WO2001000411A1 - Film de resine d'impression destine a la stratification de feuille stratifiee decorative de grande nettete presentant une excellente usinabilite et feuille stratifiee decorative de grande nettete stratifiee avec ces films de resine - Google Patents

Film de resine d'impression destine a la stratification de feuille stratifiee decorative de grande nettete presentant une excellente usinabilite et feuille stratifiee decorative de grande nettete stratifiee avec ces films de resine Download PDF

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Publication number
WO2001000411A1
WO2001000411A1 PCT/JP2000/004155 JP0004155W WO0100411A1 WO 2001000411 A1 WO2001000411 A1 WO 2001000411A1 JP 0004155 W JP0004155 W JP 0004155W WO 0100411 A1 WO0100411 A1 WO 0100411A1
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WO
WIPO (PCT)
Prior art keywords
resin
layer
resin film
printing
film
Prior art date
Application number
PCT/JP2000/004155
Other languages
English (en)
Japanese (ja)
Inventor
Fumiko Terauchi
Koji Fujii
Hiroyuki Iwashita
Original Assignee
Toyo Kohan Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Kohan Co., Ltd. filed Critical Toyo Kohan Co., Ltd.
Priority to JP2001506098A priority Critical patent/JP3913060B2/ja
Priority to AU54299/00A priority patent/AU5429900A/en
Publication of WO2001000411A1 publication Critical patent/WO2001000411A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24Pressing or stamping ornamental designs on surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F1/00Designs or pictures characterised by special or unusual light effects
    • B44F1/08Designs or pictures characterised by special or unusual light effects characterised by colour effects
    • B44F1/10Changing, amusing, or secret pictures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/418Refractive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles

