WO2005058624A1 - 車体補強用金属管およびこれを用いた車体補強用部材 - Google Patents
車体補強用金属管およびこれを用いた車体補強用部材 Download PDFInfo
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- WO2005058624A1 WO2005058624A1 PCT/JP2004/018835 JP2004018835W WO2005058624A1 WO 2005058624 A1 WO2005058624 A1 WO 2005058624A1 JP 2004018835 W JP2004018835 W JP 2004018835W WO 2005058624 A1 WO2005058624 A1 WO 2005058624A1
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- WIPO (PCT)
- Prior art keywords
- vehicle body
- pipe
- bending
- tube
- metal
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0423—Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure
- B60J5/0431—Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure the elements being arranged at the hinge area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
- B21C37/155—Making tubes with non circular section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0423—Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure
- B60J5/0433—Elongated type elements, e.g. beams, cables, belts or wires characterised by position in the lower door structure the elements being arranged at the lock area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J5/00—Doors
- B60J5/04—Doors arranged at the vehicle sides
- B60J5/042—Reinforcement elements
- B60J5/0422—Elongated type elements, e.g. beams, cables, belts or wires
- B60J5/0438—Elongated type elements, e.g. beams, cables, belts or wires characterised by the type of elongated elements
- B60J5/0443—Beams
- B60J5/0444—Beams characterised by a special cross section
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/13—Modifying the physical properties of iron or steel by deformation by hot working
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
- C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
- C21D9/085—Cooling or quenching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
Definitions
- the present invention relates to a metal pipe for reinforcing a vehicle body, which can exhibit excellent impact resistance at the time of a vehicle collision and can reduce the weight of the vehicle body, and a member for reinforcing a vehicle body using the same. is there.
- FIG. 1 is a diagram showing a vehicle body structure in which a reinforcing member is used as a door impact bar for an automobile door, for example.
- the door 1 has a window frame 3 formed in the upper part of a door inner 2, and a door outer (not shown) is joined to the outside of the door inner 2 to constitute an automobile door. Further, the front of the door 1 (left side in the drawing) is attached to the vehicle body 4 by upper and lower hinges 5a and 5b. At the rear of the door (right side in the drawing), a door opening 6 is provided in the middle of the door inner 2. With these configurations, the door can be opened and closed freely, and is held by the door lock 6 when closed.
- the door impact bar (reinforcement member) 7 has brackets 8 at both ends thereof for joining to a door.
- the bracket 8 is joined to the hinge 5 and the door lock 6.
- the door impact bar 7 is attached between the part where the upper hinge 5a is attached and the part where the door lock 6 is attached, and the part where the lower hinge 5b is attached and the part where the door lock 6 is attached are attached.
- the door impact bar 7 is installed between them.
- the reinforcing member shown in Fig. 1 has a structure in which a bracket used for joining to the vehicle body is provided at the end of the pipe and the bracket is joined to the vehicle body. Direct connection between the end of the reinforcing member without the need for a bracket and the vehicle body A so-called bracketless structure is also adopted.
- Japanese Patent No. 2811226 discloses that a door impact bar or a core material for a bumper, which is a steel pipe for reinforcing a door, to ensure the safety of a driver at the time of a side collision of an automobile has a tensile strength of 120 kgf / mm 2. (1180MPa) or more, elongation 10.
- a steel pipe for body reinforcement having a strength of / o or more has been proposed. According to the characteristics of these steel pipes, it is stated that by selecting the shape of the steel pipes for use conditions, it is possible to reduce the weight of the steel pipes for reinforcing the vehicle body and to effectively absorb the collision energy.
- a conventional body reinforcing member using a steel pipe is intended to use a straight pipe, although the strength and the weight are reduced to some extent.
- conventional reinforcing members using straight pipes have reached their limits in terms of weight reduction and improvement in collision characteristics.
- FIG. 2 is a diagram showing a relationship between an indenter displacement and a load in three-point bending (both ends supported) of a steel pipe in order to explain a collision characteristic.
- Items for evaluating the impact characteristics include a load rise gradient representing the characteristics of the applied load at the start of deformation, a maximum load that is the maximum value of the load, and an absorbed energy represented by an integrated value of the load with respect to the displacement.
- the impact resistance required of a vehicle body reinforcing member is such that when the reinforcing member is deformed by an external impact, the load rise gradient, the maximum load and the absorbed energy are large, and especially when the deformation starts. It is necessary to have a large load rise gradient as load characteristics. Is done. For this reason, Fig. 2 (a) shows the deformation behavior of a steel pipe with excellent impact resistance, and Fig. 2 (b) shows the deformation behavior of a steel pipe with poor impact resistance compared to (a). .
- Japanese Patent Application Laid-Open No. Hei 4-1280924 describes a method for manufacturing a bent pipe. Specifically, a method is used in which a straight steel pipe is directly heated by electric heating, and cooling water is injected and quenched while pressing a mold so that the steel pipe has a desired bending force ⁇ shape.
