WO1998009793A1 - Machine de moulage par injection-soufflage, procede de moulage par injection-soufflage et machine de moulage par injection - Google Patents
Machine de moulage par injection-soufflage, procede de moulage par injection-soufflage et machine de moulage par injection Download PDFInfo
- Publication number
- WO1998009793A1 WO1998009793A1 PCT/JP1997/003064 JP9703064W WO9809793A1 WO 1998009793 A1 WO1998009793 A1 WO 1998009793A1 JP 9703064 W JP9703064 W JP 9703064W WO 9809793 A1 WO9809793 A1 WO 9809793A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- preform
- injection
- station
- preforms
- plate
- Prior art date
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 112
- 238000010102 injection blow moulding Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 176
- 238000010438 heat treatment Methods 0.000 claims abstract description 119
- 238000001816 cooling Methods 0.000 claims abstract description 85
- 238000000071 blow moulding Methods 0.000 claims abstract description 76
- 238000012546 transfer Methods 0.000 claims abstract description 70
- 230000032258 transport Effects 0.000 claims description 168
- 238000002347 injection Methods 0.000 claims description 118
- 239000007924 injection Substances 0.000 claims description 118
- 238000006243 chemical reaction Methods 0.000 claims description 36
- 238000000465 moulding Methods 0.000 claims description 32
- 230000003028 elevating effect Effects 0.000 claims description 22
- 238000000605 extraction Methods 0.000 claims description 21
- 230000009046 primary transport Effects 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000009049 secondary transport Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 235000008612 Gnetum gnemon Nutrition 0.000 claims description 3
- 240000000018 Gnetum gnemon Species 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims 1
- 239000011295 pitch Substances 0.000 abstract description 83
- 230000036544 posture Effects 0.000 abstract 4
- 238000000926 separation method Methods 0.000 description 17
- 230000002829 reductive effect Effects 0.000 description 14
- 230000007723 transport mechanism Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 230000002411 adverse Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- LOUPRKONTZGTKE-WZBLMQSHSA-N Quinine Chemical compound C([C@H]([C@H](C1)C=C)C2)C[N@@]1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-WZBLMQSHSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- LOUPRKONTZGTKE-UHFFFAOYSA-N cinchonine Natural products C1C(C(C2)C=C)CCN2C1C(O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-UHFFFAOYSA-N 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 229960000948 quinine Drugs 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- UNPLRYRWJLTVAE-UHFFFAOYSA-N Cloperastine hydrochloride Chemical compound Cl.C1=CC(Cl)=CC=C1C(C=1C=CC=CC=1)OCCN1CCCCC1 UNPLRYRWJLTVAE-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000001356 surgical procedure Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42113—Means for manipulating the objects' position or orientation
- B29C49/42121—Changing the center-center distance
- B29C49/42122—Adapting to blow-mould cavity center-center distance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/28—Blow-moulding apparatus
- B29C49/30—Blow-moulding apparatus having movable moulds or mould parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/48—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/6409—Thermal conditioning of preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/006—Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating
- B29C49/0062—Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating using two or more parallel stations, e.g. two parallel heating or blowing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/006—Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating
- B29C49/0062—Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating using two or more parallel stations, e.g. two parallel heating or blowing stations
- B29C49/0064—Blow-moulding plants, e.g. using several blow-moulding apparatuses cooperating using two or more parallel stations, e.g. two parallel heating or blowing stations the number of preform manufacturing stations being different to the number of blowing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/0208—Combined blow-moulding and manufacture of the preform or the parison joining several separate preforms while blow-moulding, e.g. two cylindrical preforms welded together during blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
- B29C49/061—Injection blow-moulding with parison holding means displaceable between injection and blow stations
- B29C49/064—Injection blow-moulding with parison holding means displaceable between injection and blow stations following a rectilinear path, e.g. shuttle-type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42051—Means for stripping, aligning or de-stacking
- B29C49/42053—Stripping preforms from moulds, e.g. from injection moulds or cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42093—Transporting apparatus, e.g. slides, wheels or conveyors
- B29C49/42105—Transporting apparatus, e.g. slides, wheels or conveyors for discontinuous or batch transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42113—Means for manipulating the objects' position or orientation
- B29C49/42115—Inversion, e.g. turning preform upside down
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
- B29C49/6835—Ovens specially adapted for heating preforms or parisons using reflectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
- B29C49/68—Ovens specially adapted for heating preforms or parisons
- B29C49/685—Rotating the preform in relation to heating means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
Definitions
- the present invention relates to an injection blow molding apparatus and an injection blow molding method, and more particularly to an injection blow molding apparatus and an injection blow molding method for molding a container by injection molding a preform, controlling the temperature, and then performing blow molding to form a container.
- FIG. 15 shows an injection blow molding apparatus disclosed in Japanese Patent Publication No. 3-4 5 692.
- This injection blow molding apparatus includes an injection molding station 2, a first temperature control station 4, and a second temperature control station.
- the adjusting station 6, the blow molding station 8, and the unloading station 10 are arranged in a straight line.
- two rows of preforms 12 in four rows are simultaneously injection-molded in a direction orthogonal to the transport direction indicated by the arrow in the figure, and the two rows of preforms 12 are used for injection molding.
- the pitch between the rows P2 of the preforms 1 and 2 of the blow molding station is changed to the pitch P2 between the rows during the blow molding of the section 8 by performing a pitch conversion to transfer the pitch P2 during the blow molding.
- the preform 12 is transported to the first temperature control station 4, the second temperature control station 6, the blow molding station 8 and the unloading station 10 while maintaining it.
- the preform 12 is injection-molded in an upright state, and the preform 12 in the upright state is conveyed in an upright state.
- the injection blow molding apparatus immediately after injection molding of the preform 12, the injection blow molding apparatus is used for injection molding of two rows of preforms 12.
- the first temperature control station 4 and the second temperature control station 2 from the injection molding station 2 to the blow molding station 8 are used to perform the pitch conversion to expand the inter-row pitch P 1 to the inter-row pitch P 2 during blow molding.
- the wafers are conveyed at a wide inter-row pitch P2, so that when the first temperature control station 4 and the second temperature control station 6 are conveyed, the transfer space is wasted, and the entire apparatus is transported.
- the size will increase and the cost will increase.
- the preform 12 is transported in an upright state, so that when the briform 12 is heated, the neck of the preform 12 is positioned above.
- the neck of the preform since the heat at the time of heating moves upward, the neck of the preform may be heated more than necessary, and the neck may be deformed. In this case, however, the conveying member that conveys the preform is heated by the heat generated during the heating, and thus is likely to be adversely affected.
- An object of the present invention is to eliminate waste of a transport space at the time of transporting a preform and to improve molding efficiency.
- Another object of the present invention is to save space by minimizing the installation area of the apparatus.
- Still another object of the present invention is to add a preform neck portion more than necessary during heating.
- the purpose of the present invention is to prevent the heating of the preform from being adversely affected by the heat generated during heating.
- Yet another object of the present invention is to reduce the overall height of the device, reduce the installation space, and facilitate maintenance.
- a first delivery unit for delivering a preform injection-molded at the injection molding station
- a cooling station that conveys the preform ⁇ -e delivered from the first delivery part in a first direction, and cools the preform ⁇ -e;
- a heating station for transporting the cooled preform in the first direction, and for heating
- a second delivery unit that transfers the preform heated by the heating station; a plurality of blow molding stations that stretch blow-mold the briform transferred from the second delivery unit to form a container;
- the injection molding station includes M x N M rows having M (M ⁇ 2) columns parallel to a second direction orthogonal to the first direction, and N (N ⁇ 2) rows in each column. It has an injection mold that simultaneously performs injection molding of the preform in an upright state,
- the first delivery unit The first delivery unit,
- An ejection mechanism that receives the M x N preforms from the injection molding station in an upright state, and takes the preforms out of the injection station;
- the cooling station and the heating station have a common first transport path for intermittently transporting the preforms in a row N in parallel while in the inverted state,
- the second delivery unit includes N rows of the pre-heaters heated in the heating station.
