid valve that opens when the solenoid is energized, the solenoid is required when functioning as a pump.
- the thrust can also be reduced, and the electromagnetic part can be reduced in size. This is because the feedback pressure acts in the same direction as the thrust from the electromagnetic part in the normally closed type solenoid valve, whereas the feedback pressure acts in the opposite direction to the thrust from the electromagnetic part in the normally open type solenoid valve. Based on that.
- the pump unit may include a suction / discharge mechanism that sucks the working fluid from the storage unit and discharges the sucked working fluid to an operation target.
- the intake / discharge mechanism includes an intake check valve that allows a flow of working fluid from the reservoir to the pump chamber of the pump unit;
- a discharge check valve that allows a flow of the working fluid from the pump chamber to the operation target may be included.
- the check valve for suction is closed when the pressure in the pump chamber is positive and opened when the pressure is negative
- the check valve for discharge is the pump The valve can be closed when the room has a negative pressure and opened when the room has a positive pressure.
- the pressure adjusting unit includes a valve body, an elastic member, and an elastic member chamber
- a check valve for suction that allows the flow of the working fluid from the storage unit to the pump chamber of the pump unit;
- a discharge check valve that allows the flow of the working fluid from the pump chamber to the operation target, and the suction check valve and the discharge check valve are disposed outside the pressure regulating unit.
- the suction check valve for suction may be built in the pressure regulating unit. In the latter case, the suction check valve that is considered to contribute greatly to the volumetric efficiency can be configured with relatively high accuracy, so that the volumetric efficiency can be improved. In the latter case, the discharge check valve may be built in the pressure regulating unit. In this way, the volumetric efficiency can be further improved.
- the switching device that switches between a first state in which the working fluid in the pump chamber of the pump unit is drained and a second state in which the drain of the working fluid in the pump chamber is prohibited. It can also be provided.
- the switching device has a spool that can slide in a hollow portion connected to the pump chamber via a flow path, and the spool is in the first position.
- a switching valve that forms the first state and forms the second state when the spool is in the second position may be used.
- the pressure adjusting unit includes the pump unit, and includes a suction port, a discharge port, and a drain port connected to a hollow portion of the switching valve via a flow path.
- the working fluid can be sucked through the suction port and the sucked working fluid can be discharged through the discharge port.
- the pressure adjusting unit includes a hollow sleeve in which an input port and an output port are formed, and fluid pressure input from the input port by sliding in the sleeve.
- the solenoid valve device of the present invention incorporated in a drive device for driving an automatic transmission having fluid pressure servos of a plurality of friction engagement elements, one friction among the fluid pressure servos of the plurality of friction engagement elements.
- the one friction engagement element may be formed so as to function as an electromagnetic pump for generating a fluid pressure acting on a fluid pressure servo.
- the “friction engagement element” includes a clutch that connects two rotating systems, and also includes a brake that connects one rotating system to a fixed system such as a case.
- FIG. 1 is a configuration diagram showing an outline of a configuration of a discharge valve 100.
- FIG. It is a block diagram which shows the outline of a structure of the motor vehicle 120 carrying the drive device of an automatic transmission.
- 2 is a configuration diagram showing an outline of a configuration of an automatic transmission 130.
- FIG. 3 is an operation table of the automatic transmission 130.
- FIG. 2 is a configuration diagram showing an outline of a configuration of a hydraulic circuit 140. It is explanatory drawing explaining operation
- FIG. 6 is an explanatory diagram for explaining the operation of a switching valve 250. It is a block diagram which shows the outline of a structure of the solenoid valve 20E of a modification.
- FIG. 2 is a configuration diagram showing an outline of a configuration of a hydraulic circuit 340.
- FIG. 6 is an explanatory diagram for explaining the operation of a switching valve 350.
- FIG. 1 is a block diagram showing an outline of the configuration of a solenoid valve 20 as an embodiment of the present invention.
- the solenoid valve 20 according to the embodiment is used for, for example, hydraulic control of a clutch incorporated in an automatic transmission, and generates an optimal clutch pressure from a line pressure to directly control the clutch.
- a solenoid pump that functions as an electromagnetic pump that generates hydraulic pressure.
- the solenoid unit 30 is driven by the solenoid unit 30 to input a line pressure, and regulates and outputs the input line pressure.
- a pressure valve unit 40 and a pump unit 60 that is also driven by the solenoid unit 30 to pump hydraulic oil.
- the solenoid unit 30 includes a case 31 as a bottomed cylindrical member, a coil (solenoid coil) 32 in which an insulating lead is wound around an insulating bobbin disposed on the inner peripheral side of the case 31, and an open end of the case 31
- a first core 34 including a flange portion 34 a having a flange outer peripheral portion fixed to the portion, a cylindrical portion 34 b extending in an axial direction from the flange portion 34 a along the inner peripheral surface of the coil 32, and a bottom portion of the case 31.
- a second cylindrical member that is in contact with the inner peripheral surface of the formed recess and that extends in the axial direction along the inner peripheral surface of the coil 32 to a position spaced apart from the cylindrical portion 34b of the first core 34.
- the inner peripheral surface of the cylindrical portion 34b axially abuts against the tip of the catcher 36 and a slidable shaft 38.
- the solenoid unit 30 has a terminal from the coil 32 arranged in a connector unit 39 formed on the outer periphery of the case 31, and the coil 32 is energized through this terminal.
- the case 31, the first core 34, the second core 35, and the plunger 36 are all formed of a ferromagnetic material such as high-purity iron, and the end surface of the cylindrical portion 34 b of the first core 34 and the second core 34 are formed.
- the space between the end surface of the core 35 is formed so as to function as a nonmagnetic material. In addition, since this space should just function as a nonmagnetic material, you may provide nonmagnetic metals, such as stainless steel and brass.
- the pressure regulating valve portion 40 and the pump portion 60 are a common cylindrical member, a substantially cylindrical sleeve 22 incorporated in the valve body 10 and having one end attached to the first core 34 by the case 31 of the solenoid portion 30; 22 is inserted into the internal space 22 and has one end abutted against the tip of the shaft 38 of the solenoid unit 30, an end plate 26 screwed to the other end of the sleeve 22, and the other end of the end plate 26 and the spool 24. And a spring 28 that biases the spool 24 in the direction toward the solenoid unit 30.
- the sleeve 22 includes an input port 42 for inputting hydraulic oil, an output port 44 for discharging hydraulic oil input to the clutch C2 side, and an input hydraulic oil as openings in a region where the pressure regulating valve portion 40 is formed.
