WO2004089708A2 - Improvement in automatic vehicle washing machines - Google Patents

Improvement in automatic vehicle washing machines Download PDF

Info

Publication number
WO2004089708A2
WO2004089708A2 PCT/TR2004/000023 TR2004000023W WO2004089708A2 WO 2004089708 A2 WO2004089708 A2 WO 2004089708A2 TR 2004000023 W TR2004000023 W TR 2004000023W WO 2004089708 A2 WO2004089708 A2 WO 2004089708A2
Authority
WO
WIPO (PCT)
Prior art keywords
brush
horizontal
vehicle
vertical
brushes
Prior art date
Application number
PCT/TR2004/000023
Other languages
French (fr)
Other versions
WO2004089708A3 (en
Inventor
Oray UZUNÖREN
Original Assignee
Uzunoeren Oray
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Uzunoeren Oray filed Critical Uzunoeren Oray
Publication of WO2004089708A2 publication Critical patent/WO2004089708A2/en
Publication of WO2004089708A3 publication Critical patent/WO2004089708A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00Vehicle cleaning apparatus not integral with vehicles
    • B60S3/002Vehicle drying apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00Vehicle cleaning apparatus not integral with vehicles
    • B60S3/04Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
    • B60S3/06Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle
    • B60S3/063Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle the axis of rotation being approximately vertical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00Vehicle cleaning apparatus not integral with vehicles
    • B60S3/04Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
    • B60S3/06Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle
    • B60S3/066Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles with rotary bodies contacting the vehicle the axis of rotation being approximately horizontal

Definitions

  • the automatic vehicle washers such as vehicle washers in the prior art comprise a carrier frame (bridge), which is set on a track and is capable to perform a back and forth motion parallel to the floor; preferably a horizontal brush, which is coupled so as to move together with this carrier frame and is capable to rotate around its own axis and to perform an upward vertical motion; and preferably two vertical brushes, which are also capable to rotate around their own axes and to move horizontally.
  • a carrier frame bridge
  • a horizontal brush which is coupled so as to move together with this carrier frame and is capable to rotate around its own axis and to perform an upward vertical motion
  • two vertical brushes which are also capable to rotate around their own axes and to move horizontally.
  • the present invention relates to a novel automatic-brush vehicle washing machine designed to overcome the aforementioned drawbacks.
  • a trigger belted vehicle driving mechanism ensures the horizontal-axis movement of each vertical brush.
  • this mechanism comprises a trigger belt, which extends along the bridge part of carrier frame, and a coupling piece, which is coupled with this belt and couples the vertical brush to the bridge part.
  • This coupling piece accommodates a gear, which is coupled with said trigger belt, a vertical brush driving motor, which drives this gear, and wheels positioned into vertical displacement channels formed on the bridge part in order to have this coupling piece easily move on said bridge part. Thanks to this embodiment, the vertical brush is easily moved on the bridge part with the rotation of the driving motor and this motion is extremely sensitively controlled by a control system to be described hereunder.
  • a horizontal drying means is realized in order to further perform a drying operation after a washing operation.
  • this drying means is coupled through wheels with separate vertical displacement channels formed on each supportive leg of carrier frame and is moved up- and downwards in this channel.
  • a motor-reducer-chain mechanism is employed to realize such up- and downward motions of said drying means with a structure identical with the one that is used with the horizontal brush.
  • said horizontal and vertical brushes are operated idle before a washing operation to determine their power consumptions and the ideal contact power rate intervals are adjusted in accordance with this reference.
  • Figure 4b gives a close view of the points where the horizontal brush is assembled to the carrier frame.
  • Figure 5c gives a top view of the vertical brush coupled to the bridge's surface.
  • Figure 4a gives an idea as to how the horizontal brush (4) is coupled with the supportive legs (1.1 ) of carrier frame.
  • said horizontal brush (4) is coupled by both of its end with vertical displacement channels formed upwardly along mutual supportive legs (1.1) through a horizontal brush coupling piece (10) and an roller-bearing-like element coupled to this piece.
  • conical coupling pulleys (10.1 ) are employed as roller-bearing-like elements.
  • a horizontal brush rotating motor (9) is positioned on one of these coupling points in order to let the horizontal brush (4) to rotate around its own axis.
  • vertical drying means are also employed -besides said horizontal drying means (11 )- on supportive legs (1.1 ) to control air flow by means of flaps.
  • FIGs 5a and 5b are given to elaborate the vertical brush (3) embodiment employed under the present invention.
  • the vertical brush (3) is coupled to the supportive leg's bridge part (1.2) via a coupling head (20).
  • a novelty is brought forth here on the connection point between said coupling head (20) and vertical brush (3).
  • the vertical brush (3) is jointed to said coupling head by means of a vertical brush joint (19) and besides, at least one plastic bumper (20.3) or alternatively, another plastic-based or impact- absorbing material is positioned in the free site between said coupling piece and the upper face of vertical brush. Thanks to this, if the vertical brush (3) swings during operation, noises likely to occur when this brush hits the lower surface of said coupling head (20) are avoided in order to provide a noiseless operation.
  • This mechanism further comprises limit switches, though not shown under this Figure, to report the control unit if said carrier frame (1) has moved to the start or end of said displacement track (2).
  • This group is assembled on a plate-like assembly plate (21 ), whereas this assembly plate (21 ) is placed to the carrier frame's supportive leg's base (1.3) so as to first contact with a number of protruding detents formed on this base and then fixed to said base (1.3) by means of fixation screws (25).
  • said assembly plate (21) has the form of a rectangular plate, which has extensions on its mutual sides to produce a T-like form.
  • a three- detent group (24.1 ), which is formed to contact externally to the flat lower side of this assembly plate (21 ), and a two-detent group (24.2), which is formed to contact the inward of extending or protruding parts at the opposite side of said assembly plate (21), are embodied on the base of such supportive leg (1.1). Though illustrated so, this placement and the number of detents can be altered as desired in alternative embodiments of the present invention.
  • This preferred embodiment of the present invention further employs brushes with polyethylene-made brush hairs in horizontal and vertical brushes. More elaborately, such brushes incorporate water-conveying channels made from 100% polyethylene material with an X cross-section and with specifically haired tips, and are particularly manufactured for vehicle wash with different colors and with UV resistance.
  • a user programs such PLC by selecting the desired washing mode via a user interface to direct said PLC to operate so.
  • Many alternatives can be produced for the cleaning mode with the following examples: wash with drying; wash without drying; wash at entry plus drying at exit; wash at one entry-exit and drying at next entry-exit; pre-wash mode with only water and detergent flush at entry (without brush) and with brush application at exit; dance wash mode with vertical brushes moving jointly to left and right on only a vehicle's front and rear to clean particularly dirty license plates, for instance.
  • the vertical brushes if the power consumed by the rotating motor (18) of vertical brush is a rate exceeding said rate interval, it moves the vertical brush (3) towards the supportive leg (1.1 ) it is connected to or it takes away the vertical brush from the vehicle; and if the power consumed by the rotating motor of said vertical brush is a rate below said interval, it moves it downwards to bring it close to the vehicle. Once the desired ideal pressure power rate interval is achieved, it stops the driving motor (17) of the vertical brush (3) to maintain its position.
  • the horizontal brush (4) Whilst the carrier frame (1) keeps progressing on the car, the horizontal brush (4) shall arrive at the front hood of the car after a while. While it passes from the front to this roof region, the contact between the horizontal brush (4) and the car will quite weaken on the roof region, since said brush shall move upwards due to the vertical surface on the front. Therefore the power consumed by the rotating motor of horizontal brush (9) shall decrease and fall under the determined ideal pressure power rate interval.
  • the PLC shall activate again at this point and change the direction of rotation of the driving motor of said horizontal brush to move said brush downwards, namely, to move it closer to the front roof of said car.
  • the horizontal brush will start to contact with the front roof of such car after a certain position and the power consumed by the rotating motor (9) and after a certain while, will enter into the determined ideal pressure power rate interval.
  • the PLC will detect this desired condition at this point and will stop the driving motor (6) of such horizontal brush.
  • the carrier frame shall progress and come to the driver region of such car, the pressure force and thus the power consumed by the rotating motor (9) will increase during the pass between the roof region and the driver region due to the vertical surface, and the horizontal brush (4) shall be moved upwards as was the case indicated in the former paragraph.
  • the contact of the horizontal brush with the car shall start to decrease and the power rate of the rotating motor (9) shall fall below such determined rate interval. Having detected this fall, the PLC shall immediately take control of the driving motor (6) of horizontal brush in order to move downward said horizontal brush (4) as described above.
  • the PLC deactivates the carrier frame driving motor (22), when there is no contact between one of such horizontal and vertical brushes and the car. Thanks to this, the risk of an unwashed spot on such cars is avoided.
  • a blank power rate interval is maintained for any rotating motor within the memory of PLC in relation to power rates consumed when a brush connected to such rotating motor does not contact with such car surface. Thanks to this, the PLC determines the lack of contact when the power rate consumed by any rotating motors enters into such interval.
  • the PLC saves the data, which are received from the displacement motor's encoder, as to how much the carrier frame is moved, and from the horizontal brush driving motor's encoder, as to how long and how much the horizontal brush has moved towards which direction, and forms the entire profile of such car by making use of such data. Thanks to this, the drying means (11 ) is moved according to this profile in a drying operation.
  • Another function of the PLC employed under the present invention is to detect any failures, which are occurring during an automatic vehicle washing machine and to report a user with such data. Accordingly, the PLC continuously controls all aforesaid photocells and sensors, limit switches, communication cables between the PLC and speed control unit, security keys, encoders in connection with the driving motors all employed in the present washing machine, and in a case of malfunctioning or of receipt of a signal indicating an illogical position (for example, if the carrier frame is moving, but the relevant encoder is not transmitting a signal accordingly; this indicates a failure in the relevant encoder), such conditions are immediately displayed by means of a user monitor.
  • a signal indicating an illogical position for example, if the carrier frame is moving, but the relevant encoder is not transmitting a signal accordingly; this indicates a failure in the relevant encoder

