WO2004011175A1 - 鋳造用ノズル - Google Patents
鋳造用ノズル Download PDFInfo
- Publication number
- WO2004011175A1 WO2004011175A1 PCT/JP2003/009655 JP0309655W WO2004011175A1 WO 2004011175 A1 WO2004011175 A1 WO 2004011175A1 JP 0309655 W JP0309655 W JP 0309655W WO 2004011175 A1 WO2004011175 A1 WO 2004011175A1
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- WO
- WIPO (PCT)
- Prior art keywords
- nozzle
- molten steel
- protrusion
- flow
- immersion
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/02—Linings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/42—Features relating to gas injection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/50—Pouring-nozzles
Definitions
- the present invention mainly relates to a production nozzle related to a continuous production nozzle of steel such as an immersion nozzle or a long nozzle. Background technology>
- immersion nozzle As an example of a nozzle for continuous production of steel, an "immersion nozzle" will be described.
- the purpose of the immersion nozzle is to seal the space between the tundish and mold to prevent reoxidation of the molten steel,
- the purpose is to control the flow of molten steel from the discharge holes and to supply molten steel evenly into the mold to stabilize operation and improve chip quality.
- the flow rate can be controlled by a stopper method or a slide plate method.
- the slide plate method one of the plates with two or three holes is slid, and the flow rate is adjusted by the opening of the holes.
- Non-metallic inclusions mainly composed of alumina adhere and deposit on the surface of the molten steel flow hole (the inner tube surface) of the immersion nozzle. If the amount of alumina adhered to the pipe surface increases, the operation of the nozzle becomes unstable due to the narrowing of the nozzle inner hole, the lowering of the production speed, the drift of the discharge flow, and the blocking of the nozzle inner hole.
- alumina adhesion on the surface is the same for other nozzles for manufacturing such as long nozzles and tundish nozzles, but not only shortens the life of the nozzles, but also adversely affects both operation and chip quality. .
- inert gas is usually blown from the insert nozzle on the slide gate or the stopper fitting part of the internal immersion nozzle.However, if the cleanliness of molten steel is low, the inert gas is directly injected from the immersion nozzle. A method of injecting inert gas has also been implemented.
- the material applied to the nozzle For example, materials containing boron nitride (BN) (Patent Document 9) and BN-C refractories (Patent Document 1 listed above) are provided in the inner hole of the immersion nozzle. It has been proposed to be set, also, a 1 2 0 3 - S i 0 2 - C material, C a O- Z r 0 2 _C material, is also proposed to dispose the like carbonless refractory ing.
- BN boron nitride
- Patent Document 1 listed above BN-C refractories
- Patent Document 10 Molten metal injection nozzle with a plurality of grooves formed therein
- Patent Document 11 A molten metal guide tube having a slit (see Patent Document 11), a slit-shaped discharge port at the bottom of a continuous production immersion nozzle, and an orifice inside the nozzle, which is surrounded by the orifice.
- the flat cross section has an elliptical or rectangular shape or a shape in which the short side of the rectangle is replaced with an arc, so that the molten metal flow flowing through the immersion nozzle can be narrowed down.
- the direction of the long side of the cross section is Nozzle for continuous casting orthogonal to the direction of the long side of the flat cross section of the slit-shaped discharge port of the section (Patent Document 12), "Twisted tape-shaped swirl for turning molten steel in the nozzle into swirl flow
- Patent Documents 13 and 14 "Twisted tape-shaped swirl for turning molten steel in the nozzle into swirl flow
- Patent Document 1 Japanese Utility Model Publication No. 07-23091 (Claims 1 and 5)
- Patent Document 2 Japanese Patent No. 3050101 (Claim 1)
- Patent Document 3 Japanese Patent Application Laid-Open No. 06-269913 (Claim 1)
- Patent Document 4 JP-A-57-130745 (Claims)
- Patent Document 5 JP-A-11-47896 (Claims 1 and 2)
- Patent Document 6 Japanese Patent Application Laid-Open No. Sho 62-89566 (Claim 1)
- Patent Document 7 Japanese Utility Model Application Laid-Open No. 61-72361 (FIGS. 2 to 4)
- Patent Document 8 Japanese Patent Application Laid-Open No. 62-207568 (Claim 1)
- Patent Document 9 Japanese Utility Model Application Publication No. 59-22913 (Patent Claim of Utility Model Registration)
- Patent Document 10 Japanese Patent Application Laid-Open No. 63-40670 (Claim 1)
- Patent Document 11 Japanese Patent Application Laid-Open No. 02-41747 (Claims)
- Patent Document 1 2 JP-A-09-285852 (Claim 2)
- Patent Document 13 JP-A-2000-237852 (Claim 1)
- Patent Document 14 Japanese Patent Application Laid-Open No. 2000-237854 (FIGS. 1 to 3)
- Patent Documents 1 to 8 and 10 to 14 which focuses on the shape of the nozzle inner hole, some By generating turbulence, the effect of preventing the drift of the molten steel flow can be expected to some extent.