- a feedback that applies a feedback force to the spool 24 by inputting the drain port 46 that drains and the hydraulic oil output from the output port 44 through the oil passage 48 a formed by the inner surface of the valve body 10 and the outer surface of the sleeve 22.
- Port 48 is formed.
- a hole 49 is also formed.
- the sleeve 22 has, as an opening in a region forming the pump portion 60, a suction port 62 for sucking in the working oil, a discharge port 64 for discharging the sucked working oil, and the function of the pump portion 60 being stopped. And a drain port 66 for discharging the remaining hydraulic oil.
- the hydraulic fluid is discharged from the drain port 66 through the discharge valve 100.
- FIG. 2 is a configuration diagram showing an outline of the configuration of the discharge valve 100. As shown in the drawing, the discharge valve 100 has a spool 102 in which an upper land 102a having an outer diameter L1 and an lower land 102b having an outer diameter L2 larger than the value L1 are inserted in the upper portion.
- a spring 104 for biasing the spool 102 upward in the figure is attached to the lower part, and a signal pressure port 106a for sequentially inputting the line pressure PL as a signal pressure from the upper part to the lower part in the figure and a drain port of the pump unit 60
- An input port 106b communicating with 66 and an output port 106c for discharging are formed.
- the discharge valve 100 when the line pressure PL is released, the spool 102 is moved upward in the figure by the biasing force of the spring 104, whereby the land 102b having an outer diameter L2 is moved between the input port 106b and the output port 106c. The communication is cut off (see FIG.
- the spool 24 is formed as a shaft-like member inserted into the sleeve 22, and includes three cylindrical lands 52, 54, 56 that can slide on the inner wall of the sleeve 22, and the land 52 and the land 54.
- the input port 42, the output port 44, and the drain are formed so as to be connected to each other and to have an outer diameter smaller than the outer diameter of the lands 52, 54 and so that the outer diameter decreases from the lands 52, 54 toward the center.
- the communication part 58 which can communicate between each port of the port 46 and the land 54 and the land 56 having a smaller outer diameter are connected to each other along the inner wall of the sleeve 22 in the direction toward the solenoid part 30 with respect to the spool 24.
- a connecting portion 59 that forms a feedback chamber for applying a feedback force, and a suction check valve 80 connected to the land 56 are provided.
- the suction check valve 80 is connected to the land 56 and has a cylindrical main body 82 formed with an opening 82 a communicating with the pump chamber 70 and the suction port 62 at the center, a ball 84, and the end plate 26. And a spring 86 that presses the ball 84 against the opening 82a of the main body 82, and closes by the biasing force of the spring 86 when the pressure in the pump chamber 70 is positive, and opens when the pressure in the pump chamber 70 is negative. .
- the valve body 10 incorporates a discharge check valve 90 that is paired with the suction check valve 80.
- the discharge check valve 90 is closed when the pressure in the pump chamber 70 is negative.
- the valve pump chamber 70 is configured to open when the pressure is positive.
- the operation of the electromagnetic valve 20 of the embodiment thus configured particularly the operation when functioning as a linear solenoid valve and the operation functioning as an electromagnetic pump will be described.
- the power supply to the coil 32 is turned off.
- the spool 24 is moved to the solenoid portion 30 side by the biasing force of the spring 28, the input port 42 is blocked by the land 54 and the output port 44 and the drain port 46 are communicated via the communication portion 58. It will be in the state. Accordingly, no hydraulic pressure acts on the clutch C2.
- the plunger 36 When energization of the coil 32 is turned on, the plunger 36 is attracted to the first core 34 with a suction force corresponding to the magnitude of the current applied to the coil 32, and the shaft 38 is pushed out accordingly, and the shaft The spool 24 abutted against the tip of 38 moves to the end plate 26 side.
- the input port 42, the output port 44, and the drain port 46 are in communication with each other.
- a part of the hydraulic oil input from the input port 42 is output to the output port 44 and the remainder is output to the drain port 46. Is done.
- hydraulic oil is supplied to the feedback chamber via the feedback port 48, and a feedback force corresponding to the output pressure of the output port 44 acts on the spool 24 in the direction toward the solenoid unit 30.
- the spool 24 stops at a position where the thrust (suction force) of the plunger 36, the spring force of the spring 28, and the feedback force are just balanced.
- the larger the current applied to the coil 32 that is, the greater the thrust of the plunger 36, the more the spool 24 moves toward the end plate 26, thereby widening the opening area of the input port 42 and reducing the opening area of the drain port 46. Narrow.
- the spool 24 moves to the end plate 26 side of the movable range of the plunger 36, the input port 42 and the output port 44 are communicated with each other by the communication portion 58, and the drain port is caused by the land 52.
- the electromagnetic valve 20 of the embodiment can function as an electromagnetic pump that pumps hydraulic oil.
- FIG. 3 is a configuration diagram showing an outline of the configuration of an automobile 120 equipped with a drive device for an automatic transmission
- FIG. 4 is a configuration diagram showing an outline of the configuration of the automatic transmission 130
- FIG. 5 is an automatic transmission.
- FIG. 6 is a configuration diagram showing an outline of the configuration of the hydraulic circuit 140.
- the automobile 120 includes an engine 122 as an internal combustion engine, a starter motor 123 for cranking and starting the engine 122, and a crankshaft 126 of the engine 122 via an input shaft via a torque converter 128.
- a hydraulic circuit 140 serving as an actuator and a main electronic control unit (hereinafter referred to as a main ECU) 150 that controls the entire vehicle are provided.
- the operation of the engine 122 is controlled by an engine electronic control unit (hereinafter referred to as engine ECU) 124.
- the engine ECU 124 is configured as a microprocessor centered on a CPU. In addition to the CPU, a ROM that stores a processing program, a RAM that temporarily stores data, an input / output port, And a communication port.
- the engine ECU 124 receives signals from various sensors necessary to control the operation of the engine 122 such as the rotation speed sensor 125 attached to the crankshaft 126 via an input port.
- a drive signal to the throttle motor that adjusts the throttle opening, a control signal to the fuel injection valve, an ignition signal to the spark plug, a drive signal to the starter motor 123, and the like are output via the output port.
- the engine ECU 124 communicates with the main ECU 150, controls the engine 122 by a control signal from the main ECU 150, and outputs data related to the operating state of the engine 122 to the main ECU 150 as necessary.
