WO2009093699A1 - 圧縮機 - Google Patents
圧縮機 Download PDFInfo
- Publication number
- WO2009093699A1 WO2009093699A1 PCT/JP2009/051093 JP2009051093W WO2009093699A1 WO 2009093699 A1 WO2009093699 A1 WO 2009093699A1 JP 2009051093 W JP2009051093 W JP 2009051093W WO 2009093699 A1 WO2009093699 A1 WO 2009093699A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- oil
- stator core
- oil passage
- compressor
- passage groove
- Prior art date
Links
- 230000002093 peripheral effect Effects 0.000 claims abstract description 22
- 230000006835 compression Effects 0.000 claims description 32
- 238000007906 compression Methods 0.000 claims description 32
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 24
- 239000003507 refrigerant Substances 0.000 claims description 21
- 238000004804 winding Methods 0.000 claims description 19
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 12
- 239000001569 carbon dioxide Substances 0.000 claims description 12
- 230000002950 deficient Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 132
- 239000010687 lubricating oil Substances 0.000 description 35
- 230000004907 flux Effects 0.000 description 21
- 230000000052 comparative effect Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 239000010696 ester oil Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
- F04B39/0238—Hermetic compressors with oil distribution channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/02—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/02—Lubrication; Lubricant separation
- F04C29/028—Means for improving or restricting lubricant flow
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/20—Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
- F04C29/045—Heating; Cooling; Heat insulation of the electric motor in hermetic pumps
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- This invention relates to a compressor used in, for example, an air conditioner or a refrigerator.
- the compressor includes a sealed container, a compression mechanism unit disposed in the sealed container, and a motor that is disposed in the sealed container and drives the compression mechanism unit via a shaft.
- An oil reservoir portion in which lubricating oil is accumulated is formed at the bottom of the sealed container (see Japanese Patent Application Laid-Open No. 2001-12374: Patent Document 1).
- an object of the present invention is to provide a compressor that prevents the oil level of the oil reservoir from being cut off.
- the compressor of the present invention is A sealed container; A compression mechanism disposed in the sealed container; A motor disposed in the sealed container and driving the compression mechanism,
- This motor has a rotor and a stator arranged so as to surround the outer peripheral side of the rotor,
- the stator core of this stator has a cylindrical portion and a plurality of teeth portions that protrude radially inward from the inner peripheral surface of the cylindrical portion and are arranged in the circumferential direction.
- the stator core has an oil passage groove that is located on the radially outer side of the tooth portion and is cut out from the outer peripheral surface of the cylindrical portion.
- the stator core has an oil passage groove that is located on the radially outer side of the tooth portion and is notched from the outer peripheral surface of the cylindrical portion. Can be returned to the oil reservoir, and the oil level of the oil reservoir can be prevented from running out.
- a high-viscosity lubricating oil is used, but the lubricating oil can be effectively returned to the oil reservoir.
- the closed container has an oil reservoir,
- the oil passage groove penetrates one surface of the oil reservoir portion side and the other surface opposite to the oil reservoir portion,
- the oil passage groove reaches the inner periphery of the cylindrical portion at a position radially outside the teeth portion.
- the oil passage groove reaches the inner circumference of the cylindrical portion at a position radially outside the teeth portion, and therefore, the lubrication accumulated on the other surface side of the stator core. Oil can be returned to the oil reservoir portion on the one surface side of the stator core via the oil passage groove, so that the oil reservoir portion can be prevented from being cut off.
- a high-viscosity lubricating oil is used, but the lubricating oil can be effectively returned to the oil reservoir.
- M (1/4) ⁇ ⁇ ⁇ D 2 and M / T ⁇ 0.4 are satisfied, so that the oil passage groove can be sufficiently secured, and the other of the stator core Lubricating oil collected on the surface side can be reliably returned to the oil reservoir on the one surface side of the stator core via the oil passage groove.
- the number of teeth is 9 or more
- the coils wound around the stator core are concentrated windings that are not wound over a plurality of tooth portions but are wound around the respective tooth portions.
- the number of the tooth portions is nine or more, and the coil wound around the stator core is not wound around the plurality of tooth portions but is wound around each tooth portion.
- the number of poles of the motor is large and the width of the cylindrical portion of the stator core is reduced, the lubricating oil can be effectively returned to the oil reservoir.
- the shape of the oil passage groove is substantially semicircular in plan view.
