WO2005052372A1 - 走行式油圧作業機 - Google Patents
走行式油圧作業機 Download PDFInfo
- Publication number
- WO2005052372A1 WO2005052372A1 PCT/JP2004/016925 JP2004016925W WO2005052372A1 WO 2005052372 A1 WO2005052372 A1 WO 2005052372A1 JP 2004016925 W JP2004016925 W JP 2004016925W WO 2005052372 A1 WO2005052372 A1 WO 2005052372A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- torque
- traveling
- pump
- working machine
- hydraulic working
- Prior art date
Links
- 238000012937 correction Methods 0.000 claims abstract description 82
- 238000010521 absorption reaction Methods 0.000 claims abstract description 71
- 238000001514 detection method Methods 0.000 claims description 36
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000002459 sustained effect Effects 0.000 abstract 1
- 230000007423 decrease Effects 0.000 description 46
- 238000009412 basement excavation Methods 0.000 description 12
- 239000004576 sand Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 230000006870 function Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 7
- 230000000994 depressogenic effect Effects 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 241001417527 Pempheridae Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W10/00—Conjoint control of vehicle sub-units of different type or different function
- B60W10/30—Conjoint control of vehicle sub-units of different type or different function including control of auxiliary equipment, e.g. air-conditioning compressors or oil pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
- E02F9/2235—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps including an electronic controller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/065—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks non-masted
- B66F9/0655—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks non-masted with a telescopic boom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2296—Systems with a variable displacement pump
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2203/00—Motor parameters
- F04B2203/06—Motor parameters of internal combustion engines
- F04B2203/0603—Torque
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/36—Inputs being a function of speed
- F16H59/46—Inputs being a function of speed dependent on a comparison between speeds
- F16H2059/465—Detecting slip, e.g. clutch slip ratio
- F16H2059/467—Detecting slip, e.g. clutch slip ratio of torque converter
Definitions
- the present invention drives a transmission by a prime mover (engine) to drive the vehicle, and drives a hydraulic pump by the prime mover to operate a work actuator to perform a predetermined work. It relates to a hydraulic hydraulic working machine. Background art
- the hydraulic pump In a conventional general traveling hydraulic working machine, the hydraulic pump is of a fixed displacement type, and the pump maximum absorption torque is also constant (fixed). Therefore, the ratio of the engine output torque distributed between the hydraulic pump and the traveling (transmission) is constant, and the maximum traveling torque is also constant.
- Japanese Patent No. 2 968558 discloses that a variable displacement type hydraulic pump is used to change the maximum absorption torque of the hydraulic pump with respect to a conventional general traveling hydraulic working machine such as the one described above. Some are described in the gazette.
- This prior art detects the sum of the loads on the traveling drive device and the work actuator (the sum of the absorption torque of the hydraulic pump and the transmission torque (travel torque)), and if the sum is smaller than the output torque of the engine, the work actuator is detected.
- the maximum absorption torque of the variable displacement hydraulic pump is maintained at the set value, and when the sum of the loads at the time of combining etc. becomes larger than the engine output torque, the maximum absorption torque of the variable displacement hydraulic pump is reduced.
- the running torque is increased so that a large traction force S can be obtained, whereby the output of the engine can be used effectively.
- Patent Document 1 Japanese Patent No. 2968558
- An example of work performed by a traveling hydraulic working machine such as a wheel loader and a telescopic handler is excavation work of ground.
- the running force can be increased when pushing the packet, the packet can be pushed deep into the earth and sand, and the work efficiency will be improved.
- the maximum absorption torque of the hydraulic pump is constant (fixed). Yes, it was not possible to increase the running power even with such work.
- An object of the present invention is to make it possible to control the reduction of the maximum pump torque by accurately grasping the work situation during the combined operation of the traveling and the work actuators, to maintain a good combination, and to improve the workability and work efficiency.
- An object of the present invention is to provide a traveling hydraulic working machine that can be improved. Means for solving the problem
- the present invention provides at least one prime mover, a vehicle body on which the prime mover is mounted, and a torque converter provided on the vehicle body and connected to the prime mover.
- the sum of the absorption torque of the hydraulic pump and the traveling torque of the traveling means is First detecting means for detecting whether the output torque of the prime mover has been exceeded, second detecting means for detecting the operating condition of the traveling means, and the sum of the absorption torque of the hydraulic pump and the traveling torque by the first detecting means.
- a pump torque correcting means for correcting the maximum absorption torque of the hydraulic pump according to the operating state of the traveling means detected by the second detecting means when it is detected that the torque exceeds the output torque of the prime mover.