- the automatic transmission 130 includes a double-pinion planetary gear mechanism 130a, two single-pinion planetary gear mechanisms 130b and 130c, three clutches C1, C2, and C3, and four brakes B1, B2, and so on. B3, B4 and three one-way clutches F1, F2, F3 are provided.
- the double pinion planetary gear mechanism 130a includes a sun gear 131a as an external gear, a ring gear 132a as an internal gear arranged concentrically with the sun gear 131a, and a plurality of first pinion gears 133a meshing with the sun gear 131a.
- the plurality of second pinion gears 134a meshing with the first pinion gear 133a and meshing with the ring gear 132a, and the plurality of first pinion gears 133a and the plurality of second pinion gears 134a are coupled to each other and held in a freely rotating and revolving manner.
- the sun gear 131a is connected to the input shaft 136 via the clutch C3, and the rotation of the brake B3 connected via the one-way clutch F2 can be restricted freely or in one direction.
- Ring gear 132a The rotation of the brake B2 can be freely or fixed by turning on and off the brake B2, and the carrier 135a can be restricted in one direction by the one-way clutch F1 and can be freely or fixed by turning on and off the brake B1. It has become.
- the single pinion type planetary gear mechanism 130b includes an external gear sun gear 131b, an internal gear ring gear 132b arranged concentrically with the sun gear 131b, and a plurality of pinion gears meshed with the sun gear 131b and meshed with the ring gear 132b. 133b and a carrier 135b that holds the plurality of pinion gears 133b so as to rotate and revolve.
- the sun gear 131b is connected to the input shaft 136 via the clutch C1
- the ring gear 132b is a double pinion type planetary gear mechanism 130a.
- the carrier 135b is connected to the ring gear 132a and can be freely or fixedly fixed by turning on and off the brake B2.
- the carrier 135b is connected to the input shaft 136 via the clutch C2 and rotated by the one-way clutch F3. So that the can be regulated in the direction.
- the single pinion planetary gear mechanism 130c includes a sun gear 131c as an external gear, a ring gear 132c as an internal gear disposed concentrically with the sun gear 131c, and a plurality of gears meshed with the sun gear 131c and meshed with the ring gear 132c.
- the pinion gear 133c and a carrier 135c that holds the plurality of pinion gears 133c so as to rotate and revolve freely.
- the sun gear 131c is connected to the sun gear 131b of the single pinion planetary gear mechanism 130b, and the ring gear 132c is a single pinion type. It is connected to the carrier 135b of the planetary gear mechanism 130b, and its rotation can be freely or fixed by turning on and off the brake B4.
- the carrier 135c is connected to the output shaft 138.
- the automatic transmission 130 can be switched between forward 1st to 5th, reverse and neutral by turning on and off the clutches C1 to C3 and turning on and off the brakes B1 to B4.
- the state of the first forward speed that is, the state in which the rotation of the input shaft 136 is decelerated at the largest reduction ratio and transmitted to the output shaft 138, the clutch C1 is turned on and the clutches C2 and C3 and the brakes B1 to B4 are turned off. Can be formed.
- the ring gear 132c of the single pinion planetary gear mechanism 130c is fixed in one direction by the one-way clutch F3, so that the power input from the input shaft 136 to the sun gear 131c via the clutch C1 is greatly reduced.
- the output is decelerated by the ratio and output to the carrier 135c, that is, the output shaft 138.
- the first speed state during engine braking, the rotation of the ring gear 132c is fixed in place of the one-way clutch F3 by turning on the brake B4.
- the second forward speed state can be formed by turning on the clutch C1 and the brake B3 and turning off the clutches C2, C3 and the brakes B1, B2, B4.
- the one-way clutch F2 fixes the sun gear 131a of the double pinion planetary gear mechanism 130a in one direction
- the one-way clutch F1 fixes the rotation of the carrier 135a in one direction.
- the ring gear 132b of the single-pinion planetary gear mechanism 130b is also fixed in rotation in one direction, and the power input from the input shaft 136 to the sun gear 131b via the clutch C1 is decelerated by fixing the ring gear 132b, and the carrier 135b and
- the power output to the ring gear 132c of the single pinion planetary gear mechanism 130c and input to the sun gear 131c from the input shaft 136 via the clutch C1 is slightly smaller than the first forward speed according to the rotational state of the ring gear 132c. Deceleration to be output to the carrier 135c i.e. the output shaft 138.
- the rotation of the ring gear 132a and the ring gear 132b is fixed in place of the one-way clutch F1 and the one-way clutch F2 by turning on the brake B2.
- the state of the third forward speed can be formed by turning on the clutches C1, C3 and the brake B3 and turning off the clutch C2 and the brakes B1, B2, B4.
- the one-way clutch F1 fixes the rotation of the carrier 135a of the double pinion planetary gear mechanism 130a in one direction, so that the power input from the input shaft 136 to the sun gear 131a via the clutch C3 is decelerated.
- the power that is output to the ring gear 132a and the ring gear 132b of the single-pinion type planetary gear mechanism 130b and is input to the sun gear 131b from the input shaft 136 via the clutch C1 is decelerated by the rotational state of the ring gear 132b, and the carrier 135b and the single pinion
- the power that is output to the ring gear 132c of the planetary gear mechanism 130c of the type and input to the sun gear 131c from the input shaft 136 via the clutch C1 is reduced at a reduction ratio slightly smaller than the second forward speed according to the rotational state of the ring gear 132c.
- the third speed state during engine braking, turning on the brake B1 fixes the rotation of the carrier 135a instead of the one-way clutch F1.
- the state of the fourth forward speed can be formed by turning on the clutches C1 to C3 and the brake B3 and turning off the brakes B1, B2, and B4.
- the input shaft 136 is connected to the sun gear 131b of the single-pinion type planetary gear mechanism 130b and the sun gear 131c of the single-pinion type planetary gear mechanism 130c via the clutch C1, and to the carrier 135b and the ring gear via the clutch C2.
- the one-way clutch F1 fixes the rotation of the carrier 135a of the double pinion planetary gear mechanism 130a in one direction, so that the power input from the input shaft 136 to the sun gear 131a via the clutch C3 is decelerated.