- the door guard beam described in Japanese Patent Application Laid-Open No. Hei 4-280924 focuses on the fact that doors are often rounded due to the design of automobiles. It's just something that tries to make the pipe curved. Therefore, the above description is directed to the design of an automobile, and the door guard beam described in Japanese Patent Application Laid-Open No. 4-280924 is in the category of a reinforcing member using a straight pipe.
- the door guard beam described in Japanese Patent Application Laid-Open No. 4-280924 increases the load applied at the start of deformation by using a curved pipe, thereby increasing the maximum load and reducing the absorbed energy, as described later in the present invention. It is not intended to increase.
- a bending method is a method in which cooling water is injected while pressing a mold after direct heating of a straight pipe. Limited. With such a method, it is difficult to uniformly cool and quench the entire length of the pipe, and there is a possibility that unevenness in the sintering may occur.
- the door guard beam with bending force described in Japanese Patent Application Laid-Open No. 4-280924 has an unstable quality due to the occurrence of uneven grilling, resulting in non-uniform deformation, resulting in poor dimensional accuracy and shape accuracy. It cannot be obtained and cannot be used as a product.
- the present invention reduces the weight of the member, increases the load at the start of deformation at the time of a vehicle collision, and improves the absorption energy characteristics, as compared with a conventional reinforcing member using a straight pipe.
- An object of the present invention is to provide a metal pipe for reinforcing a vehicle body which can be improved and has excellent impact resistance and a member for reinforcing a vehicle body using the same.
- the present inventors have diligently studied the deformation behavior of a vehicle body reinforcing member in order to achieve the above-described object.
- general evaluation of reinforcing members subjected to bending loads is performed on the premise of a three-point bending state with free support or support at both ends.
- brackets are provided at both ends, and they are connected to the door frame via hinges and door block parts.
- the door frame Since the door frame has a structure in which the deformation that expands in the front-rear direction is restricted by the vehicle body, the door frame is unlikely to deform in the vehicle front-rear direction at the time of a vehicle side collision. On the other hand, the deformation of the door frame contracting in the front-rear direction is not restricted by the vehicle body.
- FIG. 3 is a diagram schematically showing an apparatus configuration for analyzing a deformation of a metal pipe used for a vehicle body reinforcing member.
- FIG. 3 (a) shows an apparatus configuration by free-supporting three-point bending.
- (B) shows the device configuration using three-point bending with both ends supported.
- a cradle 13 is provided from a support 11 fixed to a foundation via a link 12.
- the bending test material (metal tube) 7 is placed on the cradle 13 with the extra length 14 provided at the pipe end of the body reinforcing member to be tested, and is displaced by a load meter (not shown).
- the indenter 10 having a gauge is pressed against the test material 7 and the load and displacement during deformation are measured.
- the test device shown in FIG. 3 (b) is further configured to have a stopper 15 for restraining the pipe end of the vehicle body reinforcing member. With this configuration, a three-point bending test device supported at both ends can be used. By using this test device, the deformation behavior of the metal tube can be evaluated in accordance with the substance.
- FIG. 4 is a diagram showing the results of a three-point bending test using a straight pipe and a bent pipe as test materials, using the test apparatus shown in FIG. 3A.
- (A) shows the change in the load received by the indenter with respect to the displacement (mm) of the indenter
- (b) shows the transition of the absorbed energy indicated by the integral value of the load received by the indenter with respect to the displacement (mm) of the indenter. Is shown.
- the test material has an outer diameter of 31.8 mm, a wall thickness of 1.8 mm, and a length of 1000 mm, and a tensile strength of 1500 MPa. 7 was set to 0.167% (radius of curvature 5000 mm). However, the definition of the degree of curvature ⁇ will be described later.
- FIG. 5 is a diagram showing the results of a three-point bending test using a straight pipe and a bent pipe as test materials, using the test apparatus shown in FIG. 3 (b).
- (A) shows the change in the load received by the indenter with respect to the displacement (mm) of the indenter
- (b) shows the transition of the absorbed energy corresponding to the integrated value of the load received by the indenter with respect to the displacement (mm) of the indenter. Is shown.
- the test material had an outer diameter of 31.8 mm, a wall thickness of 1.8 mm and a length of 1000 mm, and a tensile strength of 1500 MPa.
- the bending and bending forces of the pipe were set to three types: 4.720%, 0.167% and 0.042% (curvature radii of 1000mm, 5000mm and 10000mm).
- the deformation behavior represented by the straight pipe is the same as that in FIG. 4, and no difference was observed between the test devices.
- the bending behavior of the bent pipe is clearly different depending on the test equipment. That is, by using the test device shown in FIG. 3 (b), the load generated on the indenter at the start of deformation suddenly rises, The ascending slope increases, reaches its maximum value, then decreases, and thereafter shows the same deformation behavior as a straight pipe.
- FIG. 6 is a diagram illustrating the deformation behavior of a bent tube.
