WO2005068180A1 - 輻射熱伝導抑制フィルムおよびそれを用いた断熱部材 - Google Patents
輻射熱伝導抑制フィルムおよびそれを用いた断熱部材 Download PDFInfo
- Publication number
- WO2005068180A1 WO2005068180A1 PCT/JP2004/008850 JP2004008850W WO2005068180A1 WO 2005068180 A1 WO2005068180 A1 WO 2005068180A1 JP 2004008850 W JP2004008850 W JP 2004008850W WO 2005068180 A1 WO2005068180 A1 WO 2005068180A1
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- WO
- WIPO (PCT)
- Prior art keywords
- film
- heat conduction
- radiant heat
- layer
- resin film
- Prior art date
Links
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Classifications
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- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- B32B2307/00—Properties of the layers or laminate
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- B32B2607/00—Walls, panels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/231—Filled with gas other than air; or under vacuum
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
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- Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
- Y10T428/24826—Spot bonds connect components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/3154—Of fluorinated addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
Definitions
- the present invention relates to a radiant heat conduction suppressing film having an excellent infrared reflection effect and a heat insulating member using the same.
- IR infrared rays
- FIG. 8 is a cross-sectional view of the above-mentioned conventional heat insulating film.
- This heat insulating film 1 is a plastic film 3 provided with a surface layer 2 of a high-purity metal having large crystal grains. On the smooth surface of surface layer 2, The thin metal layer 4 having a low thermal emissivity is layered so as to have ultra-flat crystal grains. In addition, a protective layer 5 for covering the surface of the thin metal layer 4 so as to stably maintain the surface of the thin metal layer 4 while allowing free transmission of IR and far-infrared rays (hereinafter, referred to as FIR). It is formed.
- FIR far-infrared rays
- the heat rays composed of IR and FIR that try to penetrate into the heat insulating film 1 repeat total internal reflection in the thin metal layer 4 having ultra-flat crystal grains, and then reflect outward. It is said that a high heat insulating effect can be obtained.
- the above configuration does not disclose a method for joining the thin metal layer and the protective layer, and is not practical. If an adhesive is used, there is a problem that the IR reflection effect is reduced because the IR and the FIR are absorbed by the adhesive.
- a heat insulating laminate film having an IR reflection function is disclosed in JP-A-5-193668.
- FIG. 9 is a cross-sectional view of the above-described heat-insulating laminated film of the related art.
- This heat-insulating laminate film is obtained by bonding a protective layer 5, an FIR reflection layer 6, a gas barrier layer 7, and a heat welding layer 8 with an adhesive 9A.
- This heat-insulating laminate film is said to be able to obtain a high FIR reflectance because it uses an FIR transmissive substance for the protective layer 5 and a metal foil for the FIR reflective layer 6.
- the FIR permeable material is used for the protective layer 5, it is possible for the IR to reach the FIR reflective layer 6.
- IR transmissive substance is unclear, and the protective layer
- the adhesive 9A between 5 and the FIR reflective layer 6 is also unclear because it is defined only as an adhesive that does not impair the FIR transmission effect.
- An object of the present invention is to solve the above conventional problems and to provide a radiant heat conduction suppressing film having an excellent IR-reflection effect.
- a heat insulating material As a heat insulating material, a fibrous body such as glass wool or a foamed body such as urethane foam is used. In applications that require a higher-performance heat-insulating member, vacuum insulation is used to cover the core material, which holds the space defined by minute voids, with a jacket material that blocks intrusion of outside air, and depressurize the space. There is a means to apply the material.
- a container or the like in which metal is heat-sealed can be used, but in a low-temperature region where heat resistance is not required, a heat-sealing layer that can be bent or bent relatively easily can be used.
- a plastic-metal laminate film is used, which has a gas barrier layer and a protective layer.
- Typical thermal insulation materials that can be used in the temperature range around 15 include inorganic fiber materials such as glass wool and inorganic foams. There is a high demand for higher performance heat insulating members. In this temperature range, only vacuum insulating materials with special high-temperature specifications can be applied due to the reliability of the laminated film.
- heat conduction is represented by the sum of gas heat conduction, solid heat conduction, radiant heat conduction, and convective heat conduction. At around room temperature, gas heat conduction and solid heat conduction are dominant, and the contribution of radiant heat conduction is small.
- a heat shielding sheet a heat reflecting paint layer formed by mixing a ceramic / inorganic compound having a heat reflecting function in a resin paint is formed on one or both sides of a flexible sheet member, A sheet in which a metal foil is interposed between a reflective paint layer and the sheet member is disclosed in Japanese Patent Application Laid-Open No. 2001-107480.
- FIG. 17 is a cross-sectional view of the above-described conventional heat shield sheet.
- the heat shield sheet 20 is formed by bonding aluminum foil to both sides of the sheet member 22 to form the upper reflective film 23A and the lower reflective film 23B, and to reflect heat on the exposed surface of the aluminum foil.
- the mold paint layer is formed by applying 24 A and 24 B.
- the heat-reflective paint of this heat shield sheet 20 When the layer is directed to the heat source side such as sunlight, the aluminum foil film has a high reflectivity of IR radiant energy, so it can reflect radiant energy efficiently and the heat shielding performance is remarkably improved. You.
- a high-pressure heat-resistant adhesive is applied to the back side of a metal foil tape by spraying a paint-type heat-insulating material with a high-pressure spray, and an anti-adhesion tape is wound in a roll with a paper tape sandwiched from above.
- An object of the present invention is to solve the above-mentioned conventional problems, and an object of the present invention is to provide a radiant heat suppression film that maintains an IR reflection ability for a long period of time and exhibits an excellent radiant heat suppression function.
- the jacket material is made up of a protective layer, an FIR reflection layer, a gas barrier layer made of metal foil, A heat-insulating laminated film consisting of a heat-sealing layer, using an FIR-permeable material for the protective layer.
- the incident IR is partially reflected, but is largely absorbed by the protective layer and transmitted to the adjacent gas barrier layer by solid thermal conduction.
- the incident IR passes through the protective layer, which is a FIR transmitting material, and is then reflected by the gas barrier layer.
- a vacuum heat insulating material capable of suppressing radiant heat conduction is obtained.
- a vacuum heat insulating material having excellent heat insulating performance by suppressing gas heat conduction and radiant heat conduction can be provided.
- the properties of the FIR permeable material here are not specified, and it is said that a methylpentene polymer film is effective.
- the present invention provides vacuum insulation that maintains IR reflection capability for a long period of time and exhibits an excellent radiation heat conduction suppression function.
- the purpose is to provide materials.
- Another object of the present invention is to provide a vacuum heat insulating material that can be used in a high-temperature region, which has been difficult to apply conventionally, by providing a radiation heat conduction suppressing function. Disclosure of the invention
- the present invention relates to a radiant heat conduction-suppressing film having at least a resin film having an infrared absorptivity of less than 25%, an infrared reflective layer, and an adhesive layer, wherein the infrared reflectance is 50% or more.
- a radiant heat conduction suppressing film characterized by the following.
- the adhesive layer includes an adhesive portion and a non-adhesive portion, and the resin film and the infrared reflective layer are laminated by adhesion.
- the resin film has a melting point of at least 150 ° C. or more, and the infrared reflection layer is made of a metal foil.
- a vacuum heat insulating material having a core material and a jacket material covering the core material, wherein the inside of the jacket material is decompressed, and the jacket material has a heat welding layer, a gas barrier layer, and a radiation heat conduction suppressing function.
- a heat insulating member having a laminate structure having a protective layer having a radiant heat conductivity suppressing film.
- FIG. 1 is a cross-sectional view of a radiant heat conduction suppressing film according to Embodiment 1 of the present invention.
- FIG. 2 shows the configuration of the adhesive layer according to Embodiment 1 of the present invention.