- the shape of the oil passage groove is substantially semicircular in plan view, the flow of magnetic flux is ensured to prevent a reduction in motor efficiency.
- the refrigerant in the sealed container is carbon dioxide.
- the refrigerant in the sealed container is carbon dioxide
- high-viscosity lubricating oil is used, but the lubricating oil is effectively returned to the oil reservoir. Can do.
- the cylindrical portion has the oil passage groove and a crimping portion located on the radially outer side of the slot portion formed between the adjacent tooth portions, Of the straight lines passing through the intersection where the virtual circle circumscribing the cylindrical portion intersects the center line in the width direction of the teeth portion on the plane orthogonal to the axis, the distance from the intersection point to the outline of the slot portion is the shortest If the straight line in the direction becomes the virtual straight line,
- the width of the stator core between the contour line of the oil passage groove and the contour line of the slot portion on the virtual straight line is 1 ⁇ 2 or more of the width of the tooth portion, and the contour line of the slot portion from the intersection point. It is below the value which subtracted 4 mm from the shortest distance to.
- the width of the stator core is not less than 1 ⁇ 2 of the width of the teeth portion and not more than the value obtained by subtracting 4 mm from the shortest distance. Can be secured.
- the stator core has an oil passage groove that is located on the radially outer side of the tooth portion and is notched from the outer peripheral surface of the cylindrical portion. Can be returned to the oil reservoir, and the oil level of the oil reservoir can be prevented from running out.
- the oil passage groove reaches the inner circumference of the cylindrical portion at a position radially outside the teeth portion, the lubricating oil collected on the other surface side of the stator core. Can be returned to the oil reservoir on the one surface side of the stator core via the oil passage groove, and the oil level of the oil reservoir can be prevented from being cut.
- the width of the stator core is not less than 1 ⁇ 2 of the width of the teeth portion and not more than a value obtained by subtracting 4 mm from the shortest distance.
- a passage can be secured.
- FIG. 1 is a longitudinal sectional view showing a first embodiment of a compressor according to the present invention.
- the compressor includes a sealed container 1, a compression mechanism unit 2 and a motor 3 disposed in the sealed container 1.
- This compressor is a rotary compressor.
- the suction pipe 11 is connected to the lower side of the sealed container 1 while the discharge pipe 12 is connected to the upper side of the sealed container 1.
- the refrigerant supplied from the suction pipe 11 is guided to the suction side of the compression mechanism unit 2.
- This refrigerant is carbon dioxide, but may be R410A, R22, or the like.
- the motor 3 is disposed on the upper side of the compression mechanism unit 2 and drives the compression mechanism unit 2 via the rotary shaft 4.
- the motor 3 is disposed in a high-pressure region in the sealed container 1 where the high-pressure refrigerant discharged from the compression mechanism unit 2 is filled.
- An oil reservoir 10 in which lubricating oil is stored is formed in the lower part of the sealed container 1.
- the lubricating oil moves from the oil reservoir 10 to a sliding portion such as a bearing of the compression mechanism 2 and the motor 3 through an oil passage (not shown) provided in the rotating shaft 4, This sliding part is lubricated.
- a lubricating oil having a high viscosity is used as the lubricating oil.
- a lubricating oil having a viscosity of 5 to 300 cSt at 40 ° C. is used as the lubricating oil.
- the lubricating oil is, for example, a polyalkylene glycol oil (such as polyethylene glycol or polypropylene glycol), an ether oil, an ester oil, or a mineral oil.
- the compression mechanism section 2 includes a cylindrical main body section 20 and an upper end section 8 and a lower end section 9 that are attached to upper and lower opening ends of the main body section 20, respectively.
- the rotation shaft 4 passes through the upper end 8 and the lower end 9 and is inserted into the main body 20.
- the rotary shaft 4 is rotatably supported by a bearing 21 provided at the upper end 8 of the compression mechanism 2 and a bearing 22 provided at the lower end 9 of the compression mechanism 2.
- a crankpin 5 is provided on the rotary shaft 4 in the main body 20 and compression is performed by a compression chamber 7 formed between a piston 6 fitted and driven by the crankpin 5 and a corresponding cylinder. .
- the piston 6 rotates in an eccentric state or revolves to change the volume of the compression chamber 7.
- the motor 3 includes a cylindrical rotor 30 fixed to the rotating shaft 4 and a stator 40 disposed so as to surround the outer peripheral side of the rotor 30.