- the first detecting means, the second detecting means, and the pump torque correcting means are provided, and the first detecting means detects that the sum of the absorption torque of the hydraulic pump and the running torque exceeds the output torque of the prime mover. Then, by correcting the maximum absorption torque of the hydraulic pump according to the operation state of the traveling means detected by the second detection means, the work state at the time of the combined operation of the traveling and the work actuator was accurately grasped. The lowering of the maximum pump torque can be controlled, the composite property can be kept good, and the workability and work efficiency can be improved.
- the pump torque correcting means detects that the sum of the absorption torque of the hydraulic pump and the running torque exceeds the output torque of the prime mover by the first detection means. Then, the first means for obtaining the correction torque, the second means for correcting the correction torque in accordance with the operation state of the running means detected by the second detection means, and the maximum absorption torque of the hydraulic pump And a third means for controlling so as to reduce the correction torque corrected by the second means.
- the control for reducing the maximum pump torque is performed according to the operating state of the running means.
- the pump absorption torque can be reduced according to the operating condition of the means, and the running torque can be increased.
- the second detection means is an operation state in which the traveling means requires an amount of traveling torque as the operation state of the traveling means.
- the second means is a force for reducing the correction torque when the second detection means detects that the traveling means is in an operating condition that does not require a large traveling torque. Correct to 0.
- the second means performs correction so as to variably reduce the correction torque to 0 in accordance with the degree of the running torque required by the running means. .
- the amount of decrease in the maximum absorption torque of the hydraulic pump is adjusted according to the degree of traveling torque required by the traveling means, so that it is possible to finely control the reduction of the maximum pump torque.
- a third detecting means for detecting an operating state of the work actuator, wherein the pump torque correcting means is provided by the first detecting means.
- the operating state of the running means detected by the second detecting means and the operating state of the running means detected by the third detecting means are detected.
- the maximum absorption torque of the hydraulic pump is corrected according to the operation state of the work actuator.
- the third detecting means is further provided, and when it is detected by the first detecting means that the sum of the absorption torque of the hydraulic pump and the running torque exceeds the output torque of the prime mover, the second detecting means By correcting the maximum absorption torque of the hydraulic pump according to the operating condition of the traveling means detected by the operating means and the operating condition of the work actuator detected by the third detecting means, the combined operation of the traveling and the work actuator is performed. It is possible to control the lowering of the maximum pump torque, which accurately grasps the work status of the work, and it is possible to maintain good compositeness and improve workability and work efficiency.
- the pump torque correcting means detects that the sum of the absorption torque of the hydraulic pump and the running torque exceeds the output torque of the prime mover by the first detection means. Then, the correction torque is corrected in accordance with the first means for obtaining the correction torque, the operation state of the running means detected by the second detection means, and the operation state of the work actuator detected by the third detection means. And a third means for controlling the maximum absorption torque of the hydraulic pump to be reduced by the correction torque corrected by the second means.
- the sum of the absorption torque and the traveling torque of the hydraulic pump exceeds the output torque of the prime mover.
- the maximum pump torque is reduced in accordance with the operating conditions of the traveling means and the work actuator, and the pump is absorbed according to the operating conditions of the traveling means and the work actuator.
- the torque can be reduced and the running torque can be increased.
- the third detection means is an operation state in which the operation actuator requires an amount of pump flow rate as the operation state of the operation actuator.
- the second means is a means for reducing the correction torque when the third detecting means detects that the work actuator is in an operating condition requiring a larger pump flow rate. Correct to 0.
- the second means variably adjusts the correction torque in accordance with a degree of pump absorption torque required by the work actuator. Correct to reduce to zero.
- the amount of decrease in the maximum absorption torque of the hydraulic pump is adjusted according to the degree of the pump absorption torque required by the work actuator, so that it is possible to perform a fine-grained control of the maximum pump torque.
- the first detection means is means for detecting whether a deviation between a target rotation speed and an actual rotation speed of the prime mover exceeds a preset value. Yes, it is determined whether the sum of the absorption torque of the hydraulic pump and the traveling torque of the traveling means exceeds the output torque of the prime mover depending on whether the deviation between the target rotational speed and the actual rotational speed of the prime mover exceeds a preset value. To detect.
- the second detecting means includes means for detecting an input / output rotation speed of the torque converter, Means for calculating a torque converter speed ratio, and detects an operation state of the traveling means based on the torque converter speed ratio.
- the third detecting means includes means for detecting one of a discharge pressure of the hydraulic pump and a driving pressure of the work actuator, and The operation status of the work actuator is detected based on the pressure.