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)

Abstract

The present invention relates to a novel driving mechanism, to a novel control method for an automatic vehicle washing machine, and to a system realizing this method by controlling said novel driving mechanism, all to be implemented in automatic vehicle washing machines.

Description

IMPROVEMENT IN AUTOMATIC VEHICLE WASHING MACHINES
Technical Field
The present invention relates to automatic vehicle washing machines.
Generally speaking, the automatic vehicle washers such as vehicle washers in the prior art comprise a carrier frame (bridge), which is set on a track and is capable to perform a back and forth motion parallel to the floor; preferably a horizontal brush, which is coupled so as to move together with this carrier frame and is capable to rotate around its own axis and to perform an upward vertical motion; and preferably two vertical brushes, which are also capable to rotate around their own axes and to move horizontally. In this manner, such vertical brushes and horizontal brushes, respectively, clean the side surfaces and top surface of a car or vehicle placed into such vehicle washer.
In operation, a car to be washed is parked into such vehicle washing machine and the latter is operated either manually or automatically and water, along with a cleaning material is jetted thereto. During these steps, as the bridge part begins to move towards such car, horizontal and vertical brushes initiate to rotate around their own axes. As the bridge is moved further, such brushes coupled with said bridge are positioned according to a car's profile and thereby all surfaces of the vehicle are contacted with said brushes without damaging them while performing a vehicle wash.
Beyond this general approach, once the vehicle washers under the prior art are elaborated, certain significant drawbacks are recognized in their embodiments. Detailed examples towards those embodiments are given hereunder.
The driver mechanisms providing horizontal- and vertical-axis displacements of brushes under current systems given above, are either spring- or pneumatic- based, which can be defined as a rope piston system. A mercury swinging system drives the process, where such brushes are repositioned according to a vehicle while cleaned. Therefore the force applied to a vehicle both by horizontal and vertical brushes during a vehicle wash is very high so that some parts of cars such as their mirrors, antennas, etc. are exposed to damages sometimes.
Since the piston system, which drives horizontal and vertical brushes, is operated with air in vehicle washers with pneumalic-based driver systems, linear control cannot be ensured and thus it becomes impossible lo clean a vehicle homogenously. And obviously, when pressurized air cannot be supplied to such systems, they fail to operate.
In addition, horizontal brushes used in prior-art systems work in connection with steel ropes and as a result of this, such ropes get abraded and even break after a certain operation time. And it is obvious, what a huge damage a vehicle under wash is exposed to, once such a faulty circumstance happens.
Another drawback in such systems is encountered in mercury keys, which are used to position the brushes (and particularly the horizontal brush) on a vehicle under vehicle wash. In other words, once such a horizontal brush is tilted by a vehicle or for any reasons, one end of the brush is elevated so as to lead to an excessive pressure on the vehicle surface, where the lowered end of this brush is in touch. Such circumstances give rise to certain deformations such as bends, scratches on a car's hood.
Considering the vertical brushes in the prior art, they are repositioned according to a car's profile during vehicle wash. There occurs high restraint, however, between such vehicle surfaces and the vertical brush so as to mechanically tilt the latter and as a result of this, the keys in the tilted field are repositioned and thus the driving motor is operated. Consequently, since the vehicle parts such as antennas, rearview mirrors, etc. cannot exert a pressure on the vertical brush so as to mechanically tilt the latter, the brush does not alter its position and damages such parts.
Considering a car positioning in such vehicle washers in the prior art, since the current systems utilize a mechanical limit llama for this positioning process, it becomes impossible to perform a position arrangement in respect of car dimensions. Another drawback in prior-art systems is that neither time, nor energy, water, etc. are used optimally in automatic vehicle washers. In other words, since many machines of prior art cannot measure the length of a car, the carrier frame designed for a probable longest vehicle is completely displaced on the displacement track when the operation is started so as to lead to an extravagant water, time, and energy consumption. In addition, since many vehicle washers do not have the device to identify the presence of vehicle for wash, such vehicle washing operation can be started manually even if there is no vehicle within the vehicle washer.
A further drawback in prior-art systems is encountered in displacing-reducing mechanisms currently used to displace the carrier frame on their tracks. These mechanisms are exposed to the entire load of a vehicle washing machine as a result of their functions, and are therefore under the high risk of breakdown. Once a breakdown occurs, the complete machine is stopped and it becomes necessary to remove this mechanism from a narrow opening formed by lifting the entire frame with the aid of jack-like means. This operation requires substantial time and necessitates expertise in many circumstances. Therefore broken-down automatic vehicle washers of prior art are sometimes let out of operation for days long for service and require quite high service fees.
Yet another drawback in prior-art systems is the lack of a pre-warning system to warn the operator of a possible failure. As a natural outcome of this lack, failures are encountered generally as a vehicle is washed so as to damage either the vehicle in vehicle washer or the vehicle washer itself and such service provided for the car's owner is left incomplete.
There are also PLC controlled automatic vehicle washing machines in the prior art. Under this system, a PLC displaces the brushes and carrier frame according to signals it receives from the sensors positioned in relevant places of a vehicle washing machine. Therefore, in cases that said sensors fail to work or work incorrectly -which is a highly probable case in this type of environments where water and materials such as detergents and soaps are always used: e.g. calcification; the PLC will not perceive the presence of car and finally the brushes will lead to serious damages on a car in the vehicle washer.
Brief Description of Invention
The present invention relates to a novel automatic-brush vehicle washing machine designed to overcome the aforementioned drawbacks.
The objective of the present invention is to provide a vehicle washing machine, which is full automatic, which has a minimized breakdown probability, which determines and warns probable electrical and mechanical failures beforehand and not during a vehicle wash, which washes a vehicle completely and does not leave behind any unwashed vehicle surfaces, which is used easily by full automation, which does not damage a vehicle during vehicle wash, which does not use insensitive equipments such as cylinders, pistons, ropes, mercury keys, etc, which requires minimum service and service periods, and which operates noiselessly and has decorative brushes.
In order to realize these objectives, the present invention comprises in its broadest sense a carrier frame with two supportive legs and a bridge part connecting together such legs from top; at least one vertical brush, which rotates around its own axis and is coupled to the bridging part of said carrier frame and at least one horizontal brush, which is positioned between said supportive legs; at least one displacing group including a reducer and a motor to cause said carrier frame to move on the horizontal axis; rotating motors, which are coupled to said brushes in order to cause them to rotate around their own axes; driving motors to cause said horizontal brush to move on the vertical axis and said vertical brush to move on the horizontal axis; a drive transmission mechanism to transmit the drive of said driving motors to said horizontal and vertical brushes; speed control circuits driving said rotating and driving motors; a microprocessor control unit, which communicates with said rotating and driving motors through said speed control circuits; and finally a novel driving mechanism, a novel automatic washing machine control method and a novel automatic washing machine control system to control said novel driving mechanism in order to realize this method. Accordingly, up and down movements of the horizontal brush on the vertical axis are carried out with an extremely sensitively controlled motor-reducer-chain mechanism, in place of pressurized air mechanisms of prior art, of which the linear control is accomplished very difficultly. According to a general description of this mechanism, a horizontal brush chain vertically positioned on each supportive leg of the carrier frame is coupled to the end of this brush by one of its ends and causes said brush to move with the drive it receives from the horizontal brush driving motor. Preferably a weight is hung on the opposite end of this chain in order to both keep it strained and to reduce the weight on the driving motor and reducer.
In compliance with this mechanism, the coupling of the horizontal brush and supportive legs are provided as following. A vertical displacement channel is embodied on each supportive leg of the carrier frame and at least one coupling pulley is attached to both ends of the horizontal brush and by placing these pulleys in said channels during assembly, the vertical-axis movement of said horizontal brush is facilitated.
A trigger belted vehicle driving mechanism ensures the horizontal-axis movement of each vertical brush. According to a general description, this mechanism comprises a trigger belt, which extends along the bridge part of carrier frame, and a coupling piece, which is coupled with this belt and couples the vertical brush to the bridge part. This coupling piece accommodates a gear, which is coupled with said trigger belt, a vertical brush driving motor, which drives this gear, and wheels positioned into vertical displacement channels formed on the bridge part in order to have this coupling piece easily move on said bridge part. Thanks to this embodiment, the vertical brush is easily moved on the bridge part with the rotation of the driving motor and this motion is extremely sensitively controlled by a control system to be described hereunder.
In an alternative embodiment of the present invention, a horizontal drying means is employed as well. This drying means is coupled to said supportive legs as in the case of horizontal brush and is moved upwardly with a mechanism similar to the one that provides the drive of said horizontal brush. An objective of the present invention, as indicated above, is to produce an embodiment necessitating a minimum service and minimum service period. In order to realize this advantage, the displacing reducer group, which is one of the most failing parts of these machines, is provided with an ease of assembly/disassembly and thus in breakdown positions particularly, a defected reducer group is replaced with the reserve one without having to stop the machine for a long period. In order to realize this feature, the motor and reducer, which make up the displacing reducer group mentioned under the present invention, are assembled to an assembly plate and this plate is fastened to the base of the supportive leg of carrier frame by a detent mechanism formed on this base and by at least one fixation screw, whereas access to this site is highly facilitated by a cover formed on said supportive leg. Thanks to this configuration, a service person gains easily access to the displacing group by opening said cover in a breakdown position and by removing the screw fastening the assembly plate to the base, he frees the assembly plate from the detent mechanism and becomes able to remove the displacing group and thus to rapidly replace it with a reserve one.