- FIG. 3 is a cross-sectional view of the heat insulating member according to Embodiment 2 of the present invention.
- FIG. 4 is a diagram showing the relationship between the IR absorptance of the resin film and the center temperature of the radiant heat conduction suppressing film surface.
- FIG. 5 is a diagram showing the relationship between the IR reflectance of the radiant heat conduction suppressing film and the center temperature of the radiant heat conduction suppressing film.
- FIG. 6 is a cross-sectional view of a vacuum heat insulating material according to Embodiment 3 of the present invention.
- FIG. 7 is a cross-sectional view of a jacket material according to Embodiment 3 of the present invention.
- FIG. 8 is a cross-sectional view of a conventional heat insulating film.
- FIG. 9 is a cross-sectional view of a conventional heat-insulating laminated film.
- FIG. 10 is a cross-sectional view of the radiation heat conduction suppression suppressing film according to the fourth embodiment.
- FIG. 11 is a cross-sectional view of the radiant heat conduction suppression suppressing film according to the fifth embodiment.
- FIG. 12 is a cross-sectional view of the radiant heat conduction suppression suppressing film according to the sixth embodiment.
- FIG. 13 is a cross-sectional view of the heat insulating member according to Embodiment 7 in which the radiant heat conduction suppressing film is attached to the surface of the heat insulating material.
- FIG. 14 is a cross-sectional view of the heat insulating member of Embodiment 8 in which the radiant heat conduction suppressing film is attached to the surface of the vacuum heat insulating material.
- FIG. 15 is a characteristic diagram showing the relationship between the IR absorption rate and the high-temperature side temperature.
- FIG. 16 is a characteristic diagram showing the relationship between the IR reflectance and the high-temperature side temperature.
- FIG. 17 is a cross-sectional view of a conventional heat shield sheet.
- FIG. 18 is a cross-sectional view of a jacket material according to the ninth embodiment.
- FIG. 19 is a cross-sectional view of a jacket material according to the tenth embodiment.
- FIG. 20 is a cross-sectional view of the jacket material according to the eleventh embodiment.
- FIG. 21 is a cross-sectional view of the jacket material according to Embodiment 12.
- Fig. 22 is a cross-sectional view of the vacuum heat insulating material according to the embodiment 13;
- Fig. 23 is a cross-sectional view of the vacuum heat insulating material according to the embodiment 17;
- Fig. 24 shows the relationship between the IR absorption rate and the high-temperature side temperature;
- Fig. 25 is a diagram showing the relationship between the IR reflectance and the high-temperature side.
- Fig. 26 is a characteristic diagram of the radiant heat radiation spectrum at each temperature.
- the IR absorptivity of the resin film in the present invention is determined by JEOL
- the IR absorption rate was used.
- the IR reflectance is a value measured at a relative reflection angle of 12 degrees of the reflection device using an infrared spectrophotometer 270-30 of Hitachi, Ltd.
- Embodiment 1 will be described with reference to FIG. 1 and FIG.
- the radiation heat conduction suppressing film 10 is configured by laminating a resin film 11 having an IR absorptivity of less than 25% and an IR reflective layer 12 via an adhesive 9. Further, as shown in FIG. 2, the adhesive layer 9 has a bonding pattern in which the bonding portion 13 and the non-bonding portion 14 form a grid pattern. At least one of the resin film 11 and the IR reflection layer 12 is printed so as to form the substrate.
- the resin film 11 has an effect of protecting the IR reflection layer against oxidative deterioration and external impact, and contributes to maintaining the effect of suppressing radiation heat conduction for a long period of time.
- IR generated from the heat source passes through the resin film 11 and enters the bonding portion 13 or the non-bonding portion 14 of the bonding layer 9.
- the IR incident on the bonding part 13 is attenuated by the IR absorption effect of the adhesive constituting the bonding part 13.
- the IR incident on the non-adhesive portion 14 does not have the adhesive, it goes to the IR reflective layer 12 without being attenuated, and is reflected on the surface of the IR reflective layer 12. Then, the reflected IR passes through the bonding portion 13 and the non-bonding portion 14 of the bonding layer 9 again, and passes through the resin film 11.
- the radiant heat conduction suppressing film 10 of the present embodiment has the adhesive layer 9 having the adhesive portion 13 and the non-adhesive portion 14 to which the adhesive is partially applied. . In this way, the rate at which IR is absorbed by the adhesive layer 9 is reduced.
- the radiant heat conduction suppressing film 10 can exhibit an excellent IR reflection effect.
- Examples of the resin film 11 in the present embodiment include an ETFE film (melting point: 265 ° C, IR absorption: 8%), a FEP film (melting point: 270, IR absorption: 8%), a PFA film (Melting point 30 5 ° C, IR absorption 8%), PPS film (melting point 2885 ° C, IR absorption 10%), unstretched CPP film (melting point 170 ° C, IR absorption 17%), PET film (melting point 2665, IR absorption 18%).
- Examples of those that do not have a clear melting point include PSF film (continuous use temperature 150 ° C, IR absorption rate 10%) and PES film (continuous use temperature 180 ° C, IR absorption rate 15%).
- a fluororesin film / PPS film having a small absorption in the IR wavelength region of 2 to 25 m is preferable because the IR reflection at the IR reflection layer 12 can be efficiently performed.
- a metal foil ⁇ which is thinly stretched by tapping a metal such as aluminum, gold, silver, copper, nickel, or stainless steel, or a metal-deposited film on which aluminum, gold, silver, copper, nickel is deposited, or the like is used.
- the adhesive used for the adhesive layer 9 is, for example, an organic adhesive such as a polyurethane-based adhesive, an epoxy-based adhesive, a resorcinol resin-based adhesive, a phenolic resin-based adhesive, a scene imid-based adhesive, or water.
- organic adhesives such as glass, ceramics, and cement can be used.
- an adhesive part is provided between the resin film 11 and the IR reflection layer 12.
- An adhesive layer 9 composed of 13 and a non-adhesive portion 14 is formed.
- a printing technique such as gravure printing, smart printing, flexo printing, screen printing, or etching with a solvent or light is used. Etc. are available Wear. Among them, it is preferable to use a printing technology with low process cost.
- the adhesive layer 9 may be formed on either surface in consideration of physical characteristics such as flexibility and tensile strength of the IR reflective layer 12 and the resin film 11.
- the printed pattern of the bonding part 13 was a grid pattern, but depending on the shape of the radiant heat transfer suppression film used, geometric patterns using triangles, squares, diamonds, polygons, circles, etc. Non-geometric patterns may be used.
- the area ratio between the bonded portion 13 and the non-bonded portion 14 can be freely changed according to the bonding strength and the degree of the IR reflection effect.
- the structure of the radiant heat conduction suppressing film 10 is composed of a resin film 11 and an IR reflective layer 12 which are multi-layered by an adhesive layer 9, but each of the resin film 11 and the IR reflective layer 12 is a single layer. No need.
- the resin film 11 is bonded to both surfaces of the IR reflection layer 12 with the adhesive layer 9.
- the radiation heat conduction suppressing film 10 reflects the IR generated from each heat source, and can eliminate the influence of the IR generated from the other heat source.
- mounting locations include building components such as roofs and walls of houses and factories, information devices such as computers, printers, copiers, and projectors, cooking appliances such as jar pots, microwave ovens and water heaters, and the like. There are various places where heat insulation and heat shielding are required, such as semiconductor manufacturing equipment.
- Embodiment 2 will be described with reference to FIGS. 3 and 4.
- FIG. 1 is a diagrammatic representation of Embodiment 2
- FIG. 3 is a cross-sectional view of the heat insulating member according to the present embodiment.
- the radiant heat conduction suppressing film 10 is attached to the surface of the heat insulating material 15 where the temperature becomes high.