- the third detection means has means for detecting an operation signal generated by the operation device, and the operation signal of the work actuator is detected by the operation signal. Detects operating conditions.
- FIG. 1 is a view showing an entire system of a traveling hydraulic working machine according to a first embodiment of the present invention.
- FIG. 2 is a side view showing an appearance of the telescopic handler, showing a case where a fork used for cargo handling work is attached as an attachment.
- FIG. 3 is a side view showing the appearance of the telescopic handler, showing a case where a packet used for excavation work or topsoil removal work is attached as an attachment.
- FIG. 4 is a functional block diagram showing processing functions of a controller according to the first embodiment of the present invention.
- FIG. 5 is a diagram showing a setting relationship between an output torque of the torta converter and an absorption torque of the hydraulic pump 12 with respect to an engine output of the traveling hydraulic working machine according to the present embodiment.
- FIG. 6 is a diagram showing an operation state of the traveling hydraulic working machine according to the present embodiment.
- FIG. 7 is a diagram showing an operation state of the traveling hydraulic working machine according to the present embodiment.
- FIG. 8 is a diagram showing an operation state of the traveling hydraulic working machine according to the present embodiment.
- FIG. 9 is a diagram showing an operation state of the traveling hydraulic working machine according to the present embodiment.
- FIG. 10 shows an entire system of a traveling hydraulic working machine according to a second embodiment of the present invention.
- FIG. 11 is a functional block diagram showing processing functions of a controller according to a second embodiment of the present invention.
- FIG. 1 is a diagram showing an entire system of a traveling hydraulic working machine according to a first embodiment of the present invention.
- a traveling hydraulic working machine includes a diesel engine (hereinafter simply referred to as an engine) 1 as a prime mover, a working system 2 and a traveling system 3 driven by the engine 1. And a control system 4.
- an engine hereinafter simply referred to as an engine 1
- a working system 2 as a prime mover
- a traveling system 3 driven by the engine 1.
- a control system 4 4.
- the engine 1 includes an electronic governor 41.
- the electronic governor 41 adjusts the fuel injection amount in accordance with the operation amount (accelerator amount) of an accelerator pedal 42, and adjusts the rotation speed of the engine 1.
- the accelerator pedal 42 is operated by an operator, and is a means for instructing a target engine speed (hereinafter, referred to as a target speed).
- the target speed is set according to the depression amount (accelerator amount).
- the work system 2 includes a hydraulic pump 12 driven by the engine 1, a plurality of hydraulic actuators (work actuators) 13, 14, 15, 16, which are operated by hydraulic oil discharged from the hydraulic pump 12, and a hydraulic pump.
- Directional switching valves 17, 18, 19, 20 which are provided between the hydraulic actuators 12 and the plurality of hydraulic actuators 13, 14, 15, 16 for controlling the flow of pressure oil supplied to the corresponding actuators, and the directional switching valves 17 , 18, 19, and 20, a plurality of operating lever devices 23, 24, 25, 26 that generate pilot pressures (operating signals) for controlling hydraulic actuators 13, 14, 15, and 16, and operating lever devices 23, 24 , 25, and 26, and a Neurot hydraulic pump 27 that supplies pressure oil to be the original pressure!
- the hydraulic pump 12 is of a variable displacement type, and is provided with a torque control regulator 28.
- the torque control regulator 28 reduces the tilt (capacity) of the hydraulic pump 12 accordingly, and the absorption torque of the hydraulic pump 12 increases the set value (maximum pump absorption torque). Do not exceed! / Control the displacement (capacity) of the hydraulic pump 12.
- the set value (maximum pump absorption torque) of the torque control regulator 28 is variable and is controlled by the torque control solenoid valve 29.
- the torque control solenoid valve 29 is operated by an electric command signal, and outputs a control pressure according to the command signal using the discharge pressure of the pilot hydraulic pump 27 as a hydraulic pressure source.
- the traveling system 3 includes a torque converter 31 connected in series to the output shaft of the engine 1 and the hydraulic pump 12, a transmission (TZM) 32 connected to the output shaft of the torque converter 31, It has a front wheel 35 and a rear wheel 36 connected to a transmission 32 via differential gears 33 and 34.
- a torque converter 31 connected in series to the output shaft of the engine 1 and the hydraulic pump 12, a transmission (TZM) 32 connected to the output shaft of the torque converter 31, It has a front wheel 35 and a rear wheel 36 connected to a transmission 32 via differential gears 33 and 34.