- the “distribution of the molten steel discharge flow velocity distribution” tends to occur in the discharge holes, that is, a negative flow (suction flow) is generated, and when there are a plurality of discharge holes, the outflow from each discharge hole occurs. There was a problem that the amount became unbalanced.
- this nozzle plays an important role in uniformly supplying molten steel into the mold, but in practice, the molten steel inside the nozzle is controlled by the flow control by the slide vanoleb.
- This flow is a drift, which causes a drift of the molten steel in the discharge hole and further affects the inside of the mold, which may cause a decrease in the quality of the piece.
- the cause of the drift in the immersion nozzle is the flow control by the stopper and the vortex of the molten steel in the container generated when the molten steel is discharged.
- the inert gas blowing method can be expected to have an effect of preventing alumina from adhering, but the inert gas bleeding and stirring action causes erosion of the inner surface of the nozzle discharge port.
- the inert gas bleeding and stirring action causes erosion of the inner surface of the nozzle discharge port.
- pinholes are easily generated due to gas bubbles, and chip defects are easily generated.
- a certain degree of effect of preventing alumina adhesion is expected. Although it is possible, it is hard to say that the desired effect is exhibited.
- the present invention has been made in view of the above-mentioned drawbacks and problems of the prior art, and aims at preventing “drift of molten steel from the inside of the nozzle to the discharge hole” caused by flow rate control. It is still another object of the present invention to provide a manufacturing nozzle capable of suppressing alumina from adhering to a nozzle inner hole, particularly between projections.
- the nozzle for production according to the first aspect of the present invention is a method for distributing molten steel through a production nozzle.
- the hole is provided with a plurality of independent protrusions and Zs or recesses that are discontinuous in any direction parallel or perpendicular to the flow direction of the molten steel, and wherein the protrusions are provided.
- / or (4) is characterized by having dimensions satisfying the following equations (1) and (2).
- H indicates the maximum height of the projection or the maximum depth of the concave portion
- L indicates the maximum length of the base of the projection or the intermediate portion.
- the manufacturing nozzle according to the first aspect of the present invention by disposing the above-described protrusion and the Z or the recess, a “turbulent flow” is generated with respect to the molten steel flow in that portion.
- a “turbulent flow” is generated with respect to the molten steel flow in that portion.
- fabrication nozzle according to the second to twelve aspects of the present invention is characterized by having the following constituent features.
- the fabrication nozzle according to a second aspect of the present invention is characterized in that, in the first aspect, the protrusion and / or the recess satisfy the following expression (3). Equation (3) L ⁇ ⁇ ⁇ / 3 (unit: mm)
- the production nozzle according to a third aspect of the present invention is the production nozzle according to the first or second aspect, wherein the surface area of the molten steel flow path within a range where the projections and the depressions or the recesses are provided is the projections. Before the disposition of the part and the ⁇ or the part, they are disposed so as to be 102 to 350% with respect to the surface area of the molten steel channel.
- the manufacturing nozzle according to a fourth aspect of the present invention is the manufacturing nozzle according to any one of the first to third aspects, wherein the protrusion and / or the recess is at least in a direction perpendicular to a flowing direction of molten steel. It has a portion that is arranged in a staggered manner with its position shifted.
- a manufacturing nozzle according to a fifth aspect of the present invention is the manufacturing nozzle according to any one of the first to fourth aspects, wherein the protrusion and / or the concave portion is formed on an entire surface of a molten steel flow hole of the manufacturing nozzle. Alternatively, it is provided in a part thereof.
- the manufacturing nozzle according to a sixth aspect of the present invention is the manufacturing nozzle according to any one of the first to fifth aspects, wherein the protrusion and / or the concave portion is at least below a meniscus of the manufacturing nozzle. It is characterized by being arranged.
- the manufacturing nozzle according to a seventh aspect of the present invention is the manufacturing nozzle according to any one of the first to sixth aspects, further comprising a base between the protrusions in a direction parallel to a flowing direction of the molten steel.
- the interval is at least 2 O mm or more.
- the manufacturing nozzle according to an eighth aspect of the present invention is the manufacturing nozzle according to any one of the first to seventh aspects, wherein the height of the protrusion is 2 to 2 Omm. It shall be.
- a manufacturing nozzle according to a ninth aspect of the present invention is the manufacturing nozzle according to any one of the first to eighth aspects, wherein four or more of the protrusions are provided in the molten steel flow hole. It is characterized.
- FIG. 9 is a view showing a cross section of a protrusion of a chisel (Comparative Example 12) in a direction parallel to a flowing direction of molten steel, and shows a result of a “water model experiment” of the immersion nozzle of Example 10 and Comparative Example 12.
- FIG. 9 is a view showing a cross section of a protrusion of a chisel (Comparative Example 12) in a direction parallel to a flowing direction of molten steel, and shows a result of a “water model experiment” of the immersion nozzle of Example 10 and Comparative Example 12.