- (A) is a state in which the bent tube 7 is set
- (b) is a state in which the bent tube 7 becomes nearly straight during deformation
- (c) is a state in which the deformation is further advanced
- (d) Indicates a state in which bending has occurred in the opposite direction.
- the arc length on the pipe axis of the bent pipe 7 is SI
- Fig. 6 (b) the arc length on the pipe axis of the bent pipe 7 is S2. Since the end is restrained by the stopper 15, the relationship of S1> S2 is established. Accordingly, during the deformation from FIG. 6 (a) to FIG. 6 (b), since an axial compressive stress acts on the bent pipe 7, an excessive load is required for the indenter 10 to deform the bent pipe 7. Become.
- the load at the time of starting deformation can be increased, the absorbed energy can be increased accordingly, and the impact resistance can be significantly improved.
- a joint portion between both pipe ends of the bent pipe is made to have an appropriate strength, or a bracket having an appropriate strength is provided at both pipe ends of the bent pipe. It is desirable to distribute them. That is, if the axial constraints on both pipe ends are insufficient, the load applied at the start of deformation cannot be increased, and the absorbed energy may not be able to be increased.
- the present inventors have set the cross-sectional shape of the metal tube for reinforcing the vehicle body to be a circle or an ellipse, or a shape similar to these in order to secure appropriate buckling resistance. Has proved effective. Furthermore, it was found that a combination of sequential heating using high-frequency heating, sequential bending, and sequential uniform cooling is effective in forming a bent portion over the entire length or part of the metal tube. .
- the present invention has been completed based on the above findings, and includes a metal pipe for vehicle body reinforcement of the following (1) and (2) and a vehicle body reinforcing member of (3) to (5). It is a gist.
- the arc length of the metal pipe be S (mm)
- the projected length when projecting the metal pipe from the bending outer peripheral side to the bending inner peripheral side of the bent portion be L (mm)
- bend degree ⁇ be ( S—L) / LX 100% (%)
- the degree of curvature is 0.002% or more
- the metal tube which is a material to be worked, is sequentially moved in the tube axis direction, and the metal tube is locally localized by using a high-frequency heating coil disposed on the outer periphery of the tube.
- Metal for body reinforcement which is heated to a temperature range in which plastic deformation is possible and quenching is possible, a bending moment is applied to the heating portion to form a bent portion, and then quenched. Tube.
- the ratio of the load rising gradient to the straight pipe can be specified to be 1.25 or more. Further, it is desirable that the cross-sectional shape be a circle or an ellipse, or a shape similar thereto.
- the outer peripheral side of the bent portion of the metal pipe substantially coincides with the direction of impact applied to the vehicle body by coupling the pipe end of the metal pipe for body reinforcement according to any one of (1) and (2) with the vehicle body. It is a member for vehicle body reinforcement characterized by being arranged as described above.
- the vehicle body reinforcing member according to the present invention is composed of a vehicle body reinforcing metal tube disposed on a structure of each part of the vehicle body to protect an occupant in the event of a collision. It can be applied as beam, cross member, front pillar reinforce, center pillar reinforce and side sill.
- the bracket used for coupling with the vehicle body at the end of the vehicle body reinforcing metal tube.
- the bracket can be any of a flat bracket, a step bracket, and a hinge integrated type.
- the metal pipe for reinforcing a vehicle body of the present invention is not limited to a steel pipe, but may be any of various pipes such as a stainless steel pipe, a titanium alloy pipe, an aluminum alloy pipe, and a magnesium alloy pipe.
- the metal pipe for reinforcing a vehicle body and the vehicle body reinforcing member of the present invention can be compared with a conventional reinforcing member using a straight pipe at the time of a vehicle collision.
- the load rise gradient, the maximum load and the absorbed energy, and particularly by increasing the load rise gradient as a load characteristic at the start of deformation it is possible to have excellent impact resistance for reinforcing the vehicle body.
- the metal pipe for vehicle body reinforcement and the vehicle body reinforcing member of the present invention reduce the dimensions (outer diameter and wall thickness) of the metal pipe for vehicle body reinforcement and review their shapes while maintaining impact resistance. As a result, it is possible to reduce the weight and reduce the cost of the vehicle body, and to meet the increasingly required level of vehicle body impact resistance.
- FIG. 1 is a view showing a vehicle body structure in which a reinforcing member is employed as a door impact bar in a door for an automobile.
- Fig. 2 is a diagram showing the relationship between indenter displacement and load in three-point bending (both ends supported) of a steel pipe to explain the collision characteristics.
- Fig. 3 is a diagram schematically showing a device configuration for analyzing deformation of a metal pipe used for a vehicle body reinforcing member.
- Fig. 3 (a) shows a device configuration by free-supporting three-point bending
- Fig. 3 (b) Shows the device configuration by three-point bending supported at both ends.
- FIG. 4 is a diagram showing the results of a three-point bending test using a straight pipe and a bent pipe as test materials by the test apparatus shown in FIG. 3 (a).