- the radiation heat conduction suppressing film 10 can have the same configuration as that of the first embodiment.
- Insulation materials 15 include foamed plastic insulation materials such as polystyrene foam, polyurethane foam, and phenol foam; inorganic insulation materials such as glass wool, rock wool, and glass powder; and wood materials such as insulation boards and cell openings. Fiber insulation can be used. Furthermore, a vacuum insulation material in which these insulation materials are covered with a jacket material having a gas barrier property and the inside is depressurized can also be used.
- the method of attachment to the heat insulating member is not particularly limited, and may be a chemical bond using an adhesive or a physical bond such as nailing or suturing. Among them, chemical bonding using an adhesive is preferable in consideration of application to various heat insulating members.
- Examples 1 to 6 show the results of confirming the radiant heat conduction suppression effect when the type of radiant heat conduction suppression film was changed for the heat insulating member configured as described above.Comparative results were shown in Comparative Examples 1 to 4. Show.
- a vacuum heat insulator made of glass wool board was used as the heat insulator, and the thickness of the vacuum heat insulator was unified to 12 mm.
- the evaluation items were the center temperature of the radiant heat conduction suppression film surface when the halogen heater was irradiated from the vertical direction on the surface of the glass wool board with a thickness of 12 mm, and the center temperature of the low-temperature surface of the glass wool board. .
- the evaluation criteria are as follows: a radiant heat conduction suppression film is installed at a distance from the halogen heater to a temperature at which the surface temperature of the glass wool port on the high-temperature side becomes 150 ° C, and when the film temperature is 150 ° C or less. If there is, it is determined that there is a radiation heat suppression effect. At this time, the center temperature of the cold surface of the glass wool board was 50 :.
- a polyol (trade name: Takerack A—310) manufactured by Mitsui Takeda Chemical Co., Ltd. And an ethyl acetate are applied by a gravure printing method so that the bonded portion and the non-bonded portion are 50:50.
- a 1 O ⁇ m CPP film is laminated as a resin film on the surface of the adhesive.
- the measured IR reflectance of the radiant heat conduction suppressing film of this example was 51%.
- the curing of the adhesive is performed by a known method. It may be heated to room temperature or if necessary. The temperature is preferably in the range of 30 to 60. Further, the thickness of the adhesive layer is set so as not to impair the adhesive function. It is preferably 5 or less, more preferably 3 m or less.
- the radiation heat conduction suppression film was affixed to a glass wool board and evaluated.
- the center temperature of the cold surface of the lath wool board was 144 ° C and 39 ° C, respectively.
- the radiant heat conduction suppressing effects of 7 and 11 were confirmed, respectively.
- An adhesive is applied to one surface of the aluminum foil as the IR reflective layer in the same manner as in Example 1, and at the same time, a 1 OjLim CPP film (IR absorption 17%) is formed as a resin film on the surface of the adhesive.
- a 1 OjLim CPP film (IR absorption 17%) is formed as a resin film on the surface of the adhesive.
- the measured IR reflectance of the radiant heat conduction suppressing film of this example was 61%.
- An adhesive is applied to one side of a 12 m aluminum foil as an IR reflective layer in the same manner as in Example 1, and at the same time, a 25 m FEP film (IR absorption rate 8%) is formed as a resin film on the surface of the adhesive. ) was laminated.
- the measured IR reflectance of the radiant heat conduction suppressing film of this example was 84%.
- the radiation heat conduction suppression film was affixed to a glass wool pond and evaluated.
- the center temperature of the radiation heat conduction suppression film surface and the center temperature of the low-temperature surface of the glass board were 106 ° C and 33 ° C, respectively. .
- the effect of suppressing radiation heat conduction at 43 ° C and 17 ° C was confirmed, respectively, as compared with the case without the installation. (Example 4)
- An adhesive is applied to one side of a 12 m aluminum foil as an IR reflective layer in the same manner as in Example 1, and at the same time, a 2 m PPS film (infrared absorptivity 10%) is formed as a resin film on the surface of the adhesive. ) was laminated.
- the measured infrared reflectance of the radiant heat conduction-suppressing film of this example was 83%.
- An adhesive is applied to the non-deposited surface of the aluminum-deposited 2 m PPS film as the IR reflective layer in the same manner as in Example 1, and at the same time, a 2 m PPS is formed as a resin film on the adhesive surface.
- a film (IR absorption 10%) was laminated.
- the measured IR reflectance of the radiant heat conduction suppressing film of this example was 53%.
- An adhesive was applied to the non-deposited surface of the aluminum-deposited 2 xm PPS film as in Example 1 as the IR reflective layer. At the same time, a 12 m thick aluminum foil was laminated on the surface of the adhesive as an IR reflection layer. Next, an adhesive is again applied to the deposition surface of the laminate film using a gravure printing method so that the bonded portion and the non-bonded portion are 50:50.
- the heat was applied to a glass wool board with a thickness of 12 mm with a temperature of 150 ° C all day long, without radiant heat conduction suppression film.
- the center temperature of the cold surface of the glass wall was 50 ° C.
- IR reflection layer As an IR reflection layer, a 12 m aluminum foil was directly placed on the surface of the glass capsule. The IR reflectance of aluminum foil is
- the center temperature of the aluminum foil surface and the center temperature of the low-temperature surface of the glass wool pond were 100 ° C. and 30 ° C., respectively.
- an adhesive was applied to one side of a 12 / zm aluminum foil in the same manner as in Example 1, and at the same time, a polyimide film of 12 (IR absorption rate) was formed as a resin film on the surface of the adhesive.
- the 1 R reflectance was measured and found to be 20%.
- An adhesive is applied to one side of the matte aluminum foil 12 as an IR reflective layer in the same manner as in Example 1.
- a CPP film of 10 xm (IR absorption 10%) is formed as a resin film on the surface of the adhesive. ) was laminated.
- the measured IR reflectance of the radiant heat conduction suppressing film of this example was 42%.
- Fig. 4 shows the relationship between the IR absorptance of the resin film and the surface center temperature of the radiant heat conduction suppression film.
- Fig. 5 shows the relationship between the IR reflectance of the radiant heat conduction suppression film and the surface center temperature of the radiant heat conduction suppression film. Shown respectively.
- the radiation heat conduction suppressing effect can be obtained only when the IR reflectance of the radiation heat conduction suppressing film is 50% or more.
- Embodiment 3 will be described with reference to FIG. 6 and FIG.
- the vacuum heat insulating material 16 is composed of a core material 17 and a jacket material 18 covering the core material 17, and the inside thereof is configured to be depressurized.
- the sheath material 18 is a radiant heat conduction suppressing film.
- foamed plastic insulation materials such as polystyrene foam, polyurethane foam, and phenol foam
- inorganic insulation materials such as glass wool, rock veil, and sily powder
- Various resin films can be used for the heat welding layer 8, depending on the operating temperature of the vacuum heat insulating material, such as CPP, OPP, ⁇ PET, PVDC, EVOH, PAN, PVA, PEN, and CTFE.
- the radiation heat conduction suppressing film 10 can use the same configuration as that of the first embodiment.
- the outer cover material 18 does not need to be a material having an effect of suppressing radiant heat conduction for both the high-temperature side material and the low-temperature side material, and at least has a high-temperature side material suitable for a heat source. A sufficient effect can be obtained if the jacket material has a radiation heat conduction suppressing effect only on the material.
- Example 7 shows the results of confirming the radiant heat conduction suppressing effect when the kind of the radiant heat conduction suppressing film was changed for the vacuum heat insulating material configured as described above, and a comparison is shown in Comparative Example 5.
- a vacuum heat insulating material made of dry silica was used as the heat insulating member, and the thickness of the vacuum heat insulating material was unified to 7 mm.