- the stator 40 is disposed on the radially outer side of the rotor 30 via an air gap. That is, the motor 3 is an inner rotor type motor.
- the stator 40 is fixed to the sealed container 1 by welding. This welding location is provided at each of three locations in the upper and lower cross sections of the stator 40. The number of welds may be determined by the weight of the motor 3 or the natural frequency, and the method of fixing the stator 40 to the sealed container 1 may be press-fitting or shrink fitting.
- the rotor 30 includes a rotor core 31 and magnets 32 embedded in the rotor core 31 in the axial direction and arranged in the circumferential direction.
- the stator 40 includes a stator core 41 that contacts the inner surface of the hermetic container 1 and a coil 42 wound around the stator core 41.
- the stator core 41 has a cylindrical portion 45 and nine teeth 46 that protrude radially inward from the inner peripheral surface of the cylindrical portion 45 and are arranged in the circumferential direction.
- the coil 42 is a concentrated winding that is not wound around the plurality of tooth portions 46 but is wound around each of the tooth portions 46. In FIG. 2, only a part of the coil 42 is drawn.
- the stator core 41 has nine slot portions 47 that are open on the inner peripheral side and arranged in the circumferential direction. That is, the slot portion 47 is formed between the adjacent tooth portions 46.
- the stator core 41 includes a plurality of laminated electromagnetic steel plates.
- the stator core 41 has a caulking portion 48 that fixes the plurality of electromagnetic steel plates to each other.
- the caulking portion 48 is provided in the cylindrical portion 45.
- the caulking portion 48 is located on the radially outer side of the slot portion 47.
- the stator core 41 has a plurality of oil passage grooves 45a penetrating the one surface (lower surface) 41a on the oil reservoir 10 side and the other surface (upper surface) 41b on the opposite side of the oil reservoir 10.
- the oil passage groove 45 a is a notch cut out from the outer peripheral surface of the cylindrical portion 45 at a position radially outside the teeth portion 46, and the cylindrical portion at a position radially outside the teeth portion 46.
- the inner circumference of 45 has been reached.
- the oil passage groove 45a is formed in a substantially semicircular shape, and is used as a passage through which refrigerant or oil passes.
- the oil passage groove 45a is formed by so-called core cut such as a concave groove or a D cut surface.
- the oil passage groove 45 a is a space surrounded by the inner surface of the core cut and the inner surface of the sealed container 1.
- the area of all the oil passage grooves 45a is T [mm 2 ]
- the hydraulic diameter of all the oil passage grooves 45a is D [mm]
- the equivalent area is M [mm 2 ]
- M (1/4) ⁇ ⁇ ⁇ D 2 and M / T ⁇ 0.4 are satisfied.
- the hydraulic diameter D is such that, on the other surface 41b of the stator core 41, the area of all the oil passage grooves 45a is A [mm 2 ] and the circumferential length of all the oil passage grooves 45a is B [mm] It is expressed as 4 ⁇ A / B.
- the hydraulic diameter D is 4 ⁇ ( A1 / B1 + A2 / B2 + A3 / B3 + A4 / B4 + A5 / B5 + A6 / B6 + A7 / B7 + A8 / B8 + A9 / B9).
- FIG. 4 shows the quality of oil return in the “ratio of the equivalent area of the stator core outer periphery to the core cut (oil passage groove) area” and “necessary equivalent area”. “Equivalent area of the outer periphery of the stator core / core cut area” corresponds to the above formula (M / T).
- the equivalent area required on the outer periphery of the stator core in the compressor is proportional to the volume of the cylinder and proportional to the fourth power of the viscosity of the lubricating oil.
- FIG. 5 shows the relationship between “required equivalent area” and “equivalent area of actual machine”.
- an actual machine using an HFC refrigerant and an actual machine using a CO 2 refrigerant are plotted.
- the oil passage groove 45 a is a notch cut out from the outer peripheral surface of the cylindrical portion 45 at a position radially outside the tooth portion 46. Since it has reached the inner periphery of the cylindrical portion 45 at the radially outer position, the lubricating oil accumulated on the other surface 41b side of the stator core 41 is transferred to the stator core 41 through the oil passage groove 45a.
- the oil reservoir 10 can be returned to the one surface 41a side, and the oil reservoir 10 can be prevented from running out.