- FIG. 5 is a diagram showing the results of a three-point bending test using a straight pipe and a bent pipe as test materials by the test apparatus shown in FIG. 3 (b).
- FIGS. 6A and 6B are diagrams for explaining the deformation behavior of the bent pipe.
- FIG. 6A shows a state in which the bent pipe 7 is set
- FIG. 6B shows a state in which the bent pipe becomes nearly straight during the deformation.
- c) shows a state in which the deformation has further progressed
- d) shows a state in which bending has occurred in the opposite direction.
- FIG. 7 shows the degree of bending defining the shape of the bent portion of the metal pipe for reinforcing a vehicle body of the present invention.
- FIG. 77 is a view for explaining 77.
- FIG. 8 is a diagram showing the relationship between the degree of bending 77 of the bent pipe and the load rise gradient.
- FIG. 9 is a diagram showing the transition of the maximum load ratio between a bent pipe and a straight pipe when the degree of bending of the bent pipe is changed.
- FIG. 10 is a diagram showing the transition of the absorption energy ratio between the bent pipe and the straight pipe when the degree of bending of the bent pipe 7] is changed.
- FIG. 11 is a view showing a cross-sectional shape applicable to the metal pipe for reinforcing a vehicle body of the present invention, and shows an example of a cross-sectional shape of a circle or an ellipse.
- FIG. 12 is a diagram showing a cross-sectional shape applicable to the metal pipe for reinforcing a vehicle body of the present invention, and shows an example of a cross-sectional shape similar to a circle or an ellipse.
- FIG. 13 is a diagram showing a schematic configuration of a high-frequency bending machine used for forming a bent portion of a metal pipe for reinforcing a vehicle body according to the present invention.
- FIG. 14 is a diagram showing a configuration of a bumper beam and a cross member to which the vehicle body reinforcing member of the present invention is applied to protect an occupant in the event of a collision.
- FIG. 15 is a diagram showing a configuration of a front pillar reinforce and a center pillar reinforce applied by the vehicle body reinforcing member of the present invention to protect an occupant in the event of a collision.
- FIG. 16 is a diagram illustrating a configuration of a bracket applicable when the vehicle body reinforcing member of the present invention is used as a door impact bar provided with a bracket.
- FIG. 17 is a diagram illustrating a configuration in a case where the vehicle body reinforcing member of the present invention is used as a bracket-less door impact bar.
- FIG. 18 is a diagram showing the relationship between the degree of bending ⁇ of the bent pipe and the maximum load generated at the pipe end by the three-point bending test apparatus shown in FIG. 3 (b).
- FIG. 19 is a diagram showing a target processing shape of the test steel pipe manufactured in the example.
- FIG. 20 is a diagram illustrating the cold bending method adopted in the example.
- FIG. 21 is a diagram for explaining a full-length bending method by full-length heating employed in the example.
- FIG. 22 shows a position where a hardness distribution is measured by a Vickers hardness test (JIS 2244).
- JIS 2244 Vickers hardness test
- FIG. 23 is a diagram for explaining the procedure for measuring the residual stress employed in the second embodiment.
- FIG. 24 is a diagram illustrating the configuration of the delayed fracture test apparatus employed in the example.
- the metal pipe for reinforcing a vehicle body is a metal pipe which is mounted on a vehicle body of an automobile in a structure supported at both ends for impact resistance, and has a bent portion over its entire length or partially.
- FIG. 7 is a diagram showing a bending force S defining the shape of the bent portion of the metal pipe for reinforcing a vehicle body according to the present invention.
- FIG. 77 is a view for explaining 77.
- Fig. 7 (a) shows a case where the metal tube 7 has a bent portion with a constant curvature over the entire length
- Figs. 7 (b) and 7 (c) show a case where the curvature changes according to the length position of the metal tube 7. This shows a case where the metal tube 7 has a bent portion
- FIG. 7D shows a case where the metal tube 7 has a partially bent portion.
- FIG. 8 is a diagram showing the relationship between the degree of bending ⁇ of a bent tube and the load rise gradient.
- the load rise gradient indicates the characteristic of the load at the start of deformation, as described with reference to FIG.
- FIG. 9 is a diagram showing the transition of the maximum load ratio between the bent pipe and the straight pipe when the degree of bending ⁇ of the bent pipe is changed.
- the maximum load ratio shown here is the three-point curve shown in Fig. 3 (b). It is shown by the ratio of the maximum load (kN) of the bent pipe to the maximum load (kN) of the straight pipe by the bending test equipment.
- FIG. 10 is a diagram showing the transition of the absorption energy ratio between the bent pipe and the straight pipe when the degree of bending ⁇ of the bent pipe is changed.
- the absorbed energy ratio shown here is represented by the ratio of the absorbed energy CO of the bent pipe to the absorbed energy of the straight pipe calculated using the three-point bending test apparatus shown in FIG. 3 (b).