- a transfer mechanism that receives the form from the first transport path and transfers the form to the blow molding station in an inverted state;
- Each of the plurality of molding stations includes:
- a substantially rectangular second transport path having two short sides and two long sides,
- a receiving unit provided on one of the short sides of the second transport path, for receiving the preform delivered from the second delivery unit in an inverted state
- a blow molding unit provided on one of the long sides of the second transport path, the stretch molding being performed simultaneously with the number of preforms received by the receiving unit to form a container, and the other blow molding unit facing the receiving unit.
- a take-out unit provided on the short side for taking out the container formed by the blow-molding unit;
- the injection molding station, the first delivery section, the cooling station, the heating station, the second delivery section, the blow molding station, and the like are linearly arranged along the first direction.
- the devices do not spread in a direction orthogonal to the first direction, and can be arranged with a minimum area. Therefore, the installation area can be reduced to save space, and in particular, the indoor area of a clean atmosphere for forming a container for filling drinking water or the like can be effectively used.
- M ⁇ N briforms are simultaneously injection-molded, so that the number of briforms corresponding to the blow molding time can be secured and the efficiency of the molding cycle can be improved.
- the first delivery unit preferably converts the row shape of the M rows of preforms, and transfers the M rows of preforms to the cooling station. Cool-down;] Additional cooling at the station reduces the temperature of the preform more uniformly than the temperature of the preform during injection molding, increases the effect of temperature control by reheating, and stabilizes molding. Can be enhanced.
- the preform be rotated by a rotation mechanism to uniformly cool and heat the preform in the circumferential direction.
- the preform is delivered in an inverted state to the blow molding stations provided in parallel by the second delivery section, and at each blow molding station, the preform is received by the receiving section provided on the short side of the second transport path.
- Stretch-blow molding is performed simultaneously on the number of preforms received by the professional molding section provided on the long side, and the container can be taken out by the removal section provided on the other short side.
- an elevating device such as a draw-out pad above the preform
- the overall height of the device can be reduced to save space and facilitate maintenance.
- the blow mold clamping mechanism can be installed in the space between the long sides, and the space between the long sides can be used effectively.
- An injection molding station for injection molding the preform in an upright state
- a delivery unit for delivering the preform injection-molded at the injection molding station to the transport path
- a heating station that is provided in the transport path and heats the transported preform to a temperature equal to or higher than an appropriate stretching temperature
- At least one blow or shape station for stretch blow molding the preform heated in the heating station to form a container
- the injection molding station comprises:
- M x N preforms having M (M ⁇ 2) columns parallel to a second direction orthogonal to the first direction and N (N 2) rows in each column,
- An injection mold including an upper mold and a lower mold that are simultaneously injection-molded in an upright state;
- An upper mold clamping plate to which the upper mold is attached A lower clamping plate to which the lower mold is attached,
- a vertical mold clamping drive mechanism that drives the upper mold clamping plate up and down
- the transport path includes a transport member that transports the preform in parallel, and the delivery unit includes:
- the takeout mechanism has a pitch conversion mechanism that widens the row pitch of the M rows of takeout plates when moving forward and narrows it when moving backward.
- a plurality of rows of preforms injection-molded at an injection molding station are simultaneously transferred by performing a column pitch conversion to narrow a pitch between rows in a preform conveying direction in a first delivery unit. ing.
- the time required for delivery can be reduced, and a large number of preforms can be transported and heated by reducing the transport base when transporting and heating at the heating station, thereby improving molding efficiency.
- the total length of the heating station can be shortened, and space saving can be improved.
- the take-out mechanism and the reversing mechanism are separate, the weight of each mechanism has been reduced, and high-speed operation has been enabled.
- the inverting mechanism performs a row bit conversion operation of the preform during the inversion operation of the preform.
- each of the M rows of mounting plates may have N cylindrical mounting members for accommodating N preforms by exposing portions held by the holding members. .
- the injection blow molding apparatus according to still another embodiment of the present invention can shorten the molding cycle.
- An injection molding station for injection molding the preform in an upright state;
- a first transport path for transporting the injection-molded preform in a first direction, a removal mechanism for removing the preform injection-molded at the injection molding station, and a first transport path for transporting the removed preform to the first transport path
- a first delivery unit having a delivery mechanism for delivering to
- a heating station provided in the first conveying path, for heating the preform to be conveyed to a suitable stretching temperature or higher;
- At least one blow molding station for stretching and blow molding the preform heated in the heating station to form a container
- M x N preforms having M (M ⁇ 2) columns parallel to a second direction orthogonal to the first direction and N (N 2) rows in each column,
- An injection mold including an upper mold and a lower mold that are simultaneously injection-molded in an upright state;
- a vertical mold clamping drive mechanism having four tie bars for driving the upper mold clamping plate up and down;
- the first transport path has a transport member that transports the N preforms in a row in parallel in an inverted state
- At least one unloading plate which advances and retreats to the injection molding station to receive the preform
- a plurality of extraction rails for guiding both ends of the at least one extraction plate between the mold clamping plates while guiding both ends
- the take-out rail is fixedly arranged between the lower die and the four tie bars, and extends from the injection molding station to a first delivery section. According to the above invention, the take-out rail is fixedly arranged between the lower die and the four tie bars.
- the member that moves between the mold clamping plates is reduced in weight while enabling stable movement of the take-out plate, and many members for supporting the member can be omitted.
- the first transport path has a rotation mechanism for independently rotating the preform at each of the cooling station and the heating station, and a non-rotation area where at least one row of preforms stops between the rotation mechanisms. It is preferable to have In this way, a gate cut mechanism for cutting the gate of the preform can be provided in the non-rotational area. With this gate cut mechanism, the gate can be cut before heating the preform after cooling. . In other words, it is easier to cut the gate if it is not rotating, and it is more certain that the gate is cut if it is not heated, and the gate can be cut easily and reliably.
- the injection step includes simultaneously performing the N preforms having M (M ⁇ 2) columns parallel to a second direction orthogonal to the first direction and N (N ⁇ 2) rows in each column.
- the removing step includes a step of performing a column pitch conversion between the M rows during the removing operation
- the first delivery step includes a step of performing a row pitch conversion between the N rows during an inversion operation
- the cooling and heating step includes a step of carrying N pieces of the preforms in a row in parallel in the first direction.
- the transfer space can be reduced by narrowing the row pitch during injection molding and transferring the row to the cooling step.
- N / 2 preforms can be divided into two heating stations and heated, and the N / 2 preforms heated at each heating station can be blow molded at two blow molding stations. it can.
- the preforms that have been simultaneously heated in the respective heating stations can be simultaneously molded in the respective blow molding stations, thereby preventing uneven molding quality during the molding.
- An injection mold including an upper mold and a lower mold for simultaneously injection-molding M (M ⁇ 2) X N (N ⁇ 2) preforms in an upright state;
- An upper mold clamping plate supporting the upper mold An upper mold clamping plate supporting the upper mold
- a lower mold clamping plate supporting the lower mold A lower mold clamping plate supporting the lower mold
- a vertical mold-clamping drive mechanism having four screws for driving the upper mold-clamping plate up and down;
- the lower mold includes an injection cavity mold, j Q
- the upper mold includes an injection core mold and a split neck cavity mold,
- the upper and lower mold clamping plates are driven forward and backward to hold and take out the injection-molded preform, and at least one end plate of the at least one extraction plate. And a plurality of extraction rails for guiding.