- the control system 4 includes a position sensor 1 43 for detecting a depression amount (accelerator amount) of an accelerator petal 42, a pressure sensor 44 for detecting a discharge pressure of the hydraulic pump 12 as an operation state of the hydraulic actuator, and an engine 1 It has a rotation sensor 45 for detecting the output rotation speed (input rotation speed of the torque converter 31), a rotation sensor 46 for detecting the output rotation speed of the torque converter 31, and a controller 48.
- the controller 48 has an engine control function that outputs a command signal to the electronic governor of the engine 1 based on the signal from the position sensor 43 so that the number of rotations corresponds to the accelerator amount, and the position sensor 43, pressure sensor 44, and rotation It has a pump control function of performing predetermined arithmetic processing based on the signals from the sensors 45 and 46 and outputting a command signal to the torque control solenoid valve 29.
- FIGS. 2 and 3 show the appearance of a telescopic handler (also called a lift truck).
- the traveling hydraulic working machine is, for example, a telescopic handler.
- the telescopic handler includes a vehicle body 101, a driver's cab 102 located on the vehicle body 101, and a side of the driver's cab 102
- a telescopic boom 103 having a portion that can be raised and lowered, and an attachment 104 or 105 rotatably attached to the end of the boom 103, and the front wheel 35 and the rear wheel 36 are attached to the vehicle body 101,
- the vehicle runs by driving the front wheels 35 and the rear wheels 36 with the power of the engine 1.
- the boom 103 and the attachment 104 or 105 constitute a working device.
- Attachment 104 in FIG. 2 is a fork used for cargo handling work
- attachment 105 in FIG. 3 is a packet used for excavation work and topsoil stripping work.
- the hydraulic actuators 13, 14, and 15 are, for example, a boom cylinder, a telescopic cylinder, and an attachment cylinder, respectively.
- the boom 103 moves up and down by the expansion and contraction of the boom cylinder 13, and
- the attachment 104 or 105 performs a tilt operation by extension and contraction of the attachment cylinder 15.
- the hydraulic actuator 16 in FIG. 1 is, for example, a hydraulic motor for rotating a brush of a sweeper when an attachment is replaced with a sweeper.
- Each device such as an engine 1, a hydraulic pump 12, a torque converter 31, and a transmission 32 is mounted on a vehicle body 101.
- the attachments 104 and 105 are appropriately referred to as a front, and the force for moving the attachment 104 or 105 by the hydraulic actuators 13, 14, and 15 is appropriately referred to as a front force.
- the operation performed by moving the attachment 104 or 105 is called a front operation.
- FIG. 4 is a functional block diagram showing processing functions of the controller 48 relating to pump control.
- the controller 48 includes a target rotation speed calculation unit 80, a base torque calculation unit 81, a rotation speed deviation calculation unit 82, a correction torque calculation unit 83, a speed ratio calculation unit 84, a traveling state determination unit 85, It has the functions of a work state determination unit 86, a selection unit 87, a multiplication unit 88, and an addition unit 89.
- the target engine speed calculation unit 80 receives the detection signal of the accelerator amount from the position sensor 43, refers to this table in a table stored in the memory, and obtains the target engine speed corresponding to the accelerator amount at that time. Calculate NR.
- the target rotational speed NR is the engine rotational speed intended by the operator at the time of work, and is stored in the memory table as the accelerator amount increases. The relationship between the two is set so that the target rotational speed NR increases.
- the base torque calculation unit 81 receives the target engine speed NR, refers to the table stored in the memory, and calculates a pump base torque TR corresponding to the target engine speed NR at that time. I do.
- the relationship between NR and TR is set in the memory table so that the pump base torque TR increases as the target engine speed NR increases.
- the correction torque calculation unit 83 receives the rotation speed deviation ⁇ calculated by the rotation speed deviation calculation unit 82, refers to the table to a table stored in the memory, and obtains the rotation speed deviation ⁇ Calculate the correction torque ⁇ corresponding to ⁇ .
- the correction torque ⁇ is set at such a high load that the hydraulic pump 12 consumes the maximum absorption torque and the sum of the pump absorption torque (work load) and the input torque (running torque) of the torque converter 31 exceeds the engine output torque.
- the maximum absorption torque of the hydraulic pump 12 is reduced, and the running torque is increased accordingly to obtain a large traction force.
- the actual engine speed NA is stored in the memory table.
- the running state determination unit 85 receives the torque converter speed ratio e calculated by the speed ratio calculation unit 83, refers to the table stored in the memory, and uses the torque converter speed ratio e at that time as a reference.
- the corresponding first determination coefficient ⁇ is calculated.