- the bending degree ⁇ of the metal pipe be 0.002% or more in order to increase the ratio of the load rising gradient and the absorbed energy ratio.
- the total elongation of the metal pipe is preferably set to 7% or more.
- the thickness be as thin as possible.However, in order to ensure impact resistance, the specified bending strength It is also important to secure the energy absorption and the energy absorption, and to make it less apt to be flattened against bending displacement so as to obtain buckling strength at the time of collision.
- the cross-sectional shape of the metal pipe for reinforcing the vehicle body of the present invention is a circle or an ellipse or a shape similar to these.
- FIGS. 11 and 12 are diagrams showing cross-sectional shapes applicable to the metal pipe for reinforcing a vehicle body of the present invention.
- Fig. 11 (a)-(e) are diagrams showing examples of the cross-sectional shape of a circle or an ellipse. The shape is stable against buckling in the circumferential direction, does not cause a sharp drop in strength against deformation, and can be used up to large deformation.
- FIG. 11 (e) is a diagram showing another example of the cross-sectional shape of a circle, in which the metal pipe 7 for reinforcing the vehicle body is constituted by an open pipe having a slit 16 over the entire length. In this case, it becomes easy to form the bracket 16 having a flat surface by extending the slit 16 at both ends.
- the use of a metal pipe for reinforcing a vehicle body having the cross-sectional shape shown in (e) eliminates the need for a welding step or the like required for manufacturing the pipe, thereby reducing costs and securing a predetermined impact resistance.
- FIGS. 12 (a) and 12 (e) are views showing examples of a cross-sectional shape similar to a circle or an ellipse, and the bell-shaped shape shown in FIG.
- the section modulus can be increased and the maximum load can be improved.
- Fig. 12 (b) shows a cylindrical shape with straight portions on the two long sides and a straight line on the side facing the load-receiving surface. It can be greatly improved.
- Figures 12 (c) and 12 (d) show the closed cross-sectional shape obtained by welding the press-formed products 7a and 7b, while maintaining a predetermined impact resistance, a metal tube with a different shape in the longitudinal direction, or a complicated cross-section. Applicable as shaped metal pipe.
- FIG. 12 (e) shows another example of a complicated closed cross-sectional shape, which is suitable for a case where the cross-sectional shape is limited due to the restriction of the mounting space, such as a bumper beam or a center pillar rain hose.
- various bending and caulking methods can be employed for forming the bent pipe, and examples thereof include press bending, tensile bending, compression bending, roll bending, push-through bending, and eccentric plug bending. Can be applied.
- high-strength metal tubes with a tensile strength exceeding lOOOMPa are used. In such a case, it is important to consider the above bending method.
- a metal tube with a tensile strength of about 500 to 700MPa is used as a starting material and then bent, and then the strength is increased by heat treatment to obtain a high-strength metal tube.
- the metal pipe is locally heated by using a high-frequency heating coil, the heating section is sequentially bent, and then rapidly cooled and quenched. As a result, it was decided to reduce the residual stress while securing a predetermined high strength.
- the raw material pipe to be subjected to heating is heated by a high-frequency heating coil to a temperature above the A transformation point and continuously so that the structure does not become coarse.
- the heated area is plastically deformed using jigs and tools, By spraying another coolant or gas evenly from the outside or inside and outside of the tube
- the steel pipe thus bent is uniformly cooled, it is possible to obtain a steel pipe with good shape freezing properties and uniform hardness. In addition, it can exhibit excellent properties in delayed fracture resistance.
- a chemical component that is easy to burn such as Ti (titanium) and B (boron)
- Ti titanium
- B boron
- the present invention satisfies the high demands on the impact resistance of the vehicle body even when a bent portion is formed in the metal pipe for reinforcing the vehicle body by employing the sequential heating, the sequential bending and the sequential cooling. can do.
- FIG. 13 is a diagram showing a schematic configuration of a high-frequency bending apparatus used for forming a bent portion of a metal pipe for reinforcing a vehicle body according to the present invention.
- FIG. 1 shows an example of the configuration of a device using a tip clamp method.
- an annular induction heating coil 21 is arranged on the outer periphery of the metal tube 7 where the bent portion is to be formed, and the metal tube 7 is locally heated to a plastically deformable temperature.
- a bending moment is applied by the tip clamp 23 while relatively moving the heating portion in the pipe axis direction, and a bending portion having a predetermined bending degree ⁇ is sequentially formed. And quenching is performed.
- the metal tube 7 before the induction heating is held by guide rolls 24 and 25.
- the metal pipe having the bent portion can ensure excellent shape freezing property and stable quality, and therefore can meet the level required for impact resistance of the vehicle body.
- the strength is increased by uniform quenching, and a metal tube with a tensile strength of 1300 MPa or more, A metal tube corresponding to 470 MPa class or higher can be obtained.
- the vehicle body reinforcing member of the present invention is arranged such that the outer peripheral side of the bent portion of the metal tube is substantially coincident with the direction of impact applied to the vehicle body by coupling the end of the metal tube for vehicle body reinforcement with the vehicle body.