- the oil passage groove 45a can be sufficiently secured and accumulated on the other surface 41b side of the stator core 41. Lubricating oil can be reliably returned to the oil reservoir 10 on the one surface 41a side of the stator core 41 through the oil passage groove 45a.
- the number of the tooth portions 46 is nine or more, and the coil 42 wound around the stator core 41 is not wound around the plurality of tooth portions 46 but concentrated around the respective tooth portions 46. Since it is a winding, the number of poles of the motor is large, and the width of the cylindrical portion 45 of the stator core 41 is reduced. However, the lubricating oil can be effectively returned to the oil reservoir portion 10.
- the shape of the oil passage groove 45a is substantially semicircular in plan view, the flow of magnetic flux is ensured to prevent a reduction in motor efficiency.
- the refrigerant in the sealed container 1 is carbon dioxide, a lubricating oil having a high viscosity is used, but the lubricating oil can be effectively returned to the oil reservoir 10.
- FIG. 6 is a longitudinal sectional view showing a second embodiment of the compressor according to the present invention.
- the compressor includes a hermetic container 1, a compression mechanism unit 2 and a motor 103 arranged in the hermetic container 1.
- This compressor is a rotary compressor.
- the suction pipe 11 is connected to the lower side of the sealed container 1 while the discharge pipe 12 is connected to the upper side of the sealed container 1.
- the refrigerant supplied from the suction pipe 11 is guided to the suction side of the compression mechanism unit 2.
- This refrigerant is carbon dioxide, but may be R1410A, R22, or the like.
- the motor 103 is disposed on the upper side of the compression mechanism unit 2 and drives the compression mechanism unit 2 via the rotary shaft 4.
- the motor 103 is disposed in a high-pressure region in the sealed container 1 where the high-pressure refrigerant discharged from the compression mechanism unit 2 is filled.
- An oil reservoir 10 in which lubricating oil is stored is formed in the lower part of the sealed container 1.
- the lubricating oil moves from the oil reservoir 10 to a sliding portion such as a bearing of the compression mechanism 2 and the motor 103 through an oil passage (not shown) provided in the drive shaft 4, This sliding part is lubricated.
- a lubricating oil having a high viscosity is used as the lubricating oil.
- the lubricating oil is, for example, a polyalkylene glycol oil (such as polyethylene glycol or polypropylene glycol), an ether oil, an ester oil, or a mineral oil.
- the compression mechanism section 2 includes a cylindrical main body section 20 and an upper end section 8 and a lower end section 9 that are attached to upper and lower opening ends of the main body section 20, respectively.
- the rotation shaft 4 passes through the upper end 8 and the lower end 9 and is inserted into the main body 20.
- the rotary shaft 4 is rotatably supported by a bearing 21 provided at the upper end 8 of the compression mechanism 2 and a bearing 22 provided at the lower end 9 of the compression mechanism 2.
- a crankpin 5 is provided on the rotary shaft 4 in the main body 20 and compression is performed by a compression chamber 7 formed between a piston 6 fitted and driven by the crankpin 5 and a corresponding cylinder. .
- the piston 6 rotates in an eccentric state or revolves to change the volume of the compression chamber 7.
- the motor 103 includes a cylindrical rotor 30 fixed to the rotating shaft 4 and a stator 140 disposed so as to surround the outer peripheral side of the rotor 30.
- the stator 140 is disposed on the radially outer side of the rotor 30 via an air gap. That is, the motor 103 is an inner rotor type motor.
- the stator 140 is fixed to the sealed container 1 by welding. This welding location is provided at each of three locations in the upper and lower cross sections of the stator 140.
- the number of welds may be determined by the weight of the motor 103, the natural frequency, or the like, and the method of fixing the stator 140 to the sealed container 1 may be press-fitting or shrink fitting.
- the rotor 30 includes a rotor core 31 and magnets 32 embedded in the rotor core 31 in the axial direction and arranged in the circumferential direction.
- the stator 140 includes a stator core 141 and a coil 142 wound around the stator core 141.
- the stator core 141 has a cylindrical portion 145 and nine teeth portions 146 that protrude radially inward from the inner peripheral surface of the cylindrical portion 145 and are arranged in the circumferential direction.
- the coil 142 is a concentrated winding that is not wound around the plurality of tooth portions 146 but is wound around each tooth portion 146. In FIG. 7, only a part of the coil 142 is drawn.