Definitions

  • the present invention relates to a printed resin film for laminating a high-definition decorative board and a high-definition decorative board laminated with the resin, and more particularly, to an exterior of a home appliance such as an electric refrigerator door and an air conditioner cover, and a steel sheet. Furniture made, furniture, night, building interior
  • the present invention relates to a resin film for laminating a high-definition decorative board suitable for an application requiring a high-definition printing pattern and a high-definition decorative board laminated with the resin film.
  • the sharpness referred to in the present invention means the sharpness of the image, that is, the sharpness of the positive / reverse IT image projected on the makeup surface, and the sharpness is evaluated by a portable camera manufactured by Japan Color Research Institute. Sharpness Gloss Meter PGD—Measured by type 4
  • high-definition decorative panels used for various types of furniture and building interior materials include:
  • a resin film as a base material is printed using a normal method, and a decorative film provided with a coat layer of acrylic resin, polyester resin, etc. to protect the surface of the printed layer
  • a decorative film such as is laminated on a substrate such as zinc-plated steel plate, plywood, or MDF via an adhesive.
  • the decorative board laminated with the decorative film of (1) above has insufficient strength of the decorative film.
  • This method is not suitable for applications such as V-cut processing because of problems such as cracking of the film and easy peeling of the ink at the corners.
  • the decorative board laminated with the decorative film of (2) has excellent surface properties such as stain resistance and solvent resistance, but embossing is required because the surface film has poor flexibility and a high softening temperature. When applied, it is difficult to emboss.
  • the present invention aims to solve the above problems,
  • the printed resin film for laminating a high-definition decorative board according to the present invention is characterized in that an adhesive resin layer, a base resin layer, a printed layer, and a transparent surface resin layer are sequentially laminated from the bottom.
  • the following features of the printed resin film for laminated high-definition decorative boards of the present invention include an adhesive resin layer,
  • a color resin layer, a printing layer, a base resin layer, and a transparent surface resin layer were sequentially laminated from the bottom.
  • the next feature of the printing resin film for laminated high-definition decorative plates of the present invention is that a base resin layer, a printing layer, and a transparent surface resin layer are sequentially laminated from the bottom.
  • the next feature of the printed resin film for laminating a high-definition decorative board of the present invention is that a colored resin layer, a printing layer, a base resin layer, and a transparent surface resin layer are sequentially laminated from the bottom.
  • the printing layer An upper layer, which is a pattern printing layer, and a lower layer, which is a color printing layer that conceals the entire surface of the base resin layer and imparts a printing base color of the pattern printing layer.
  • the next feature of the high-definition decorative laminate printed resin film of the present invention is that the printing layer is a picture printing layer.
  • the following features of the 5 "high-definition decorative laminate printing resin film of the present invention are as follows.
  • the base resin layer is embossed, and the embossed recesses formed by the embossing are filled with ink. Having a printed layer.
  • the next feature of the printed resin film for laminated high-definition decorative boards of the present invention is that the surface resin layer is a biaxially stretched polyester resin film.
  • the next feature of the printed resin film for laminating a high-definition decorative board of the present invention is that the plane orientation coefficient of the resin is 0 to 0.170.
  • the difference ⁇ (max-min) between the maximum value and the minimum value of the in-plane refractive index of the resin is 0 to 0.05. That is.
  • the next feature of the printed resin film for laminated high-definition decorative boards of the present invention is that the base resin layer is made of a polyester resin.
  • the base resin layer X is made of a polybutylene terephthalate resin, a polyvinyl chloride resin, or a polyolefin resin.
  • the colored resin layer is a polyester resin kneaded with a color pigment, particularly a polybutyrene terephthalate resin, or a polyvinyl chloride resin kneaded with a color pigment. Or i Polyolefin resin kneaded with a color pigment.
  • the following features of the printed resin film for laminated high-definition decorative boards of the present invention are as follows:
  • the intrinsic viscosity IV value of the terephthalate resin is 1.0 to 2.0.
  • a feature of the high-definition decorative board of the present invention is that the printed resin film for laminating a high-definition decorative board described above is laminated on at least one surface of a substrate on which the resin film is laminated.
  • the next feature of the high-definition decorative board of the present invention is that the high-definition decorative board is laminated with an adhesive layer between the substrate and the printing resin film for laminating the high-definition decorative board.
  • the next feature of the high-definition decorative board of the present invention is that the substrate is a metal plate, a wood board, an inorganic board, or paper.
  • FIG. 1 is a cross-sectional view showing an example of the printed resin film for laminating a high-definition decorative board of the present invention.
  • FIG. 2 is a cross-sectional view showing another example of the printed resin film for laminating a high-definition decorative board of the present invention.
  • FIG. 3 is a cross-sectional view showing another example of the printed resin film for laminating high-definition decorative boards of the present invention.
  • FIG. 4 is a cross-sectional view illustrating an example of the high-definition decorative plate of the present invention.
  • FIG. 5 is a cross-sectional view showing another example of the high definition decorative plate of the present invention.