In an embodiment of the present invention, a horizontal drying means is realized in order to further perform a drying operation after a washing operation. As it is the case with the horizontal brush, this drying means is coupled through wheels with separate vertical displacement channels formed on each supportive leg of carrier frame and is moved up- and downwards in this channel. A motor-reducer-chain mechanism is employed to realize such up- and downward motions of said drying means with a structure identical with the one that is used with the horizontal brush.
The method under the present invention is realized through a microprocessor control unit, comprising the steps of determining the idle working power rate intervals consumed by horizontal and vertical brushes' rotating motors when they do not have any contacts and saving such rates in the memory of said microprocessor control unit; determining the power rates of horizontal and vertical brushes' rotating motors when they have an ideal contact with a vehicle and recording such rates in the memory of said microprocessor control unit; continuously monitoring the power consumed by said horizontal and vertical brushes' rotating motors during operation and comparing them with the corresponding rate in memory;
If a measured value in at least one rotating motor falls within the idle working power rate interval that corresponds to itself, stopping the displacing group motor and thus the progress of the carrier frame in order to avoid any unwashed surface on such car; and
If a measured value from at least one rotating motor falls out of the ideal working power rate interval that corresponds to itself, adjusting the pressure intensity of the related brush so that it is kept within the ideal working power rate interval by taking control of the related driving motor in order to avoid any damage on such vehicle during a vehicle wash.
The relevant pressure intensity can be determined very sensitively. It is because said control unit has a structure to perceive even a very slight power change in said rotating motors.
As can be understood from above, however, since each vertical brush driving motor is controlled separately, such vehicle wash operation is performed with utmost accuracy, even if a vehicle is not parked properly for a wash, in other words, independent from the position a vehicle is entered into such automatic vehicle washing machine.
In a preferred embodiment of the present method, moment and voltage rates are also used as parameters, in addition power rates consumed by rotating motors.
In another preferred embodiment of the present invention, a profile determined by the horizontal rotating brush on a vehicle during vehicle wash is taken to the memory of said control unit and during the drying operation after such vehicle wash, the control unit sends the required signals to the driving motor of such drying means in order to cause the drying means to move up- and downwards in accordance with said profile. This ensures the most ideal drying operation to be performed. In a further preferred embodiment of the present method, the height of a vehicle to be cleaned is determined before such cleaning operation and accordingly, said ideal contact power rates are multiplied by a predetermined coefficient.
This matter can be clarified as following. The front faces of vehicles such as buses, trucks etc. are longer when compared to front faces of normal cars. As a result of this, contact surfaces of vertical brushes with such vehicles during a wash operation vary largely in accordance with the types of vehicles. Therefore the powers consumed by a vertical brush with the same contact distance (e.g. when brush hairs enter 5 cm) vary as a bus and car, for example, is washed. If this difference is not taken into account (indeed, such differences are entirely disregarded in current systems), as, for example, a bus is washed, there will be a large pressure rate and thus a large power consumption on the vertical brush so as to lead the control unit to decide that the brush is positioned very close to such vehicle and will cause it to take said brush away from the vehicle. Resultantly, the bus surfaces will not be cleaned efficiently. With this novel system brought forth by the present invention, however, the ideal contact power rates in the control unit's memory shall be multiplied by a predetermined coefficient and be accordingly increased. Resultantly, the aforementioned inefficient cleaning shall be avoided.
In a different preferred embodiment of the present method, said horizontal and vertical brushes are operated idle before a washing operation to determine their power consumptions and the ideal contact power rate intervals are adjusted in accordance with this reference.
This matter can be clarified as following. As a result of deformation occurring after some period in some mobile parts within the motors rotating such brushes, they start to operate more inefficiently and to consume relatively more power. Therefore if this parameter is not taken under control and if there is a rotating motor consuming more power than normal in a washing operation, the control unit will decide that the brush contacts the vehicle surface more than necessary and will take the brush a certain amount away from a vehicle to cause to an inefficient cleaning operation. This feature is employed in order to avoid such circumstances. Yet in a further preferred embodiment of the present method, the contact force value of a horizontal and/or vertical brush against a vehicle is determined by the user on a user interface according to the dirtiness of a vehicle or the cleaning it requires. Thanks to this, if, for instance, a vehicle is very dirty, the user will be able to increase this parameter to pull above the ideal cleaning power rate interval of rotating motors and the control unit will take control of relevant driving motors, once a relatively higher brush pressure value is met. The control unit, however, will not permit a user to enter a pressure rate likely to damage a predetermined vehicle.
Still in a further preferred embodiment of the present method, thermics of displacing and driving motors, the entire sensors, security keys, communication lines and cables between said control unit and speed control units are continually controlled and in case a failure occurs, the operation is stopped and the error type displayed on said user interface.
Yet in another preferred embodiment of the present invention, the machine's current condition is continually compared with the data received from sensors in the machine and in case a conflict happens, the operation is stopped and the error type monitored by said user interface. As an example for this can be given the circumstance when such horizontal brush makes a downward movement, but no data is received accordingly from the encoder of said horizontal brush's driving motor.
The control system of the automatic vehicle washing machine realizing the foresaid method under the present invention comprises speed control units, which drive each driving and rotating motor and which communicate with peripheral units; a microprocessor control unit, which is electrically connected through said driving and rotating motors and said speed control unit; sensors, which inform such microprocessor control unit about starting and ending points of a vehicle entered into the present machine and determine the height of such vehicle in order to let said microprocessor control unit determine the presence of vehicle entered therein and to let such vehicle be positioned accurately; encoders, each in connection with the relevant driving motor of brushes in order to determine the amount of motion necessitated by said horizontal and vertical brushes and by the displacing group; and a user interface, in order to let said microprocessor incorporated control device be programmed and to monitor the messages it gives.
In a preferred embodiment of the system under the present invention, sensors are employed, which report said control unit if a vertical brush is at the start or end, if a horizontal brush is in its highest or lowest position, if a drying means is in its highest or lowest position.
In another preferred embodiment of the system under the present invention, a presence sensor is positioned on the vehicle-facing surface of carrier frame's supportive legs in order to determine and report to said control unit the presence of a vehicle to be washed.
In a further preferred embodiment of the system under the present invention, two sensors are positioned with a certain interval on a same height on the vehicle- facing surface of carrier frame's supportive legs. First of these sensors function to determine if a vehicle is positioned as desired within the machine and report it to the control unit and the other sensor functions to report the control unit if a vehicle is excessively entered into the machine. Said control unit receiving such signals informs the user accordingly.
In a different embodiment of the preferred system under the present invention, another sensor is positioned on a height higher than both of said sensors and even higher than the height of a normal vehicle to determine the height of such vehicle. Thanks to this sensor, the microprocessor control unit can determine, for example, that a vehicle to be washed is not an automobile, instead a larger transportation vehicle, and accordingly can increase the power reference rates.
Yet in another preferred embodiment of the system under the present invention, a horizontal drying means, a driving motor to move this drying means on the vertical axis, and a speed control unit to drive this motor are also incorporated, whereas said control unit records the profile that a horizontal rotating brush acquires from a vehicle under vehicle wash, and during a drying operation after such vehicle wash, said control unit determines the up- and downward motions of said drying means by making reference to such saved profile.
The structural and characteristic features of the present invention shall be made clear with annexed figures and with a detailed description referring to said figures hereunder and thus, the present invention must be considered by taking into account said figures and the detailed description.
Brief Description of Figures
Figure 1 gives a general view of the automatic vehicle washing machine under the present invention.
Figure 2 gives a representative view of the novel drive transmission mechanism employed in the present invention.
Figure 3 gives a top view of the novel drive transmission mechanism of the horizontal brush.
Figure 4a gives a front view of the horizontal brush assembled to the carrier frame.
Figure 4b gives a close view of the points where the horizontal brush is assembled to the carrier frame.
Figure 5a gives a close view of the points where the vertical brush is assembled to the carrier frame.
Figure 5b gives a cross-sectional view of the vertical brush coupled to the bridge's surface.
Figure 5c gives a top view of the vertical brush coupled to the bridge's surface.
Figure 6 gives a perspective view of the novel displacing reducer group cassette mechanism embodied under the present invention. Reference Numbers
1. Carrier frame;
1.1 supportive leg of carrier;
1.2 bridge part of carrier frame; 1.3 base of supportive leg;
2. displacement track;
3. vertical brushes;
4. horizontal brush;
5. chain of horizontal brush; 6. driving motor of horizontal brush;
7. chain gear of horizontal brush;
8. drive transmission shaft of horizontal brush;
9. rotating motor of horizontal brush;
10. coupling piece of horizontal brush; 10.1 conical coupling pulleys;
10.2 chain coupling extension;
11. drying means;
12. chain of drying means;
13. driving motor of drying means; 14. chain gear of drying means;
15. drive transmission shaft of drying means;
16. weights;
16.1 weight supportive pulleys;
17. driving motor of vertical brush; 18. rotating motor of vertical brush;
19. joint of vertical brush;
20. coupling head;
20.1 conical coupling pulley;