- the stator core 141 has nine slot portions 147 that open to the inner peripheral side and are arranged in the circumferential direction. That is, the slot portion 147 is formed between the adjacent tooth portions 146.
- the stator core 141 includes a plurality of laminated electromagnetic steel plates.
- the stator core 141 has a caulking portion 148 that fixes the plurality of electromagnetic steel plates to each other.
- the crimping portion 148 is provided on the cylindrical portion 145.
- the caulking portion 148 is located on the radially outer side of the slot portion 147.
- the cylindrical portion 145 has an oil passage groove 145a cut out from the outer peripheral surface on the radially outer side of the teeth portion 146.
- Nine oil passage grooves 145a are provided corresponding to the tooth portions 146.
- the oil passage groove 145a is formed in a substantially semicircular shape and is used as a passage through which refrigerant or oil passes.
- the straight line in the direction in which the distance from the intersection O to the contour line of the slot portion 147 is the shortest is a virtual straight line A
- the contour line of the oil passage groove 145a on the virtual straight line A and the slot portion 147 The width b of the stator core 141 with respect to the contour line is equal to or greater than 1 ⁇ 2 of the width T of the tooth portion 146, and 4 mm is subtracted from the shortest distance a from the intersection O to the contour line of the slot portion 147.
- the width T of the teeth portion 146 is a length in a direction orthogonal to the center line M.
- the width b of the stator core 141 is not less than 1 ⁇ 2 of the width T of the teeth portion 146 and not more than a value obtained by subtracting 4 mm from the shortest distance a. It can be secured.
- the width b of the stator core 141 when the width b of the stator core 141 is less than 1 ⁇ 2 of the width T of the tooth portion 146, the width b of the stator core 141 becomes narrow, and a magnetic flux path cannot be secured. On the other hand, if the width b of the stator core 141 exceeds a value obtained by subtracting 4 mm from the shortest distance a, the oil passage groove 145a becomes narrow and an oil return passage cannot be secured.
- the hydraulic diameter d needs to be 5 mm or more. That is, FIG. 10 shows the relationship between the hydraulic diameter and the oil level height reduction rate.
- the vertical axis represents the oil level height reduction rate, and the lower the vertical axis, the lower the oil level.
- the hydraulic diameter when the hydraulic diameter is smaller than 5 mm, the oil surface height is extremely lowered. In other words, if the hydraulic diameter is small, the oil return property is deteriorated, so that the oil level cannot be secured. Therefore, the hydraulic diameter needs to be larger than 5 mm.
- the magnetic flux passage is secured to prevent the efficiency from being lowered, and the oil return passage is secured to prevent the oil surface from being cut.
- the refrigerant in the closed container 1 is carbon dioxide, a lubricating oil having a high viscosity is used, but this lubricating oil is surely returned to the oil reservoir 10 in the closed container 1. It is possible to reliably prevent the oil level from running out.
- FIG. 11 has shown the top view which is 3rd Embodiment of the compressor of this invention. The difference between the first and second embodiments will be described. In the third embodiment, the configuration of the stator is different. Since other structures are the same as those in the first and second embodiments, description thereof is omitted.
- the stator 240 includes a stator core 241 and a coil 242 wound around the stator core 241.
- the stator core 241 includes a cylindrical portion 245 and nine teeth portions 246 that protrude radially inward from the inner peripheral surface of the cylindrical portion 245 and are arranged in the circumferential direction.
- the coil 242 is a concentrated winding that is not wound around the plurality of the tooth portions 246 but is wound around each of the tooth portions 246. In FIG. 11, only a part of the coil 242 is drawn.
- the stator core 241 has nine slot portions 247 that open to the inner peripheral side and are arranged in the circumferential direction. That is, the slot portion 247 is formed between the adjacent tooth portions 246.
- the stator core 241 includes a plurality of laminated electromagnetic steel plates.
- the stator core 241 has a caulking portion 248 that fixes the plurality of electromagnetic steel plates to each other.
- the caulking portion 248 is provided on the cylindrical portion 245.
- the caulking portion 248 is located on the radially outer side of the tooth portion 246.
- the cylindrical portion 245 has an oil passage groove 245a cut out from the outer peripheral surface outside the teeth portion 246 in the radial direction.
- the oil passage groove 245 a is disposed on the radially outer side of the caulking portion 248 and does not reach the inner periphery of the cylindrical portion 245.
- Nine oil passage grooves 245a are provided corresponding to the teeth portions 246.