  • the inventors of the present invention have studied the processability of a biaxially stretched polyester JO resin film having a surface resin layer, which has been used for enhancing sharpness, in a decorative resin laminate printing resin film used for a decorative plate.
  • the plane orientation coefficient of the resin film was set in the range of 0 to 0.170, and the difference ⁇ n (max ⁇ It has been found that by setting the (min) in the range of 0 to 0.05, the workability of the resin film can be improved.
  • a resin film could be obtained.
  • a wiping print layer formed by filling the embossed concave portion with an ink by using a wiping method may be provided.
  • the high-definition decorative board made by laminating the above resin film on a metal plate, plywood, inorganic board, paper, etc.
  • FIG. 1 is a cross-sectional view showing an example of the printed resin film for laminated high-definition decorative board of the present invention.
  • FIGS. 2 and 3 are cross-sectional views showing another example of the printed resin film for laminated high-definition decorative board of the present invention.
  • FIG. 4, FIG. 4 and FIG. 5 are sectional views showing examples of the high-definition decorative panel of the present invention.
  • 1 is high
  • 2 is substrate
  • 3 adhesive layer
  • 4 is adhesive resin layer
  • 5 is colored resin layer
  • 6 a is picture printing layer
  • 6 b is printing Layer
  • 7 is a base resin layer
  • 8 is an embossed concave portion for wiping printing
  • 9 is a wiving printing layer
  • 10 is an adhesive layer
  • 11 is a surface resin layer
  • 12 is a high definition decorative plate, respectively.
  • the printed resin film 1 for laminated high-definition decorative board of the present invention has a base resin layer 7 laminated on an upper surface of an adhesive resin layer 4, and a top surface of the base resin layer 7.
  • a surface resin layer 11 having a pattern printing layer 6a and a solid printing layer 6b provided on the entire back surface is laminated.
  • the printed resin film 1 for laminating a high-definition decorative board according to the present invention has a colored resin layer 5 provided with a pattern printing layer 6 a on the upper surface of an adhesive resin layer 4.
  • a base resin layer 7 provided with a wiping print layer 9 filled with wiping ink is further laminated on an embossed concave portion 8 formed by embossing on the upper surface thereof.
  • the surface resin layer 11 may be laminated on the upper surface of the base resin layer 7 via the adhesive layer 10.
  • the printed resin film 1 for decorative laminate lamination of the present invention comprises a colored resin layer 5 of the printed resin film 1 for decorative laminate lamination shown in FIG. 6b may be both provided.
  • FIG. 4 shows a high-definition decorative board 12 obtained by laminating the printed resin film 1 for decorative board lamination shown in FIG. 2 on a substrate 2 via an adhesive layer 3.
  • FIG. 5 shows a high-definition decorative panel 12 in which the printed resin film 1 for decorative panel lamination shown in FIG. 3 is laminated on the substrate 2 via the adhesive layer 3.
  • a conventionally used polyvinyl chloride resin film or a olefin resin film may be used. It is preferable to use a film, particularly a polybutylene terephthalate film having an intrinsic viscosity (IV value) of 1.0 to 2.0. Further, it is more preferable that the intrinsic viscosity is 1.5 or less from the viewpoint of film forming property and 1.2 or more from the viewpoint of water resistance over time (water resistance ilr property). Further, the colored resin layer 5 can be obtained by kneading the above resin with a colored pigment when forming a film using an extruder.
  • the base resin layer 7 may be formed into a colored resin layer by kneading a colored pigment in the resin when forming the film using an extruder.
  • the picture print layer 6a is a print layer that expresses, for example, a wood grain, a stone grain, a surface pattern of natural leather, a cloth grain, an abstract yO pattern
  • the base print layer 6b is a base resin layer 7 or a coloring.
  • This is a printing layer that conceals the entire surface of the resin layer 5 and provides the printing base color of the picture printing layer 6a, and heats the base resin layer 7 and the surface resin layer 11 when the adhesive layer 10 is not provided. It is also a layer that gives adhesion.
  • Examples of the vehicle of the ink forming the printing layers 6a and 6b include cellulose derivatives such as nitrocellulose and cellulose acetate, and polyether.
  • Known materials such as steurethane resin can be used, and among these, nitrocellulose-alkyd resin-based inks are preferred from the viewpoint of adhesion and thermal adhesion.
  • the embossed concave portion 8 is formed by selectively embossing the base resin layer 7 and then the wiping printing method is used to provide the wiping print layer 9 in which the embossed concave portion 8 is filled with ink, As the wiping ink to be filled in the embossed concave portions 8, paint or ink is used.
  • the surface resin layer 11 it is preferable to use a film of a polyester resin such as polyethylene terephthalate, a polycarbonate film, or an acrylic resin film, and it is more preferable to use a biaxially stretched polyester film.
  • the polyester resin film is made of a polyester resin that does not contain a plasticizer and a halogen element If.
  • the biaxially stretched polyester resin film preferably has a plane orientation coefficient in the range of 0 to 0.170, and furthermore, a difference ⁇ n (max ⁇ max) between the maximum value and the minimum value of the in-plane refractive index. min) is preferably in the range of 0 to 0.05.
  • the resin of the adhesive resin layer 4 it is preferable to use a copolymerized polyester resin such as an ethylene terephthalate Z isophthalate copolymer.
  • polyester resin examples include, in addition to the above, A copolymerized polyester resin having the following is preferably used. That is, the soft segments forming the resin include polyoxyalkylene glycols such as polyethylene glycol and polytetramethylene glycol, or poly ⁇ alkylprolactone, azeline acid, sebacic acid, dodecandionic acid, and dimer acid.
  • An aliphatic dicarboxylic acid having a molecular structure of ⁇ OC— [CH 2 ] n—CO ⁇ H and an aliphatic polyester composed of an aliphatic and Z or alicyclic diol are preferably used.
  • the hard segments that make up the resin include ethylene terephthalate, butylene terephthalate, cyclohexane dimethylene terephthalate, cyclohexane, and jC xandimethylenecyclohexanedicarboxylate, butylene 2,6-naphthalene dichloride. It is preferably composed of at least one selected from aromatic and / or alicyclic ester units such as carboxylate.