20.2 horizontal displacement channel; 20.3 plastic bumper;
20.4 trigger belt;
20.5 gear;
21. assembly plate; 22. displacing motor of carrier frame;
23. reducer;
24.1 3-detent group;
24.2 2-detent group; 25. fixation screws.
Detailed Description of Invention
As seen from Figure 1 , an automatic vehicle washing machine basically comprises a reverse-U-shaped carrier frame (1 ) made up of two vertical supportive legs (1.1 ) and a bridge part (1.2) connecting these legs (1.1 ) together from top; two vertical brushes (3) hung mutually vertically from two ends of said bridge part (1.2); and a horizontal brush (4) coupled from both of its ends to said supportive legs (1.1 ). As can be further seen from this Figure, the carrier frame (1 ) and thus the brushes coupled thereto are moved forth and back on a displacement track (2) when a vehicle is cleaned. A displacing mechanism with a motor-reducer structure positioned on supportive legs provides the displacement of carrier frame (1 ) on such displacement tracks.
A water-dosing system is further embodied under the present invention to mix water, shampoo, polisher, and other chemicals in a desired ratio and to apply such material timely to a vehicle for cleaning purposes. More elaborately, this complete system comprises nozzles, pipes, and hoses to apply washing and rinsing water to a vehicle's top and sides and to brushes in desired angles, amounts, and pressures; electro-valves to automatically open and close the feed of purifying and clean water; and a dosing system to automatically inject chemicals such as shampoo, polisher, emollient into the washing water via dosing pumps and ventury systems in desired amounts.
As mentioned above, one of the most significant features of the present invention are the driving mechanisms enabling the horizontal brush (1 ) to displace on the vertical axis. A sketch is given under Figure 2 to illustrate the working principle of this mechanism. Accordingly, two components, namely a horizontal brush (4) to move up- and downward on a vertical axis and a drying means (11) are employed in the present system. Both of these components are coupled from both of their ends to said supportive legs. One apiece chain gear (7, 14) are coupled preferably to the shafts of driving motors (6, 13) of drying means and of horizontal brush positioned at the top part of said supportive leg, while one horizontal brush chain (5) with one end connected to the horizontal brush (4) and one drying means chain (12) with one end connected to the drying means are hung to such chain gears (7, 14). One apiece weight (16) are hung to free ends of such chains (5, 12) through weight support pulleys (16.1) in order to provide the required tension. Accordingly, when the driving motors (6, 16) of horizontal brush and horizontal drying means commence to rotate, the resultant drive is transmitted to the horizontal brush (4) and to the drying means (11 ) through their own gears and own chains and the horizontal brush and drying means are moved up- or downward according to the direction of rotation of such driving motor.
In a preferred embodiment of the present invention, a drive transmission mechanism referred to in the above paragraph is embodied on both sides of the supportive leg in order to apply force from both ends of the drying means and the horizontal brush (4) coupled to supportive legs. The driving motor, however, is provided merely on one side and the drive created by such motor is transmitted to other ends of horizontal brush and driving means through a horizontal brush drive transmission shaft (8) and a drying means drive transmission shaft (15) extending between two supportive legs along the carrier frame's bridge part (1.2).
Figure 4a gives an idea as to how the horizontal brush (4) is coupled with the supportive legs (1.1 ) of carrier frame. As can be seen from this front view, said horizontal brush (4) is coupled by both of its end with vertical displacement channels formed upwardly along mutual supportive legs (1.1) through a horizontal brush coupling piece (10) and an roller-bearing-like element coupled to this piece. In a preferred embodiment of the present invention, conical coupling pulleys (10.1 ) are employed as roller-bearing-like elements. A horizontal brush rotating motor (9) is positioned on one of these coupling points in order to let the horizontal brush (4) to rotate around its own axis.
The horizontal drying means (11 ), not given in figures though, is coupled to supportive legs (1.2) in the manner described in the above paragraph, and it comprises left and right spiral fans, a drying brim towards vehicle surfaces, and groups of gears, chains, motors, and reducers, as indicated above to move up and down this mechanism. In a preferred embodiment, resistances are employed to provide hot air for vehicles.
In an alternative embodiment of the present invention, vertical drying means are also employed -besides said horizontal drying means (11 )- on supportive legs (1.1 ) to control air flow by means of flaps.
Figure 4b gives the detail of said coupling piece (10) and coupling manner. Accordingly, this coupling piece (10) comprises three parts: a central part, whereto the horizontal brush (4) is coupled, and extremities, which extends downwardly from both sides of the central part in a form resembling a stepped structure. Conical pulleys (10.1 ) jointed to such extremity parts and thus the horizontal brush (4) is placed in the channel formed on the supportive leg (1.1 ) by means of these conical pulleys (10.1 ). A horizontal brush chain (5) is connected to a chain coupling extension (10.2) formed on the top end of the coupling piece (10) and thus it is easily moved with a received drive up and down in said vertical displacement channels by being pulled by the chain (5) through conical pulleys (10.1 ) of the horizontal brush (4).
Figures 5a and 5b are given to elaborate the vertical brush (3) embodiment employed under the present invention. As can be seen further from Figure 5a, the vertical brush (3) is coupled to the supportive leg's bridge part (1.2) via a coupling head (20). A novelty is brought forth here on the connection point between said coupling head (20) and vertical brush (3). More detailed, the vertical brush (3) is jointed to said coupling head by means of a vertical brush joint (19) and besides, at least one plastic bumper (20.3) or alternatively, another plastic-based or impact- absorbing material is positioned in the free site between said coupling piece and the upper face of vertical brush. Thanks to this, if the vertical brush (3) swings during operation, noises likely to occur when this brush hits the lower surface of said coupling head (20) are avoided in order to provide a noiseless operation.
Another novelty is brought forth here on the connection point between the coupling piece and the carrier frame's bridge part (1.2). As can be seen accordingly in Figure 5b with a top view of this embodiment, preferably two horizontal displacement channels (20.2) are realized on the upper surface of said bridge part (1.2). In addition, preferably four roller-bearing-formed coupling pulleys (20.1) are jointed on mutual sides of such coupling heads (20) of each vertical brush and these coupling pulleys (20.1) are placed into said horizontal displacement channels (20.2) during assembly.
As can be seen in Figure 5c, a trigger belt (20.4) is embodied, which is fixed on the carrier frame (1 ) so as to extent between two supportive legs (1.1 ) on the upper part of said coupling head (20), whereas a driving motor of vertical brush is placed on this coupling head (20), and this motor (17) is connected with said trigger belt (20.4) by means of a gear (20.5) coupled to the shaft of said motor (17). The resultant structure looks like a car when viewed from top and when the driving motor (17) of vertical brush starts rotating, this entire group moves under the guide of horizontal displacement channels (20.2) and the trigger belt (20.4).
Figure 6 shows the displacing reducer group, as mentioned shortly under the Brief Description of Invention. This easily assembled/disassembled reducer group ensures the displacement of the carrier frame (1) on the tracks it is placed to. Accordingly, the displacement reducer group is preferably positioned on the base (1.3) of at least one of supportive legs of the carrier frame and comprises a carrier frame displacing motor providing the necessary drive to this carrier frame to move on said displacement tracks (2), a reducer (22.1 ), as a drive transmission element, which is coupled to this motor (22), and an encoder (23), which is in connection with the shaft of said displacing motor (22) in order to report the control unit the position of said carrier frame. This mechanism further comprises limit switches, though not shown under this Figure, to report the control unit if said carrier frame (1) has moved to the start or end of said displacement track (2). This group is assembled on a plate-like assembly plate (21 ), whereas this assembly plate (21 ) is placed to the carrier frame's supportive leg's base (1.3) so as to first contact with a number of protruding detents formed on this base and then fixed to said base (1.3) by means of fixation screws (25). In this preferred embodiment of the present invention, said assembly plate (21) has the form of a rectangular plate, which has extensions on its mutual sides to produce a T-like form. Accordingly, a three- detent group (24.1 ), which is formed to contact externally to the flat lower side of this assembly plate (21 ), and a two-detent group (24.2), which is formed to contact the inward of extending or protruding parts at the opposite side of said assembly plate (21), are embodied on the base of such supportive leg (1.1). Though illustrated so, this placement and the number of detents can be altered as desired in alternative embodiments of the present invention.
As an alternative to this structure, the carrier frame can be designed immobile, and not on displacement tracks (2), and a vehicle entered into the present machine can be moved by means of a conveyor. As a result, it is obvious that the present novelties can be applied to such an embodiment as well.
In another alternative embodiment, a cassette like structure, whereby wheels are assembled, is formed and fixed by means of screws on the front of supportive leg base (1.3) to provide an easy access to such wheels in the displacement track (2) on the front of such carrier frame (1) without removing the entire frame. A user can take out such wheels by removing said screws and pulling such cassette-like embodiment towards to him/her.
The automatic vehicle washing machine under the present invention is fully enclosed like a tunnel and covered preferably with a transparent decorative dress, whereas incorporated photocells can automatically illuminate its interior in dark.
This preferred embodiment of the present invention further employs brushes with polyethylene-made brush hairs in horizontal and vertical brushes. More elaborately, such brushes incorporate water-conveying channels made from 100% polyethylene material with an X cross-section and with specifically haired tips, and are particularly manufactured for vehicle wash with different colors and with UV resistance.
Besides the foregoing disclosures, the control of some elements such as brushes and drying means of the present automatic vehicle washing machine are realized by means of a microprocessor control unit, as mentioned before. This unit further detects beforehand any failures likely to occur in the automatic vehicle washing machine. In a preferred embodiment of the present invention, said control unit employs a PLC (Programmable Logical Controller) as such microprocessor unit, and speed control circuits, which communicates with such PLC and which drives system's displacing and driving motors so as to provide them with a soft start in accordance with the signals it receives from said PLC. A driving motor within this disclosure means a motor, which -depending on the type- provides motion on a vertical or horizontal axis, and a rotating motor means a motor that causes a brush, which it is connected to, to rotate around its own axis, whereas all such motors are electric motors. The operation manner of the present system is illustrated hereunder with references to the foregoing disclosures.