- the oil passage groove 245a is formed in a substantially semicircular shape, and is used as a passage through which refrigerant or oil passes.
- FIG. 12 shows a stator core 341 as a comparative example.
- the stator core 341 differs from the stator core 241 in FIG. 11 in the shape of the oil passage groove 345a.
- the shape of the oil passage groove 345a is formed in a substantially rectangular shape with a length in the circumferential direction in plan view longer than a length in the radial direction.
- FIG. 13 shows a graph comparing efficiency reduction indexes of the stator core 241 in FIG. 11 (hereinafter referred to as the present invention) and the stator core 341 in FIG. 12 (hereinafter referred to as a comparative example).
- the efficiency reduction index means a reduction index from the motor efficiency when a stator core having no oil passage groove notch in the cylindrical portion is used. The smaller the efficiency decrease index, the smaller the decrease in motor efficiency.
- the efficiency reduction index is small and the reduction in motor efficiency is small compared to the comparative example. That is, the present invention has a higher motor efficiency than the comparative example.
- FIG. 14 shows a stator core 441 in which the cylindrical portion 445 does not have an oil passage groove notch.
- the density is low, and the magnetic flux density in the region B surrounded by the round frame located on the radially outer side of the slot portion 447 is high.
- the oil passage groove 245a is semicircular, the region A having a low magnetic flux density is efficiently cut, so the reduction in motor efficiency is small.
- the comparative example by making the oil passage groove 345a rectangular, not only the region A but also the region B having a high magnetic flux density is cut, so that the motor efficiency is greatly reduced.
- FIG. 15 shows changes in magnetic flux density between distributed winding and concentrated winding. That is, in the case where so-called distributed winding, in which the coil is wound over a plurality of tooth portions using the stator core 441 in FIG. 14, and in the case where the coil is concentrated in winding using the stator core 441 in FIG. And the magnetic flux density.
- the white rhombus indicates the magnetic flux density outside the radial direction of the slot portion in the distributed winding
- the black rhombus indicates the magnetic flux density outside the radial direction of the tooth portion in the distributed winding, and is concentrated on the black circles.
- the magnetic flux density on the outer side in the radial direction of the slot portion in the winding is shown, and the magnetic flux density on the outer side in the radial direction of the tooth portion in the concentrated winding is shown in white circles.
- the variation width of the magnetic flux density on the radially outer side of the tooth portion is smaller than the variation width of the magnetic flux density on the radially outer side of the slot portion. For this reason, by providing the oil passage groove on the radially outer side of the tooth portion, it is possible to minimize the efficiency reduction as a whole.