  • the alcohol component contains a 1,4-butanediol residue from the viewpoint of solvent resistance, and that the 1,4-butanediol residue accounts for 4% of all alcohol components i forming the copolymerized polyester. It is preferably from 0 mol% to 65 mol%.
  • the ionomer resin component is included in a part of the resin component of the adhesive resin layer 4.
  • the ionomer resin content is 1 to 50% by weight of the whole resin component.
  • the refractive index and the plane orientation coefficient of the resin film which are important factors in the surface resin layer of the present invention, can be determined by the following methods. That is, the refractive index of the polyester resin film to be used is measured in a direction parallel to the longitudinal direction of the film, in a 90 ° direction, in a 45 ° direction, and in a 135 ° direction. The vertical direction is also measured with an Abbe refractometer. And these parallel directions, 9
  • Plane orientation coefficient (A + B) / 2-C
  • the high-definition decorative laminate printing resin film '1 of the present invention shown in FIG. 1 can be prepared as follows. That is, a pattern printing layer provided on the lower surface of the surface resin layer 11 on the upper surface on the side of the substrate resin layer 7 of the laminated film of the adhesive resin layer 4 and the substrate resin layer 7 formed as a two-layer film by co-extrusion. 6 a and a printing layer 6 consisting of a solid printing layer 6 b are superimposed on each other, and the co-extruded laminated film of the adhesive resin layer 4 and the base resin layer 7 and the surface resin layer 11 are superimposed. It is sandwiched between them, pressed and bonded, and then heat-sealed and laminated to produce one laminated film. By applying pressure while heating, the surface of the solid printed layer 6 b of the surface resin layer 11 is fused to the base resin layer 7 to form a single printed resin film 1 for high-definition decorative board lamination. It is.
  • the adhesive resin layer 4 and the colored resin layer 5 kneaded with a pigment are formed into a two-layer film by co-extrusion, a pattern printing layer 6a is applied on the colored resin layer 5, and With the base resin layer 7 superimposed on it, it is passed between a pair of heat rolls, sandwiched and pressed, and heat-sealed to laminate to produce one laminated film.
  • a pattern printing layer 6a is applied on the colored resin layer 5
  • the base resin layer 7 With the base resin layer 7 superimposed on it, it is passed between a pair of heat rolls, sandwiched and pressed, and heat-sealed to laminate to produce one laminated film.
  • an embossing roll as the heat roll, lamination and embossing of the base resin layer 7 can be performed simultaneously, and the surface of the base resin layer 7 is used for wiping printing.
  • the embossed concave portion 8 By forming the embossed concave portion 8 and filling the wiping ink with the wiping print layer 9, it is possible to provide a highly designed picture pattern. Further, by laminating the surface resin layer 11 thereon via the adhesive layer 10, it is possible to obtain the printed resin film 1 for laminated high-definition decorative boards shown in FIG. Since the colored resin layer 5 and the base resin layer 7 have excellent dimensional stability, it is possible to suppress expansion and contraction fluctuations caused by tension and heat, and the printed pattern and the embossed pattern are synchronized. An embossed decorative film having a design property can be obtained. The steps such as the above-mentioned laminating work boss processing can be performed with the same equipment as that of the conventional polyvinyl chloride resin film.
  • the high-definition decorative board 12 can be obtained.
  • the substrate 2 include wood veneer, wood plywood, particle board, wood board such as MDF, steel plate, aluminum alloy plate, zinc alloy such as zinc, zinc-aluminum alloy, zinc-cobalt-molybdenum alloy.
  • a metal plate such as a galvanized steel plate, or a board or paper made of an inorganic material such as a gypsum board, a calcium silicate board, or an asbestos slate board is used.
  • the adhesive for the adhesive layer 3 used for laminating the printed resin film 1 for laminating a high-definition decorative board and the substrate 2 general adhesives such as vinyl acetate resin and ethylene-vinyl acetate resin can be used.
  • Emulsion-type adhesives such as urea resin and urethane resin are preferably used because they are safe against fire, have no odor, and are inexpensive.
  • a nitrocellulose-alkyd-based ink (manufactured by Showa Ink) is used on one side of a transparent biaxially stretched polyethylene terephthalate film (manufactured by Teijin) having a thickness of 25, and a pattern printing layer and a colored printing layer are printed by a gravure rotary press.
  • the decorative plate was obtained by heating and pressing under the conditions of a heating temperature of 210 ° C, an adhesive pressure of 15 kgf / cm 2 , and a pressing time of 5 seconds so as to be in contact with the zinc alloy-plated steel sheet.
  • the difference ⁇ n (ma X — min) between the maximum value and the minimum value of the in-plane refractive index and the in-plane refractive index is a value described in Table 1, respectively. It is a decorative board laminated with a resin film using a biaxially stretched polyethylene terephthalate film.
  • PBT polybutylene terephthalate resin
  • PES copolymerized polyester resin
  • a nitrocellulose-alkyd-based ink manufactured by Showa Ink was used to print a pattern printing layer in-line with a gravure rotary press.
  • the transparent unstretched film ⁇ ⁇ having a thickness of 70 zm formed by extruding the PBT with an extrusion film-forming machine was opposed to the transparent unstretched film so that the printing surface was in contact with the transparent unstretched film.
  • the transparent single-layer film surface is used as the embossing roll side, and the film is pressed between the embossing roll and the silicone rubber roll through the crimping port, and the transparent ⁇ film surface is pressed. Then, a three-layer film having embossed concave portions was prepared.