At first, a user programs such PLC by selecting the desired washing mode via a user interface to direct said PLC to operate so. Many alternatives can be produced for the cleaning mode with the following examples: wash with drying; wash without drying; wash at entry plus drying at exit; wash at one entry-exit and drying at next entry-exit; pre-wash mode with only water and detergent flush at entry (without brush) and with brush application at exit; dance wash mode with vertical brushes moving jointly to left and right on only a vehicle's front and rear to clean particularly dirty license plates, for instance.
Thanks to such user interface, a user can also adjust the maximum pressure amount to be applied on a vehicle according to a vehicle's dirtiness.
Under the assumption that a user selects the mode "wash at entry plus drying at exit," a vehicle is brought to the entry of a washing machine, a presence sensor newly employed under the present automatic vehicle washing machine activates and communicates the vehicle's presence to such PLC and the latter causes the traffic light on the machine to illuminate green accordingly. A driver seeing this position moves further the vehicle some small distance and when the vehicle's front comes to a photocell, which is formed on a point of said supportive leg to determine the most ideal position for a vehicle wash, such PLC receives this signal and immediately causes the traffic light to light red in order to avoid such driver to move further, since the vehicle is in its ideal position already. Another sensor is positioned a little further from said first sensor on said supportive leg (1.1) for circumstances when a driver fails to see this sign and tries to move further. This sensor causes the traffic light to flash in yellow and leads to an acoustic signal in order to warn such driver, once he/she drives in such vehicle more than required.
As a result, once the vehicle is perfectly positioned, the PLC causes the carrier frame's driving motor (22) to activate and to move it backwards on displacement tracks (2) until it exceeds the starting point of said vehicle. Immediately after this, the rotating motors (9, 18) of vertical and horizontal brushes start to rotate said brushes (3, 4). Whilst the carrier frame (1) and thus the connected brushes (3, 4) move towards the vehicle, there naturally occurs a certain constrain, though little, on the motor rotating a vertical and/or horizontal brush (3, 4), when the hairs of the relevant brush contacts the vehicle. Thus the power consumed by the relevant motor increases. This constrain is immediately sensed by PLC so that it immediately activates the driving motor (6, 17) of the relevant motor through its analog output and causes it to displace on the vertical axis if it is a vertical brush and on the horizontal axis, if it is a horizontal brush.
To clarify this operation logic, the entire action of brushes is adjusted based on the power alterations of relevant driving motors (9, 18) occurring due to contacts. An ideal pressure power interval is kept in the PLC's memory corresponding to the power of a rotating motor to consume for cleaning at a desired pressure. The PLC continuously controls the power rates consumed by connected rotating motors (8, 9) of horizontal and vertical brushes during operation and continuously compares such rates with predetermined power rate intervals kept in its memory. Thus if a/some power rate(s) measured from a/some rotating motor(s) falls out of such predetermined power interval while operating, the PLC immediately detects such circumstance and controls the relevant driving motor until the power consumed by the relevant driving motor is brought back to such determined power interval and then stops such motor.
The logic of how a PLC controls a driving motor can de described as following. If the power of the rotating motor (9) of the horizontal brush exceeds said ideal pressure power rate interval, it activates the driving motor (6) of the horizontal brush (4) and moves it upwards, and if the power is below a predetermined interval, it moves downwards said horizontal brush and this process is continued until the PLC deactivates the driving motor (6) of horizontal brush after said predetermined interval is achieved.
Regarding the vertical brushes, if the power consumed by the rotating motor (18) of vertical brush is a rate exceeding said rate interval, it moves the vertical brush (3) towards the supportive leg (1.1 ) it is connected to or it takes away the vertical brush from the vehicle; and if the power consumed by the rotating motor of said vertical brush is a rate below said interval, it moves it downwards to bring it close to the vehicle. Once the desired ideal pressure power rate interval is achieved, it stops the driving motor (17) of the vertical brush (3) to maintain its position.
The PLC's control on horizontal (4) and vertical brushes (3) during a cleaning operation is exemplified in order to make clear the aforesaid operation logic.
With the assumption that a car is entered into the present washing machine, the horizontal brush (4) will naturally contact with the car's front once the carrier frame (1) starts moving and the power consumed by the rotating motor of this horizontal brush (9) will increase. If such consumed power exceeds a determined rate interval, the PLC will detect this and activate the driving motor (6) of said horizontal brush. When this motor (6) starts rotating, the horizontal brush chain gear (7) coupled with this driving motor (6) will start rotating as well and drive the horizontal brush chain (5) it is connected to. Thanks to this, the horizontal brush chain (5) of the horizontal brush (4) will be moved upwards.
Whilst the carrier frame (1) keeps progressing on the car, the horizontal brush (4) shall arrive at the front hood of the car after a while. While it passes from the front to this roof region, the contact between the horizontal brush (4) and the car will quite weaken on the roof region, since said brush shall move upwards due to the vertical surface on the front. Therefore the power consumed by the rotating motor of horizontal brush (9) shall decrease and fall under the determined ideal pressure power rate interval. The PLC shall activate again at this point and change the direction of rotation of the driving motor of said horizontal brush to move said brush downwards, namely, to move it closer to the front roof of said car. As a result of this, the horizontal brush will start to contact with the front roof of such car after a certain position and the power consumed by the rotating motor (9) and after a certain while, will enter into the determined ideal pressure power rate interval. The PLC will detect this desired condition at this point and will stop the driving motor (6) of such horizontal brush.
As the carrier frame shall progress and come to the driver region of such car, the pressure force and thus the power consumed by the rotating motor (9) will increase during the pass between the roof region and the driver region due to the vertical surface, and the horizontal brush (4) shall be moved upwards as was the case indicated in the former paragraph. When this region is cleaned and the rear trunk region is arrived, the contact of the horizontal brush with the car shall start to decrease and the power rate of the rotating motor (9) shall fall below such determined rate interval. Having detected this fall, the PLC shall immediately take control of the driving motor (6) of horizontal brush in order to move downward said horizontal brush (4) as described above.
The control logic of vertical brushes (3) is as following. When the front of such car is contacted, the powers consumed by both of rotating motors (18) of such vertical brushes shall naturally increase. When such power rates exceed a determined rate interval, the PLC, having detected this, shall activate the vertical brush driving motors (17) coupled to each brush. The rotation action of this motor (6) shall be transmitted to the coupling piece (20) of the vertical brush by means of the vertical brush drive transmission mechanism with a trigger belt (20.4) and thus the vertical brush (4) shall move towards the supportive leg (1.1) it is connected to by means of the horizontal displacement channel (20.2). Since the contact shall reduce as the car's width is left behind, the power consumed by each vertical brush rotating motor (18) and the determined pressure power rate interval shall be departed accordingly. Thus the PLC will change the direction of the vertical brush driving motor (17) and cause the vertical brush to move closer to side surfaces of such car. This operation shall continue under this logic.
The point to be noticed at this position is that said vertical brushes are controlled entirely independently. It is because each vertical brush has its own driving motor and the PLC controls such motors separately depending on such contacts. Therefore even if a car is not properly positioned within the present machine, there shall be experienced no problems concerning the cleaning thereof.
Another point to be noticed during these operations is that the PLC deactivates the carrier frame driving motor (22), when there is no contact between one of such horizontal and vertical brushes and the car. Thanks to this, the risk of an unwashed spot on such cars is avoided. In order to realize this, a blank power rate interval is maintained for any rotating motor within the memory of PLC in relation to power rates consumed when a brush connected to such rotating motor does not contact with such car surface. Thanks to this, the PLC determines the lack of contact when the power rate consumed by any rotating motors enters into such interval.
After the carrier frame moves the length of such car, the signal outputs of said photocells change, since there is not a car in front of them to perceive. These signal changes are detected by the PLC. Before stopping the entire system, the PLC determines the positioning of the horizontal brush. It is because, if the horizontal brush is not on its lowest position, this means that the car's length is still not completed and therefore the PLC continues to operate the entire system since this brush becomes to its lowest position. As a result, when the horizontal brush comes to its lowest position and said photocells transmits signals indicating the absence of a car, PLC starts the process of drying. During a washing period, the PLC saves the data, which are received from the displacement motor's encoder, as to how much the carrier frame is moved, and from the horizontal brush driving motor's encoder, as to how long and how much the horizontal brush has moved towards which direction, and forms the entire profile of such car by making use of such data. Thanks to this, the drying means (11 ) is moved according to this profile in a drying operation.
Another function of the PLC employed under the present invention is to detect any failures, which are occurring during an automatic vehicle washing machine and to report a user with such data. Accordingly, the PLC continuously controls all aforesaid photocells and sensors, limit switches, communication cables between the PLC and speed control unit, security keys, encoders in connection with the driving motors all employed in the present washing machine, and in a case of malfunctioning or of receipt of a signal indicating an illogical position (for example, if the carrier frame is moving, but the relevant encoder is not transmitting a signal accordingly; this indicates a failure in the relevant encoder), such conditions are immediately displayed by means of a user monitor.
The present invention cannot be restricted with the foregoing. It is obvious that a skilled person in the art can bring forth the present novelty by using similar embodiments and/or can apply this embodiment on other embodiments with similar purposes in the relevant art. Therefore it is obvious that those embodiments shall lack the criteria of novelty and inventive step and that those embodiments shall be covered within the claims of the present application.