- evaluation items were the center temperature of the radiant heat conduction suppressing film surface when the halogen heater was irradiated from the vertical direction of the outer cover material made of the radiant heat conduction suppressing film, and the low-temperature center temperature of the vacuum heat insulating material.
- the same adhesive as in Embodiment 1 was applied uniformly on one side of the heat-welded layer made of 50 m of CPP, and the IR reflective layer of the radiant heat transfer suppression film used in Comparative Example 4 was applied.
- the covering material was made by combining them.
- the core material made of fumed silica was covered with these two jacket materials, and the inside was depressurized to produce a vacuum heat insulating material.
- the octagon heater was irradiated to the radiant heat conduction suppressing film of Example 1 of the vacuum heat insulating material, the low temperature center temperature of the vacuum heat insulating material of this example was 33 ° C. Met.
- Example 7 When the vacuum heat insulating material used in Example 7 was turned over and the jacket material made of the radiant heat conduction suppression film using the jacket material of Comparative Example 4 was irradiated with halogen heat, the low-temperature center temperature of the vacuum heat insulator was obtained. Was 45 ° C.
- a film in which the radiant heat conduction suppressing film 10 and the heat welding layer 8 made of a thermoplastic resin are multi-layered by the adhesive layer 9 is used as a covering material of the vacuum heat insulating material.
- excellent heat insulation performance can be exhibited by suppressing radiation heat conduction by the radiation heat conduction suppression film 10 and suppressing solid heat conduction and gas heat conduction by the vacuum heat insulating material.
- Embodiment 4 will be described with reference to FIG.
- the radiant heat conduction suppression suppressing film 10 is formed by laminating a metal film 4 with a resin film 11 having a melting point of 150 ° C. or more and an IR absorption rate of less than 25%, and an IR reflection.
- the rate is configured to be 50% or more.
- the metal foil 4 Since the melting point of the resin film 11 is 150 ° C or more, 1 In an environment of 50 ° C. or lower, the metal foil 4 does not melt and has an effect of preventing the oxidative deterioration of the metal foil 4, and the effect of suppressing radiant heat conduction is maintained for a long time.
- IR incident from the surface of the resin film 11 reaches the metal foil 4 at an absorption rate of less than 25% and is reflected, and the reflected IR is also transmitted at an absorption rate of less than 25% by the resin film 11. Therefore, the increase in the solid thermal conductivity due to the IR absorption of the resin film 11 does not exceed the IR reflection effect of the metal foil 7.
- the resin film 11 has a melting point of 150 ° C. or more, an IR absorption rate of less than 25%, and a radiant heat conduction suppression suppressing film by being laminated with the metal foil 4.
- the IR reflectance of 10 should be 50% or more. As a result, there is little conversion from radiant heat transfer to solid state heat transfer due to incident and reflected IR absorption at the resin film 11, and IR that has passed through the resin film 11 and reached the metal foil 4 is effectively reflected. It can exhibit excellent radiation heat suppression function.
- a resin film having a melting point of 150 or more and an IR absorption of less than 25% can be used.
- a material having no definite melting point can be used as long as it has a heat resistance of 150 ° C. or more and an IR absorption of less than 25%.
- an index in this case it is the one for which the continuous operating temperature specified in UL746B is 150 ° C or more.
- melting points of 15 Ot or more include ETFE film with a thickness of 25 mm (melting point: 26 ° C, IR absorption rate: 8%), FEP film with a thickness of 25 m (melting point: 2.7 ° C , IR absorption 8%), PFA film with 25 m thickness (melting point 300 ° C, IR absorption 8%), PPS film with 2 m thickness (melting point 285, IR absorption 10% ), Thickness 10 m Non-stretched CPP film (melting point: 170 ° C, IR absorption: 17%), thickness: 15m, PET film (melting point: 258 ° (:, IR absorption: 18%).
- the ones that do not have a definite melting point include the following: 25 ⁇ thick PSF film (continuous use temperature: 150 ° (: IR absorption: L 0%), 25 ⁇ thick PES film (continuous use Temperature 180: IR absorption rate 15%) can be used.
- the metal foil 4 of the present invention a foil formed by stretching a metal such as an aluminum foil, a copper foil, a nickel foil, and a stainless steel foil can be used.
- aluminum foil has an extremely high IR reflection effect among metals, so it can exhibit an excellent radiation heat suppression function. Another advantage is that it is economical because it is widely used industrially.
- a fluorine-based resin film can be used as the resin film 11 of the present embodiment.
- Fluorine-based resin films have an IR wavelength range of 2 ⁇ ! Absorption of about 25 m is relatively small, and has the effect of further suppressing heat absorption by the resin component, so that the IR reflection on the four surfaces of the metal foil is efficiently performed. And, an excellent radiation heat suppression function can be exhibited.
- the fluororesin film includes, for example, ETFE film, FEP film, PFA film, CTFE film and the like. Further, as the resin film 11 of the present embodiment, PPS Is available. PPS film has relatively little absorption in the IR region and has a very excellent heat-resistant effect, so that even under high-temperature conditions, the film does not soften or shrink, and has a high radiation heat suppression effect over a long period of time. And exhibit excellent appearance.
- the radiant heat conduction suppressing film 10 of the present invention By attaching the radiant heat conduction suppressing film 10 of the present invention as described above to a place where radiant heat conduction must be suppressed, it is possible to effectively insulate the heat.
- mounting locations include building components such as the roofs of houses and factories, parts where office equipment such as computers, printers, and copiers need to be shielded from heat, and fluorescent lights incorporating Invar Yuichi.
- fluorescent lights incorporating Invar Yuichi there is a gap between a heating element arranged inside the main unit and heat-sensitive toner or internal precision parts.
- a resin film is used on the outermost surface and then a metal foil is laminated.
- Embodiment 5 will be described with reference to FIG.
- the radiant heat conduction suppression suppressing film 10 is composed of resin films 11 A and 1 18 having a melting point of 150 ° C. or more and an IR absorptivity of less than 25%, and metal foils 48 and 4 B. Are alternately laminated. The operation and effect of the radiant heat conduction suppression suppressing film 10 configured as described above will be described below.
- the IR reflection function works in the same manner as in the fourth embodiment, but is absorbed without being reflected and is transferred to solid-state heat transfer. A part of the converted IR is radiated again, passes through the second resin film 11B, and further passes through the second gold. Since it is reflected by the metal foil 4B, it is possible to exert a more excellent radiation heat suppression function.
- Embodiment 6 will be described with reference to FIGS.
- the radiation heat conduction suppression suppressing film 10 is composed of a resin film 11 having a melting point of 15 Ot or more and an IR absorptivity of less than 25%, and laminated metal foils 4 4 and 4 ⁇ . It is configured.
- the IR reflection function works in the same manner as in Embodiment 4, but is absorbed without being reflected and converted into solid heat transfer. Since the IR is radiated again and reflected by the second metal foil 4 mm, a more excellent radiation heat suppressing function can be exhibited.
- Embodiment 7 will be described with reference to FIGS.
- the heat insulating member 21 is composed of a radiant heat suppressing film 10 and a heat insulating material 15.
- the heat insulating material 15 here is made of inorganic fibers such as glass wool and rock wool, made of inorganic solidified materials such as firebricks and foamed ceramics, and made of organic materials such as foamed urethane foam and foamed styrene foam Etc. are used. Not.
- Example 8 shows the results of the evaluation of the radiation heat conduction suppressing film according to the seventh embodiment installed on the surface of the urethane foam.
- the performance evaluation was performed on a glass wool board with a thickness of 12 mm, which was irradiated with heat from a halogen heater that gives heat of 144 t: to a similar glass wool board with a radiant heat conduction suppression film. (High temperature side) and back (low temperature side) temperature were measured.
- the temperature was 47 ° C.