- FIG. 10 is a view showing an example in which a protrusion is provided in the molten steel flow hole, in which (A) is the immersion nozzle of Example 11 and (B) is the immersion nozzle of Comparative Example 13. Is shown.
- (C) is a diagram showing “water model experiment results” for Example 11; and
- (D) is a diagram showing “water model experiment results” for Comparative Example 13.
- FIG. 11 shows the “cross-sectional shape of the protrusion (cross-sectional shape cut parallel to the flowing direction of the molten steel)” disposed on the immersion nozzles of Examples 12 to 16 and Comparative Examples 14 to 18, Furthermore, it is a figure which shows "the presence or absence of stagnation immediately below a protrusion” and "rectification effect”.
- Figure 12 shows the results of a study of the relationship between the height of the protrusion (H) and the length of the base of the protrusion (L) using the fluid calculation software.
- Fig. 13 is an exploded view of the inner tube of a nozzle having a plurality of independent projections.
- A shows an example in which spherical projections are arranged
- B shows an example in which elliptical projections are arranged. An example is shown below.
- FIGS. 14A and 14B are diagrams showing the locations of the independent protrusions, of which (A) is an example of being disposed above the meniscus, (B) is an example of being disposed from the top to the bottom of the meniscus, (C) is an example in which the nozzle is disposed on the entire surface of the molten steel flow hole, and (D) is an example in which the nozzle is disposed below the meniscus.
- the reason for setting the maximum height of the protrusion or the maximum depth (H) of the concave portion to “H ⁇ 2 (mm) j in the formula (1) is that the above-described operation and effect, in particular, the protrusion and / or Or, “turbulence” is generated by the molten steel flow at the portion where the concave portion (hereinafter simply referred to as “irregular portion”) is provided. This is to prevent the molten steel flow from stagnating and drifting in the molten steel flow hole, and to prevent alumina from adhering.
- the maximum height or maximum depth (H) is less than 2 mm, it is difficult to generate “turbulent flow” to the molten steel flow in the uneven portion, it is difficult to obtain a rectifying effect, and it is difficult to produce an effect of suppressing alumina adhesion. Not preferred.
- FIG. 3 the column of Comparative Example 5
- drift was observed in the left and right discharge flows.
- a negative flow suction flow was observed in the flow velocity measurement results at the discharge port.
- the reason why the maximum length (L) of the base portion is set to “L> 2XH (; mm) j” in the formula (2) is as follows. Yes, and 2: to prevent the projections from falling off due to the collision of molten steel flow If the maximum length (L) of this base part is 2 XH (mm) or less, However, it is difficult to obtain the effect, and it is difficult to obtain the effect of preventing molten steel from drifting.
- Figure 12 shows the relationship between the height of the protrusion (H) and the length of the base of the protrusion (L) using the fluid calculation software in order to confirm the above “1: Stagnation prevention effect”. The results are shown.
- (A) of Fig. 12 which satisfies "Equation (2): L> 2 XH (mm)", no stagnation is observed above and below the protrusion.
- Equation (2) L> 2 XH (mm)
- a stagnation portion 64 is recognized. This means that if the relationship between the height (H) of the protrusion and the length (L) of the base does not satisfy “L> 2XH”, a stagnation portion 64 will be generated. It is expected that alumina will be deposited (adhered) on the surface. [Note that in Fig. 1 and 2, 61 is the nozzle body (the inner pipe side working surface), 62 indicates the protrusion, and 63 indicates the fluid calculation result (flow of molten steel). Further, the relationship between the height (H) of the protrusion and the length (L) of the base portion (formula (2): L> 2XH) will be specifically described based on Examples and Comparative Examples described below.
- Equation (2) In Comparative Examples 3, 4, 6, 7, and 8, which do not satisfy the relationship of L> 2 XHJ, the alumina-based inclusions also adhere to "5 to 7 mm” (see Fig. 3 below). ), And in Examples 1 to 8, all were “3 mm or less” (see FIG. 2 described later).
- the relationship between the height (H) of the protrusion and the length (L) of the base portion is represented by rL / Hj.
- L> 2 XHJ specified in the present invention it is necessary that rL / Hj be a value exceeding 2 (2 ⁇ ).
- the shape is not particularly limited as long as it is a protrusion and a Z or a recess having dimensions satisfying the above formulas (1) and (2).
- the “substantially polygonal pyramid shape” is formed by three or more line segments. With a sharp end, flat or curved surface, and a straight or curved ridge. That (for example, "shape of the projection" Reference Example 6-8 shown in the following Figure 2).
- the fabrication nozzle according to the present invention is characterized in that it has dimensions satisfying the above formulas (1) and (2).
- the manufacturing nozzle further includes a HO convex portion.
- the maximum length L (mm) of the base portion should be 1/3 or less of the circumference of the inner diameter D (mm) of the nozzle before arranging the uneven portion, that is, the following formula (3) Is satisfied.
- an "angle formed by a nozzle inner pipe and a lower end portion of the projection" in a direction parallel to a flow direction of molten steel is 60 ° or less.