- M x N preforms simultaneously injection-molded by a device having a vertical mold clamping drive mechanism in which only the upper mold moves are moved horizontally by at least one take-out plate. You can take it out by moving it.
- This take-out rail can be attached to a take-out rail support plate fixedly arranged on the lower mold clamping plate, so that the take-out plate can be moved more stably.
- An injection core mold that can be closed with respect to the injection cavity mold by driving the movable mold clamping plate;
- An injection core mold fixing plate attached to the movable mold clamping plate, for fixing the injection core mold
- An injection core mold even plate disposed between the injection core mold fixing plate and the lower mold clamping plate and attached to the movable mold clamping plate;
- a net-type fixing plate composed of split plates for holding the neck cavity-type split molds, respectively;
- the neck-type fixing plate guides the slide of the neck-type fixing plate in the opening direction of the neck cavity type.
- the street bubble is:
- a connecting portion connected to a moving rod for moving the stripper plate; and a release port for moving the strip plate to the injection core mold to release the preform from the injection core mold.
- the injection core-type holding plate and the injection core-type fixing plate each have a through hole of the release lock.
- this mold apparatus by moving the movable mold clamping plate, it is possible to release the preform held by the injection core mold and the network cavity mold from the injection cavity mold. Then, by moving the release rod, the stripper plate can be moved with respect to the injection core mold fixing plate, and a gap can be created between the preform and the injection core mold. Further, in this state, the neck-type fixing plate guide rail slides against the strip plate, so that the neck-type fixing plate slides together with the neck-type fixing plate guide rail, and the neck cavity is fixed. The split mold that makes up the mold is opened, and the preform can be completely released from the injection core mold and the neck cavity mold.
- FIG. 1 is a plan view showing an injection molding apparatus c according to an embodiment of the present invention.
- FIG. 2 is a side view of the injection molding station of FIG. 1 as viewed from the injection device side.
- FIG. 3 is a partially enlarged plan view showing the injection molding station and the first transfer portion upper mold clamping plate of FIG.
- FIG. 4 is a partial plan view showing a row pitch conversion state of the reversing mechanism in the first transfer unit in FIG.
- FIG. 5 is a side view showing the state of the first delivery unit in FIG.
- FIG. 6 is a partially enlarged plan view showing a state of the holding member of the reversing mechanism.
- FIG. 7 is a front view showing the cooling mechanism and the first transport path of FIG.
- FIG. 8 is a front view showing the gate cutting mechanism of FIG.
- FIG. 9 is a sectional view showing a state of a heating box in the heating station of FIG.
- FIG. 10 is a schematic plan view showing the rotation mechanism of the cooling station and the heating station.
- FIG. 11 is an enlarged plan view of the second delivery unit in FIG. 1 c
- FIG. 12 is a side view showing a part of FIG. 11 cut away.
- FIG. 13 is a partial front view showing a state of the gripping member of FIG.
- FIG. 14 is a side view showing the state of the take-out section in the blow molding station of FIG.
- FIG. 15 is a plan view showing a conventional injection blow molding apparatus.
- FIG. 16 is a schematic plan view of an injection blow molding apparatus according to another embodiment of the present invention.
- FIG. 17 is a side view of the injection molding station of the apparatus shown in FIG.
- FIG. 18 is a schematic plan view of a first transfer section and a cooling station of the apparatus shown in FIG.
- FIG. 19 is a schematic side view of the first transfer unit and the cooling station of the apparatus shown in FIG.
- FIG. 20 is a schematic plan view of the intermediate transfer section of the device shown in FIG.
- FIG. 21 is a schematic side view of the heating station and the second delivery unit of the apparatus shown in FIG.
- FIGS. 1 to 14 are diagrams showing an injection blow molding apparatus according to an embodiment of the present invention.
- FIG. 1 is a plan view showing the overall configuration of the injection block 13—the molding apparatus 20.
- the injection blow molding apparatus 20 includes an injection molding station 22, a first transfer section 24, a cooling station 26, a heating station 30, a second transfer section 32, and a blow molding station 34. Are linearly arranged along the transport direction (first direction) A of the preform 36.
- the injection molding station 22 has an injection molding device 42 connected to the injection device 40, and is arranged along a direction (second direction) B orthogonal to the transport direction A of the preform 36 1
- the injection molding apparatus 42 includes a lower mold clamping plate 46 fixed to the bed 44. And an upper clamping plate 50 that can be moved up and down with respect to the lower clamping plate 46 via four tie bars 148 by a clamping cylinder (not shown). The lower clamping plate 46 and the upper clamping plate And an injection molding apparatus 52 provided between the clamping plates 50.
- the injection molding mold apparatus 52 includes an injection cavity mold 54, an injection core mold 56, an injection core mold fixing plate 58, an injection core mold holding plate 60, a neck cavity mold 62, and a neck. It has a mold fixing plate 64, a strip plate 66, and a neck fixing plate guide rail 68.
- the injection cavity mold 54 has 32 cavities for forming 4 rows of 8 preforms 36 in a row at the same time, and has a fixed side via a hot runner connected to the injection unit 40. It is attached to the lower mold clamping plate 4.
- the number of injection core molds 56 corresponds to the number of cavities of the injection cavity mold 54, and is mounted on the injection core mold fixing plate 58 so that the mold can be closed with respect to the injection cavity mold 54.
- the injection core type fixing plate 58 is attached to the upper mold clamping plate 50 side on the movable side.
- the injection core type holding plate 60 is composed of the injection core type fixing plate 58 and the upper mold clamping plate 50. Attached to the injection core type fixing plate 58 between them.
- the number of neck cavity molds 62 corresponds to the number of injection core molds 56, and each neck cavity mold 62 is composed of a split mold and can be closed with respect to the injection core mold 56.
- the neck-type fixing plate 64 is composed of divided plates each holding eight split pieces of the neck cavity type 62 for one row.
- the stripper plate 66 can be moved up and down with respect to the injection core type fixing plate 58 between the neck type fixing plate 64 and the injection core type fixing plate 58. That is, the stripper plate 66 is connected to the lower end of a stripper plate lifting / lowering port (not shown) of a stripper plate lifting / lowering cylinder 72 provided on the upper mold clamping plate 50, and Driving the sopa plate lifting / lowering opening head enables the injection core type fixing plate 58 to move up and down.
- the stripper plate 66 is a hydraulic release cylinder provided on the upper mold clamping plate 50.
- a release part 80 has a contact part 82 that comes into contact with the lower end of 80.
- the stripper plate 66 is lowered with respect to the net-type fixing plate 64, and it is reformed from the injection core mold 56.
- the injection core type holding plate 60 and the injection core type fixing plate 58 are provided with a stripper plate elevating and lowering port and a releasing port 80. Through holes 84 and 86 are formed.
- the lower end position of the preform 36 is controlled by the stopper rod (not shown) attached to the lower surface of the upper mold clamping plate 50 so that the preform 36 cannot completely come out of the injection core mold 56.
- the injection core type holding plate 60, the injection core type fixing plate 58, and the strip plate 66 are respectively provided with through holes for the above-mentioned stopper rod.
- the neck-type fixing plate guide rail 68 is composed of a dividing member attached to that of the dividing plate constituting the neck-type fixing plate 64, and is slidably engaged with the stripper plate 66, so that the neck 3 ⁇ 4
- the fixing plate 64 can be slid in the opening direction of the neck cavity type 62.