- An aluminum foil having a thickness of 12 x m was used as a metal foil, and a PPS film having a thickness of 2 m was used as a resin film.
- the IR absorption rate of the PPS film is 10%.
- the R reflectance is 87%.
- the high temperature is 96 ° (: The low temperature is 3
- Embodiment 8 will be described with reference to FIG.
- the heat insulating member 21 is composed of a radiant heat suppressing film 10 and a vacuum heat insulating material 16.
- the vacuum heat insulating material is composed of a core material and a jacket material, and is manufactured by sealing the core material with the jacket material under reduced pressure. Insulation material with excellent thermal performance.
- radiant heat suppression film 10 suppresses radiant heat conduction, and vacuum heat insulating material 16 provides solid heat conduction and heat conduction. By suppressing gas and gas heat conduction, an excellent heat-insulating effect is exhibited.
- the radiant heat conduction suppression film 10 by attaching the radiant heat conduction suppression film 10 to the surface of the vacuum heat insulating material 16, the amount of heat received by the vacuum heat insulating material 16 from the heat source is reduced, and the surface temperature is reduced. The effect of suppressing deterioration due to temporal air intrusion from the mouth can be obtained.
- Examples 9 to 14 show the results of evaluating the various radiant heat conduction suppressing films in Embodiments 4 to 6 by installing them on the surface of the vacuum heat insulating material.
- the vacuum heat insulating material used in this example was a nylon film and PET film for the protective layer of the jacket material, a matte surface of aluminum foil for the gas barrier layer, and a non-stretched CPP film for the heat sealing layer.
- a core material a powder obtained by adding 5 wt% of carbon black to dry fumed silica and uniformly mixing the powder was sealed in a breathable nonwoven bag to have a thickness of 7 mm.
- the performance evaluation was performed by applying the heat irradiation of a halogen heater that applies heat of 150 ° C to the surface of the vacuum insulation material to the vacuum insulation material equipped with the radiant heat conduction suppression film of this example.
- the measurement was performed by measuring the temperature on the high-temperature side) and the back surface (low-temperature side).
- the surface temperature on the low temperature side without the radiant heat conduction suppression film was 39 ° C.
- the IR absorption of the resin film of the protective layer in this comparative specification was 25%, and the IR reflectance was 30%.
- the measurement of the IR absorptance and the IR reflectivity was performed in the same manner as in the seventh embodiment.
- An unstretched CPP film having a thickness of 10 m was used.
- the IR absorption of the CPP film is 17%, and the IR reflectance of the radiant heat conduction suppressing film of this example is 52%.
- the high-side temperature was 140 ° C and the low-side temperature was 37 ° C, which was reduced by 10 ° C and 2 ° C, respectively, compared to the case without installation. Was confirmed, and it was determined that there was an effect of suppressing radiation heat conduction.
- An aluminum foil having a thickness of 12 // m was used as a metal foil, and a non-stretched CPP film having a thickness of 10 m was used as a resin film.
- the IR absorption of the CPPP film is 17%, and the IR reflectance of the radiant heat conduction suppressing film of this example is 64%.
- the high-temperature side was 120 and the low-temperature side was 33 ° C, which was 30 ° C and 6 ° C lower than the case without installation, respectively. It was determined that there was a conduction suppression effect.
- An aluminum foil with a thickness of 12 ⁇ m was used as the metal foil, and a FEP film (fluorine-based film) with a thickness of 25 m was used as the resin film.
- the IR absorption of the FEP film is 8%, and the IR reflectance of the radiant heat conduction suppressing film of the present example is 88%.
- the high temperature side was 103 ° C and the low temperature side was 31 ° C, which was reduced by 47 ° C and 8, respectively, compared to the case without installation. It was determined that there was a conduction suppressing effect.
- an ETFFE film, a PFA film, a CTFE film, or the like can be used as the fluorine film of the present invention.
- Example 12 A 12 m thick aluminum foil was used as the metal foil, and a 2 m thick PPS film was used as the resin film.
- the IR absorption of the PPS film is 10%, and the IR reflectance of the radiant heat conduction suppressing film of this example is 87%.
- the high-temperature side was 103 and the low-temperature side was 31 ° C, which was reduced by 47 ° C and 8 ° C, respectively, compared to the case without installation. It was determined that there was a radiation heat conduction suppression effect.
- An aluminum foil having a thickness of 12 was used as a metal foil, and a PPS film having a thickness of 2 m was used as a resin film, and laminated from the outermost surface in the order of a PPS film z aluminum foil / pps film / aluminum foil.
- the IR absorption of the PPS film is 10%, and the IR reflectance of the radiant heat conduction suppressing film of the present example is 90%.
- the high temperature side was 102 ° C and the low temperature side was 30 ° C, and it was confirmed that the temperature was reduced by 48 ° C and 9, respectively, as compared with the case without installation. Further, since the temperature reduction effect was higher than that of Example 12, it was determined that the alternate lamination had a further radiant heat conduction suppressing effect.
- An aluminum foil having a thickness of 2 m was used as a metal foil, and a 2 m thick PPS film was used as a resin film.
- the PPS film / aluminum foil / aluminum foil were laminated in this order from the outermost surface.
- the IR absorption of the PPS film is 10%, and the IR reflectance of the radiant heat conduction suppressing film of this example is 90%.
- the high temperature side was 103 ° C
- the low temperature side was 30.5 ° C
- the temperature was reduced by 47 ° (: and 8.5 ° C, respectively) as compared with the case.
- the temperature reduction effect was slightly higher than that of Example 12, It was determined that the metal foil lamination had a further effect of suppressing radiation heat conduction.
- Table 2 shows the results of Examples 9 to 14.
- Heat irradiation of a halogen heater that gives heat of 144 ° C to the surface of a glass wool pod with a thickness of 12 mm was performed without installing a radiation heat conduction suppression film. At that time, the low temperature was 47 ° C.
- the vacuum heat insulating material described in the eighth embodiment heat radiation of a porogen heater that gives heat of 150 ° C. to the high-temperature side surface was performed without installing a radiant heat conduction suppressing film. At that time, the low temperature was 39 ° C.
- the resin film of the protective layer had an IR absorption of 25% and an IR reflectance of 30%.
- a 12-m-thick aluminum foil was placed on the surface of the vacuum insulation material as a metal foil.
- the IR reflectance of the aluminum foil is 95%.
- the high temperature was 100 ° C
- the low temperature was 30 ° C
- the temperature on the high-temperature side and the low-temperature side gradually increased by 10 days after use, suggesting an increase in IR absorption due to oxidative degradation.
- a 12-m-thick aluminum foil was used as the metal foil, and a heat-shielding paint applied to the aluminum foil was placed on the surface of the vacuum insulation material.
- the IR absorption of the heat shielding paint is 75%, and the IR reflectance of the radiant heat conduction suppressing film of this comparative example is 25%.
- the high temperature side The temperature on the low temperature side was 42 ° C, and the temperature rise was 5 and 3 ° C, respectively, as compared with the case without the installation, and there was no radiant heat conduction suppression effect. Is determined. This is thought to be due to the high IR absorption and low reflectance of the paint.
- a 12-im-thick aluminum foil was used as the metal foil, and a 120-m-thick polyimide film was used as the resin film.
- the IR absorption of the polyimide film is 80%, and the IR reflectance of the radiant heat conduction suppressing film of this comparative example is 20%.
- the high-temperature side was 165 ° C and the low-temperature side was 43 ° C, and it was confirmed that the temperature rises by 15 ° C and 4 ′, respectively, compared to the case without installation. It is determined that there is no effect of suppressing radiation heat conduction. Since the polyimide film, which is a resin film, has an IR absorption rate of 80%, no effect of suppressing radiant heat conduction could be confirmed. Conversely, it is considered that a temperature rise due to IR absorption was confirmed.