- the power that is output to the ring gear 132a and the ring gear 132b of the single-pinion planetary gear mechanism 130b and input to the carrier 135b from the input shaft 136 via the clutch C2 is increased by the rotational state of the ring gear 132b, and the sun gear 131b and the single gear
- the power output to the sun gear 131c of the pinion type planetary gear mechanism 130c and input to the ring gear 132c from the input shaft 136 via the clutch C2 is increased at the smallest reduction ratio according to the rotational state of the sun gear 131c, and the carrier 135c. Ie out Is output to the shaft 138.
- the neutral state that is, the disconnection between the input shaft 136 and the output shaft 138 can be performed by turning off all the clutches C1 to C3 and the brakes B1 to B4.
- the reverse state can be formed by turning on the clutch C3 and the brake B4 and turning off the clutches C1 and C2 and the brakes B1 to B3.
- the one-way clutch F1 fixes the rotation of the carrier 135a of the double pinion planetary gear mechanism 130a in one direction, so that the power input from the input shaft 136 to the sun gear 131a via the clutch C3 is decelerated.
- the hydraulic circuit 140 includes a mechanical oil pump 141 that pumps oil by power from the engine 122 and a regulator that adjusts the pressure of the oil pumped by the mechanical oil pump 141 (line pressure PL).
- a valve 142 a linear solenoid 143 that drives the regulator valve 142, a linear solenoid valve (hereinafter referred to as a linear solenoid) SLC1 that inputs the line pressure PL through the manual valve 144 and regulates and outputs the pressure to the clutch C1 side.
- a linear solenoid linear solenoid valve
- the solenoid valve 20 of the above-described embodiment that stops functioning as a valve and also functions as an electromagnetic pump, the flow connection between the linear solenoid SLC1 and the clutch C1, and the flow between the solenoid pump of the solenoid valve 20 and the clutch C1.
- the switching valve 148 that selectively switches the road connection, the on / off solenoid 149 that drives the switching valve 148, and the hydraulic oil in the pump chamber 70 when the function of the electromagnetic valve 20 of the embodiment is stopped.
- FIG. 6 shows the hydraulic system for the clutches C1 and C2
- the hydraulic system for the clutch C3 other than the clutches C1 and C2 and the brakes B1 to B4 can be similarly configured using linear solenoid valves. it can.
- the switching valve 148 has a spring 148b attached to the lower portion for biasing the spool 148a upward in the drawing, and an input port for inputting the signal pressure from the on / off solenoid 149 to the upper portion.
- 148c is formed, and when the signal pressure is input from the on / off solenoid 149, the signal pressure overcomes the urging force of the spring 148b and the spool 148a moves downward in FIG.
- the clutch C1 is disconnected in a flow path and the linear solenoid SLC1 and the clutch C1 are connected in a flow path (see FIG. 7A).
- the hydraulic circuit 140 is driven and controlled by an automatic transmission electronic control unit (hereinafter referred to as ATECU) 139.
- ATECU automatic transmission electronic control unit
- the ATECU 139 is configured as a microprocessor centered on a CPU.
- a ROM that stores a processing program
- a RAM that temporarily stores data
- an input / output port a communication And a port.
- a drive signal to the linear solenoid 143, a drive signal to the linear solenoid SLC1, a drive signal to the electromagnetic valve 20 of the embodiment, a drive signal to the on / off solenoid 149, and the like are output via an output port.
- the AT ECU 139 communicates with the main ECU 150, controls the automatic transmission 130 (hydraulic circuit 140) by a control signal from the main ECU 150, and outputs data related to the state of the automatic transmission 130 to the main ECU 150 as necessary.
- the main ECU 150 is configured as a microprocessor centered on a CPU. In addition to the CPU, a ROM that stores a processing program, a RAM that temporarily stores data, an input / output port, And a communication port.
- the main ECU 150 includes an ignition signal from the ignition switch 160, a shift position SP from the shift position sensor 162 that detects the operation position of the shift lever 161, and an accelerator opening from the accelerator pedal position sensor 164 that detects the amount of depression of the accelerator pedal 163.
- the degree Acc, the brake switch signal BSW from the brake switch 166 that detects depression of the brake pedal 165, the vehicle speed V from the vehicle speed sensor 168, and the like are input via the input port.
- the main ECU 150 is connected to the engine ECU 124 and the AT ECU 139 via a communication port, and exchanges various control signals and data with the engine ECU 124 and the AT ECU 139.
- the engine 122 when the engine 122 is started and the shift lever 161 is running in the “D (drive)” running position, the vehicle speed V is 0, the accelerator is off, and the brake switch signal is set.
- the engine 122 is automatically stopped when all preset automatic stop conditions such as BSW are satisfied are satisfied.
- the engine 122 that has been automatically stopped is then automatically started when a preset automatic start condition such as the brake switch signal BSW being turned off and the accelerator being on is satisfied.
- FIG. 8 is a flowchart showing an example of an automatic stop control routine executed by the ATECU 139. This routine is executed when the automatic stop condition of the engine 122 is satisfied while the shift lever 161 is traveling with the D position. In this traveling state, a signal pressure is output from the on / off solenoid 149, and the switching valve 148 shuts off the pump portion 60 of the solenoid valve 20 and the clutch C1 in a flow path and linear solenoid SLC1 and clutch C1. Are connected in a flow path.
- the CPU of the ATECU 139 first determines the hydraulic pressure acting on the clutch C1 when the automatic stop condition of the engine 122 is satisfied and the fuel cut of the engine 122 is performed (step S100).
- the linear solenoid SLC1 is controlled so as to gradually decrease to the value 0 (step S110), and the engine 122 waits for the rotation speed Ne of the engine 122 to be close to the value 0, that is, until the rotation of the engine 122 stops (steps S120 and S130).
- the rotational speed Ne of the engine 122 is input from the engine ECU 124 via the main ECU 150 as detected by the rotational speed sensor 125.
- the switching valve 148 connects the pump unit 60 of the solenoid valve 20 of the embodiment and the clutch C1 in a flow path, and turns on and off to shut off the linear solenoid SLC1 and the clutch C1 in a flow path.
- the drive of the solenoid 149 is controlled (step S140), the driving of the pump unit 60 of the solenoid valve 20 is started (step S150), and thereafter, waiting for the automatic start condition of the engine 122 to be satisfied (step S150).
- the clutch C1 is not completely engaged, but the starter motor 123
- the clutch piston is designed as a necessary and sufficient pumping capacity to make the clutch piston stroke in a low pressure state having a slightly larger torque capacity than the cranking torque to the engine 122 and to maintain the state.