Claims

1. An automatic vehicle washing machine comprising a carrier frame (1 ), which contains two supportive legs (1.1 ) and a bridge part (1.2) coupling together such legs from top; at least one vertical brush (3), which is coupled to the bridge part (1.2) of said carrier frame (1 ) and rotates around its own axis; at least one horizontal brush (4), which is positioned between said supportive legs (1.2); at least one displacing group, which contains a motor (22) and a reducer (22.1 ) in order to move said carrier frame on the horizontal axis; rotating motors (9, 18), which are coupled to said brushes (3, 4) in order to rotate such brushes around their own axes; driving motors (6, 17) to move said horizontal brush (4) and said vertical brush (3) in vertical and horizontal axes, respectively; and a drive transmission mechanism to transmit the drives of said driving motors (6, 17) to said horizontal and vertical brushes; characterized in that
- a horizontal brush driving mechanism is embodied, said horizontal brush driving mechanism having at least one horizontal brush chain gear (7), which is coupled to said driving motor (6) of said horizontal brush, and at least one horizontal brush chain (5), which is engaged to said chain gear (7) and is coupled to said horizontal brush (1 ) by one of its ends;
- at least one vertical displacement channel is embodied on each supportive leg (1.1 ) of said carrier frame and at least one coupling pulley (10.1 ) is realized on both ends of said horizontal brush, whereas said horizontal brush (4) is connected with said supportive legs (1.1 ) by placing said coupling pulleys (10.1 ) in said vertical displacement channels;
- at least one horizontal displacement channel (20.2) is embodied on said bridge part (1.2) and at least one trigger belt (20.4) is realized to extend along this bridge part (1.2);
said vertical brush (3) is coupled to said bridge part (1.2) by means of a coupling head (20) having a vertical brush driving motor (17), a gear (20.5) driven by this motor (17) and is connected with said trigger belt (20.4), and the coupling pulleys (20.1 ), which are placed in said horizontal displacement channels (20.2);
said motor (22) and reducer (22.1 ) are assembled to an assembly plate (21 ) in order to provide an easy disassembly/assembly of said displacing reducer group, whereas said assembly plate (21 ) is fixed to a base (1.3) of said carrier frame's supportive leg by means of a detent mechanism, which is formed on such base (1.3), and at least one fixation screw (25).
2. An automatic vehicle washing machine according to Claim 1 , characterized in that a weight (16) is hung to the other end of said horizontal brush chain (5).
3. An automatic vehicle washing machine according to Claim 1 , characterized in that said horizontal brush driving mechanism is embodied on both sides of such supportive leg in order to apply force from both ends of said horizontal brush (4) coupled to said supportive legs (1.1).
4. An automatic vehicle washing machine according to Claim 3, characterized in that only one of said driving mechanisms employs a horizontal brush driving motor (6), whereas the drive produced by such motor (6) is transmitted by means of a horizontal brush drive transmission shaft (8), which is coupled by one of its ends to said driving motor (6), and to the oppositely positioned free- rotating chain gear by its other end, and which extends between two supportive legs (1.1) along the bridge part (1.2) of said carrier frame.
5. An automatic vehicle washing machine according to Claim 1 , characterized in that a cover is embodied on the site of said supportive leg (1.1), where said displacing group is positioned, in order to facilitate access to said displacing group.
6. An automatic vehicle washing machine according to Claim 1 , characterized in that said vertical brush (3) is jointed to said coupling head (20) by means of a vertical brush joint (19) and a plastic-based material is placed in the emptiness between said coupling head (20) and the vertical brush's (3) upper surface.
7. An automatic vehicle washing machine according to Claim 1 , characterized in that a drying means (11) is coupled between said supportive legs (1.1) in an identical manner said horizontal brush (4) is coupled there between and is driven by a drying means driving motor (13) via a drive mechanism that is the same with the drive mechanism of said horizontal brush.
8. An automatic vehicle washing machine according to Claim 7, characterized in that said driving mechanism comprises a chain gear (14) coupled to the shaft of said drying means' driving motor (13), a drying means chain (12), which is engaged to said chain gear (14) and which is coupled to said drying means (4) with one of its ends, and a weight (16) hung on the other free end of said chain (5, 12) in order to provide the required tension.
9. An automatic vehicle washing machine according to Claim 8, characterized in that said driving mechanism is embodied on both sides of said supportive leg (1.1 ) and the drive produced by such driving motor (13) on one side is transmitted to the other side by means of a drive transmission shaft (15) of said drying means.
10. An automatic vehicle washing machine according to Claim 7, characterized in that said drying means comprises at least one resistance to provide hot air for blowing.
11. An automatic vehicle washing machine according to any of the foregoing claims, characterized in that said horizontal and vertical brushes employ brushes with hairs, which are manufactured from polyethylene in various colors and with UV resistance and which incorporate water-conveying channels made from 100% polyethylene material with an X cross-section and specifically haired tips.
12. An automatic vehicle washing machine according to Claim 1 , characterized in that said motor (22) and reducer (22.1 ) are assembled to an assembly plate (21 ) in order to provide an easy disassembly/assembly of said displacing reducer group, whereas said assembly plate (21 ) is fixed to a base (1.3) of said carrier frame's supportive leg by means of a detent mechanism, which is formed on such base (1.3), and at least one fixation screw (25).
13. A method for controlling an automatic vehicle washing machine comprising a carrier frame (1 ), which contains two supportive legs (1.1) and a bridge part (1.2) coupling together such legs from top; at least one vertical brush (3), which is coupled to the bridge part (1.2) of said carrier frame (1 ) and rotates around its own axis; at least one horizontal brush (4), which is positioned between said supportive legs (1.2); at least one displacing group, which contains a motor (22) and a reducer (22.1) in order to move said carrier frame on the horizontal axis; rotating motors (9, 18), which are coupled to said brushes (3, 4) in order to rotate such brushes around their own axes; driving motors (6, 17) to move said horizontal brush (4) and said vertical brush (3) in vertical and horizontal axes, respectively; and a drive transmission mechanism to transmit the drives of said driving motors (6, 17) to said horizontal and vertical brushes; speed control circuits, which drive said rotating and driving motors; and a microprocessor control unit, which communicates with said rotating and driving motors by means of said speed control circuits; comprising the steps of
determining the idle working power rate intervals, when the rotating motors (9, 18) of said horizontal and vertical brushes consume as they are not in contact with a vehicle and saving such rates in the memory of said microprocessor control unit;
determining the power rates, when the rotating motors (9, 18) of said horizontal and vertical brushes consume as they are in ideal contact with a vehicle and saving such rates in the memory of said microprocessor control unit;
continuously monitoring the power rates consumed by the rotating motors (9, 18) of said horizontal and vertical brushes during operation and comparing them with corresponding rates in the memory of said control unit; stopping the progress of said displacing group motor (22) and thus said carrier frame (1 ), if a rate, which is measured from at least one rotating motor falls within the corresponding idle working power rate interval; and
taking under control the relevant driving motor, if a rate, which is measured from at least one rotating motor falls out of the corresponding idle working power rate interval, in order to adjust the pressure amount of the relevant brush to bring it within the ideal working power rate interval.
14. A control method according to Claim 13, comprising moment and voltage rates as additional parameters to the power rate consumed by rotating motors.
15. A control method according to Claim 13, comprising the steps of activating said horizontal brush driving motor (6) to move upwards said horizontal brush (4), if the power consumed by said horizontal brush's rotating motor (9) exceeds said ideal pressure power rate interval, and to move downwards said horizontal brush, if such consumed power falls below such determined rate, such process being continued until said control unit deactivates said horizontal brush's driving motor (6), once the desired ideal pressure power rate interval is achieved.