- a manufacturing nozzle according to a eleventh aspect of the present invention is the manufacturing nozzle according to any one of the first to tenth aspects, wherein the protrusion is integrally formed with a main body of the manufacturing nozzle. , Characterized by the following.
- the manufacturing nozzle according to a twenty-second aspect of the present invention is the manufacturing nozzle according to any one of the first to eleventh aspects, wherein the manufacturing nozzle is a steel continuous mirror manufacturing immersion nozzle. , Characterized by the following.
- Fig. 1 is a schematic diagram for explaining the drift of molten steel at the discharge hole of the immersion nozzle.
- Fig. 1 (A) is a schematic diagram of an inner tube straight immersion nozzle (horizontal hole type). Yes, (B) is a schematic view of an inner tube straight immersion nozzle (prepared hole type).
- FIG. 2 is a diagram showing Examples 1 to 8 of the present invention.
- FIG. 3 is a diagram showing Comparative Examples 1 to 8.
- FIG. 4 is a cross-sectional perspective view of an immersion nozzle according to one embodiment (Example 1) of the present invention.
- FIG. 5 is a cross-sectional perspective view of an immersion nozzle according to one embodiment (Example 2) of the present invention.
- FIGS. 6A and 6B are views for explaining the discharge point measurement points I to II of the water model experimental apparatus.
- FIG. 6A is a cross-sectional view showing the lower right part of the apparatus, and
- FIG. 3) is a view showing the shape of the opening of the discharge hole surface X of FIG.
- FIG. 7 is a diagram showing “measurement results of discharge flow velocity” in the immersion nozzles of Comparative Example 1 and Example 1 measured at points 1 to 6 in FIG.
- FIG. 8 is a diagram showing an example (Example 9) in which a projection is provided in the molten steel flow hole, and is a diagram vertically divided in a direction parallel to the direction of the molten steel flow hole.
- FIG. 9 is a diagram for explaining the immersion nozzles of Example 1 and Comparative Examples 11 and 12.
- (A) shows the immersion nozzle of Example 10
- (B) and (C) show the immersion nozzles of Comparative Products 11 and 12, which are vertical in the direction parallel to the flowing direction of the molten steel. It is the sectional view divided.
- (D) is the immersion nozzle of (A) (Example 10)
- (E) is the immersion nozzle of (C).
- ["L" in the above formula indicates the maximum length of the base of the protrusion or the recess
- D indicates the inside diameter (diameter) of the nozzle before the projection or the recess is provided. ( ⁇ pi)]
- FIG. 13 is a development view of an inner tube of a nozzle having a plurality of independent protrusions
- ( ⁇ ) is an example in which a spherical protrusion is provided (an example satisfying the above expression (3)).
- ( ⁇ ) is an example in which an elliptical protrusion is provided (an example that does not satisfy the above formula (3)).
- Fig. 13 ( ⁇ ) is an example of an arrangement that satisfies the above “Equation (3): L ⁇ 7rDZ3”.
- Equation (3) L ⁇ 7rDZ3
- the flow in the oblique direction from the next projection is smooth. Stagnation does not occur because of the spread.
- FIG. 13 (B) which does not satisfy the expression (3), the flow in the oblique direction from the adjacent protrusion is difficult to reach immediately below one protrusion, so Stagnation had occurred.
- the maximum length (L) of the base portion of the uneven portion should be taken into consideration.
- the inventor et al. L ⁇ DZ3 "was found to be preferable.
- “D” is ⁇ It is the maximum inner diameter of the enlarged part at the bottom of the pipe. ]
- the surface area in the molten steel channel after the disposition is preferably from 102 to 350% of that before the disposition. It is more preferably from 105 to 300%, and further preferably from 105 to 270%. If it is less than 102%, it is difficult to obtain the desired effect by disposing the protrusions and Z or the concave portions, which is a feature of the present invention, and if it exceeds 350%, the inside of the molten steel flow hole becomes narrow, and It is not preferable because it is difficult to secure the molten steel flow rate.
- the arrangement of the projections and / or recesses in the nozzle holes which is a feature of the present invention, is not particularly limited, but is arranged in a staggered manner in a direction perpendicular to the flowing direction of the molten steel, with the positions shifted. Is preferred. That is, a preferred embodiment of the manufacturing nozzle according to the present invention includes a case where the protrusions and / or the recesses are arranged in a staggered manner at least displaced in the direction perpendicular to the molten steel flowing direction. It is.
- the protrusions and / or recesses characterized by the present invention can be provided on the entire surface or a part of the molten steel flow hole of the nozzle (for example, from the upper end to the upper center of the nozzle discharge hole).
- the arrangement position is not limited, it is particularly desirable that it is arranged at least below the meniscus (the surface or the water surface of the molten steel in the mold), that is, the immersion part.
- a preferred arrangement position of the protrusion and / or the concave portion which is a feature of the present invention, will be described.
- the present inventors conducted a water model experiment using the immersion nozzles (A) to (D) shown in FIG.
- the protrusion 74 is disposed at the meniscus 72 or less, that is, the protrusion 74 is provided even to the immersion part.