- each divided member of the neck-type fixing plate guide rail 68 is urged by a biasing means 92 such as a spring in the direction of closing the mold of the neck cavity type 62, and the upper mold clamping plate is provided on the upper surface.
- Neck type open cylinder provided on 50 9 It has a wedge hole (not shown) for receiving a neck-type opening cam (not shown) connected to 4.
- the neck-type cam is inserted into the wedge hole to open the neck-type fixing plate guide rail 68, thereby forming a neck cavity type 62.
- the injection core type holding plate 60 and the injection core type fixing plate 58 are formed with through holes for the neck type opening cam.
- the upper mold clamping plate 50 of the injection molding device 42 is moved down by the mold clamping drive cylinder provided in the bed, and then moved downward through the inverter 48. Then, the neck mold fixing plate 64, the strip plate 66, the injection core mold fixing plate 58, and the injection core mold holding plate 60 are superimposed on the injection cavity mold 54, and the injection cavity mold 54 and the injection are molded. The core mold 56 and the neck cavity mold 62 are closed, and the resin is injected from the injection device 40 into the cavity of the injection mold cavity 54, so that it is orthogonal to the transport direction A of the preform 36. Inject eight preforms in one row across direction B simultaneously in four rows.
- the upper mold clamping plate 50 is raised by a mold clamping drive cylinder (not shown), and the briform 36 is released from the injection cavity mold 54. Let it.
- the hydraulic release cylinder 78 is driven to bring the lower end of the release port 80 into contact with the stripper plate 66, and the stripper plate 66 is attached to the injection core type fixing plate 58.
- a gap is formed between the inner surface of the preform 36 'and the injection core mold 56, and the neck cavity type 62 holds the neck of the preform 36 against the injection core mold 56. Reform 3 6 is released c
- the stripper blade lifting cylinder 72 is driven to lower the lower end of the stripper plate raising / lowering opening guide to lower the stripper blade 66. Is lowered.
- the stripper plate 66 be stopped by the stopper rod 88 at a lower lower limit at which the injection core mold 56 does not come off completely.
- the neck mold opening cylinder 94 is driven to drive the neck mold.
- the opening cam is lowered and inserted into the wedge hole formed on the upper surface of the neck-type fixing plate guide rail 68
- the neck-type fixing plate guide rail 68 is opened
- the neck-type fixing plate 64 forms the neck cavity type 62.
- the preform 36 is opened, the neck of the preform 36 is released from the neck cavity type 62 and dropped and taken out.
- the injection core mold 56 restricts the preform 36 to drop at almost the center position.
- the first delivery unit 24 receives a plurality of rows of preforms 36 in an upright state from the injection molding station 22 and delivers the preforms 36 to the cooling station 26 in an inverted state. And a take-out mechanism 102 for the delivery and an inversion mechanism 104.
- the take-out mechanism 102 is composed of four take-out plates 106 a, 106 b, 106 c, and 106 d extending in the direction B orthogonal to the transport direction A of the preform 36.
- a row pitch conversion mechanism 108 that narrows the pitch between rows of the preform 36 taken out row by row at 106 a, 106 b, 106 c, and 106 d is provided.
- the take-out plates 106a, 106b, 106c, and 106d are each formed of one of the preforms 36 at intervals corresponding to the intervals between the rows of preforms 36 in the injection molding station 22. It has eight cylindrical mounting members 112 that can accommodate and hold the part.
- the mounting member 1 1 2 is at least high enough to enter the injection molding station 22 without interfering with the preform 36 when the mold is opened, and is large enough to accommodate a part of the preform 36 due to the lowering of the neck mold.
- the preform 36 is configured to support at least a part of the bottom and the trunk so that the preform 36 does not tilt or the position of the neck is changed.
- the mounting member 12 is preferably in the form of a cylinder having an inner diameter substantially equal to the body diameter of the preform 36.
- the take-out rails 134 are located on both sides of the injection cavity 54 and between the diver 48 and extend from the injection molding station 22 to the first transfer section 24.
- the take-out rail support plate 132 is fixedly arranged on the lower clamping plate 46 between the bars 48.
- the row pitch conversion mechanism 108 includes a take-out mechanism support 130 provided between the injection molding station 22 and the cooling station 26 and a pair of take-outs provided between the
- the upper and lower two take-out rails 13 are attached to the rail support plate 132, respectively, and both ends of the take-out plates 106a, 106b, 106c, and 106d can slide on the two take-out rails 134, respectively. Supported.
- each take-out plate 106a, 106b, 106c, 106d can be stopped at intervals of each row of the preform 36 at the time of injection molding by the stop bar 1336, and each take-out plate 106a , 106 b, 106 c, and 106 d can be abutted.
- An extraction plate 106a at one end is connected to an extraction cylinder 138 composed of a mouthless cylinder disposed between the upper and lower extraction rails 134, and the extraction plate 106a is connected to the extraction cylinder 138 in a direction opposite to the transport direction A.
- Side, and the take-out plates 106a, 106 ', 106c, 106 (1; the pitch of the preform 36 at the time of injection molding via the storage pad 136,
- the takeout plate 106a pushes the other takeout plates 106b, 106c, and 106d to come into contact with each other, reducing the row pitch c.
- the reversing mechanism 104 is provided with a total of 32 holding members 140 for holding the preforms 36 simultaneously taken out by the unloading mechanism 102, four in one row and eight in a row.
- the reversing mechanism 104 moves the holding member 140 in the direction B orthogonal to the transport direction A to perform a row pitch conversion, and a row pitch conversion mechanism 146 that moves the holding member 140 up and down to receive and deliver the preform 36.
- Each holding member 140 is composed of a pair of preform holding plates 114 with cutouts for holding the preforms 36 at opposing positions, and the four holding members 140 in the transport direction A are provided. It is supported by opening and closing doors 1 16a and 1 16b.
- one briform holding plate 114 is supported by the opening / closing rod 116a, and the other preform holding plate 114 is supported by the other opening / closing pad 116b.
- the pressing plate 120 presses the end of the opening / closing rod 1 16 a by the holding member opening / closing cylinder 1 18, the other opening / closing ⁇ -rod 1 16 b is connected to the opening / closing rod 1 16 a.
- the four holding members 140 are simultaneously opened, and close when the pressing force is released.
- the row pitch conversion mechanism 144 integrates a set of four holding members 140 along the transport direction A along a plurality of guide rails 152 extended parallel to the reversing arm 110. It can be moved in the direction B perpendicular to the transport direction.
- the set of four holding members 140 is divided into two sets of right and left, four sets each from the center, and a guide is provided so that a set of four adjacent holding members 140 of each set can be positioned at a predetermined pitch. They are linked by rods 154.
- the guide rod 1 By moving a set of four holding members 140 at the left and right end positions outward by means of a row pitch conversion cylinder 155 composed of a mouthless dress cylinder provided in each of the left and right groups, the guide rod 1 is provided.
- the line pitch is converted into a predetermined pitch by 54, that is, the transfer pitch in the cooling station 26 (the right half of FIG. 3 shows the state at the time of the line pitch conversion.)
- a set of four holding members 140 at the end side can press the holding members 140 inside each of them so that they can be brought into contact with each other (the contact state is shown in the left half of FIG. 3).
- the inner set of four holding members 140 can be positioned by contacting the stoppers 154 during row pitch conversion.
- the row pitch conversion operation and the return operation are performed by the inversion mechanism 104 inversion operation. ⁇ 3
- the elevating mechanism 1 4 8 includes an elevating guide 1 56 that supports the reversing arm 1 10 so that it can move up and down, and an elevating cylinder 1 5 8 that elevates the reversing arm 1 10 along the elevating guide 1 56.