  • a two-component curable urethane-based coloring ink (manufactured by Showa Ink) is applied to the surface having the embossed concave portions by a roll coating method, and then the coloring attached to the portions other than the embossed concave portions by a Doc Yuichi blade. Remove the ink and multiply A colored resin was filled into the embossed concave portions formed on the surface of the layer film and solidified to prepare a printed resin film. Furthermore, the adhesive-coated surface of a transparent biaxially stretched polyethylene terephthalate film (manufactured by Teijin) having a thickness of 25 / xm with epoxy-phenolic adhesive applied to one side is applied to the embossed surface of the printed resin film.
  • Example 2 The same two-layer unstretched film of PBT and PES as in Example 2 was provided, except that a colored printing layer was provided directly on the PBT on one side, and a pattern printing layer was further provided thereon. Printing was performed under the same conditions as in Example 2. Further, in the same manner as in Example 2, the two-layer unstretched film and the same transparent unstretched film as in Example 2 were laminated and embossed, followed by wiping. After printing and producing a printed resin film, a transparent biaxially stretched polyethylene terephthalate film (manufactured by Teijin) having a thickness of 25 xm is laminated with an adhesive in the same manner as in Example 2 to achieve excellent design. It was created a high sharpness cosmetic fill ⁇ beam.
  • Teijin transparent biaxially stretched polyethylene terephthalate film having a thickness of 25 xm
  • the gypsum board with a thickness of 8 mm to Helsingborg urethane adhesive was coated at a coverage of 80 g / m 2, printing the high image clarity veneer laminate Heating temperature of resin film: 180 ° C, Adhesion pressure: 15 kgf Zcm 2 , Heat bonding was performed under the conditions of a crimping time of 20 seconds to obtain a high-definition decorative board.
  • Example 2 After a printing resin film was prepared in the same manner as in Example 2, an epoxy-phenol adhesive was applied to one side of the embossed surface of the printing resin film to a thickness of 25%.
  • the transparent coated biaxially stretched zm polycarbonate film (manufactured by Teijin) is opposed to the adhesive-applied surface and pressed under the same conditions as the laminating conditions by heating and pressing in Example 1 to obtain a high-definition decorative film with excellent design. Produced.
  • the printing resin film for laminating a high-definition decorative board was heat-pressed on a 6-mm-thick wood plywood in the same manner as in Example 2 to obtain a high-i high-definition decorative board.
  • Example 1 After a printed resin film was prepared in the same manner as in Example 3, an epoxy-phenol-based adhesive was applied to one side of the embossed surface of the printed resin film, and a transparent biaxially stretched acrylic resin film having a thickness of 25 m was bonded.
  • Example 1 After a printed resin film was prepared in the same manner as in Example 3, an epoxy-phenol-based adhesive was applied to one side of the embossed surface of the printed resin film, and a transparent biaxially stretched acrylic resin film having a thickness of 25 m was bonded.
  • Example 1 One side of the same transparent biaxially stretched polyethylene terephthalate film as in Example 1 having a pattern printing layer and a colored printing layer printed thereon in the same manner as in Example 1; and Laminate a vinyl resin (PVC) film so that the print layer and the PVC film are in contact with each other.
  • Heat the crimping roll 180 ° (: The resin film feed rate: 2 Om / min. Under pressure of 15 kgf Zcm 2, both films were heat-pressed and laminated to produce a printed resin film for laminating a high-definition decorative board.
  • PVC vinyl resin
  • polyester Le based adhesive steel sheet was coated at a coverage of 5 gZm 2, a high sharpness veneer laminating printing resin film of the, PVC surface is then in contact with the electrolytic zinc alloy plated steel sheet, example 1 )) ', followeded by thermocompression bonding to obtain a decorative board.
  • Example 7 A pattern printing layer was printed on one side of a 50 xm-thick unstretched film obtained by forming a colored resin obtained by mixing a commercially available PVC with 15% by weight of a blue pigment by an extrusion film forming machine in the same manner as in Example 2. And a transparent unstretched film having a thickness of 80 ⁇ , which was formed by coating a commercially available PVC with an extrusion film-forming machine, so that the printed surface was in contact with the transparent unstretched film, and the film was heated in Example 6.
  • the transparent PVC single-layer film surface is used as the embossing roll side, and it is passed through a crimping roll consisting of an embossing roll and a silicone rubber roll and crimped to form a transparent PVC film surface.
  • a crimping roll consisting of an embossing roll and a silicone rubber roll and crimped to form a transparent PVC film surface.
  • a two-layer film having an embossed concave was prepared. Then, the surface having the embossed concave portion is filled with the coloring ink in the embossed concave portion in the same manner as in Example 2 and solidified.
  • One printing resin film was prepared. Furthermore, the embossed surface of this printed resin film is faced with the adhesive-coated surface of a transparent biaxially stretched polyethylene terephthalate film (made by Teijin) having a thickness of 25 with epoxy-phenolic adhesive applied on one side. Under the same conditions as the lamination conditions by the heat and pressure bonding of Example 1, high-definition cosmetics with excellent design properties are obtained by being passed between a pair of pressure bonding rolls composed of a pair of silicone rubber rolls and pressed.
  • a transparent biaxially stretched polyethylene terephthalate film made by Teijin
  • Example 2 Under both conditions, the two films were heat-pressed and laminated to produce a printed resin film for high-definition decorative laminates.
  • a polyester-based steel sheet coated with the same electric zinc alloy as in Example 1 was used. The adhesive is applied at a coverage of 5 g / m 2, the high image clarity veneer printing resin film Lum laminate, as PP surface is in contact with the electrolytic zinc alloy plated steel sheet, as in Example 1 And heat-pressed to obtain a decorative board.
  • a pattern printing layer was printed on one side of a 50 im-thick unstretched film obtained by forming a colored resin obtained by mixing a commercially available PP with 15% by weight of a blue pigment using an extrusion film forming machine in the same manner as in Example 2.