- the first determination coefficient ⁇ is determined when the torque converter speed ratio e is not small (when the torque converter 31 is not close to stall), that is, when the traveling system 3 does not require a large traveling force (traveling torque).
- This is to limit the correction of the pump absorption torque by the correction torque ⁇ ((reduction of the pump maximum absorption torque).
- the work state determination unit 86 receives the pump pressure detection signal from the pressure sensor 44, refers to the table to a table stored in the memory, and obtains a second determination coefficient corresponding to the pump pressure at that time. Calculate ⁇ 8.
- the second determination coefficient is the correction torque ⁇ This is to limit the correction of the pump absorption torque due to ((reduction of the maximum absorption torque of the pump).
- the selection unit 87 selects the smaller one of the first determination coefficient a and the second determination coefficient ⁇ , and sets the selected value as the determination coefficient ⁇ .
- the value selection unit 87 selects one of them, for example, a according to a predetermined logic.
- the multiplication unit 88 multiplies the correction torque ⁇ ⁇ calculated by the correction torque calculation unit 83 by the determination coefficient ⁇ output from the selection unit 87 to obtain a correction torque ⁇ ⁇ .
- the adding unit 89 calculates the corrected pump base torque TRA by adding the corrected torque ⁇ (negative value) to the pump base torque TR calculated by the base torque calculating unit 80.
- the pump base torque TRA is converted into a command signal for the torque control solenoid valve 29 by a known method, and is output to the torque control solenoid valve 29.
- the torque control solenoid valve 29 outputs a control pressure corresponding to the command signal to the torque control regulator 28, and adjusts the maximum pump absorption torque set in the torque control regulator 28 to TRA.
- the correction torque calculation unit 83 is a first detection means for detecting whether the sum of the absorption torque of the hydraulic pump 12 and the travel torque of the travel system 3 (travel means) exceeds the output torque of the engine (motor) 1.
- the rotation speed sensors 45 and 46, the speed ratio calculation unit 84, and the traveling state determination unit 85 constitute second detection means for detecting the operation state of the traveling unit 3, and include a correction torque calculation unit 83 and a multiplication unit.
- a pump torque correction means for correcting the maximum absorption torque of the hydraulic pump 12 according to the operation state of the traveling means 3 is configured.
- the correction torque calculation unit 83 includes a first means for obtaining a correction torque when the first detection means detects that the sum of the absorption torque of the hydraulic pump 12 and the running torque exceeds the output torque of the prime mover 1.
- the multiplying section 88 constitutes second means for correcting the correction torque in accordance with the operation state of the traveling means 3 detected by the second detecting means, and the adding section 89 provides the maximum value of the hydraulic pump 12.
- a third means for controlling the absorption torque to be reduced by the correction torque corrected by the second means (88) is provided.
- the pressure sensor 44 and the work state determination unit 86 constitute third detection means for detecting the operation state of the work actuators 13-16, and include the pump torque correction means (the correction torque calculation unit 83, the multiplication unit 88, and the addition unit).
- the pump torque correction means the correction torque calculation unit 83, the multiplication unit 88, and the addition unit.
- the first detecting means detects that the sum of the absorbing torque of the hydraulic pump 12 and the running torque exceeds the output torque of the prime mover 1
- the running means detected by the second detecting means The maximum absorption torque of the hydraulic pump 12 is corrected according to the operation state of the means 3 and the operation state of the work actuators 13-16 detected by the third detection means.
- the selection unit 87 and the multiplication unit 88 provide the correction torque in accordance with the operation state of the traveling means detected by the second detection means and the operation state of the work actuator 13-16 detected by the third detection means.
- a second means for compensating is provided.
- torque converter torque the output torque of torque converter 31 of the traveling hydraulic working machine according to the present embodiment
- pump torque the absorption torque of hydraulic pump 12
- TE is the output torque of the engine 1 in the full load range where the fuel injection amount of the electronic governor 41 is the maximum (hereinafter referred to as engine torque as appropriate)
- TR Is the output torque of the engine 1 in the regulation region before the fuel injection amount of the electronic governor 41 is maximized (hereinafter referred to as engine torque as appropriate)
- TT is the output torque of the torque converter 31 (torque torque)
- TP is the hydraulic pressure. This is the maximum absorption torque of the pump 12 (hereinafter referred to as the maximum pump torque as appropriate).