- a bracket used for coupling with the vehicle body is provided at a pipe end of the vehicle body reinforcing metal tube, and the outer periphery of the bent portion of the metal tube is formed on the vehicle body by the connection of the bracket. It may be arranged so as to substantially match the direction of the applied impact. That is, when connecting the metal pipe for reinforcing the vehicle body to the vehicle body, a structure in which a bracket is provided or a structure without a bracket may be used.
- the vehicle body reinforcing member of the present invention can protect the occupant in the event of a collision.
- the bumper beam (FIG. 14 (a)) It can be applied as a cross member reinforcing member (Fig. 14 (b)), front pillar reinforce (Fig. 15 (a)), center pillar reinforce (Fig. 15 (b)), side sill, and the like.
- the vehicle body reinforcing member of the present invention is not omnidirectional like a straight pipe, it has directionality so that the characteristics of the bent portion can be maximized when it is mounted on a vehicle body such as a door. Need to be done.
- the metal tube on the outer peripheral side of the bent portion, that is, the bent direction substantially matches the side surface direction of the door.
- the curvature of the car door is small in the longitudinal direction of the vehicle body and large in the vertical direction of the vehicle body. Therefore, if the bending degree 77 of the metal tube is relatively large, disposing the reinforcing member along the front and rear of the door will waste space. In such a case, the reinforcing member is arranged obliquely, and the reinforcing member is made as much as possible along the curved surface of the door, so that the space inside the door is effectively used.
- FIG. 16 is a diagram illustrating a configuration of a bracket applicable to a case where the vehicle body reinforcing member of the present invention is used as a door impact bar provided on the bracket.
- A shows a configuration of a flat bracket in which a bracket 8 is inserted between a door outer 17 and a door inner 18, and a reinforcing member 7 is supported by the bracket 8 by spot welding or the like.
- B shows a configuration of a stepped bracket, in which a bracket 8 with a foot is welded to a door inner 18.
- FIG. (C) shows a hinge-integrated structure, in which a door inner 18 is welded to a hinge 8 and a bracket 8 formed integrally therewith.
- FIG. 17 is a diagram illustrating a configuration when the vehicle body reinforcing member of the present invention is used as a bracket-less door impact bar.
- A shows a configuration in which the reinforcing member 7 is supported on the door inner 18 by spot welding or the like.
- B shows a configuration in which the reinforcing member 7 is supported on the door inner 18 by fastening the bolt nut 19.
- C shows a configuration in which the pipe end of the reinforcing member 7 is supported on the door inner 18 by stud welding.
- FIG. 11 (D) shows a configuration of a vehicle body reinforcing member in which a pipe end of a metal pipe is integrally formed.
- a metal pipe 7 having a slit 16 over its entire length as shown in FIG. 11 (e) and integrally forming the pipe end it is possible to omit welding work and manufacture while securing impact resistance. Cost can be reduced.
- the integrally formed pipe end may be supported on the door inner 18 by spot welding or the like or by fastening the bolt and nut 19 as shown in (a) or (b) above.
- the vehicle body reinforcing member of the present invention has a pipe end or a bracket used for connection to the vehicle body at both ends of the vehicle body reinforcing metal pipe.
- the compressive load generated when the pipe is straightened is supported by the pipe ends at both ends or the bracket. Therefore, it is important that the end of the metal pipe for vehicle body reinforcement or the bracket retain the compressive load in order to improve the bending load characteristics of the bent pipe.
- FIG. 18 is a view showing the relationship between the degree of bending 77 of the bent pipe and the maximum load generated at the pipe end by the three-point bending test apparatus shown in FIG. 3 (b). As shown in the figure, as the bending strength of the bent pipe increases, the maximum load Fs generated at the pipe end also increases, and the relationship of the following equation (1 ') is obtained.
- this pipe end of the metal pipe for vehicle body reinforcement or the bracket needs to hold this maximum load Fs. Therefore, in order to prevent buckling, plastic deformation, or bending due to compressive stress, this pipe end or bracket has a compressive strength Fb (k It is desirable to satisfy N).
- the compressive strength Fb (kN) shown in the above formula (1) is the strength at which the pipe end or the bracket does not buckle or plastically deform under the compressive stress, or causes damage at the welded part. Na, it means strength.
- a representative component forming power SO.22% C-1.20% Mn-0.20% Cr-0.02% Ti-0.0015 ⁇ / ⁇ Use a low-strength raw pipe (YP: 450MPa, TS: 555MPa, EL: 23%) and have the outer diameter, wall thickness, length and bend shown in Table 1.
- a test steel pipe with a strength of 1470MPa after bending was manufactured.
- the main structures of the test steel pipe were martensite and bainite.
- a bending test was performed using the three-point support bending tester shown in Fig. 3 (b) with a span of 1000 mm, and the load rise gradient, maximum load and absorption were measured. Energy was measured. Table 1 shows the ratio of the straight pipe to the bent pipe at the load rise gradient, maximum load, and absorbed energy.