- the position C where the holding member 140 holds the preform 36 on the placement member 112 and the preform 36 are placed by the lifting mechanism 144 on the placement member 1 as shown in FIG.
- the holding member 140 is moved up and down between the position D to be taken out from the position 12 and the transfer standby position E after the reversal and the transfer position F.
- the holding member 140 when the holding member 140 is at the position D where the preform 36 is held and taken out and is reversed by the reversing mechanism 104, the holding member 140 is directly located at the delivery position F. Therefore, during the reversal, the holding member 140 is raised by the elevating mechanism 144 to be located at the delivery standby position E. Conversely, even when returning from the delivery standby position E as it is, the direct holding position is reached. Because it is located at C, it is moved to take-out position D during the return operation to avoid interference.
- the row pitch changing mechanism 108 in the unloading mechanism 102 narrows the column pitch of the preform 36 during injection molding, and the reversing mechanism 104 sets the row pitch while narrowing the column pitch.
- the delivery time can be shortened and the molding cycle can be shortened.
- the cooling station 26 intermittently transports the two preforms 36 received from the first transfer section 24 in a narrow row pitch in three rows, and cools them.
- the first transfer path 200 is shared with the heating station 30 and the first transfer section 24
- a plurality of first transport members 206 that are disposed between the second delivery unit 32 and the second delivery unit 32 and that support the briform 36 delivered from the first delivery unit 24 in an inverted state;
- a first transport mechanism 208 for intermittently transporting the plurality of first transport members 206 along the transport direction A of the preform 36 to the second delivery unit 32 is provided.
- Two first transport members 206 are provided in each of the first transport paths 200 in a direction B orthogonal to the transport direction A of the preform 36, and a pair of the first transport members 200 is provided.
- a plurality of reference numerals 6 are arranged at predetermined intervals along the transport direction A of the preform 36.
- each of the first transport members 206 is rotatably attached to the brackets 212, and the pre-frame support portions 214 from the upper surface of each of the first transport members 206.
- the neck of the preform 36 is inserted into the preform support portion 214 to support the briform 36 in an inverted state.
- a rotation sprocket 211 serving as a rotation mechanism is attached.
- the first transport member 206 at the first delivery position of the preform 36 is positioned at the time of delivery of the preform 36 by the positioning plate 180 provided on the side thereof. This ensures that the preform 36 can be delivered.
- Each first transport mechanism 208 includes a first transport chain 18 and a first transport factory (not shown).
- Each of the first transport chains 218 is disposed between the two first transport members 206 along the transport direction of the preform 36, and the driven sprockets 2 are arranged on the cooling station 26 side. 22 and is supported by a driving sprocket (not shown) connected to the first transfer mechanism on the third transfer section 32 side.
- the intermediate portion of the bracket software 212 to which the first transport member 206 is attached is connected and fixed to the first transport chain 218. Further, the bracket 2 12 is guided by a first transport rail 2 224 arranged along the first transport path 200.
- the rotation mechanism 176 is for uniformly cooling the preform 36 in the circumferential direction, and will be described in detail when the rotation mechanism of the heating station 30 is described later. ⁇
- FIG. 7 (only the cooling mechanism corresponding to two of the four first transport paths out of the four first transport paths is shown in FIG.
- a guide plate 174 for guiding cooling air to the preform 36 on the member 206 is provided.
- the guide plate 17 4 is located between the two rows of preforms 36, and the cooling air from the cooling fan 17 2 is distributed to both sides so that each preform 36 can be supplied from the side. I have.
- the heating station 30 heats the preform 36 cooled in the cooling station 26 as shown in FIGS. 1 and 9, and two heating stations 30 are provided in parallel.
- Each heating station 30 includes a first transfer path 200 shared with the cooling station 26, a heating box 202, and a rotation mechanism 204.
- the heating box 202 is a pair of two heaters disposed on both sides of the first transport path 200 in the middle of each first transport path 200. Two sets of boxes 202 are provided upstream and downstream along the transport direction A of the preform 36. In addition, a space for one row of preforms 36 is provided between the upstream and downstream heating boxes 202, and by intermittently stopping one row of preforms 36 at this position, the upstream heating is performed. The temperature difference between the inner and outer surfaces of the preform 36 heated by the box 202 is reduced so that the preform 36 can be supplied to the downstream heating box 202.
- the interval between the upstream and downstream heating boxes 202 is not limited to the interval for one row of the preform 36, but can be changed depending on the thickness of the preform 36.
- a reflecting plate or a shielding plate 2 36 is provided along the transport direction A of the preform 36 so as to block the two preforms 36. I have.
- Each heating box 202 has a heating heater inside the preform 36 along the transport direction A.
- a plurality of stages 2 3 8 are provided in the axial direction of the preform 36.
- each of these heating heaters 238 is supported so as to be able to move back and forth with respect to the briform 36, and the axis of the preform 36 is The temperature distribution in the direction can be adjusted.
- each heating box 202 has a state in which a reflecting plate 240 is provided on the back side of the heating heater 238 and a terminal block 242 is provided at the upper end.
- the lower part of each heating box 202 is supported on a bed 2446 by hollow supporting feet 244 communicating with the inside of the heating box 202, and the supporting feet 2444 Connected to the blower 248 installed in the nozzle 246.
- cooling air is supplied from the blower 248 to the back side of the reflecting plate 240 in the heating box 202 through the support feet 244, and the cooling air is supplied to the upper side of the heating box 202. I try to escape. As a result, overheating of the reflector 240 can be prevented, the life of the reflector 240 can be prolonged, and the terminal block 242 is also cooled by the cooling air flowing upward, and the blower
- the cooling air sent from 2 4 8 also contacts the supporting sections at both ends of the heating section 2 3 8 extending in the transport direction A of the preform 36, and cools the supporting sections at both ends, which are most likely to be damaged by heat. This extends the life of the heater.
- the rotation mechanism 204 is provided for uniformly heating the preform 36 in the circumferential direction, and is provided independently of the rotation mechanism 106 of the cooling station 30.
- the rotation mechanisms 176 and 204 of the cooling station 26 and the heating station 30 have the same configuration as shown in FIG. 10. In this figure, four first transport paths are used. Only those corresponding to two first transport paths 200 out of 200 are shown, and the other two first transport paths 200 have the same configuration.
- Each of the rotation mechanisms 1 7 6 and 2 0 4 has a first rotation chain 2 50 shared by the two first conveyance paths 200 and a first rotation path 200 along the conveyance direction A. And a second transport chain 252 arranged two by two.
- the first rotation chain 250 is located between the two first transport paths 200, and is connected to four driven sprockets 255, 270 and a rotation motor (not shown). Subu It is in a state of being wrapped around a locator 258 and a tensioning sub-block 260 as shown in the figure.
- the two driven sprockets 270 are provided with interlocking sprockets 270a.
- the second rotation chain 25 2 is supported by being bridged over two blocks 26 2 a and 26 2 b, and each second rotation chain 25 2
- Each of the first transporting members 200 is conveyed in two rows of the first transporting path 200, and is engaged with the rotation sprockets 2 16 of the first transporting member in each row.
- a gear (not shown) is attached to a sprocket 26 2 & of one of the second rotation chains 25 2 of the two second rotation chains 25 2 of each first conveyance path 200. Is connected to the linkage sprocket 26 4 via the linkage sprocket 26 4. The linkage sprocket 26 4 is further connected to the other second rotation chinine 25 2 through the linkage gear 26 68. Connected to a.
- an interlocking sprocket 270a provided in each of the driven sprockets 270 and an interlocking sprocket 264 of each first transport path 200 are connected by an interlocking chain 266. Connected.