- the target rotation speed NR calculated by the target rotation speed calculation unit 80 also decreases, and is calculated by the base torque calculation unit 81. Since the base torque TR is also reduced, the maximum pump torque PT decreases as shown by the arrow Y in the figure. Also, as the corrected torque ⁇ decreases from 0 (the absolute value of ⁇ increases), the corrected pump base torque TRA also decreases, so the maximum pump torque TP similarly decreases as indicated by arrow Y in the figure.
- traveling force is very important. Therefore, the engine 1 is selected so that the output torque (point B) at the rated rotational speed NO is larger than the maximum torque converter torque (point A) and has a margin.
- the maximum pump torque is determined by the excavation balance (balance between running traction force and front force) during packet work, and is basically smaller than the torque converter torque (point C).
- the engine speed at point A is Nl (> NO)
- the engine speed at point C is N2 (> N0). Therefore, in the traveling hydraulic working machine with a torque converter, the rotational speed of the engine 1 does not fall below the target rated rotational speed NO in the independent traveling operation as well as in the traveling alone operation.
- FIG. 6 to FIG. 9 are diagrams showing operating states of the traveling hydraulic working machine according to the present embodiment.
- Fig. 6-Fig. 8 show the case where the target engine speed NR is set to the rated speed NO with the accelerator pedal 42 fully depressed, and Fig. 9 And the intermediate target speed NM is set.
- TEP is the engine torque available in the torque converter 31 (traveling side) when the hydraulic pump 12, which is TPmax minus TE, consumes the maximum absorption torque TP, is there.
- TPmin is the maximum pump torque when the maximum pump torque TP is reduced by the corrected torque ATC
- TEPA is the maximum pump torque TP obtained by subtracting TPmin from TE is reduced by the corrected torque ATC. This is the engine torque that can be used in the torque converter 31.
- the hydraulic pump 12 changes the maximum absorption torque TP between TPmax and TPmin
- the engine torque available in the torque converter 31 changes between TEP and TEPA. I do.
- the rotation speed deviation calculated by the rotation speed deviation calculation unit 82 is ⁇ ⁇ ⁇ , as in the case of the operation state 1, so that the correction torque calculation unit 83
- the rotation speed deviation calculated by the rotation speed deviation calculation unit 82 is ⁇ 0
- the correction torque ⁇ calculated by the unit 88 becomes 0, and the maximum pump torque TP does not decrease. Therefore, the hydraulic pump 12 can increase the pump torque up to the maximum TP max, secure a large front force, and secure a work amount.
- ground excavation is one of the tasks to be performed by attaching a packet 105 (see Fig. 3) as a front attachment.
- the traveling force traction force
- the traveling force pushes the packet 105, which is the front attachment, into the earth and sand (the object to be excavated), and the packet 105 To excavate earth and sand by gradually lifting the bucket upward.
- the excavation work at the time of pushing the packet it becomes the combined stall state, and the engine torque becomes the torque converter torque + the pump torque.
- the maximum absorption torque of the hydraulic pump is constant (fixed), and therefore the matching point is point E in Fig. 6 when the converter is installed, and The rotation speed is N3.
- the output torque of the engine 1 is used in preference to the hydraulic pump 12.
- the speed ratio calculator 84 calculates e ⁇ O as the speed ratio e
- the maximum pump torque TP decreases to TPmin
- the engine torque TEP that can be used for traveling increases from the solid line in FIG. 6 to the dashed TEP A
- the matching point changes to the point F in FIG. 6, and the torque converter torque increases.
- the traction force increases and the engine output can be used effectively.
- the discharge pressure of the hydraulic pump 12 decreases.
- the work state determination unit 86 provides a pump pressure such that ⁇ decreases as the pump pressure decreases with a predetermined gain. Since the relationship of j8 is set, a value corresponding to 0 and ⁇ ⁇ 1 according to the pump pressure is calculated as the determination coefficient j8. Therefore, in this case, ⁇ > ⁇ , and the selection unit 87 selects the judgment coefficient
- 8, and the judgment coefficient ⁇ becomes ⁇ ⁇ .
- the correction torque ⁇ TC (negative value) calculated by the multiplying unit 88 becomes a value increased according to j8 (the absolute value of ⁇ TC is reduced), and the maximum pump torque TP increases more than TPmin. .
- the running force decreases, but since the packet is pushed upward after the packet is pushed in, the running force does not decrease.
- the amount of decrease in the pump maximum torque TP depends on the degree of the pump flow required by the work system 2. Since the adjustment is performed, it is possible to finely control the reduction of the maximum pump torque, and it is possible to further improve the workability. In addition, it is possible to prevent a sudden change in the pump flow rate or the running torque.
- the packet 105 is scooping earth and sand while traveling.