- the spacing E between the bases of the projections in the direction (longitudinal direction) parallel to the flow direction of molten steel, is at least 2 Omm or more, that is, even the shortest part is 2 Omm or more. Is preferred.
- the spacing E between the projections in the direction parallel to the flowing direction of the molten steel (vertical direction) is within the range of the height H of the projections up to 2 Omm. No stagnation occurs on the surface, and therefore no alumina adheres between the projections.
- the interval E is preferably 25 mm or more, more preferably 3 Omm or more.
- the height H of the projection is preferably 2 Omm or less.
- the nozzle in a direction parallel to the flowing direction of molten steel (ie, a new vertical surface).
- the “angle formed by the nozzle inner tube and the lower end of the projection”, that is, the “angle of the lower end of the projection” is preferably 60 ° or less.
- This “angle of the lower end of the protrusion” is, for example, equivalent to “e” shown in FIGS. 9D and 9E.
- the “angle of the lower end of the protrusion” is the angle of the tangent at the lower end of the arc. (Refer to “6” in Example 16 in FIG. 11)
- the “angle of the lower end of the protrusion” is 60 ° or less, no stagnation occurs immediately below the protrusion, and therefore, Alumina does not adhere directly below the protrusions.Examples of fluid calculation results are shown in (D) and (E) in Fig. 9.
- FIG. 9 is an example of "S: 45 °”. Yes, Fig. 9 (E) is an example of “0: 70 °.”
- Angle 0 of the lower end of the protrusion exceeds 60 °, the figure As shown in (E) of FIG. 9, a stagnation portion 43 is generated immediately below the protrusion.
- the “angle ⁇ of the lower end of the projection” is preferably “60 ° or less”. However, as shown in Examples 14 and 15 of FIG.
- the height h) in the direction may be outside this range, and in that case, the angle just above the part may be 60 ° or less.
- the “angle 0 of the lower end of the protrusion” is preferably 50 ° or less, more preferably 40 ° or less, and further preferably 30 ° or less.
- the projection in the present invention is preferably formed integrally with the main body of the manufacturing nozzle. It is not preferable to use a fitting type or the like that is not integrally formed because there is a concern that molten steel or inclusions in the steel may enter the gap between the projection and the main body, leading to dropout of the projection.
- FIG. 4 is a cross-sectional perspective view of an immersion nozzle according to an embodiment of the present invention, in which a plurality of elliptical protrusions 24 are provided in an inner hole (a molten steel flow hole) 22 of a single-step difference immersion nozzle 20.
- FIG. 5 is a cross-sectional perspective view of an immersion nozzle according to another embodiment of the present invention, in which an inner hole (a molten steel flow hole) 32 of a slate-like immersion nozzle 30 has a plurality of holes. This is an example in which a spherical projection 34 is provided.
- FIG. 4 is a cross-sectional perspective view of an immersion nozzle according to an embodiment of the present invention, in which a plurality of elliptical protrusions 24 are provided in an inner hole (a molten steel flow hole) 22 of a single-step difference immersion nozzle 20.
- FIG. 5 is a cross-sectional perspective view of an immersion nozzle according to another embodiment of the present invention, in which an
- the conventional inert gas blowing method is used in combination with the single-stepped immersion nozzle 20 provided with the elliptical projection 24 and the straight immersion nozzle 30 provided with the spherical projection 34. This improves the effect of the inert gas blowing method on alumina deposition. This combination is also included in the present invention.
- the material of the “projection and / or recess”, which is a feature of the present invention, is not limited in the present invention, and any obvious material can be used.
- Example 1 is an example in which a plurality of elliptical projections are provided in the inner hole of a single-step immersion nozzle, and the following immersion nozzle was manufactured (see FIG. 4 described above).
- Material Body portion graphite of the immersion nozzle 25r%, Al 2 0 3 50wt%, Si0 2; 25wt%
- Powder line portion graphite 13wt%, Zr0 2; 87wt %
- Lumen carbon 5.5wt%, Al 2 0 3 ; 94.5wt%
- Example 1 an immersion nozzle having no ellipsoidal projection was manufactured, and this was designated as an immersion nozzle of Comparative Example 1 (a comparative product corresponding to Example 1).
- FIG. 6 is a diagram for explaining the measurement points 1 to ⁇ of the discharge flow velocity of the water model experimental device, wherein (A) is a cross-sectional view showing the lower right portion of the device, and (B) is a cross-sectional view.
- FIG. 3A is a diagram showing an opening shape of a discharge hole surface X of FIG.
- Example 2 is an example in which a plurality of spherical (spherical) projections are provided in the inner hole of a straight-shaped immersion nozzle, and the following immersion nozzle was manufactured. (See Figure 5 above) -Immersion nozzle shape: Inner tube straight immersion nozzle
- Main body of graphite 25wt%, A1 2 0 3 ; 50 t%, Si0 2; 25wt% powder line portion graphite; 13wt%, Zr0 2; 87wt %
- Example 2 an immersion nozzle having no spherical (spherical) projection was prepared, and this was designated as an immersion nozzle of Comparative Example 2 (a comparative product corresponding to Example 2).