- Matted aluminum foil having a thickness of 12 x m was used as a metal foil, and a non-stretched CPP film having a thickness of 10 tm was used as a resin film.
- the IR absorption of the CPP film is 17%, and the IR reflectance of the radiant heat conduction suppressing film of this comparative example is 45%.
- the high-temperature temperature was 152 and the low-temperature temperature was 41 X, which was 2 ⁇ and 2 ° C higher than the case without the installation. It is determined that there is no suppression effect. It is probable that the radiation heat conduction suppression effect could not be confirmed because the reflectance of the radiation heat conduction suppression film was 45%.
- Table 2 shows the results of Comparative Examples 7 to 11. Further, for Examples 9 to 12 and Comparative Examples 7 to 11, the relationship between the IR absorptivity and the high temperature side is shown in FIG.
- the method of laminating the resin film and the metal foil is not particularly limited, and may be joined by bonding with an organic or inorganic adhesive, or the ends may be joined by a physical method such as sewing. May be.
- the present invention is characterized in that a resin film and a metal foil are alternately laminated, thereby exhibiting an excellent radiant heat suppressing function.
- the present invention is characterized by comprising a resin film and a laminated metal foil, thereby exhibiting an excellent radiant heat suppressing function.
- the effect of solid heat conduction due to contact between metal foils is somewhat large, so the radiant heat suppression ability is inferior, but economical.
- the radiant heat suppressing film of the present invention can exhibit an excellent radiant heat suppressing function by retaining IR reflection ability over a long period of time.
- the radiation heat suppression film of the present invention as a resin film, Each time a fluororesin film or PPS film is used, even under severe conditions in a higher temperature range, the IR reflection ability can be maintained for a long period of time, and an excellent radiant heat suppression function can be exhibited.
- Embodiment 9 will be described with reference to FIG.
- a jacket material 18 is composed of a protective layer 5, a gas barrier layer 7, and a heat welding layer 8. Further, the protective layer 5 is configured to have an IR reflectance of 50% or more by laminating the resin film 11 having an IR absorption of less than 25% and the metal foil 4. .
- the resin film 11 has an effect of preventing the metal foil 4 from being oxidized and degraded, and has a long-term effect of suppressing the radiation heat conduction.
- IR incident from the surface of the resin film 11 reaches the metal foil 6 at an absorption rate of less than 25% and is reflected, and the reflected IR is also transmitted at an absorption rate of less than 25% by the resin film 11. .
- the increase in the solid thermal conductivity due to the IR absorption of the resin film 11 does not exceed the IR reflection effect of the metal foil 4.
- the resin film 11 has an IR absorptivity of less than 25% and is laminated with the metal foil 4 to have an IR reflectance of 50% or more.
- the resin film 11 of the present invention a resin film having an IR absorption of less than 25% can be used.
- the material has a melting point of 150 ° C. or more and does not have a definite melting point, it is desirable that the material has heat resistance of 150 ° C. or more.
- the index is that the continuous operating temperature specified by UL 746 B is 150 ° C or higher.
- An example of a melting point above 150 ° C is a thickness of 250 111 £? £ film (melting point: 26 ° C, IR absorption 8%), FEP film with a thickness of 25m (melting point: 27 ° C, IR absorption 8%), PFA with a thickness of 25 / m Film (melting point 305 ° C, IR absorption 8%), PPS film 2 m thick (melting point 285 ° C, IR absorption 10%), unstretched CPP film 1 Om thick (Melting point: 1 O, IR absorption: 17%), thickness: 15 m, PET film (melting point: 258, IR absorption: 18%).
- those that do not have a clear melting point include PSF film with a thickness of 25 zm (continuous use temperature of 150 ° C, IR absorption rate of 10%) and PES film with a thickness of 25 m (continuous use temperature). 180, IR absorption 15%).
- the metal foil 4 of the present invention a foil formed by stretching a metal such as an aluminum foil, a copper foil, a nickel foil, and a stainless steel foil can be used.
- the metal foil 4 is an aluminum foil
- the aluminum foil has an extremely high IR reflection function among metals, so that an excellent radiation heat conduction suppressing function can be exhibited. . It is also economical because it is widely used industrially.
- the resin film 11 of the present embodiment is 2 ⁇ ⁇ , which is the IR wavelength range! Since absorption of up to 25 ⁇ m is relatively small and has the effect of further suppressing heat absorption by the resin component, IR reflection on the metal foil 6 surface is efficiently performed. As a result, an excellent radiation heat conduction suppressing function can be exhibited. In addition, since it has an action of being excellent in heat resistance, corrosion resistance and chemical resistance, it can exhibit a high radiation heat conduction suppressing effect over a long period of time even under severe conditions such as humid conditions.
- the fluorine-based resin film is, for example, an ETFFE film, a FEP film, a PFA film, a CTFE film, or the like.
- the PPS film for the resin film 11 of the present embodiment, the PPS film has relatively little absorption in the IR region and has a very excellent heat-resistant effect, so that it can be used under high temperature conditions. Also, no softening and shrinkage of the film occurs.
- the vacuum heat insulating material provided with the jacket material 18 as described above can suppress radiant heat conduction by the protective layer, and can suppress gas heat conduction and solid heat conduction by the vacuum heat insulating material, so that the heat insulation performance is extremely excellent. It has the following.
- the outer cover material 18 is composed of a protective layer 5, a gas ply layer 7 and a heat welding layer 8.
- the protective layer 5 is configured by alternately laminating resin films 11 A and 11 B having an IR absorption of less than 25% and metal foils 4 A and 4 B.
- the IR reflection function operates in the same manner as in the ninth embodiment, but is absorbed without being reflected and is transferred to solid-state heat transfer. A part of the converted IR is radiated again, passes through the second resin film 11B, and is further reflected by the second metal foil 4B. As a result, a more excellent radiation heat conduction suppressing function can be exhibited.
- Embodiment 11 will be described with reference to FIG.
- the outer cover material 18 is composed of the protective layer 5, the gas barrier layer 7, and the heat welding layer 8.
- Resin film 11 less than 25% and laminated metal foil 4A,
- the IR reflection function works in the same manner as in the ninth embodiment, but the IR is absorbed without being reflected and converted into solid heat transfer. Is radiated again, and
- Embodiment 1 2 will be described with reference to FIG.
- the jacket material 18 is composed of a protective layer 5 and a heat welding layer 8. Since the metal foil 4 of the protective layer 5 is a gas barrier layer, the conventional gas barrier layer 7 does not exist.With this configuration, the metal foil 4 of the protective layer 5 also has a gas barrier function. However, it is possible to omit the gas barrier layer 7.
- Embodiment 13 will be described with reference to FIG.
- the vacuum heat insulating material 16 is composed of a core material 17 and a jacket material 18. It is manufactured by sealing the core material 17 with the outer cover material 18 under reduced pressure, and is a heat insulating material with an extremely low heat conductivity and an excellent heat insulating performance.
- the outer cover material 18 is composed of a protective layer 5, a gas barrier layer 7, and a heat welding layer 8.
- the protective layer 5 of the jacket 18 suppresses radiant heat conduction, and the vacuum heat insulator 16 suppresses solid heat conduction and gas heat conduction. It is what is done.
- the IR reflection effect of the protective layer 5 reduces the amount of heat received by the vacuum heat insulating material 16 from the heat source and lowers the surface temperature, so that it can be used even in a high-temperature region where it has been difficult to apply conventionally. Become.
- the vacuum heat insulating material suppresses deterioration due to the ingress of air over time through the sealing port, and provides long-term high heat insulating performance.
- Examples 15 to 18 show the results confirmed by changing the types of the resin film 11 and the metal foil 4 of the protective layer 5.
- Example 15 In the vacuum insulation material of Examples 5 to 18, the core material was a powder obtained by adding 5 wt% of carbon black to dry fumed silica and uniformly mixing the powder in a breathable nonwoven bag. Is used.