- step S190 When an explosion occurs (step S190), the driving of the pump unit 60 of the solenoid valve 20 is stopped (step S200), and this routine is terminated.
- the mechanical oil pump 141 is driven by the power from the engine 122 to generate the line pressure PL, and the discharge valve 100 described above is operated by this line pressure PL, and the electromagnetic valve 20 of the embodiment.
- the hydraulic oil remaining in the pump chamber 70 in the pump unit 60 is discharged through the discharge valve 100.
- FIG. 9 shows changes over time in the vehicle speed V, the engine speed Ne, the accelerator opening Acc, the brake switch signal BSW, the shift position SP, the line pressure PL, the hydraulic pressure of the clutch C1, the current command of the linear solenoid SLC1, and the current command of the electromagnetic pump.
- It is explanatory drawing which shows the mode. As shown in the drawing, when the automatic stop condition of the engine 122 is satisfied at time t1 and the fuel supply to the engine 122 is cut at time t2, the hydraulic pressure acting on the clutch C1 that forms the first forward speed gradually decreases.
- the linear solenoid SLC1 is driven by setting the current command, and after the rotation of the engine 122 is stopped, the pump valve 60 of the electromagnetic valve 20 and the clutch C1 are connected in a flow path by the switching valve 148 and the pump unit is driven by the solenoid 30.
- the hydraulic pressure applied to the clutch C1 by driving 60 is set to a low pressure state in which the clutch C1 has a torque capacity slightly larger than the cranking torque (time t3).
- the pump unit 60 can directly pump the oil to the clutch C1 without going through the linear solenoid SLC1, and the hydraulic pressure to be applied to the clutch C1 may be in a low pressure state. Therefore, the pump unit 60 that functions as an electromagnetic pump is also necessary. Insufficient pumping performance will not occur.
- the engine 122 is cranked by the starter motor 123.
- the hydraulic pressure of the clutch C1 is maintained in a low pressure state having a torque capacity slightly larger than the cranking torque, the cranking torque of the engine 122 is transferred to the drive wheels 174a and 174b as a creep torque via the clutch C1.
- the switching valve 148 connects the linear solenoid SLC1 and the clutch C1 in a flow path and drives the linear solenoid SLC1 to increase the hydraulic pressure acting on the clutch C1.
- the driving of the pump unit 60 of the solenoid valve 20 is stopped (time t6).
- the pressure regulating valve portion 40 that functions as a linear solenoid valve for regulating the clutch pressure of the clutch C2 is formed by the sleeve 22 and the spool 24, and the hydraulic oil is applied to the clutch C1. Since the pump unit 60 that functions as an electromagnetic pump that pumps pressure is formed and the pressure regulating valve unit 40 and the pump unit 60 are driven by a single solenoid unit 30, the linear solenoid valve and the electromagnetic pump are separately provided. Thus, the size can be reduced. In addition, since the intake check valve 80 is built in the sleeve 22, the intake check valve 80 can be formed with relatively high accuracy, and the volumetric efficiency when functioning as an electromagnetic pump is improved. Can be made.
- the solenoid valve 20 of the embodiment is configured as a linear solenoid valve for direct control that generates an optimal clutch pressure from the line pressure PL and directly controls the clutch C2 when functioning as a linear solenoid valve.
- the solenoid valve may be used as a pilot control linear solenoid valve, and a control valve may be separately driven to generate clutch pressure using this control valve to control the clutch C2.
- the clutch C1 and the brakes B1 to B4 may have the same configuration.
- the intake check valve 80 is built in the sleeve 22 and the discharge check valve 90 is incorporated in the valve body 10 outside the sleeve 22, but the electromagnetic valve of the modified example of FIG. As shown in the valve 20B, both the suction check valve 80B and the discharge check valve 90B may be incorporated in the valve body 10 outside the sleeve 22.
- the solenoid unit 30 and the pressure regulating valve unit 40 have the same configuration as the electromagnetic valve 20 of the example. As shown in FIG.
- the pump portion 60B of the solenoid valve 20B has a pump chamber 70B formed by the sleeve 22, the land 56 of the spool 24, and the end plate 26, and energizes the coil 32 of the solenoid portion 30.
- the spool 24 (land 56) is moved to the solenoid portion 30 side by the biasing force of the spring 28, whereby the hydraulic oil is pumped from the suction port 62B via the suction check valve 80B incorporated in the valve body 10.
- the energization of the coil 32 of the solenoid unit 30 is turned off and on, the hydraulic fluid sucked into the valve body 10 is moved to the end plate 26 side by the thrust from the solenoid unit 30 when the solenoid 32 is energized. Discharge from the discharge port 64B via the integrated discharge check valve 90B .
- the intake check valve 80 is built in the sleeve 22 and the discharge check valve 90 is incorporated in the valve body 10 outside the sleeve 22, but the electromagnetic valve of the modified example of FIG. As shown in the valve 20 ⁇ / b> C, both the intake check valve and the discharge check valve may be built in the sleeve 22.
- the solenoid unit 30 and the pressure regulating valve unit 40 have the same configuration as the electromagnetic valve 20 of the example. As shown in FIG.
- the pump portion 60C of the solenoid valve 20C has a suction check valve 80C and a discharge check valve 90C built in the sleeve 22, and the sleeve 22, the suction check valve 80C, A pump chamber 70C is formed by the discharge check valve 90C.
- the suction check valve 80C is configured to be the same as the suction check valve 80 of the solenoid valve 20 of the embodiment.
- the discharge check valve 90C functions as a spring receiver that receives the spring 28 and the spring 86 of the suction check valve 80C, and an opening 92a that connects the pump chamber 70C and the discharge port 64C is formed in the center.
- the valve is closed by the force and is opened when the pressure in the pump chamber 70C is positive. Accordingly, when energization of the coil 32 of the solenoid unit 30 is turned off from on, the spool 24 is moved to the solenoid unit 30 side by the urging force of the spring 96C and the spring 28, so that hydraulic fluid is passed through the check valve 80C for suction.
- the intake check valve 80 is built in the sleeve 22 and the discharge check valve 90 is incorporated in the valve body 10 outside the sleeve 22.
- 80 may be incorporated in the valve body 10 outside the sleeve 22 and the discharge check valve 90 may be built in the sleeve 22.
- the function as an electromagnetic pump is integrated with the so-called normally closed linear solenoid valve.
- a function as an electromagnetic pump may be integrated with a linear solenoid valve of a type.