- the packet 105 is lifted by giving an upper front force to the packet 105 while pushing the packet 105 into the earth and sand (the object to be excavated) by running force (traction force) while operating the accelerator pedal 42 to control the engine speed. Scoop the earth and sand into the packet.
- the speed ratio of the torque converter 31 is, for example, about 0.3, but the torque converter torque needs a certain large torque to push the packet into the earth and sand.
- the discharge pressure (work load) of the hydraulic pump 12 increases to near the relief pressure. Therefore, the engine torque is equal to the torque of the torque converter plus the pump torque.
- the discharge flow rate of the hydraulic pump 12 does not decrease, the packet speed can be increased, and the amount of work can be increased.
- the traveling state determination unit 85 since the relationship between e and ⁇ is set in the traveling state determination unit 85 such that the torque becomes smaller as the torque converter speed ratio e increases with a predetermined gain, 0 is set as the determination coefficient ⁇ .
- the correction torque A TC (negative value) calculated by the multiplying unit 88 becomes a value increased according to a (the absolute value of A TC is reduced), and the maximum pump torque TP becomes lower than TPmax.
- the engine torque TEP that can be used during traveling is a value between the solid line and the broken line in FIG.
- the running force increases as compared to when the maximum pump torque TP is at TPmax, and workability is improved.
- the amount of decrease in the pump maximum torque TP is adjusted according to the degree of the traveling torque (speed ratio e) required by the traveling system 3, so that a fine-grained control of the maximum pump torque can be performed. Workability can be further improved. Also, a sudden change in the running torque or the pump flow rate can be prevented.
- FIGS. 1 and 4 A second embodiment of the present invention will be described with reference to Figs.
- the same components as those shown in FIGS. 1 and 4 are denoted by the same reference numerals.
- the traveling hydraulic working machine includes an engine 1, a working system 2, a traveling system 3, and a control system 4A.
- the configurations of the working system 2 and the traveling system 3 are the same as those of the first embodiment shown in FIG.
- the control system 4A is different from that of the first embodiment shown in FIG. 1 in that the contraction direction of the hydraulic actuator 13 out of the pilot pressure output by the operation lever device 23 as the operation state of the work system 2
- the controller 48A further includes a pressure sensor 61 that detects the pilot pressure (boom lowering pilot pressure).
- the controller 48A performs predetermined arithmetic processing based on signals from the position sensor 43, pressure sensor 44, rotation sensors 45 and 46, and pressure sensor 61. And outputs a command signal to the torque control solenoid valve 29.
- the controller 48A performs the functions shown in FIG. It has the functions of a judgment unit 91 and a multiplication unit 92.
- the second work state determination unit 91 receives the detection signal of the boom lowering pilot pressure from the pressure sensor 61, refers to this signal to a table stored in the memory, and outputs the boom lowering pilot pressure at that time.
- a third determination coefficient ⁇ corresponding to is calculated.
- the third determination coefficient ⁇ is set such that the maximum pump torque is not corrected and the running force is not increased when the boom lowering operation is performed (the maximum is only when the excavating operation is performed by raising the boom).
- the multiplying unit 92 multiplies the correction torque ⁇ ⁇ calculated by the correction torque calculation unit 83 by the third determination coefficient ⁇ to obtain a correction torque ⁇ .
- the multiplication unit 88 multiplies the correction torque ⁇ by the determination coefficient ⁇ to obtain a correction torque ⁇ .
- the excavation operation or other operation is determined by detecting the boom lowering pilot pressure, and when the boom lowering pilot pressure is detected, the multiplying unit 92 sets the correction torque ⁇ to 0. In this case, the control for lowering the maximum pump torque is invalidated. As a result, when working at a constant speed while lowering the boom for snow removal, etc., even if the front load increases, the running force does not increase and the work can be performed at a constant speed.
- the telescopic hand is used as the traveling hydraulic working machine.
- the same effect can be obtained by applying it to other traveling hydraulic working machines as long as it has a force torque converter as described for the motor.
- Traveling hydraulic working machines with a torque converter other than the telescopic handler include, for example, wheel shovels, wheel headers, and the like.