- Examples 3 to 8 and Comparative Examples 3 to 8 Examples examined in addition to Examples 1 and 2 and Comparative Examples 1 and 2 (Examples 3 to 8 and Comparative Examples 3 to 8) are listed, including Examples 1 and 2 and Comparative Examples 1 and 2. Tables are shown in Fig. 2 (Example) and Fig. 3 (Comparative example). The shape and material of each nozzle in Examples 3 to 8 and Comparative Examples 3 to 8 were the same as those in Example 2 except for the diameter (D) of the nozzle inner hole.
- the "surface area increase rate (° / 0 )" in Figs. 2 and 3 indicates the increase rate of "nozzle inner hole surface area after protrusion arrangement" to "nozzle inner hole surface area before protrusion arrangement”. . Specifically, it refers to the rate of increase of the surface area in the section from the start point of the projection at the top (fitting portion side) to the end point of the projection at the bottom (bottom).
- the “degree of drift” refers to the upper nozzle (tundish) during the water model experiment. Air was blown at 10 L / min from the upper nozzle) to make it easier to check the flow of the discharge flow, and then observed and evaluated.
- the degree of drift j is" large ". This is because the discharge flow on the left side discharges downward at an angle of about 45 ° and goes deep into the lower end of the mold.
- the discharge flow on the right side discharges downward at an angle of about 10 ° and collides vigorously with the short side of the mold. This reversal flow (upflow) causes a meniscus near the short side on the right side of the mold (near the water surface). ) Indicates a state in which it is swelling. In other words, the fact that the left and right discharge flows are not uniform is called “drift", and is simply shown in a list according to the difference between the left and right discharge flows.
- the “projection strength” in Figs. 2 and 3 refers to collecting the immersion nozzle used in the actual machine, cutting it, and confirming the state of the projection.
- “OK” refers to the collision of the molten steel flow. No damage (dropping) of the projections due to damage, and “NG” refers to those in which the projections were partially damaged.
- “Alumina adherence to inner tube (mm) J” is the result of measuring the maximum alumina adherence thickness after recovering the product after use on the actual machine, as described above. If it exceeds 5 mm, the throughput (the amount of molten steel passing through the pipe per fixed time) cannot be ensured, or if one-sided flow occurs due to the state of adhesion, and Cause problems.
- Comparative Example 1 depicts only the convex portion of the step provided to the inner pipe of the straight plate.
- Maximum length of base part (L) in this case Refers to the outer perimeter in this figure, which is the same as the “inner perimeter of the inner tube” of the original straight.
- FIG. 8 is a view vertically divided in a direction parallel to the flow direction of molten steel.
- a water model experiment was conducted with the circular projection 82 provided.
- the interval E between the protrusion and the base of the protrusion in the direction (longitudinal direction) parallel to the flowing direction of the molten steel was set to 2 O mm.
- Example 9 and Comparative Examples 9 and 10 were measured. This is achieved by fully opening the slide valve attached to the upper part of the immersion nozzle and adjusting the flow control valve near the pump that circulates the water so that the water level in the mold rises to a predetermined height (from the top of the discharge hole to the top). At 25 O mm), and the flow rate at this time was measured with a float type flow meter. As a result, the comparative example 9 of the straight nozzle flowed up to the maximum throughput: 1200 L / min, whereas the comparative example 10 flowed only 850 L / min.
- FIGS. 9 (A) shows the immersion nozzle of Example 10
- FIGS. 9 (B) and (C) show the immersion nozzles of Comparative Examples 11 and 12, respectively.
- Each of these figures is a figure vertically divided in a direction parallel to the flow direction of molten steel.
- FIG. 9 (D) shows the flow of molten steel of the same immersion nozzle (Example 10)
- FIG. 9 (E) shows the flow of molten steel of the same immersion nozzle (Comparative Example 12).
- FIGS. 4A and 4B are diagrams showing cross sections of the protrusions in a direction parallel to the direction, respectively, for explaining the results of the “water model experiment” of the immersion nozzles of Example 10 and Comparative Example 12.
- Comparative Example 11 is an immersion nozzle (straight nozzle) 40b having no projection as shown in FIG. 9B
- Comparative Example 12 is a structure as shown in FIG. 9C.
- the projections 41a of Example 10 and the projections 41c of Comparative Example 12 are not continuous in an annular shape, and four projections are formed on one surface perpendicular to the flow direction of the molten steel. A total of 12 tiers of 3 tiers were installed in parallel to
- the maximum throughput at each immersion nozzle of Example 10 and Comparative Examples 11 and 12 was measured. This is achieved by fully opening the slide valve attached to the upper part of the immersion nozzle and adjusting the flow control valve near the pump that circulates water so that the water level in the mold rises to a predetermined height (from the top of the discharge hole to the top). 250mm) and the flow rate at this time was measured with a float type flow meter.