- the solenoid part 30 is the same structure as the solenoid valve 20 of an Example.
- the solenoid valve 20D when the energization to the coil 32 is turned off, the solenoid valve 20D is moved to the solenoid portion 30 side by the urging force of the spring 28.
- the input port 42D and the output port 44D are communicated with each other via the communicating portion 58D of the spool 24D, and the drain port 46D is blocked by the land 56D of the spool 24D. Therefore, the maximum hydraulic pressure acts on the clutch C2.
- the plunger 36 is attracted to the first core 34 with a suction force corresponding to the magnitude of the current applied to the coil 32, and the shaft 38 is pushed out accordingly, and the shaft The spool 24D in contact with the tip of 38 moves to the end plate 26 side.
- the input port 42D, the output port 44D, and the drain port 46D are in communication with each other, and part of the hydraulic fluid input from the input port 42D is output to the output port 44D and the remainder is output to the drain port 46D. Is done. Further, hydraulic oil is supplied to the feedback chamber through the feedback port 48D, and a feedback force corresponding to the output pressure of the output port 44D acts on the spool 24D in the direction toward the end plate 26. Therefore, the spool 24D stops at a position where the thrust (suction force) of the plunger 36, the spring force of the spring 28, and the feedback force are just balanced.
- the spool 24D moves to the end plate 26 side of the movable range of the plunger 36, the input port 42D is shut off by the land 54D, and the drain is connected to the output port 44D via the communication portion 58D.
- the port 46D is in communication. Therefore, no hydraulic pressure acts on the clutch C2.
- the input port 42D and the output port 44D are communicated and the drain port 46D is shut off while the energization to the coil 32 is turned off. I know it works.
- both the intake check valve 80D and the discharge check valve 90D are incorporated in the valve body 10 outside the sleeve 22, and the solenoid part 30 is turned off from the on state to turn on the spring.
- the suction check valve 80D and the discharge check valve 90D are not limited to those incorporated in the valve body 10 outside the sleeve 22, and only the suction check valve 80D may be built in the sleeve 22. Only the discharge check valve 90D may be built in the sleeve 22, or both the suction check valve 80D and the discharge check valve 90D may be built in the sleeve 22.
- the solenoid unit 30 tends to be larger than when applied to a normally closed linear solenoid valve. This is because the feedback force acting on the spool 24 in the normally closed type linear solenoid valve is opposite to the direction of the thrust force of the solenoid portion 30, whereas the feedback force acting on the spool 24 in the normally open type linear solenoid valve. Since the force is in the same direction as the direction of thrust of the solenoid unit 30, the spring load of the spring inevitably increases, and accordingly, the thrust required for the solenoid unit 30 when functioning as an electromagnetic pump also increases. Because.
- the function as a linear solenoid and the function as an electromagnetic pump are selectively used, and when starting to function as an electromagnetic pump, hydraulic pressure is applied to the starting clutch C1, and when functioning as an electromagnetic pump, the starting clutch.
- the hydraulic pressure is applied to the clutch C2 different from C1
- the hydraulic pressure may be applied to the same clutch C1 when using either a function as a linear solenoid valve or a function as an electromagnetic pump.
- a modified hydraulic circuit 240 in this case is shown in FIG.
- the same components as those in the hydraulic circuit 140 according to the embodiment are denoted by the same reference numerals, and the description thereof is omitted because it is redundant.
- the hydraulic circuit 240 according to the modified example includes an electromagnetic valve 20C according to the modified example shown in FIG. 11 instead of the electromagnetic valve 20, the discharge valve 100, the linear solenoid SLC1, and the switching valve 148 in the hydraulic circuit 140 according to the embodiment.
- the linear solenoid SLC2 that inputs the line pressure PL via the manual valve 144 and adjusts and supplies the pressure to the clutch C2 side, and the flow path between the pressure regulating valve portion 40 (output port 44) of the electromagnetic valve 20C and the clutch C1 side.
- the switching valve 250 has a spring 254 attached to the lower portion for urging the spool 252 upward in the drawing and an input for inputting a signal pressure from the on / off solenoid 149 to the upper portion.
- the electromagnetic valve 20 is configured by combining the linear solenoid that regulates the hydraulic pressure of the clutch C1 and the electromagnetic pump.
- the present invention is not limited to this, and for example, the linear solenoid 143 that drives the regulator valve 142 and the electromagnetic pump
- the on-off solenoid valve and the electromagnetic pump may be combined in place of the linear solenoid.
- a part of the pressure adjusting part including the sleeve 22 and the spool 24 is formed as the pump part 60.
- the present invention is not limited to this, and the pressure adjusting part and the pump part 60 are separated. It is good also as what. That is, in the electromagnetic valve device of the embodiment, a pump chamber may be formed separately from the spring chamber in which the spring 28 is housed for pressure regulation. A schematic configuration of the electromagnetic valve 20E according to the modification in this case is shown in FIG.
- the modified solenoid valve 20E includes a pressure regulating chamber 50E (a space to which the input port 42E, the output port 44E, and the drain port 46E are connected) and a feedback chamber 48E in order from the spring chamber in which the spring 28 is accommodated. It is configured as a normally open linear solenoid formed, and is adjacent to the feedback chamber 48E by a land 52E on the side of the solenoid 30 opposite to the land 56E of the spool 24E pressed against the spring 28 and a sleeve 22E. A pump chamber 70E is formed.
- the spool 24E when functioning as an electromagnetic pump, when energization of the coil 32 of the solenoid unit 30 is turned off, the spool 24E is moved to the end plate 26 side by the thrust from the solenoid unit 30.
- the hydraulic oil is sucked into the pump chamber 70E through a suction check valve 360, which will be described later, with the inside of the chamber 70E having a negative pressure, and when the energization of the coil 32 of the solenoid unit 30 is turned off from on, the biasing force of the spring 28
- the spool 24E By moving the spool 24E to the solenoid part 30 side, the hydraulic fluid sucked in as a positive pressure in the pump chamber 70E is discharged through a discharge check valve 370 described later.
- FIG. 16 is a configuration diagram showing an outline of the configuration of a hydraulic circuit 340 including the electromagnetic valve 20E and the switching valve 350
- FIG. 17 is an explanatory diagram for explaining the operation of the switching valve 350.
- the switching valve 350 is connected to the clutch C1 via a check valve 380 and a signal pressure input port 352a for inputting the line pressure as a signal pressure, an input port 352b connected to the output port 44E of the solenoid valve 20E.