- the present invention is not limited to the above-described embodiment.
- the feature points of the first to third embodiments may be variously combined.
- a scroll type or a reciprocating type may be used as the compression mechanism unit.
- the shape, position, and quantity of the oil passage groove are not limited to the above-described embodiment.
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Abstract
Description
密閉容器と、
この密閉容器内に配置された圧縮機構部と、
上記密閉容器内に配置されると共に上記圧縮機構部を駆動するモータと
を備え、
このモータは、ロータと、このロータの外周側を囲むように配置されたステータとを有し、
このステータのステータコアは、円筒部と、この円筒部の内周面から径方向内側に突出すると共に周方向に配列された複数のティース部とを有し、
上記ステータコアは、上記ティース部の径方向外側に位置すると共に上記円筒部の外周面から切り欠かれた油通過溝を有することを特徴としている。
上記密閉容器は、油溜まり部を有し、
上記油通過溝は、上記油溜まり部側の一面と上記油溜まり部と反対側の他面とを貫通し、
上記油通過溝は、上記ティース部の径方向外側の位置の上記円筒部の内周に、達している。
上記ステータコアの上記他面に関して、
上記全ての油通過溝の面積をT[mm2]とし、上記全ての油通過溝の水力直径をD[mm]とし、等価面積をM[mm2]としたとき、
M=(1/4)×π×D2、および、M/T≧0.4
を満たす。
上記ティース部の数は、9つ以上で、
上記ステータコアに巻回されるコイルは、複数のティース部に渡って巻かれておらず各ティース部に巻かれている集中巻である。
上記円筒部は、上記油通過溝と、隣り合う上記ティース部の間に形成されたスロット部の径方向外側に位置するカシメ部とを有し、
軸に直交する平面において、上記円筒部に外接する仮想円と上記ティース部の幅方向の中心線とが交差する交点を通る直線のうち、上記交点から上記スロット部の輪郭線までの距離が最短となる方向の直線を、仮想直線とすると、
この仮想直線上における上記油通過溝の輪郭線と上記スロット部の輪郭線との間の上記ステータコアの幅は、上記ティース部の幅の1/2以上で、上記交点から上記スロット部の輪郭線までの最短距離から4mmを引いた値以下である。
図1は、この発明の圧縮機の第1の実施形態である縦断面図を示している。この圧縮機は、密閉容器1と、この密閉容器1内に配置された圧縮機構部2およびモータ3とを備えている。この圧縮機は、ロータリ圧縮機である。
S=K×V×ηN
(S:必要な等価面積[mm2]、V:シリンダ(密閉容器)の容積[cc]、η:油粘度[cSt]、N≒4、K=1×e-7)
図6は、この発明の圧縮機の第2の実施形態である縦断面図を示している。この圧縮機は、密閉容器1と、この密閉容器1内に配置された圧縮機構部2およびモータ103とを備えている。この圧縮機は、ロータリ圧縮機である。
式(1):S=πr2/2
式(2):L=r(π+2)
式(3):d=4S/L=2πr/(π+2)
図11は、この発明の圧縮機の第3の実施形態である平面図を示している。上記第1、上記第2の実施形態と相違する点を説明すると、この第3の実施形態では、ステータの構成が相違する。なお、その他の構造は、上記第1、上記第2の実施形態と同じであるため、その説明を省略する。
Claims (7)
- 密閉容器(1)と、
この密閉容器(1)内に配置された圧縮機構部(2)と、
上記密閉容器(1)内に配置されると共に上記圧縮機構部(2)を駆動するモータ(3,103)と
を備え、
このモータ(3,103)は、ロータ(30)と、このロータ(30)の外周側を囲むように配置されたステータ(40,140,240)とを有し、
このステータ(40,140,240)のステータコア(41,141,241)は、円筒部(45,145,245)と、この円筒部(45,145,245)の内周面から径方向内側に突出すると共に周方向に配列された複数のティース部(46,146,246)とを有し、
上記ステータコア(41,141,241)は、上記ティース部(46,146,246)の径方向外側に位置すると共に上記円筒部(45,145,245)の外周面から切り欠かれた油通過溝(45a,145a,245a)を有することを特徴とする圧縮機。 - 請求項1に記載の圧縮機において、
上記密閉容器(1)は、油溜まり部(10)を有し、
上記油通過溝(45a)は、上記油溜まり部(10)側の一面(41a)と上記油溜まり部(10)と反対側の他面(41b)とを貫通し、
上記油通過溝(45a)は、上記ティース部(46)の径方向外側の位置の上記円筒部(45)の内周に、達していることを特徴とする圧縮機。 - 請求項2に記載の圧縮機において、
上記ステータコア(41)の上記他面(41b)に関して、
上記全ての油通過溝(45a)の面積をT[mm2]とし、上記全ての油通過溝(45a)の水力直径をD[mm]とし、等価面積をM[mm2]としたとき、
M=(1/4)×π×D2、および、M/T≧0.4
を満たすことを特徴とする圧縮機。 - 請求項1から3の何れか一つに記載の圧縮機において、
上記ティース部(46)の数は、9つ以上で、
上記ステータコア(41)に巻回されるコイル(42)は、複数のティース部(46)に渡って巻かれておらず各ティース部(46)に巻かれている集中巻であることを特徴とする圧縮機。 - 請求項1から4の何れか一つに記載の圧縮機において、
上記油通過溝(45a)の形状は、平面視、略半円形であることを特徴とする圧縮機。 - 請求項1から5の何れか一つに記載の圧縮機において、
上記密閉容器(1)内の冷媒は、二酸化炭素であることを特徴とする圧縮機。 - 請求項1に記載の圧縮機において、
上記円筒部(145)は、上記油通過溝(145a)と、隣り合う上記ティース部(146)の間に形成されたスロット部(147)の径方向外側に位置するカシメ部(148)とを有し、
軸に直交する平面において、上記円筒部(145)に外接する仮想円(C)と上記ティース部(146)の幅方向の中心線(M)とが交差する交点(O)を通る直線のうち、上記交点(O)から上記スロット部(147)の輪郭線までの距離が最短となる方向の直線を、仮想直線(A)とすると、
この仮想直線(A)上における上記油通過溝(145a)の輪郭線と上記スロット部(147)の輪郭線との間の上記ステータコア(141)の幅(b)は、上記ティース部(146)の幅(T)の1/2以上で、上記交点(O)から上記スロット部(147)の輪郭線までの最短距離(a)から4mmを引いた値以下であることを特徴とする圧縮機。