  • the heated non-stretched film having a thickness of 75 / im and a commercially available PP formed by an extrusion film-forming machine were opposed to each other such that the printing surface was in contact with the transparent unstretched film, and the heating of Example 8 was performed. Under the same conditions as lamination conditions by crimping,
  • a two-layer film having an embossed concave portion on the surface of a transparent PP film was prepared by passing between an embossing roll and a pressing roll made of a silicone rubber roll and pressing the embossed roll.
  • the printed resin film was prepared by filling and solidifying the colored ink in the embossed concave portions on the surface having the same as in Example 2. Further, the epoxy resin was adhered to the embossed surface of the printed resin film.
  • the adhesive-coated surface of a transparent biaxially-stretched polyethylene terephthalate film manufactured by Teijin
  • a thickness of 25 coated with one side of the adhesive was opposed to the pair of silicon under the same conditions as the lamination conditions by heat compression in Example 1.
  • a high-definition decorative film with excellent design is produced by pressing between rubber rolls.
  • a polyurethane adhesive was applied to the same wood plywood as in Example 2 at an application amount of 50 g / m 2 , and the printing resin film for laminating a high-definition decorative board was colored. It was heated and pressed in the same manner as in Example 2 so as to be in contact with the plywood to obtain a decorative board.
  • the quality of the embossability for wiping printing of the printed resin film for laminating high-definition decorative boards of the present invention is determined by the degree of roughness of the surface of the base resin layer of the embossed resin film.
  • the surface of the base resin layer of the resin film that has been embossed using a grained engraved roll provided with an average surface roughness (R a) of 11 mj I is visually observed. Then, the quality of the embossability was evaluated based on the following three criteria.
  • the above evaluation criteria were obtained by measuring the surface roughness (R a: w ⁇ m) of a polyvinyl chloride resin film using a SURFCOM surface roughness meter manufactured by Tokyo Seimitsu Co., Ltd. in accordance with JISB0601. If the average surface roughness is 4 m, the embossing process is accepted.
  • the polyvinyl chloride resin film having an average surface roughness of 4 or more has a good appearance ( ⁇ ).
  • those having an appearance slightly inferior to the surface of the polyvinyl chloride resin film but having no practical problem were judged as poor ( ⁇ ), and those without embossing were judged as defective (X).
  • Example la (Stain resistance) Example la :! g, 2, 3, 4, 5, 6, 7, 8 and 9 are drawn with black oil-based Magic Ink (registered trademark) on the resin film surface of the outermost layer of the high-definition decorative board. After being left for a time, it was wiped off with a cloth impregnated with ethanol, and the degree of Magic Ink (registered trademark) remaining on the resin film surface was visually observed, and evaluated according to the following criteria.
  • black oil-based Magic Ink registered trademark
  • Examples La to lg, 2, 3, 4, 5, 6, 7, 8, and 9 put a sponge impregnated with methyl ethyl ketone on the resin film surface of the outermost layer of the high-definition decorative panel. After standing for 24 hours, the degree of discoloration and blistering on the film surface was visually observed and evaluated according to the following criteria.
  • the resin film in the case of being in contact with water for a long time is considered. Water resistance was evaluated by the DuPont impact test method.
  • Example la ⁇ Lg, 2, 3, 4, 5, 6, 7, 8 and 9 were used to laminate the high-definition decorative laminate printing resin film to a 0.5 mm thick electro-zinc alloy. Stacked on plated steel The test pieces were layered. This test piece was cut into a size of 6 OmmX 60 mm, immersed in demineralized water maintained at a temperature of 38 ° C 2 ° C for 1 month, dried at room temperature, and subjected to JISK 5400 using a Dubon impact tester. The impact was applied under the compliant conditions (impact size 1Z 2 inch *, weight lkg, drop height 5 O cm). Loaded shock
  • the printed resin film for decorative board lamination is made of 0.5 mm thick electro-zinc alloy
  • the test pieces were laminated on a plated steel sheet.
  • the sharpness of the surface of the test piece was measured with a portable clarity gloss meter PGD-4 manufactured by Japan Color Research Institute.
  • the sharpness referred to in the present invention means image sharpness, that is, the sharpness of a regular reflection image projected on a decorative surface, and high sharpness means that the sharpness is 0.8 or more. Point out.
  • Table 1 shows the evaluation of the properties of these resin films.
  • the printed resin film for decorative laminate lamination of the present invention exhibits excellent characteristics in all of embossability, stain resistance, solvent resistance, water deterioration resistance, and sharpness.
  • the printed resin film for laminated high-definition decorative board of the present invention is configured as described above, and is also used as a surface resin layer of a high-definition decorative sheet using a conventional polyvinyl chloride resin film resin resin film.
  • the plane orientation coefficient of the biaxially stretched polyester resin film is in the range of 0 to 0.170, and the difference ⁇ n (max_min) between the maximum value and the minimum value of the in-plane refractive index is 0 to 0.1.
  • the base resin layer and the colored resin layer made of a polybutyrene terephthalate film have little fluctuation in expansion and contraction due to heat and tension, and have excellent dimensional stability, high-definition printed matter with good printing register accuracy Can be obtained.
  • the decorative film can be obtained using the same manufacturing method and manufacturing conditions as the conventional polyvinyl chloride resin film, there is no need for capital investment such as the addition of new equipment or the modification of equipment.
  • film it is possible to express a high-definition picture pattern with excellent design, in which the printed pattern and the embossed pattern are synchronized.
  • the resin constituting the base resin layer and the surface resin layer does not contain a plasticizer, problems such as surface contamination due to bleeding of the plasticizer do not occur, and contamination resistance, solvent resistance, Excellent surface properties such as water resistance.