- Form A in Table 1 is a bent tube having a bent portion as shown in Fig. 7 (a)-(b), Form B is a partially bent tube shown in Fig. 7 (d), and Form C is This is a straight pipe as a comparative example.
- the bending conditions were three types: sequential bending by sequential heating, cold bending, and full-length bending by full-length heating.
- Test The target machining shape of the steel pipe 7 was as shown in Fig. 19, the total length was 1000 mm, and the target gap (bending amount) H was 20 mm (the degree of bending was 77: 0.107%).
- Table 3 shows the detailed bending conditions.
- FIG. 20 is a diagram illustrating the cold bending method employed in the second embodiment. As shown in the figure, in Test Nos. 13 and 14, the raw tubes were kept at room temperature, and both ends were pressed by a bending jig 26 while holding the ends of the tubes with chucks 27, and tensile bending was performed in the tube axis direction. .
- FIG. 21 is a diagram illustrating a full-length bending method by full-length heating employed in Example 2. As shown in the figure, in test No. 15 and 17, both terminals of the raw tube were brought into direct contact with the connection terminals 28 that were energized and heated over the entire length of the raw tube. In this case, cooling water was sprayed onto the outer surface of the steel pipe 7 from a cooling nozzle 29 provided on the opposite side of the bending jig 26, and natural cooling was used for cooling.
- test was performed according to the method specified in JIS Z 2241.
- the microscopic observation of the microstructure of the tube in the circumferential direction of the tube that had been nital-etched was performed at a magnification of 500 times.
- Table 4 shows the measurement results of the hardness distribution by the Vickers hardness test (JIS Z 2244).
- the test load at the time of measurement was lkg, and as shown in Fig. 22, the measurement position was measured at five locations in one direction in eight directions at a 45-degree pitch in the circumferential direction of the tube, and the measurement was made at 40 locations per test steel pipe.
- the Hv hardness difference at this time was less than 30, the hardness uniformity was evaluated as good.
- Table 5 shows the measurement results of the shape freezing property.
- the test steel pipe having the target processing shape shown in FIG. 19 was placed on a surface plate, and the gap H at the center was measured with a vernier caliper to measure the amount of change between the maximum gap and the minimum gap. When the gap difference was 1.5 mm or less, the shape freezing property was evaluated as good.
- Table 6 shows the measurement results of the flatness.
- the outer diameter of the test steel pipe was measured in four circumferential directions, and the ratio of the maximum value to the minimum value was compared. When the ratio of the maximum outer diameter to the minimum outer diameter was 99.0% or more, the flatness was evaluated as good.
- FIG. 23 is a view for explaining the procedure for measuring the residual stress employed in Example 2. After attaching the strain gauges 30 to four locations on the outer surface of the test steel pipe 7 at a 90 ° pitch in the circumferential direction, the area where the strain gauges 30 were attached was cut out into a 10 mm ⁇ 10 mm square, and the difference in strain was measured to measure the residual stress. Table 7 shows the maximum residual stress values.
- FIG. 24 is a diagram illustrating the configuration of the delayed fracture test apparatus employed in the second embodiment.
- the steel pipe 7 to be tested is immersed in 0.5% acetic acid + artificial seawater liquid, and both ends are held by a fixing jig 31 with a span distance of 800 mm at a bending load stress of 400 MPa by a tensile jig 32 provided at the center. After being held, the presence or absence of cracks generated in the test steel pipe 7 was visually confirmed.
- Table 8 shows the evaluation results of the delayed fracture resistance. After the above-mentioned delayed fracture test, no crack was visually observed, and the case was evaluated as good.
- the representative component composition power 0.22% C-1.20% Mn-0.20% Cr-0.02 Using a low-strength tube (YP: 450MPa, TS: 555MPa, EL: 23%) consisting of% Ti -0.0015% B, high-frequency heating under the same conditions as in Example 1 and successive bending between heat After quenching, quenching was performed successively to produce a 1470 MPa class test steel pipe having the outer diameter, wall thickness, length, and degree of curvature shown in Table 9.
- the bending strength S of the test tube was 0.262%, and the tensile strength was Above 1500 MPa, the main structures were martensite and bainite.
- a straight pipe having an outer diameter, a wall thickness, and a length dimension shown in Table 9 and a tensile strength exceeding 1500 MPa was prepared, and the three points shown in FIG. A bending test was performed using a supporting bending tester with a span of 1000 mm, and the load rising gradient, the maximum load, and the absorbed energy were measured.
- Table 9 shows the ratio of the straight pipe (comparative example) to the bent pipe (example of the present invention) at the load rising gradient, the maximum load, and the absorbed energy.
- the vehicle body reinforcing metal pipe and the vehicle body reinforcing member of the present invention have a bent portion in the entire length or a part thereof, and the outer peripheral side of the curved portion substantially matches the impact direction applied to the vehicle body.