Priority Applications (5)
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EP09703162.9A EP2244354A4 (en) | 2008-01-24 | 2009-01-23 | COMPRESSOR |
US12/864,423 US9929607B2 (en) | 2008-01-24 | 2009-01-23 | Compressor |
KR1020107015989A KR101204548B1 (ko) | 2008-01-24 | 2009-01-23 | 압축기 |
CN200980103007.3A CN101926073B (zh) | 2008-01-24 | 2009-01-23 | 压缩机 |
AU2009206969A AU2009206969B2 (en) | 2008-01-24 | 2009-01-23 | Compressor |
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JP2008129259 | 2008-05-16 | ||
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JP2009-009636 | 2009-01-20 | ||
JP2009009636A JP4758484B2 (ja) | 2008-01-24 | 2009-01-20 | 圧縮機 |
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EP (1) | EP2244354A4 (ja) |
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KR (1) | KR101204548B1 (ja) |
CN (1) | CN101926073B (ja) |
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WO (1) | WO2009093699A1 (ja) |
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2009
- 2009-01-20 JP JP2009009636A patent/JP4758484B2/ja active Active
- 2009-01-23 US US12/864,423 patent/US9929607B2/en active Active
- 2009-01-23 EP EP09703162.9A patent/EP2244354A4/en not_active Withdrawn
- 2009-01-23 KR KR1020107015989A patent/KR101204548B1/ko active IP Right Grant
- 2009-01-23 AU AU2009206969A patent/AU2009206969B2/en not_active Ceased
- 2009-01-23 CN CN200980103007.3A patent/CN101926073B/zh active Active
- 2009-01-23 WO PCT/JP2009/051093 patent/WO2009093699A1/ja active Application Filing
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JP2001012374A (ja) | 1999-06-29 | 2001-01-16 | Sanyo Electric Co Ltd | 密閉型回転圧縮機 |
JP2002142390A (ja) * | 2000-11-06 | 2002-05-17 | Matsushita Electric Ind Co Ltd | モータ及びそれを用いた圧縮機 |
JP2005210826A (ja) * | 2004-01-22 | 2005-08-04 | Fujitsu General Ltd | 電動機 |
JP2006087222A (ja) * | 2004-09-16 | 2006-03-30 | Matsushita Electric Ind Co Ltd | 電動機の製造方法と電動機およびそれを用いた圧縮機 |
JP2006238507A (ja) * | 2005-02-22 | 2006-09-07 | Mitsubishi Electric Corp | 単相電動機及び密閉形圧縮機 |
JP2007255332A (ja) * | 2006-03-24 | 2007-10-04 | Daikin Ind Ltd | 圧縮機 |
Non-Patent Citations (1)
Title |
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See also references of EP2244354A4 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011012667A (ja) * | 2009-03-31 | 2011-01-20 | Daikin Industries Ltd | 圧縮機 |
WO2011026793A3 (de) * | 2009-09-04 | 2011-06-03 | Robert Bosch Gmbh | Elektromotor, insbesondere stell- oder antriebsmotor in kraftfahrzeugen mit kühlvorrichtung |
CN102484412A (zh) * | 2009-09-04 | 2012-05-30 | 罗伯特·博世有限公司 | 电动马达、尤其车辆中的伺服马达或驱动马达 |
Also Published As
Publication number | Publication date |
---|---|
CN101926073A (zh) | 2010-12-22 |
KR101204548B1 (ko) | 2012-11-23 |
CN101926073B (zh) | 2014-03-19 |
AU2009206969A1 (en) | 2009-07-30 |
EP2244354A1 (en) | 2010-10-27 |
KR20100095634A (ko) | 2010-08-31 |
US9929607B2 (en) | 2018-03-27 |
US20100296950A1 (en) | 2010-11-25 |
JP4758484B2 (ja) | 2011-08-31 |
EP2244354A4 (en) | 2016-07-27 |
AU2009206969B2 (en) | 2012-08-30 |
JP2009299676A (ja) | 2009-12-24 |
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