16. A control method according to Claim 13, comprising the steps of moving said vertical brush (3) towards its connected supportive leg (1.1) or moving it away from a cleaned vehicle, if the power of said vertical brush's rotating motor (18) exceeds said rate interval; of moving said brush downwards to bring it close to such vehicle, if a contrary condition is encountered; and of maintaining the position of such brush (3) by stopping its driving motor (17), once the desired ideal pressure power rate interval is achieved.
17. A control method according to Claim 13, comprising the steps of saving into the memory of said control unit the up- and downward movements performed by said horizontal rotating brush while during a vehicle is washed, and during the drying operation after such washing is completed, transmitting the required signals to the drying means' driving motor (13) by said control unit in order to cause said drying means (11 ) to move in the same manner.
18. A control method according to Claim 13, comprising the steps of determining the height of a vehicle to be cleaned before such cleaning operation is started and multiplying said ideal contact power rates accordingly with a predetermined coefficient.
19. A control method according to Claim 13, comprising the steps of determining the idle power rates by operating said horizontal and vertical brushes (4, 3) before each washing is performed and adjusting said ideal pressure power rate intervals according to this reference.
20. A control method according to Claim 13, comprising the capability of letting a user adjust a vehicle contact pressure rate of said horizontal and vertical brushes according to the dirtiness of a vehicle by means of said user interface, whereas such control unit does not allow a user to enter pressure rates likely to damage such predetermined vehicle.
21. A control method according to Claim 13, comprising the steps of continuously controlling the cables between said control unit and speed control units, the entire sensors, security switches, intercommunication lines, the thermics of displacing and driving motors, the operation of speed control units, and if a failure occurs, avoiding the operation of machine and monitoring the type of such failure by said user interface.
22. A control method according to claims 13 and 21 , comprising the steps of continuously comparing the current condition of such machine with the data received from sensors accommodated therein, and if a conflict occurs, avoiding the operation of machine and monitoring the type of failure by said user interface.
23. A control method according to Claim 13, comprising the steps of automatically sensing the presence of a vehicle to be cleaned by means of presence sensors and accordingly starting the washing operation.
24. A control method according to Claim 13, comprising the steps of determining the position, starting and ending points of a vehicle to be cleaned by means of photocells incorporated within such washing machine and directing the user accordingly.
25. A control method according to Claim 24, comprising the steps of determining the amount a vehicle is to be entered into such washing machine by means of said incorporated photocells and warning a user when the desired vehicle positioning is achieved.
26. A control method according to Claim 24, comprising the steps of determining if a vehicle is entered or driven into such washing machine more than necessary and warning a user accordingly.
27. A control method according to Claim 24, comprising the steps of determining the starting and ending points of a vehicle to be washed by means of said photocells and determining the movements of said horizontal and vertical brushes and of said carrier frame accordingly.
28. A control method according to Claim 13, comprising the capability of letting a user to determine via said user interface an operation mode, such mode comprising wash with drying; wash without drying; wash at entry plus drying at exit; wash at one entry-exit and drying at next entry-exit; pre-wash mode with only water and detergent flush at entry (without brush) and with brush application at exit; dance wash mode with vertical brushes moving jointly to left and right on only a vehicle's front and rear to clean particularly dirty license plates, for instance.
29. A control system for an automatic vehicle washing machine comprising a carrier frame (1), which contains two supportive legs (1.1) and a bridge part (1.2) coupling together such legs from top; at least one vertical brush (3), which is coupled to the bridge part (1.2) of said carrier frame (1) and rotates around its own axis; at least one horizontal brush (4), which is positioned between said supportive legs (1.2); at least one displacing group, which contains a motor (22) and a reducer (22.1) in order to move said carrier frame on the horizontal axis; rotating motors (9, 18), which are coupled to said brushes (3, 4) in order to rotate such brushes around their own axes; driving motors (6, 17) to move said horizontal brush (4) and said vertical brush (3) in vertical and horizontal axes, respectively; and a drive transmission mechanism to transmit the drives of said driving motors (6, 17) to said horizontal and vertical brushes; comprising
- speed control circuits, which drive said rotating and driving motors and which have the capability of communicating with peripheral units;
a microprocessor control unit, which communicates with said rotating and driving motors by means of said speed control circuits;
sensors, which inform such microprocessor control unit about the starting and ending points of a vehicle entered into such washing machine and determine the height of such vehicle in order to first let said microprocessor control unit perceive the presence of such vehicle and then to let such vehicle be positioned accurately;
encoders each in connection with the relevant driving motor of brushes in order to determine the amount of motion necessitated by said horizontal and vertical brushes and by the displacing group.
30. A control system according to Claim 29, comprising sensors, which communicate to said control unit if the vertical brush is at the start or at the end, if the horizontal brush is in its highest or lowest position, and if the drying means is in its highest or lowest position.
31. A control system according to Claim 29, comprising a presence sensor embodied on the vehicle-facing side of supportive legs of said carrier frame to determine the presence of a vehicle in order to report it to said control unit.
32. A control system according to Claim 29, comprising two sensors positioned with a certain interval on a same height on the vehicle-facing side of supportive legs of said carrier frame, where one of these sensors functions to determine, if a vehicle is positioned as desired within such washing machine and report it accordingly to said control unit, and where the other sensor functions to report said control unit, if a vehicle is entered into such washing machine more than necessary.
33. A control system according to claims 29 and 30, comprising said microprocessor control unit to inform a user by light or sound emitting means according to the signals it receives.
34. A control system according to any of the claims 29 to 33, comprising a further sensor positioned above said two sensors and the height of a normal vehicle in order to determine the height of a vehicle so as to let said microprocessor control unit, for example, determine that a vehicle to be washed is not a car, but a greater vehicle, and enhance the power reference rate accordingly.
35. A control system according to the Claim 29, further comprising a horizontal drying means, a driving motor driving said drying means on the horizontal axis, and a speed control unit driving said motor; said control unit saving into its memory the up- and downward movements performed by said horizontal brush as a vehicle is washed by making use of the data it receives from an encoder, which is connected with the driving motor (6) of said horizontal brush, and during a drying operation after such washing operation, it takes control of said drying means (11 ) through said speed control unit to cause said drying means (11) to make the same movements with said horizontal brush.
36. A control system according to Claim 29, comprising a user interface, in order to let said microprocessor incorporated control device be programmed and to monitor the messages it gives.
PCT/TR2004/000023 2003-04-07 2004-04-07 Improvement in automatic vehicle washing machines WO2004089708A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2003/00450 2003-04-07
TR2003/00450A TR200300450A2 (en) 2003-04-07 2003-04-07 Innovation in automatic car wash machines.