- the load rise gradient, maximum load, and absorbed energy are increased compared to the conventional straight pipe reinforcing member.
- it has excellent impact resistance for reinforcing the vehicle body.
- the weight of the vehicle body can be reduced as well as the cost, and it can meet the increasingly required level of body impact resistance, it can be applied in a wide range of fields as occupant protection technology.
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- Chemical & Material Sciences (AREA)
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- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Body Structure For Vehicles (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04807194.8A EP1698501B1 (en) | 2003-12-17 | 2004-12-16 | Metal pipe for reinforcing car body and member for reinforcing car body employing it |
JP2005516345A JP4198715B2 (ja) | 2003-12-17 | 2004-12-16 | 車体補強用金属管の製造方法 |
US11/453,841 US7347486B2 (en) | 2003-12-17 | 2006-06-16 | Metal tube for reinforcing car body and car body reinforcement therewith |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2003-419455 | 2003-12-17 | ||
JP2003419455 | 2003-12-17 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/453,841 Continuation US7347486B2 (en) | 2003-12-17 | 2006-06-16 | Metal tube for reinforcing car body and car body reinforcement therewith |
Publications (1)
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WO2005058624A1 true WO2005058624A1 (ja) | 2005-06-30 |
Family
ID=34697181
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PCT/JP2004/004926 WO2005058625A1 (ja) | 2003-12-17 | 2004-04-05 | 車体補強用金属管およびこれを用いた車体補強用部材 |
PCT/JP2004/018835 WO2005058624A1 (ja) | 2003-12-17 | 2004-12-16 | 車体補強用金属管およびこれを用いた車体補強用部材 |
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PCT/JP2004/004926 WO2005058625A1 (ja) | 2003-12-17 | 2004-04-05 | 車体補強用金属管およびこれを用いた車体補強用部材 |
Country Status (5)
Country | Link |
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US (1) | US7347486B2 (ja) |
EP (1) | EP1698501B1 (ja) |
JP (1) | JP4198715B2 (ja) |
CN (1) | CN100493942C (ja) |
WO (2) | WO2005058625A1 (ja) |
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- 2004-12-16 CN CNB2004800380236A patent/CN100493942C/zh active Active
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JP2012188115A (ja) * | 2007-04-04 | 2012-10-04 | Sumitomo Metal Ind Ltd | 自動車車体の側部構造 |
JP2012025335A (ja) * | 2010-07-27 | 2012-02-09 | Sumitomo Metal Ind Ltd | 車体骨格部材及びその製造法 |
JP2015004627A (ja) * | 2013-06-24 | 2015-01-08 | 新日鐵住金株式会社 | 吸収エネルギーの測定方法 |
US10759478B2 (en) | 2015-10-09 | 2020-09-01 | Nippon Steel Corporation | Structural member and vehicle |
US10442468B2 (en) | 2016-04-01 | 2019-10-15 | Nippon Steel Corporation | Metal pipe and structural member using metal pipe |
WO2017213104A1 (ja) | 2016-06-07 | 2017-12-14 | 新日鐵住金株式会社 | 金属管、及び金属管を用いた車両用構造部材 |
US10479407B2 (en) | 2016-06-07 | 2019-11-19 | Nippon Steel Corporation | Metal pipe and structural member using metal pipe for vehicle |
WO2018131516A1 (ja) | 2017-01-11 | 2018-07-19 | 新日鐵住金株式会社 | 構造部材及び車両用構造部材 |
US11260908B2 (en) | 2017-01-11 | 2022-03-01 | Nippon Steel Corporation | Structural member and structural member for vehicle |
WO2018207668A1 (ja) | 2017-05-10 | 2018-11-15 | 新日鐵住金株式会社 | 構造部材、車体構造及びバンパリインフォースメント |
EP3623263A4 (en) * | 2017-05-10 | 2020-05-20 | Nippon Steel Corporation | STRUCTURAL ELEMENT, VEHICLE STRUCTURE AND SHOCK ABSORBER REINFORCEMENT |
US10773669B2 (en) | 2017-05-10 | 2020-09-15 | Nippon Steel Corporation | Structural member, vehicle-body structure and bumper reinforcement |
JP6399268B1 (ja) * | 2017-05-10 | 2018-10-03 | 新日鐵住金株式会社 | 構造部材、車体構造及びバンパリインフォースメント |
Also Published As
Publication number | Publication date |
---|---|
CN100493942C (zh) | 2009-06-03 |
CN1898099A (zh) | 2007-01-17 |
JP4198715B2 (ja) | 2008-12-17 |
US7347486B2 (en) | 2008-03-25 |
EP1698501A1 (en) | 2006-09-06 |
EP1698501B1 (en) | 2018-10-03 |
WO2005058625A1 (ja) | 2005-06-30 |
US20070001483A1 (en) | 2007-01-04 |
EP1698501A4 (en) | 2010-07-21 |
JPWO2005058624A1 (ja) | 2007-12-13 |
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