- a vacuum heat insulating material having a thickness of 7 mm was manufactured using the configuration of Example 1 to Example 4 for the protective layer of the jacket material.
- a nylon heater and a PET film were used for the protective layer, and the other components were the same as those in Examples 1 to 4.
- Heat irradiation was performed by measuring the surface temperature of the high-temperature side and the low-temperature side when each vacuum heat insulating material of this example was applied.
- the IR absorption of the resin film of the protective layer in this comparative specification was 25%, the IR reflectance was 30%, and the low-temperature surface temperature was 39 ° C.
- a polished surface of a nickel foil having a thickness of 15 im was used as a metal foil, and a non-stretched CPP film having a thickness of 10 m was used as a resin film.
- the IR absorption of the CPPP film was 17%, and the IR reflectance of the surface (protective layer) of the vacuum heat insulating material of this example was 50%.
- the high temperature side was 14.5X and the low temperature side was 38 ° C. Reductions of 5 and 1 ° C were confirmed, respectively, as compared with the case where no heater was installed, and it was determined that there was an effect of suppressing radiation heat conduction.
- a polished surface of an aluminum foil having a thickness of 12 was used as a metal foil, and a non-stretched CPP film having a thickness of 10 m was used as a resin film.
- the IR absorption of the CPP film was 17%, and the IR reflectance of the surface of the vacuum heat insulating material of this example was 60%.
- the high temperature was 125 ° C and the low temperature was 35 ° C.
- a polished surface of a 12-m-thick aluminum foil was used as a metal foil, and a 25-m-thick FEP film, which was a fluorine-based film, was used as a resin film.
- FEP film has an IR absorption rate of 8%.
- the IR reflectance of the surface of the vacuum insulation material in the example was 83%.
- the high temperature side was 108 ° C. and the low temperature side was 33 ° C. Reductions of 42 ° C and 6 ° C, respectively, were confirmed as compared with the case where no heater was installed, and it was determined that there was an effect of suppressing heat transfer.
- An aluminum foil having a thickness of 12 m was used as a metal foil, and a PPS film having a thickness of 2 am was used as a resin film.
- the IR absorption of the PPS film was 10%, and the IR reflectance of the vacuum insulation material surface in this example was 82%.
- the high temperature side was 108 and the low temperature side was 33. It was. Reductions of 42 and 6 ° C were confirmed, respectively, as compared to the case without the installation, and it was determined that there was an effect of suppressing radiation heat conduction.
- Embodiment 14 a vacuum heat insulating material 16 using the jacket material 18 of Embodiment 10 will be described.
- the specifications of the heat-sealing layer, the gas barrier layer, and the core of the jacket material of Example 5 were the same as those of Embodiment 13.
- the high-temperature temperature was 107 t: and the low-temperature temperature was 32 ° C. Reductions of 43 ° C and 7 ° C were confirmed, respectively, as compared to the case where no heater was installed.Furthermore, the temperature reduction effect was higher than that of Example 18; It was determined that there was.
- a vacuum heat insulating material 16 using the jacket material 18 of the eleventh embodiment will be described.
- the heat-welding layer, the gas barrier layer, and the core material specification of the jacket material in Example 6 were the same as those in Embodiment 13.
- An aluminum foil having a thickness of 12 zm was used as the metal foil of the protective layer, and a PPS film having a thickness of 2 m was used as the resin film.
- the PPS film was laminated from the outermost surface in the order of the aluminum foil and the aluminum foil.
- the IR absorption of the PPS film was 10%, and the IR reflectance of the radiant heat conduction suppressing film of this example was 85%.
- the high temperature side was 108 t: and the low temperature side was 32.5 ° C. Reductions of 42 ° C and 6.5 ° C, respectively, were confirmed as compared with the case without the installation, and the temperature reduction effect was slightly higher than that of Example 18. It was determined that there was a further effect of suppressing radiation heat conduction.
- Example 21 shows this.
- the core material specification of Example 21 was the same as that of Embodiment 13.
- a non-stretched CPP film is used for the heat welding layer, and no gas barrier layer is provided since the metal foil of the protective layer acts as a gas barrier layer.
- a polished surface of an aluminum foil having a thickness of 12 m was used as a metal foil of the protective layer, and a PPS film having a thickness of 2 m was used as a resin film.
- the IR absorption of the PPS film was 10%, and the IR reflectance of the surface of the vacuum heat insulating material of this example was 82%.
- the high temperature surface temperature was 108 ° C and the low temperature surface temperature was 33 ° C.
- Embodiment 17 will be described with reference to FIG.
- the material 18 A on the surface that becomes the high temperature side is larger than the material 18 B on the low temperature side.
- the jacket material on the surface on the high-temperature side is provided with the protective layer 5 having a function of suppressing radiant heat conduction, and has an effect of lowering the surface temperature.
- the effect of reducing the amount of heat transmitted to the heat-welded layer 8 and the low-temperature side jacket material can be obtained.
- deterioration of the heat welding layer 8 is suppressed, and the heat insulating effect is improved.
- This embodiment will be described in more detail in Example 22.
- the thermal welding layer 8, the gas barrier layer 7, and the core material specifications of the jacket material 18 of Example 22 were the same as those of Embodiment 13.
- An aluminum foil having a thickness of 12 m was used as the metal foil of the protective layer, and a PPS 'film having a thickness of 2 m was used as the resin film.
- the IR absorption of the PPS film was 10%, and the IR reflectance of the radiant heat conduction suppressing film of the present example was 82%.
- the high temperature side was 10.8 ° C and the low temperature side was 29.5.
- reductions of 42 ° C and 9.5 mm were confirmed, respectively, and the reduction of the temperature on the low temperature side was particularly large. Accordingly, it was determined that the effect of suppressing the radiation heat conduction was further increased by enlarging the high-temperature side jacket material.
- the jacket material on the high-temperature side is larger than the jacket material on the low-temperature side means that if the shape of the jacket material is polygonal, the high-temperature side is longer than the low-temperature side for all lengths of each side. This refers to a state where there is more room to completely cover the cold side. If the shape of the jacket material is circular, it means that the diameter of the high-temperature side is longer than the low-temperature side, and there is more room to completely cover the low-temperature side. In other words, regardless of the shape of the covering material, the high-temperature-side covering material completely covers the low-temperature-side covering material, and indicates a state in which there is too much.
- Table 3 shows the results of Examples 15 to 22.
- the protective layer having the function of suppressing radiant heat conduction suppresses radiant heat conduction
- the vacuum heat insulating material 16 suppresses solid heat conduction and gas heat conduction. Is what is done.
- comparative examples for the radiant heat conduction suppressing film of the present invention will be described. The evaluation conditions and methods were the same as in the examples, and the evaluation results are also shown in Table 3.
- a comparative example in which a protective layer having no radiation heat conduction suppressing function is used is shown.
- a vacuum insulation material using a jacket material manufactured using CCP was evaluated in the same manner as in Embodiment 13.
- the core material specifications were the same as in Embodiment 13 and the thickness of the vacuum heat insulating material was set to 7 mm, which is the same.
- the IR absorption of the resin film of the protective layer of Comparative Example 1 was 25%, and the IR reflectance was
- the high-temperature surface temperature was 150 t: and the low-temperature surface temperature was 39.
- An aluminum foil having a thickness of 12 m was used as the metal foil of the protective layer.
- the R reflectance was 95%.
- the surface temperature on the high temperature side was 100 ° C, and the surface temperature on the low temperature side was 31. However, it was confirmed that the temperature on the high-temperature side and the low-temperature side gradually increased by 10 days after use, and that the IR absorption may increase due to oxidation deterioration.