Landscapes

  • Laminated Bodies (AREA)

Abstract

La présente invention concerne un film de résine d'impression destiné à la stratification de feuille stratifiée décorative de grande netteté ayant une usinabilité, une netteté et des modèles d'impression, et dont les caractéristiques de conception, l'adaptabilité à l'environnement et les propriétés physiques de surface, telles que la résistance à la contamination et aux solvants, sont excellentes. Cette invention concerne également une feuille stratifiée décorative de grande netteté stratifiée avec ces films de résine. Ce film de résine d'impression (1) destiné à la stratification de feuille stratifiée décorative de grande netteté se caractérise en ce qu'il présente, en tant que couche de résine superficielle (11), un film de résine orienté présentant un facteur d'orientation superficielle et une différence entre une valeur maximum et une valeur minimum d'indice de réfraction dans le plan définie dans des plages préétablies, et en ce qu'il est stratifié, pour ses couches inférieures, avec une couche de résine transparente excellente pour l'impression en relief, une couche d'impression, une couche de résine de matériau de base (7), une couche de résine de coloration (5) et une couche de résine d'adhésion (4). La feuille stratifiée décorative de grande netteté (12) est caractérisée en ce que les films de résines susmentionnés sont stratifiés sur un substrat(2).
PCT/JP2000/004155 1999-06-25 2000-06-23 Film de resine d'impression destine a la stratification de feuille stratifiee decorative de grande nettete presentant une excellente usinabilite et feuille stratifiee decorative de grande nettete stratifiee avec ces films de resine WO2001000411A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2001506098A JP3913060B2 (ja) 1999-06-25 2000-06-23 加工性に優れた高鮮映化粧板積層用印刷樹脂フィルムおよびその樹脂フィルムを積層した高鮮映化粧板
AU54299/00A AU5429900A (en) 1999-06-25 2000-06-23 Printing resin film for laminating high-sharpness decorative laminated sheet excellent in workability and high-sharpness decorative laminated sheet laminated with the resin films