- a spring 356 for urging the pool 354 in the axial direction is constituted by the suction check valve 360 built into the sleeve 352.
- the suction check valve 360 is inserted from the large diameter side with a hollow cylindrical main body 362 having a center hole 362a having a step with a large diameter and a small diameter at the center of the shaft, and with the step of the center hole 362a as a spring receiver.
- the discharge check valve 370 is integrally formed with the spool 354, has a central hole 372a formed in a concave shape at the center of the shaft, and a through hole 372b that penetrates the central hole 372a in the radial direction.
- a spring 376 inserted into the center hole 372a with the bottom of the hole 372a as a spring receiver, a ball 374 inserted into the center hole 372a after inserting the spring 376, and a hollow cylindrical shape inserted into the center hole 372a and receiving the ball 374
- the ball receiver 378 and a snap ring 379 for fixing the ball receiver 378 to the main body 372 are configured.
- the main body 372 of the discharge check valve 370 is formed with a reduced diameter portion 372c whose outer diameter is partially reduced.
- the switching valve 350 configured in this way has a spool 354 in the drawing with the spring 356 contracted by the line pressure PL when the line pressure PL is input to the signal pressure input port 352a.
- the input port 352b communicates with the output port 352d
- the input port 352f and the drain port 352j communicate with each other via the reduced diameter portion 372c, so that the solenoid valve 20E functions as a pressure regulating valve.
- the hydraulic pressure from 44E can be applied to the clutch C1.
- the hydraulic oil remaining in the pump chamber 70E and the oil passage connected thereto is drained in this order through the input port 352f, the reduced diameter portion 372c, and the drain port 352j.
- the main body 362 of the suction check valve 360 is formed with a communication hole 362b in a portion that contacts the main body 372 of the discharge check valve 370, and the suction check valve 360 and the discharge check valve 370 are in contact with each other.
- the hydraulic oil remaining in the space between is also drained through the output port 352g, the input port 352f, the reduced diameter portion 372c, and the drain port 352j in this order.
- the spool 354 moves upward in the drawing along with the extension of the spring 356 by the biasing force, and the input port 352b.
- the hydraulic oil in the pump chamber 70E or the oil passage connected to the pump chamber 70E is drained into the atmosphere. Oil may not be sufficiently pressurized, and pump performance may be reduced.
- the pump chamber 70E is formed adjacent to the feedback chamber 48E. Therefore, when the solenoid valve 20E is functioning as a pressure regulating valve, the pressure in the feedback chamber 48E becomes high, and the feedback chamber 48E is transferred to the pump chamber 70E. Hydraulic oil leaks. By utilizing the leakage of the hydraulic oil, a flow of the hydraulic oil from the pump chamber 70E toward the drain is generated so that the hydraulic oil can be drained together with the air that has entered. Therefore, when switching from the state in which the electromagnetic valve 20E is functioning as a pressure regulating valve to the state in which the electromagnetic valve 20E is functioning as an electromagnetic pump, the performance of the pump can be exhibited quickly.
- the electromagnetic valve 20 has been described as applied to an apparatus incorporated in a drive device of an automatic transmission.
- the present invention is not limited to this, and is applied to any apparatus in which a solenoid valve and an electromagnetic pump are incorporated. It doesn't matter.
- the solenoid unit 30 corresponds to the “electromagnetic unit”
- the pressure regulating valve unit 40 and the pump unit 60 correspond to the “pressure regulating unit”
- the pump unit 60 the suction check valve 80, and the discharge reverse valve.
- the stop valve 90 or the like corresponds to the “pump unit”.
- the suction check valve 80 and the discharge check valve 90 correspond to the “suction / discharge mechanism”.
- the spools 24 and 24E correspond to “valve elements”.
- the automatic transmission 130 corresponds to an “automatic transmission”
- the hydraulic circuit 140 and the ATECU 139 correspond to a “drive device”.