Publications (2)

Publication Number Publication Date
WO2004089708A2 true WO2004089708A2 (en) 2004-10-21
WO2004089708A3 WO2004089708A3 (en) 2005-01-20

Family

ID=33157603

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2004/000023 WO2004089708A2 (en) 2003-04-07 2004-04-07 Improvement in automatic vehicle washing machines

Country Status (2)

Country Link
TR (1) TR200300450A2 (en)
WO (1) WO2004089708A2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1767418A2 (en) * 2005-09-22 2007-03-28 Javier Malagrida Matons Vehicle wash system
EP1806265A1 (en) * 2006-01-10 2007-07-11 Financière Clairac Robotized car wash system
ES2283193A1 (en) * 2005-09-22 2007-10-16 Lavados Laving, S.A. Vehicle wash system for e.g. washing vehicle, has luminous signals laid out along track to tell driver of vehicle when to stop and when to move forwards along track, and sensors detecting position of vehicle that moves along track
DE102017103841A1 (en) 2017-02-24 2018-08-30 Washtec Holding Gmbh METHOD AND APPARATUS FOR TREATING THE SURFACE OF A VEHICLE
CN109940017A (en) * 2018-11-29 2019-06-28 西安美之旅信息技术有限公司 Cleaning equipment and its method based on artificial intelligence
CN111497791A (en) * 2020-05-20 2020-08-07 湖南翰坤实业有限公司 Automatic intelligent car washer
CN113682268A (en) * 2021-09-26 2021-11-23 深圳市雅宝智能装备***有限公司 Automatic car washing system and car washing method
CN113939435A (en) * 2019-05-29 2022-01-14 清洗技术控股有限公司 Method for operating a vehicle processing system, use of a vehicle processing system and computer program product
US20230264661A1 (en) * 2022-02-23 2023-08-24 Gallop Brush Llc Carwash dryer apparatus and method

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1432772A (en) * 1972-06-30 1976-04-22 Avw Equipment Ltd Vehicle cleaning equipment
FR2308527A3 (en) * 1975-04-26 1976-11-19 Weigele Gebhard Rotary brush movement cycle control - has freewheel between motor and brush adjustment mechanism
GB2063793A (en) * 1978-06-06 1981-06-10 Weigele G Washing apparatus for vehicle
US4354291A (en) * 1978-03-06 1982-10-19 N/S Car Wash Enterprises, Inc. Spring coupled brush assembly for vehicle washing apparatus
US4935982A (en) * 1988-01-12 1990-06-26 N/S Corporation Rotary brush vehicle washing system
DE4228219A1 (en) * 1992-03-02 1993-10-14 Takeuchi Tekko Kk Automatic car washing plant
US5432974A (en) * 1993-07-20 1995-07-18 Daifuku Co., Ltd. Car washing machine
US5447574A (en) * 1993-05-10 1995-09-05 Nippo Mfg. Co., Ltd. Method of automatically washing vehicles and apparatus for the same
EP1188629A2 (en) * 2000-09-01 2002-03-20 Otto Christ AG, Autowaschanlagen Trolley guide for washing brushes having a linear motion in vehicle cleaning installations

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63306954A (en) * 1987-06-09 1988-12-14 Toou:Kk Vehicle washer device
JP3737209B2 (en) * 1996-07-11 2006-01-18 株式会社コーワ Car wash brush hair

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1432772A (en) * 1972-06-30 1976-04-22 Avw Equipment Ltd Vehicle cleaning equipment
FR2308527A3 (en) * 1975-04-26 1976-11-19 Weigele Gebhard Rotary brush movement cycle control - has freewheel between motor and brush adjustment mechanism
US4354291A (en) * 1978-03-06 1982-10-19 N/S Car Wash Enterprises, Inc. Spring coupled brush assembly for vehicle washing apparatus
GB2063793A (en) * 1978-06-06 1981-06-10 Weigele G Washing apparatus for vehicle
US4935982A (en) * 1988-01-12 1990-06-26 N/S Corporation Rotary brush vehicle washing system
DE4228219A1 (en) * 1992-03-02 1993-10-14 Takeuchi Tekko Kk Automatic car washing plant
US5447574A (en) * 1993-05-10 1995-09-05 Nippo Mfg. Co., Ltd. Method of automatically washing vehicles and apparatus for the same
US5432974A (en) * 1993-07-20 1995-07-18 Daifuku Co., Ltd. Car washing machine
EP1188629A2 (en) * 2000-09-01 2002-03-20 Otto Christ AG, Autowaschanlagen Trolley guide for washing brushes having a linear motion in vehicle cleaning installations

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1767418A2 (en) * 2005-09-22 2007-03-28 Javier Malagrida Matons Vehicle wash system
EP1767418A3 (en) * 2005-09-22 2007-06-06 Lavados Laving, S.A. Vehicle wash system
ES2283193A1 (en) * 2005-09-22 2007-10-16 Lavados Laving, S.A. Vehicle wash system for e.g. washing vehicle, has luminous signals laid out along track to tell driver of vehicle when to stop and when to move forwards along track, and sensors detecting position of vehicle that moves along track
EP1806265A1 (en) * 2006-01-10 2007-07-11 Financière Clairac Robotized car wash system
CN110382313B (en) * 2017-02-24 2022-11-18 清洗技术控股有限公司 Method and installation for treating a surface of a vehicle
WO2018153845A1 (en) 2017-02-24 2018-08-30 Washtec Holding Gmbh Method and system for treating the surface of a vehicle
CN110382313A (en) * 2017-02-24 2019-10-25 清洗技术控股有限公司 For handling the method and facility on the surface of vehicle
US11104306B2 (en) 2017-02-24 2021-08-31 Washtec Holding Gmbh Method and system for treating the surface of a vehicle
DE102017103841A1 (en) 2017-02-24 2018-08-30 Washtec Holding Gmbh METHOD AND APPARATUS FOR TREATING THE SURFACE OF A VEHICLE
CN109940017A (en) * 2018-11-29 2019-06-28 西安美之旅信息技术有限公司 Cleaning equipment and its method based on artificial intelligence
CN113939435A (en) * 2019-05-29 2022-01-14 清洗技术控股有限公司 Method for operating a vehicle processing system, use of a vehicle processing system and computer program product
CN113939435B (en) * 2019-05-29 2023-12-05 清洗技术控股有限公司 Method of operating a vehicle treatment system, use of a vehicle treatment system and computer program product
CN111497791A (en) * 2020-05-20 2020-08-07 湖南翰坤实业有限公司 Automatic intelligent car washer
CN113682268A (en) * 2021-09-26 2021-11-23 深圳市雅宝智能装备***有限公司 Automatic car washing system and car washing method
CN113682268B (en) * 2021-09-26 2023-06-13 深圳市雅宝智能装备***有限公司 Automatic car washing system and car washing method
US20230264661A1 (en) * 2022-02-23 2023-08-24 Gallop Brush Llc Carwash dryer apparatus and method
US11794703B2 (en) * 2022-02-23 2023-10-24 Gallop Brush Llc Carwash dryer apparatus and method

Also Published As

Publication number Publication date
TR200300450A2 (en) 2004-11-22
WO2004089708A3 (en) 2005-01-20

Similar Documents

Publication Publication Date Title
KR101825526B1 (en) Touchless car washing machine and control method thereof
US5447574A (en) Method of automatically washing vehicles and apparatus for the same
WO2004089708A2 (en) Improvement in automatic vehicle washing machines
KR101246760B1 (en) Auto car washing apparatus
JP3750553B2 (en) Car wash machine
US5148570A (en) Car wash system
KR101770719B1 (en) Drying roller drying apparatus of an automatic car wash
KR20010064200A (en) Device for removing swarf on brakeroll of strip grinder
CN110843736A (en) Car washer
JP2619724B2 (en) Car wash machine
JP2008074178A (en) Washing method of car washing machine
JP2010018216A (en) Car washer
KR200258594Y1 (en) Apparatus for washing a vehicle automatically
CN219446943U (en) Unattended bus car washing equipment
JPH04121258A (en) Car washer
CN216546112U (en) Car washing device and car washer
JP2008290466A (en) Car washing machine
CN217835582U (en) Vehicle profile profiling high-pressure cleaning equipment
KR200215841Y1 (en) Control system of auto car washing
CN215590700U (en) Novel top brush lifting mechanism
KR100729603B1 (en) Auto car washing the top nozzle tilting system
JP2006290052A (en) Car wash
JP2005186854A (en) Car washing machine
JPH1016726A (en) Car washing machine
JP2018103919A (en) Vehicle washer

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): BW GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
122 Ep: pct application non-entry in european phase