- the measurement results show that the maximum throughput: 1200 L / min flowed with the immersion nozzle (straight nozzle) 40 b of Comparative Example 11 1, whereas only 1080 L / min flowed with the immersion nozzle 40 c of Comparative Example 12 won.
- the effect of arranging the projection 41a was slightly higher at 1170 L / min, but it was possible to keep the effect to a practical extent on the operation of the actual machine.
- the angle of the lower end of the projection was 45 °, and the necessary angle was secured, so that water also flowed directly below the projection 41a, and the throughput could be secured.
- the angle ⁇ at the lower end of the protruding portion was as large as 70 °, so that water did not flow smoothly under the protruding portion 41c. This is probably because the diameter was reduced to the same state. It is empirically found that if the fluid does not flow directly below the protrusions as in Comparative Example 12, this becomes a stagnation portion 43 and alumina adheres to the actual machine.
- Example 11 and Comparative Example 13 will be described with reference to (A) to (D) of FIG. FIG. 10
- A) shows the immersion nozzle of Example 11
- FIG. 10 (B) shows the immersion nozzle of Comparative Example 13 respectively.
- it is a diagram that is vertically divided in a direction parallel to the flow direction of molten steel.
- C) of FIG. 10 shows the immersion nozzle of the same (A) (Example 11)
- D) of FIG. 10 shows the immersion nozzle of the same (B) (Comparative Example 13).
- the vomit It is the schematic for demonstrating outflow.
- Example 11 As shown in FIG. 10 (A), a transparent acrylic immersion nozzle 90a having an inner diameter of ⁇ 7 Omm was provided with a protrusion 9 having a height of 13 mm, and a lower end angle of the protrusion of 35 ° 9. This is an example of a total of 16 1a, arranged in 4 steps of 4 on one surface perpendicular to the flow direction of molten steel.
- Comparative Example 13 is a projection having the same vertical cross-sectional shape as Example 11, but has a continuous annular shape on one surface perpendicular to the flowing direction of molten steel. This is a immersion nozzle 90b having four protrusions 91b.
- a “water model experiment” was performed on each of the immersion nozzles of Example 11 and Comparative Example 13. As shown in Fig. 10 (C) and (D), the water model experiment was performed with three slide plates 93, and the middle plate was slid parallel to the long side of the mold 94 to reduce the flow rate. Control was performed at a throughput of 4 steel T / min. In addition, air was blown at 5 L / min from the upper nozzle 92 installed directly above the slide plate 93 so that the flow of the water 96 in the mold 94 could be easily observed.
- Example 11 The result of Example 11 is shown in FIG. 10 (C), and the result of Comparative Example 13 is shown in FIG. 10 (D).
- FIG. 10 (C) The result of Example 11 is shown in FIG. 10 (C), and the result of Comparative Example 13 is shown in FIG. 10 (D).
- the flow of water in the mold 94 [discharge flow 95a] was substantially uniform left and right, while the protrusions were annular protrusions.
- the discharge flow 96b on the right side is deeper than the left side, and it can be seen that the drift has not been resolved.Therefore, on one surface perpendicular to the flow direction of the molten steel, It can be seen that independent projections are preferred over continuous annular projections.
- Fig. 11 shows the cross-sectional shape of the protruding portion (cross-sectional shape cut parallel to the flowing direction of molten steel) provided in the immersion nozzles of Examples 12 to 16 and Comparative Examples 14 to 18.
- the protrusions of Examples 14 and 15 are the height of the lower end (in the direction of the center of the tube in the nozzle). In this example, the height h) is 1 mm.
- Each of the immersion nozzles of Examples 12 to 16 and Comparative Examples 14 to 18 was a transparent acryl acrylic immersion nozzle having an inner diameter of ⁇ 80 mm, and had a protrusion having a maximum height of 8 mm. This is an example of the arrangement.
- 1 Eliminate the drift in the molten steel flow hole of the nozzle
- 2 Uniform the flow velocity distribution in the discharge hole (prevent the generation of minus flow) This prevents melting of the discharge holes due to the suction of mold powder
- 3 eliminates left and right drifts in the mold
- 4 further prevents alumina from adhering between the projections, thereby allowing the nozzle to flow through the molten steel nozzle.