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP11/180852 1999-06-25
JP18085299 1999-06-25

Publications (1)

Publication Number Publication Date
WO2001000411A1 true WO2001000411A1 (fr) 2001-01-04

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JP (1) JP3913060B2 (fr)
AU (1) AU5429900A (fr)
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1454741A3 (fr) * 2003-03-07 2007-11-07 Klöckner Pentaplast GmbH & Co. KG Feuille en matière plastique pour meuble
US7709070B2 (en) 2001-12-20 2010-05-04 The Procter & Gamble Company Articles and methods for applying color on surfaces
US7722938B2 (en) 2003-02-14 2010-05-25 The Procter & Gamble Company Dry paint transfer laminate
US7727607B2 (en) 2003-06-09 2010-06-01 The Procter & Gamble Company Multi-layer dry paint decorative laminate having discoloration prevention barrier
US7842364B2 (en) 2003-02-14 2010-11-30 The Procter & Gamble Company Differential release system for a self-wound multilayer dry paint decorative laminate having a pressure sensitive adhesive
US7897228B2 (en) 2001-12-20 2011-03-01 The Procter & Gamble Company Articles and methods for applying color on surfaces
WO2020026199A1 (fr) * 2018-08-03 2020-02-06 3M Innovative Properties Company Élément de construction

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Publication number Priority date Publication date Assignee Title
JPH04238026A (ja) * 1991-01-22 1992-08-26 Dainippon Printing Co Ltd 高鮮映積層金属板およびそれに使用する化粧シート
JPH0623909A (ja) * 1987-05-13 1994-02-01 Toyo Kohan Co Ltd 高鮮映積層金属板およびその製造法
JPH06305075A (ja) * 1993-04-23 1994-11-01 Dainippon Printing Co Ltd 高鮮映積層金属板及びそれに使用する化粧シート

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0623909A (ja) * 1987-05-13 1994-02-01 Toyo Kohan Co Ltd 高鮮映積層金属板およびその製造法
JPH04238026A (ja) * 1991-01-22 1992-08-26 Dainippon Printing Co Ltd 高鮮映積層金属板およびそれに使用する化粧シート
JPH06305075A (ja) * 1993-04-23 1994-11-01 Dainippon Printing Co Ltd 高鮮映積層金属板及びそれに使用する化粧シート

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7897227B2 (en) 2001-12-20 2011-03-01 The Procter & Gamble Company Articles and methods for applying color on surfaces
US7709070B2 (en) 2001-12-20 2010-05-04 The Procter & Gamble Company Articles and methods for applying color on surfaces
US7897228B2 (en) 2001-12-20 2011-03-01 The Procter & Gamble Company Articles and methods for applying color on surfaces
US7842363B2 (en) 2003-02-14 2010-11-30 The Procter & Gamble Company Differential release system for a self-wound multilayer dry paint decorative laminate having a pressure sensitive adhesive
US7807246B2 (en) 2003-02-14 2010-10-05 The Procter & Gamble Company Dry paint transfer laminate
US7842364B2 (en) 2003-02-14 2010-11-30 The Procter & Gamble Company Differential release system for a self-wound multilayer dry paint decorative laminate having a pressure sensitive adhesive
US7846522B2 (en) 2003-02-14 2010-12-07 The Procter & Gamble Company Discoloration-resistant articles for applying color on surfaces and methods of reducing discoloration in articles for applying color on surfaces
US7722938B2 (en) 2003-02-14 2010-05-25 The Procter & Gamble Company Dry paint transfer laminate
US7905981B2 (en) 2003-02-14 2011-03-15 The Procter & Gamble Company Method of making a dry paint transfer laminate
EP1454741A3 (fr) * 2003-03-07 2007-11-07 Klöckner Pentaplast GmbH & Co. KG Feuille en matière plastique pour meuble
US7727607B2 (en) 2003-06-09 2010-06-01 The Procter & Gamble Company Multi-layer dry paint decorative laminate having discoloration prevention barrier
WO2020026199A1 (fr) * 2018-08-03 2020-02-06 3M Innovative Properties Company Élément de construction
US11840055B2 (en) 2018-08-03 2023-12-12 3M Innovative Properties Company Construction member

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JP3913060B2 (ja) 2007-05-09
TW524743B (en) 2003-03-21

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