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Transportation (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Geology (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Operation Control Of Excavators (AREA)
- Control Of Positive-Displacement Pumps (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/543,920 US7370475B2 (en) | 2003-11-26 | 2004-11-15 | Traveling hydraulic working machine |
EP04819301A EP1688620A4 (en) | 2003-11-26 | 2004-11-15 | RUNNING HYDRAULIC WORK MACHINE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003396098A JP4493990B2 (ja) | 2003-11-26 | 2003-11-26 | 走行式油圧作業機 |
JP2003-396098 | 2003-11-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005052372A1 true WO2005052372A1 (ja) | 2005-06-09 |
Family
ID=34631505
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/016925 WO2005052372A1 (ja) | 2003-11-26 | 2004-11-15 | 走行式油圧作業機 |
Country Status (6)
Country | Link |
---|---|
US (1) | US7370475B2 (ja) |
EP (1) | EP1688620A4 (ja) |
JP (1) | JP4493990B2 (ja) |
KR (1) | KR100693987B1 (ja) |
CN (1) | CN100408853C (ja) |
WO (1) | WO2005052372A1 (ja) |
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EP2002128A1 (en) * | 2006-03-13 | 2008-12-17 | Volvo Construction Equipment AB | A method and an arrangement for controlling pump displacement in a work vehicle |
CN101310113B (zh) * | 2005-12-09 | 2011-04-13 | 株式会社小松制作所 | 作业车辆的发动机负荷控制装置 |
US20130315699A1 (en) * | 2011-03-24 | 2013-11-28 | Komatsu Ltd. | Excavation control system |
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WO2007043924A1 (en) * | 2005-10-14 | 2007-04-19 | Volvo Construction Equipment Ab | A working machine and a method for operating a working machine |
JP5264091B2 (ja) * | 2007-03-09 | 2013-08-14 | カヤバ工業株式会社 | メカニカルスロットル車両のオートモーティブ制御装置 |
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EP2090700A1 (en) * | 2008-02-15 | 2009-08-19 | Caterpillar Inc. | Machine power control with ratio increase |
US7891182B2 (en) * | 2008-03-05 | 2011-02-22 | Deere & Company | Work machine, control system and method for controlling an engine in a work machine |
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JP5383537B2 (ja) * | 2010-02-03 | 2014-01-08 | 日立建機株式会社 | 油圧システムのポンプ制御装置 |
KR101738686B1 (ko) * | 2010-12-23 | 2017-05-23 | 두산인프라코어 주식회사 | 건설중장비의 어태치먼트 유량 제어 방법 |
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JP5959874B2 (ja) | 2012-02-15 | 2016-08-02 | 日立建機株式会社 | ハイブリッド式作業車両 |
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JP6640641B2 (ja) * | 2016-03-31 | 2020-02-05 | 株式会社クボタ | 作業機の油圧システム |
US10618527B2 (en) * | 2016-03-31 | 2020-04-14 | Kubota Corporation | Hydraulic system for work machine |
DE102017117595A1 (de) * | 2017-08-03 | 2019-02-07 | Voith Patent Gmbh | Verfahren zur regelung des ausgangsdrucks eines hydraulikantriebsystems, verwendung des verfahrens und hydraulikantriebsystem |
JP6707515B2 (ja) * | 2017-12-25 | 2020-06-10 | 株式会社クボタ | 作業機の油圧システム |
JP6707514B2 (ja) * | 2017-12-25 | 2020-06-10 | 株式会社クボタ | 作業機の油圧システム |
CN112160369B (zh) * | 2020-09-14 | 2022-06-14 | 徐州徐工挖掘机械有限公司 | 一种液压挖掘机直线行走***、挖掘机及控制方法 |
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- 2004-11-15 WO PCT/JP2004/016925 patent/WO2005052372A1/ja not_active Application Discontinuation
- 2004-11-15 EP EP04819301A patent/EP1688620A4/en not_active Withdrawn
- 2004-11-15 US US10/543,920 patent/US7370475B2/en not_active Expired - Fee Related
- 2004-11-15 KR KR1020057013034A patent/KR100693987B1/ko not_active IP Right Cessation
- 2004-11-15 CN CNB2004800036953A patent/CN100408853C/zh not_active Expired - Fee Related
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CN101310113B (zh) * | 2005-12-09 | 2011-04-13 | 株式会社小松制作所 | 作业车辆的发动机负荷控制装置 |
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Also Published As
Publication number | Publication date |
---|---|
US20060201147A1 (en) | 2006-09-14 |
EP1688620A1 (en) | 2006-08-09 |
US7370475B2 (en) | 2008-05-13 |
EP1688620A4 (en) | 2011-03-16 |
JP4493990B2 (ja) | 2010-06-30 |
CN1748085A (zh) | 2006-03-15 |
KR20060013364A (ko) | 2006-02-09 |
JP2005155494A (ja) | 2005-06-16 |
KR100693987B1 (ko) | 2007-03-13 |
CN100408853C (zh) | 2008-08-06 |
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