- the effect of the projections arranged inside the part can be maintained. As a result, the continuous forging operation of steel can be easily performed, and no mold powder is involved, so that high-quality steel can be easily manufactured.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE60327330T DE60327330D1 (de) | 2002-07-31 | 2003-07-30 | Giessdüse |
US10/522,680 US7905432B2 (en) | 2002-07-31 | 2003-07-30 | Casting nozzle |
EP03771426A EP1541258B1 (en) | 2002-07-31 | 2003-07-30 | Casting nozzle |
AU2003254783A AU2003254783B2 (en) | 2002-07-31 | 2003-07-30 | Casting nozzle |
CNB038183838A CN1327989C (zh) | 2002-07-31 | 2003-07-30 | 铸造喷嘴 |
Applications Claiming Priority (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002222704 | 2002-07-31 | ||
JP2002-222704 | 2002-07-31 | ||
JP2002343684A JP4064794B2 (ja) | 2002-07-31 | 2002-11-27 | 鋳造用ノズル |
JP2002-343684 | 2002-11-27 | ||
JP2003-47889 | 2003-02-25 | ||
JP2003047889A JP4266312B2 (ja) | 2003-02-25 | 2003-02-25 | 鋼の連続鋳造用ノズル |
JP2003-77905 | 2003-03-20 | ||
JP2003077905A JP2004283857A (ja) | 2003-03-20 | 2003-03-20 | 鋼の連続鋳造用ノズル |
Publications (1)
Publication Number | Publication Date |
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WO2004011175A1 true WO2004011175A1 (ja) | 2004-02-05 |
Family
ID=31192284
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2003/009655 WO2004011175A1 (ja) | 2002-07-31 | 2003-07-30 | 鋳造用ノズル |
Country Status (8)
Country | Link |
---|---|
US (1) | US7905432B2 (ja) |
EP (1) | EP1541258B1 (ja) |
KR (1) | KR100992207B1 (ja) |
CN (1) | CN1327989C (ja) |
AU (1) | AU2003254783B2 (ja) |
DE (1) | DE60327330D1 (ja) |
TW (1) | TW200405835A (ja) |
WO (1) | WO2004011175A1 (ja) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100643840B1 (ko) * | 2005-05-02 | 2006-11-10 | 조선내화 주식회사 | 연속주조용 침지노즐 |
KR100828637B1 (ko) * | 2006-05-02 | 2008-05-09 | 주식회사 포스코 | 비산 방지 구조를 갖는 침지 노즐 |
GB0610809D0 (en) * | 2006-06-01 | 2006-07-12 | Foseco Int | Casting nozzle |
WO2008131598A1 (fr) * | 2007-04-29 | 2008-11-06 | Dalian Rino Environment Engineering Science And Technology Co., Ltd | Procédé de placage et équipement de protection contre l'oxydation des billettes en acier |
JP2010043771A (ja) * | 2008-08-11 | 2010-02-25 | Hoshizaki Electric Co Ltd | 流下式製氷機の散水パイプ |
KR101275684B1 (ko) | 2011-08-12 | 2013-06-20 | 조선내화 주식회사 | 주조용 침지노즐 및 이를 구비하는 연속주조장치 |
US9259783B2 (en) * | 2012-09-27 | 2016-02-16 | Max Ahrens | Nozzle for horizontal continuous caster |
EP2815820B9 (en) * | 2013-06-20 | 2017-03-01 | Refractory Intellectual Property GmbH & Co. KG | Refractory submerged entry nozzle |
CN104070156A (zh) * | 2014-07-08 | 2014-10-01 | 辽宁科技大学 | 一种可产生旋流的连铸浸入式水口 |
CN105821455B (zh) * | 2015-01-08 | 2018-08-07 | 和旺昌喷雾股份有限公司 | 喷嘴 |
JP6577841B2 (ja) * | 2015-11-10 | 2019-09-18 | 黒崎播磨株式会社 | 浸漬ノズル |
TWI726000B (zh) | 2015-11-10 | 2021-05-01 | 美商維蘇威美國公司 | 包含導流器的鑄口 |
CN109482855B (zh) * | 2019-01-03 | 2020-12-08 | 安徽道润电子有限公司 | 一种金属浇包浇注套管 |
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- 2003-07-30 WO PCT/JP2003/009655 patent/WO2004011175A1/ja active Application Filing
- 2003-07-30 KR KR1020057001686A patent/KR100992207B1/ko active IP Right Grant
- 2003-07-30 US US10/522,680 patent/US7905432B2/en active Active
- 2003-07-30 AU AU2003254783A patent/AU2003254783B2/en not_active Ceased
- 2003-07-30 CN CNB038183838A patent/CN1327989C/zh not_active Expired - Fee Related
- 2003-07-30 DE DE60327330T patent/DE60327330D1/de not_active Expired - Lifetime
- 2003-07-30 EP EP03771426A patent/EP1541258B1/en not_active Expired - Fee Related
- 2003-07-31 TW TW092121005A patent/TW200405835A/zh not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
EP1541258A1 (en) | 2005-06-15 |
TWI295939B (ja) | 2008-04-21 |
CN1327989C (zh) | 2007-07-25 |
CN1671497A (zh) | 2005-09-21 |
AU2003254783A1 (en) | 2004-02-16 |
EP1541258A4 (en) | 2006-04-26 |
EP1541258B1 (en) | 2009-04-22 |
US20060124776A1 (en) | 2006-06-15 |
KR20050026541A (ko) | 2005-03-15 |
DE60327330D1 (de) | 2009-06-04 |
US7905432B2 (en) | 2011-03-15 |
TW200405835A (en) | 2004-04-16 |
KR100992207B1 (ko) | 2010-11-04 |
AU2003254783B2 (en) | 2008-10-16 |
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