- the present invention is applicable to the automobile industry.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Control Of Transmission Device (AREA)
- Magnetically Actuated Valves (AREA)
- Electromagnetic Pumps, Or The Like (AREA)
- Multiple-Way Valves (AREA)
Abstract
Description
流体圧源から供給される流体圧を調圧する調圧部と、
貯留部の作動流体の吸入と吐出とを行なうポンプ部と、
前記調圧部と前記ポンプ部とを駆動する1つの電磁部と
を備えることを要旨とする。
Claims (17)
- 電磁弁装置であって、
流体圧源から供給される流体圧を調圧する調圧部と、
貯留部の作動流体の吸入と吐出とを行なうポンプ部と、
前記調圧部と前記ポンプ部とを駆動する1つの電磁部と
を備える電磁弁装置。 - 前記調圧部は、前記電磁部の電磁力により作動し、前記ポンプ部のポンプ室を圧縮・膨張する動作と、流体圧源から供給される流体圧を調圧する動作とを選択的に行なう弁体を備えることを特徴とする請求項1記載の電磁弁装置。
- 請求項2記載の電磁弁装置であって、
前記調圧部は、前記電磁部からの推力により駆動されたときの前記弁体の摺動方向に対向する向きに推力を発生させる弾性部材と、該弾性部材を収納する弾性部材室とを備え、
前記弾性部材室を前記ポンプ室の少なくとも一部として共用することを特徴とする
電磁弁装置。 - 前記電磁部からの推力を解除したときに前記弾性部材の弾性力により前記弁体が摺動することにより作動流体を吸入し、前記電磁部から発生させた推力により前記弁体が摺動することにより前記吸入した作動流体を吐出することを特徴とする請求項3記載の電磁弁装置。
- 前記調圧部は、フィードバックポートを有し、前記電磁部への通電を遮断しているときに閉弁するノーマルクローズ型の電磁弁として構成されてなることを特徴とする請求項3または4記載の電磁弁装置。
- 前記ポンプ部は、前記貯留部から作動流体を吸入すると共に該吸入した作動流体を作動対象に吐出する吸入・吐出機構を備えることを特徴とする請求項1ないし5いずれか1項に記載の電磁弁装置。
- 前記吸入・吐出機構は、前記貯留部から前記ポンプ部が有するポンプ室への作動流体の流れを許容する吸入用逆止弁と、前記ポンプ室から前記作動対象への作動流体の流れを許容する吐出用逆止弁とから構成されてなることを特徴とする請求項6記載の電磁弁装置。
- 請求項7記載の電磁弁装置であって、
前記吸入用逆止弁は、前記ポンプ室内が正圧のときに閉弁し負圧のときの開弁し、
前記吐出用逆止弁は、前記ポンプ室内が負圧のときに閉弁し正圧のときに開弁する
電磁弁装置。 - 請求項3記載の電磁弁装置であって、
前記貯留部から前記ポンプ部が有するポンプ室への作動流体の流れを許容する吸入用逆止弁と、前記ポンプ室から前記作動対象への作動流体の流れを許容する吐出用逆止弁と、を備え、
前記吸入用逆止弁と前記吐出用逆止弁は、前記調圧部の外に配置されてなる
電磁弁装置。 - 請求項3記載の電磁弁装置であって、
前記貯留部から前記ポンプ部が有するポンプ室への作動流体の流れを許容する吸入用逆止弁と、前記ポンプ室から前記作動対象への作動流体の流れを許容する吐出用逆止弁と、を備え、
前記吸入用逆止弁は、前記調圧部に内蔵されてなる
電磁弁装置。 - 前記吐出用逆止弁は、前記調圧部に内蔵されてなる請求項10記載の電磁弁装置。
- 前記ポンプ部が有するポンプ室内の作動流体をドレンする第1の状態と、前記ポンプ室内の作動流体のドレンを禁止する第2の状態とを切り替える切替装置を備えることを特徴とする請求項1ないし11いずれか1項に記載の電磁弁装置。
- 前記切替装置は、前記ポンプ室に流路を介して接続された中空部内を摺動可能なスプールを有し、該スプールが第1のポジションにあるときには前記第1の状態を形成し、前記スプールが第2のポジションにあるときには前記第2の状態を形成する切替バルブであることを特徴とする請求項12記載の電磁弁装置。
- 前記調圧部は、前記ポンプ部を内蔵し、吸入ポートと吐出ポートと前記切替バルブの中空部に流路を介して接続されたドレンポートとを有し、前記吸入ポートを介して作動流体を吸入すると共に該吸入した作動流体を前記吐出ポートを介して吐出することを特徴とする請求項13記載の電磁弁装置。
- 請求項1ないし14いずれか1項に記載の電磁弁装置であって、
前記調圧部は、入力ポートと出力ポートとが形成された中空のスリーブと、該スリーブ内を摺動することにより前記入力ポートから入力された流体圧を調圧を伴って前記出力ポートに出力されるよう前記スリーブとの間で調圧室を形成するスプールとを備え、
前記ポンプ部が有するポンプ室は、前記調圧室とは遮断された空間として形成されてなる
ことを特徴とする電磁弁装置。 - 複数の摩擦係合要素の流体圧サーボを備える自動変速機を駆動する駆動装置に組み込まれた請求項1ないし15いずれか1項に記載の電磁弁装置であって、
前記複数の摩擦係合要素の流体圧サーボのうち一の摩擦係合要素の流体圧サーボに作用させる流体圧を調圧するための調圧弁として機能すると共に他の摩擦係合要素の流体圧サーボに作用させる流体圧を発生するための電磁ポンプとして機能するよう形成されてなる
ことを特徴とする電磁弁装置。 - 複数の摩擦係合要素の流体圧サーボを備える自動変速機を駆動する駆動装置に組み込まれた請求項1ないし15いずれか1項に記載の電磁弁装置であって、
前記複数の摩擦係合要素の流体圧サーボのうち一の摩擦係合要素の流体圧サーボに作用させる流体圧を調圧するための調圧弁として機能すると共に該一の摩擦係合要素の流体圧サーボに作用させる流体圧を発生するための電磁ポンプとして機能するよう形成されてなる
ことを特徴とする電磁弁装置。
Priority Applications (4)
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CN2009801013449A CN101896752B (zh) | 2008-05-29 | 2009-05-26 | 电磁阀装置 |
KR1020107013017A KR101168505B1 (ko) | 2008-05-29 | 2009-05-26 | 전자기 밸브 장치 |
EP09754684.0A EP2213920B1 (en) | 2008-05-29 | 2009-05-26 | Solenoid valve device |
JP2010514485A JPWO2009145176A1 (ja) | 2008-05-29 | 2009-05-26 | 電磁弁装置 |
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JP2008-141148 | 2008-05-29 | ||
JP2008141148 | 2008-05-29 | ||
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JP2008179928 | 2008-07-10 | ||
JP2009070666 | 2009-03-23 | ||
JP2009-070666 | 2009-03-23 |
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PCT/JP2009/059587 WO2009145176A1 (ja) | 2008-05-29 | 2009-05-26 | 電磁弁装置 |
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US (1) | US9157544B2 (ja) |
EP (1) | EP2213920B1 (ja) |
JP (2) | JPWO2009145176A1 (ja) |
KR (1) | KR101168505B1 (ja) |
CN (1) | CN101896752B (ja) |
WO (1) | WO2009145176A1 (ja) |
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JP2015028358A (ja) * | 2013-07-30 | 2015-02-12 | 日本電産トーソク株式会社 | 電磁弁 |
JPWO2016158200A1 (ja) * | 2015-03-30 | 2017-10-19 | アイシン・エィ・ダブリュ株式会社 | 電磁弁およびこの電磁弁を用いた変速機の油圧制御装置 |
CN112594295A (zh) * | 2020-12-25 | 2021-04-02 | 中国船舶重工集团公司第七0三研究所 | 一种具有高压低转速注油、高压高转速泄油功能的阀装置 |
CN112594295B (zh) * | 2020-12-25 | 2022-04-08 | 中国船舶重工集团公司第七0三研究所 | 一种具有高压低转速注油、高压高转速泄油功能的阀装置 |
Also Published As
Publication number | Publication date |
---|---|
CN101896752A (zh) | 2010-11-24 |
JP2012251558A (ja) | 2012-12-20 |
EP2213920A4 (en) | 2015-04-01 |
CN101896752B (zh) | 2012-11-14 |
JP5408309B2 (ja) | 2014-02-05 |
KR20100087381A (ko) | 2010-08-04 |
US9157544B2 (en) | 2015-10-13 |
EP2213920A1 (en) | 2010-08-04 |
KR101168505B1 (ko) | 2012-07-30 |
EP2213920B1 (en) | 2015-11-25 |
US20090301588A1 (en) | 2009-12-10 |
JPWO2009145176A1 (ja) | 2011-10-13 |
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