- a non-rotating region 272 where the preform 36 does not rotate is formed between the cooling station 26 and the heating station 30, and a gate cutting mechanism 170 is provided in this region.
- the gate cut mechanism 170 is shown in FIG. 8 (only the gate cut mechanism corresponding to two of the four first transport paths is shown in FIG. 8). As described above, four gate cutters 186 provided corresponding to the respective first transport paths 200 and a gate for raising and lowering the gate cutters 18 ⁇ are provided above the respective first transport paths 200. (1) Tokatsu evening elevating mechanism.
- the gate cutter elevating mechanism 188 descends the gate cutter 186. Then, the gate at the bottom of the preform 36 is cut off from above the preform 36.
- the height position of the gate cutter 186 can be appropriately adjusted by an adjusting mechanism 190 according to the size of the preform 36.
- the second transfer section 32 transfers the preform 36 from the heating station 26 to the Buko forming station 34, and corresponds to each heating station 26. And two of them are arranged side by side.
- each second delivery section 32 sends the four preforms 36 heated in the respective heating stations 30 to the respective blow molding stations 3 in an inverted state.
- a pitch changing mechanism 504 that converts the pitch into a blow molding pitch in each blow molding station 3.
- the transfer mechanism 502 and the pitch changing mechanism 504 are attached to a frame 508 supported above the transfer section area by a column 506.
- the transfer mechanism 502 includes a gripping member 5110 for gripping the neck of the preform 36, and a gripping member opening / closing mechanism 5 for opening and closing the gripping member 510 to grip and release the preform 36. 1 2, an elevating mechanism 5 1 4 that allows the gripping member 5 10 to be raised and lowered, and a gripping member 5 I0 from the gripping position on each heating station 30 side to the receiving position on each blow molding station 34 side. And a moving mechanism 5 16 for moving between them.
- the gripping member 510 is composed of a pair of gripping arms 5110a and 510b which are arranged so as to be able to grip the neck of the preform 36. This gripping member 5100 corresponds to the position of the preform 36 transported by the two first transport paths 200. ⁇ c
- Each of the gripping members 510 is provided with a pair of gripping arms 5110a and 510b arranged vertically, and a lower end thereof can grip the neck of the preform 36. It has become.
- the gripping member opening / closing mechanism 5 12 is provided with a pair of gripping members 5 10 corresponding to the preforms 36 conveyed by the first conveying paths 200 so as to be able to open and close each of them.
- the gripping member opening / closing mechanisms 5 1 and 2 open and close the gripping arms 5 10 a and 5 10 b of each gripping member 5 10 to grip and release the preform 36, and are arranged vertically. And a pair of slide rods 518a and 518b, and a gripping member opening / closing cylinder 5200.
- One of the slide rods 518a has one gripper arm 510a attached and fixed, and the other gripper arm 51 Ob is slidably penetrated.
- the other slide rod 5 18 b penetrates one gripping arm 5 10 a so as to be able to slide, and the other gripping arm 5 10 b is attached and fixed.
- a pair of slide rods 5 18 a, 5 18 b are formed with rack portions 5 22 at opposing positions near the ends, and pinions 5 24 are joined between the rack portions 5 22. It is in a state where it has been damaged.
- the gripping member opening / closing cylinder 520 is connected to one slide rod 518a, slides one slide rod 518a, and connects the other slide rod 518b to the binion 520. Sliding in the opposite direction via 4 causes the gripping arms 510a and 5I0b of the gripping member 510 to open and close.
- the lifting mechanism 5 14 raises and lowers the gripping member 5 10 to take out and deliver the preform 36, and the gripping member opening and closing mechanism 5 12 supports the bracket so as to be able to move up and down. 5 and a lifting cylinder 5330 having a lifting bracket 528 connected to the supporting bracket 526, and the gripping member 5 10 can be raised and lowered.
- the moving mechanism 5 16 moves the gripping member 5 10 from the preform 36 removing position of each heating station 30 to the transfer position to each blow molding station 34.
- the mouth dress cylinder 532, the moving guide rod 534, the moving member 536, the contact / separation guide rod 538, and the contact / separation moving member 5400 Prepare.
- the dress cylinder 532 is disposed substantially in the center of the frame 508 along the transport direction A of the preform 36.
- a pair of moving guide rods 534 are arranged in parallel on both sides of the rodless cylinder 532.
- the moving member 5336 is connected to the opening dress cylinder 532, and is slidably engaged with the moving guide 5354 so as to be movable in the transport direction A of the preform 36. ing.
- the guide rod 538 for the contact / separation movement is arranged in the direction B perpendicular to the conveyance direction A of the preform 36, and is attached to the moving member 536 'near the center thereof to convey the preform 36. It is movable in direction A.
- the contact / separation moving member 540 is a pair of guide rods on both sides of the contact / separation guide rod 538 with the movement guide rod 534 therebetween, and slides with respect to the guide / separation guide rod 538. It is supported where possible.
- the lifting / lowering cylinder 530 is mounted and supported on the contact / separation moving member 540.
- the guide rod 5 for the contact / separation movement is moved.
- the lifting mechanism 5 14 also moves through the pair 8 and the pair of contact / separation moving members 5 40, and the two gripping members connected to the lifting mechanism 5 14 via the gripping member opening / closing mechanism 5 1 2 510 is moved in the transport direction A of the preform 36 on both sides of the movable gland code 534.
- the pitch changing mechanism 504 is a pair of pitches arranged outside the moving guides ′ ′ ⁇ 34 so as to be narrower from each heating station 30 side to each blow molding station 34 side.
- a replacement guide rod 5 4 2 is provided.
- Each pitch change guide 542 is connected to a moving member 540 via a bracket 544, and is connected to and separated from the moving member 540.
- the moving member 540 can be moved along the pitch change guide rod 542. Then, when the contact / separation guide guide 538 moves as the preform 36 of the moving member 536 moves in the transport direction A, the pitching of the contact / separation moving members 540 changes.
- the guide member 540 moves while being guided by the guide rod 542, and each of the contact / separation moving members 540 gradually slides on the guide rod 538 for the contact / separation movement to move in the approaching direction.
- the gripping member 5 10 reaches the receiving position of each blow molding station 34, the pitch of the inner gripping members 5 10 attached to the pair of gripping member opening / closing mechanisms 5 12 is blow molded.
- the pitch of time is set.
- the two blow molding stations are arranged side by side so that every four preforms 36 heated by being divided into two by the heating station 26 can be blow-molded at the same time.
- Each blow molding station 34 includes a second transport path 40, a receiving section 402, a blow molding section 404, and an unloading section 406.
- the second transport path 400 is substantially rectangular and one side of which is arranged to face the second transfer part 32, and the second transport member 408, the second transport mechanism 410 and Is provided.
- the second transport member 408 supports and transports the preform 36 in an inverted state, and is supported one by one by the brackets 414 with the briform support portions 412 protruding upward. It has become so
- the second transport mechanism 410 transports the plurality of second transport members 403 intermittently and circulates.
- the second transport mechanism 410 is provided with four sprockets 416 arranged at the corners of the transport path of the second transport path 400.
- 2 Carrying chinine 4 18 is hanged over and arranged in a rectangular shape.
- the second transport chain 418 is guided by a second transport rail 420 arranged along the transport path of the second transport path 400. Further, the second transport member 418 is provided with four second transport members 408 via the Bracheno 41.
- an intermittent transfer motor (not shown) is connected to one of the four sprockets 416 so that the four second transfer members 408 are intermittently transferred by the intermittent transfer motor.
- the Q receiving section 402 is disposed on the second transfer section 32 side of the second transport path 400, and receives four preforms 36 from the second transfer section 32.