- An aluminum foil having a thickness of 12 m was used as the metal foil of the protective layer, and a polyimide film having a thickness of 120 am was used as the resin film.
- the IR absorption of the polyimide film was 80%, and the IR reflectance of the vacuum insulation material of Comparative Example 3 was 20%.
- High-temperature surface temperature is 170 ° C
- the surface temperature on the low temperature side was 45. Compared with the case without the installation, rises of 15 ° C and 3 were confirmed, respectively, and the effect of suppressing radiant heat conduction was not confirmed. Conversely, a temperature rise due to IR absorption was confirmed.
- a 12 m thick aluminum foil matte surface was used as the metal foil of the protective layer, and a non-stretched CPP film of 10 // m thickness was used as the resin film.
- the IR absorption of the CPPP film is 17%, and the IR reflectance of the vacuum heat insulating material of Comparative Example 4 is 45%.
- the high temperature was 157 ° C and the low temperature was 43 ° C.
- Temperature rises of 7 ° C and 4 ° C, respectively, were confirmed as compared with the case without the installation, and it was determined that there was no radiation heat conduction suppression effect.
- Examples 15 to 18 and Comparative Examples 12 to 15 the relationship between the IR absorption and the high-temperature temperature is shown in FIG. 24, and the relationship between the IR reflectance and the high-temperature temperature is shown in FIG. Show. From FIG. 24, it can be estimated that the reason why the high temperature side is lower than 150 ° C. in the case of Comparative Example 12 and the effect is exhibited is that the IR absorption is less than 25%. Similarly, from FIG. 25, it can be estimated that the radiation heat conduction suppressing effect is obtained when the IR reflectance is 50% or more.
- the heat welding layer and the gas barrier layer and between the gas barrier layer and the protective layer, they are usually bonded using an existing laminating technique. The same applies to the lamination of the resin film of the protective layer and the metal foil.
- the present invention is characterized in that the protective layer is formed by alternately laminating a resin film and a metal foil.
- the first resin film IR that has been transmitted and is not reflected by the first metal foil layer and converted into solid heat transfer without being reflected is transmitted through the second resin film and is further reflected by the second metal foil. Therefore, a more excellent radiation heat conduction suppressing function can be exhibited.
- the more the number of layers, the more effective, but the most suitable number can be selected according to the applied temperature and cost.
- the protective layer of the present invention is characterized by comprising a single-layer resin film and a laminated metal foil. I, which is transmitted through the resin film and converted into solid heat transfer without being reflected by the first metal foil layer, is reflected by the second metal foil, thus exhibiting even better radiation heat conduction suppression functions. be able to. Compared with the alternate lamination of resin film and metal foil, the effect of solid heat conduction due to contact between metal foils is somewhat large, so the radiation heat conduction suppressing ability is inferior, but economical.
- the jacket material having a protective layer having a function of suppressing radiant heat conduction according to the present invention is characterized in that it is used at least on a surface that becomes a high temperature side when a vacuum heat insulating material is installed.
- the jacket material having a protective layer with the function of suppressing radiant heat conduction can be applied to the high temperature side as well as the low temperature side, but basically it is essential to apply it to the high temperature side.
- the vacuum heat insulating material of the present invention can maintain the IR reflection ability for a long period of time and exhibit an excellent radiation heat conduction suppressing function.
- the surface temperature of the vacuum heat insulating material is reduced by providing the radiation heat conduction suppressing function, it can be used even in a high-temperature region where application was difficult in the past.
- the temperature dependence of thermal conductivity In order to prevent deterioration, it is possible to bring out excellent heat insulating performance. It also suppresses the deterioration of the vacuum insulation material due to the decrease in surface temperature, and provides long-term high insulation performance.
- the radiant heat conduction suppressing film and the vacuum heat insulating material using the same of the present invention can maintain the IR reflection ability for a long period of time and exhibit an excellent radiant heat suppressing function. As a result, it can be applied to applications such as heat insulation in spaces where suppression of radiant heat conduction is required, and heat shielding in places where heat-generating elements and heat-sensitive precision members are close to each other.
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Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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CA 2535668 CA2535668C (en) | 2004-01-20 | 2004-06-17 | Film for suppressing conduction of radiation heat and heat insulating material using the same |
JP2005516960A JP4353185B2 (ja) | 2004-01-20 | 2004-06-17 | 真空断熱材 |
EP20040746319 EP1640148B1 (en) | 2004-01-20 | 2004-06-17 | Film for suppressing conduction of radiant heat and heat insulating material using the same |
US10/595,069 US7862876B2 (en) | 2004-01-20 | 2004-06-17 | Film for suppressing conduction of radiation heat and heat insulating material using the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2004011376 | 2004-01-20 | ||
JP2004-011376 | 2004-01-20 |
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WO2005068180A1 true WO2005068180A1 (ja) | 2005-07-28 |
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PCT/JP2004/008850 WO2005068180A1 (ja) | 2004-01-20 | 2004-06-17 | 輻射熱伝導抑制フィルムおよびそれを用いた断熱部材 |
Country Status (8)
Country | Link |
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US (1) | US7862876B2 (ja) |
EP (1) | EP1640148B1 (ja) |
JP (1) | JP4353185B2 (ja) |
KR (1) | KR20060034302A (ja) |
CN (2) | CN2764731Y (ja) |
CA (1) | CA2535668C (ja) |
TW (1) | TW200524733A (ja) |
WO (1) | WO2005068180A1 (ja) |
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- 2004-06-17 JP JP2005516960A patent/JP4353185B2/ja not_active Expired - Fee Related
- 2004-06-17 US US10/595,069 patent/US7862876B2/en not_active Expired - Fee Related
- 2004-06-17 WO PCT/JP2004/008850 patent/WO2005068180A1/ja not_active Application Discontinuation
- 2004-06-17 CA CA 2535668 patent/CA2535668C/en not_active Expired - Fee Related
- 2004-06-17 KR KR1020067001917A patent/KR20060034302A/ko active IP Right Grant
- 2004-06-28 TW TW93118792A patent/TW200524733A/zh unknown
- 2004-06-30 CN CNU2004200663590U patent/CN2764731Y/zh not_active Expired - Lifetime
- 2004-06-30 CN CNB2004100626435A patent/CN100484846C/zh not_active Expired - Fee Related
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US9671055B2 (en) | 2014-11-13 | 2017-06-06 | Panasonic Intellectual Property Management Co., Ltd. | Vacuum heat insulating material |
JP2017141913A (ja) * | 2016-02-12 | 2017-08-17 | パナソニックIpマネジメント株式会社 | 断熱体とその製造方法 |
JP6379432B1 (ja) * | 2017-12-14 | 2018-08-29 | 日本遮熱株式会社 | 農業用ハウスの遮熱材、農業用ハウスの遮熱構造、及び農業用ハウス |
JP2019103465A (ja) * | 2017-12-14 | 2019-06-27 | 日本遮熱株式会社 | 農業用ハウスの遮熱材、農業用ハウスの遮熱構造、及び農業用ハウス |
Also Published As
Publication number | Publication date |
---|---|
US7862876B2 (en) | 2011-01-04 |
EP1640148B1 (en) | 2012-02-29 |
JP4353185B2 (ja) | 2009-10-28 |
CN1644467A (zh) | 2005-07-27 |
CN100484846C (zh) | 2009-05-06 |
CN2764731Y (zh) | 2006-03-15 |
EP1640148A1 (en) | 2006-03-29 |
JPWO2005068180A1 (ja) | 2007-07-26 |
US20070059499A1 (en) | 2007-03-15 |
TW200524733A (en) | 2005-08-01 |
KR20060034302A (ko) | 2006-04-21 |
CA2535668C (en) | 2010-10-12 |
CA2535668A1 (en) | 2005-07-28 |
EP1640148A4 (en) | 2010-10-20 |
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