- the four second transport members 408 are intermittently stopped at the positions corresponding to the grip members 5110 in 32.
- the blow molding section 404 is provided on one side of the downstream side of the second transport path 400 in the transport direction, and performs stretch blow molding on the preform 36 received by the receiving section to form a container.
- a stretch molding apparatus 422 for simultaneously performing stretch blow molding on the four preforms 36 received by the receiving section 402 is provided. Since this stretch molding machine 422 opens and closes the mold in a direction intersecting the conveyance direction of the second conveyance path 400 in the blow molding section 404, the mold clamping mechanism 422 is moved between the opposing sides.
- a standby section 426 of a preform 36 for one blow molding is provided between the receiving section 402 and the stretch blow molding apparatus 422 of the b-forming section 404.
- a standby section 426 of a preform 36 for one blow molding is provided between the receiving section 402 and the stretch blow molding apparatus 422 of the b-forming section 404.
- the temperature of the preform 36 heated by the heating station 30 is alleviated, and a temperature control section for a flat container can be provided in the standby section 4 26. I can do it.
- the take-out part 406 is provided on one side facing the receiving part 402, and takes out the container 428 molded by the stretch blow molding device 422 of the blow molding part 404.
- An unloading device 4330 for unloading the four containers 428 conveyed to the 406 position is installed facing the second transfer path 400 at the unloading position.
- the unloading device 4330 includes four gripping members 432 arranged at positions facing the neck of the container 428, and the gripping members 432.
- An opening / closing mechanism 4 3 6 having an opening / closing cylinder 4 3 4 for opening / closing, a reversing mechanism 4 40 having a reversing actuator 4 3 8 for reversing the gripping member 4 32, an opening / closing mechanism 4 3 S, and a reversing mechanism 4 Equipped with an elevating mechanism 4 4 4 having an elevating cylinder 4 4 2 for raising and lowering the gripping member 4 3 2 together with 40, and an advancing / retracting mechanism 4 4 8 having an advancing / retracting silling 4 4 6 c
- the apparatus waits. To work.
- the gripping member 432 is advanced by the reciprocating cylinder 446 and is closed by the opening / closing cylinder 4334, and the neck of the container 428 is closed. Is grasped. In this state, the gripping member 432 is lifted by the lifting cylinder 4442, and the neck of the container 4288 is removed from the second transport member 408.
- the gripping member 4 32 is moved backward by the reciprocating cylinder 4 4 6, the lifting cylinder 4 4 2 is lowered, the gripping member 4 3 2 is inverted by the reversing actuator 4 3 8, and the opening and closing cylinder 4 is moved at that position.
- the gripping member 4 32 is opened by 34, the neck portion of the container 4 28 is opened, dropped, and taken out.
- a plurality of bases are provided on a machine base 450, and among these bases, a base located on the take-out part 106 side is provided. It is formed as a movable base movable along the long side direction of the second transport path 400 with respect to the fixed-side base, and the two sprockets 41 of the second transport mechanism 410 are formed on this movable base. 6 is installed.
- a tension is applied to the movable base 452 to apply a tension to the second transport chain 418 by urging the movable base in a direction in which opposing sides of the second transport path 400 move away from each other.
- An application mechanism is provided.
- the unloading device 430 is provided on the movable base and is integrated with the movable base, so that it is not necessary to perform the alignment of the unloading device 430 after the tension is adjusted:
- the upper mold clamping plate 50 of the injection molding device 42 is lowered to form the injection cavity mold 54, the injection core mold 56, and the neck cavity mold 62.
- the preform 36 extends in the direction B, which is orthogonal to the transport direction A.
- the upper mold clamping plate 50 is raised by a mold clamping drive cylinder (not shown), and the injection cavity mold 54 is formed. Release preform 36 from 3Q .
- the stripper plate's lifting cylinder 72 is driven to lower the lower end of the stripper plate lifting / lowering opening pad to lower the strip.
- the stripper plate 66 is stopped at a lower lower limit position where the briform 36 is not completely removed by a stopper (not shown).
- the neck-type opening cam is lowered by driving the neck-type seki cylinder 94, and the neck-type fixing plate guide rail 68 is opened via the neck-type fixing plate guide rail 68.
- 64 opens the neck cavity type 62, and at that position, the neck of the preform 36 is released from the neck cavity type 62 and falls and is taken out.
- the ejection plates 106 a, 106 b, 106 c, and 106 d of the ejection mechanism 102 are reduced in pitch from the cooling station 26 side to the injection mold.
- the take-out plate 106a is moved by the take-out cylinder 138 along the take-out rail 134 to the right side in FIGS.
- the take-out plates 106a, 106b, 106c, 106d are made to have a wide row pitch of the preform 36 at the time of the injection molding through the storage rod 136, and the take-out plates 106a, 106b are formed.
- the take-out cylinder 106 is used to move the take-out plate 106a to the left side of the figure, and the row pitch conversion mechanism 108 causes the take-out plate 106a to become the other take-out plate 106b.
- 106c and 106d are pressed to come into contact with each other, and the row pitch of the preform 36 during injection molding is reduced, and the preform 36 is positioned on the reversing mechanism 104 side.
- the take-out plates 106a, 106b, 106c, 106d are the take-out rails 1 3 4 supported by the take-out rail support plates 13 2 provided between the tie bars 48. As it moves along, a stable take-out operation can be obtained.
- the reversing mechanism 104 takes out the holding member 140 in a state corresponding to the column pitch and the row pitch of the take-out mechanism in a state where the take-out mechanism 102 takes out the preform 36 and converts the row pitch.
- the holding member 140 is opened by the holding member opening / closing cylinder 118 at this position, and the holding member 150 is held by the lifting cylinder 158 of the lifting mechanism 148.
- the vicinity of the neck of the preform 36 is held.
- the vicinity of the neck portion of the preform 36 is exposed from the mounting member # 12, so that the preform 36 can be easily and reliably held.
- the holding member 140 is raised to the take-out position D by the lifting cylinder 158, and the preform 36 is removed from the mounting member 112.
- the preform 36 is reversed by rotating the reversing arm 1 10 toward the cooling station 26 around the reversing axis 144 by the reversing motor 144.
- the row pitch conversion mechanism 146 moves the set of four holding members 140 at the left and right end positions outward by the row pitch conversion cylinder 155, thereby guiding the guide rod.
- the row pitch is converted to a predetermined pitch, that is, a transport pitch in the cooling station 26 by the command 154.
- the reversing arm 110 is moved to the delivery standby position ⁇ by the lifting cylinder 158 to prevent interference with the cooling station 26 side.c Therefore, when the reversing operation is completed
- the holding member 140 is located at the delivery standby position ⁇ .
- the reversing arm 1 10 is lowered by the elevating cylinder 1 58, and the holding member 1 40 is moved to the transfer position F, and the preform 3 6 Into the first transfer member 206 of the cooling station 26 in an inverted state.
- the first transport member 206 at the receiving position is positioned by the positioning plate 180, so that the preform 36 is securely inserted.
- the holding member 14C is opened by the holding member opening / closing cylinder 118, and the holding member 140 is raised to the delivery standby position E by the lifting / lowering cylinder 158.
- the reversing mechanism 110 causes the reversing arm 110 to perform the reversing and returning operation.
- a moving operation to the take-out position D by the elevating mechanism 148 is performed so as to be on standby.
- the column pitch conversion mechanism 108 in the take-out mechanism 102 narrows the column pitch of the preform 36 during injection molding and takes it out.
- the row pitch is reduced while the column bit is narrowed.
- the number of preforms that are simultaneously molded is simultaneously delivered.
- the delivery time can be reduced and the molding cycle can be shortened. Since we wanted to separate the mechanism and the reversing mechanism, we could reduce the weight of each device and speed up the operation.
- the cooling fan 1 rotates while being rotated by the rotation mechanism 1 16 while intermittently transporting and holding the briform 36 in the first transportation section village 206 ′ of the first transportation path 200 in an inverted state.
- the cooling air from 72 is guided to the preform 36 via the guide plate 1 74 to perform additional cooling of the preform 36 to increase the effect of heating at the heating station 30. it can.
- the gate of the preform 36 is easily and reliably cut off by the gate cutting mechanism 170 without rotating.
- the preform 36 cooled in the cooling station 26 is intermittently transported by the first transport path 200, and each of the first transport members 206 is rotated by the rotation mechanism 204 while rotating. It is heated by a heating box 202 provided in the middle of the first conveying path 200, is conveyed to the position of the second transfer section 32, and is heated to an appropriate temperature for blow molding.
- the preform 36 is rotated by the rotation mechanism 204, it is uniformly heated in the circumferential direction.
- the preform 36 is heated while being transported in an inverted state by the first transport member 206.
- the member 206 is not heated unnecessarily, and adverse effects on the neck portion and the first conveying member 206 during heating can be prevented.
- an interval for one preform 36 is provided between the heating box 202 on the upstream side and the heating box 202 on the downstream side.
- each heating box 202 is supplied with cooling air by the blower 248, thereby extending the life of the reflector 240 and increasing the terminal block 240.
- the life of the heater can be extended by cooling both ends of the cooling and heating heater.
- a plurality of heaters 2 38 in each heating box 202 can be moved back and forth with respect to the preform 36, and by adjusting the front and rear positions, the axial direction of the briform 36 can be adjusted. The temperature distribution can be easily adjusted.
- each gripping member 5 10 is positioned on the preform 36 take-out side of each heating station 30, and the lifting member 5 14 lowers the gripping member 5 10 to the gripping position, and Open gripping member 5 1 0 by gripping member opening / closing mechanism 5 1 2 PT
- the gripping member 510 is closed, and the neck of the preform 36 is gripped. Then, the grip member 5 10 is raised, and the neck of the preform 36 is removed from the first transport member 206.
- the guide rod 538 for the contact / separation movement and a pair of the contact / separation movement members 5 are provided.
- the lifting mechanism 5 1 4 also moves through 4 0, and the two gripping members 5 ⁇ 0 move in the transport direction ⁇ of the preform 3 6 on both sides of the movement guide rod 5 3 4 respectively. .
- each of the contact / separation movement members 540 is moved to the beach changing guide rod 542.
- the guide member moves in the approaching direction in a guided state, and when the gripping member 5 10 reaches the receiving position of each blow molding station 34, the inner side of the pair of gripping member opening / closing mechanisms 5 1 2 The pitch between the gripping members 5110 becomes a bite during blow molding.
- the gripping member 510 is raised by the lifting mechanism 514 and retracted from the second transport path 40 ⁇ , so that the preform 36 can be transported by the second transport path 408.
- the moving member 5 3 6 is moved to each heating stasis min 3 CH3 ⁇ 4 by the dress cylinder 5 3 2 and the gripping member 5 10 is lowered by the lifting mechanism 5 14, the next removal standby state is established. .
- the four preforms 36 whose temperature has been alleviated in the standby section 4 26 are intermittently transported to the professional molding section 4 04, and are clamped by the mold clamping mechanism 4 2 4 or the like.
- the four preforms 36 heated at the same time are stretch blow-molded to form containers 428.
- blow molded container 428 is intermittently conveyed to the position of the removal device 430 of the removal portion 406.
- the unloading device 4340 opened the gripping member 432 toward the second transport path 400 in a state where it was retracted from the second transport path 400 by the advance / retract cylinder 4446 of the advance / retreat mechanism 4448. Waiting in a state.
- the gripping member 432 advances and closes, and grips the neck of the container 428.
- the gripping member 432 is raised by the lifting cylinder 4442, and the neck of the container 4288 is extracted from the second transport member 408.
- the gripping member 432 is retracted by the reciprocating cylinder 4446, and the lifting cylinder 4442 is lowered.
- the take-out device 4300 is provided on a movable base that is made movable to apply tension to the second transport chain 4 1 ⁇ , the take-out device 430 after tension adjustment is used. There is no need to align the second transport member 408 c
- preforms are heated by two heating stations, and four preforms are preformed at two blow molding stations.However, the present invention is not limited to this example. The number of reforms can be changed arbitrarily.
- the pitch of the preform is converted to the pitch at the time of blow molding at the blow molding station. If the transport pitch of the drum is adjusted to the blow molding pitch in advance, there is no need to change the pitch at the second delivery unit.
- FIG. 16 is a plan view showing the entire injection blow molding apparatus.
- members having the same functions as those of the apparatus shown in FIGS. 1 to 14 are denoted by the same reference numerals, and the description thereof will be omitted.
- the injection blow molding apparatus shown in FIGS. 16 to 19 is substantially different from the apparatus shown in FIG. 1 in a first delivery unit 1000 and a first transport path 20000.
- the first delivery unit 100 has a take-out mechanism 1001 having substantially the same function as the apparatus shown in FIG.
- the delivery mechanism 1 ⁇ 02 is provided to the first transport path 20000.
- the first transport path 200 is composed of a primary transport path 211 in which a cooling station 210 is located, and a secondary transport path in which a heating station 220 is located. And a transport path 2 210.
- the primary transport path 2 1 1 0 parallelly transports ⁇ preforms in one row in an upright state
- the secondary transport path 2 2 1 0 parallels one row ⁇ ⁇ preforms in an upright state Transport.
- the first transport path 20 GO has a delivery section 2300 between the primary transport path 2110 and the secondary transport path 2110, inverting and transferring the preform.
- the transfer mechanism 10 of the first transfer unit 100 0 is used to transfer the preform upright in the primary transfer path 2 110 on the upstream side in the first direction A.
- 0 2 ⁇ Means that Nx ⁇ ⁇ injection-molded preforms need to be delivered to the primary conveyance path 2110 in an upright state.
- FIG. 18 is a plan view showing a state in which the pre-boom 36 is held by the extraction plates 106a to 106d.
- FIG. 19 is a side view showing a state in which the row pitches of the take-out plates 106a to 106d have been reduced from the state of FIG.
- the receiving plates 1146a, 1146b, 1146c, and 1146d are at the standby position D.
- the receiving plates 1 146 a, 1 146 b, 1 146 c, and 1 146 d are moved by the distance H and moved to the receiving position of the preform 36 by the ascending drive of the first lifting / lowering cylinder 1 156. It is arranged at a position directly below the secret takeout plate 10 Sa, 106 b. 106 c, 106 d.
- the preform 36 held on the take-out plates 106a to 106d is dropped, and the preform 36 is inserted and supported in the holes of the receiving plates 1146a to 1146d.
- the receiving plates 1 146a to 114d are lowered to the transfer position E via the standby position D by the first lifting cylinder 1 1 56 and the second lifting cylinder 1 158. Further, the preform 36 is delivered to the cooling station 2100 from the receiving plates 1 146 a to 146 d by driving a receiving plate opening / closing cylinder (not shown).
- preforms 36 in one row are supported upright by the conveyor belt 1176, and are moved from the injection molding station 22 side along the primary conveyance path 2110. Intermediate transfer section 2300 side. Row pitch during injection molding While being kept narrow row pitch, it is intermittently conveyed and cooled by blowing means: The thickness of the preform is relatively small. If it is thin mAY spontaneous cooling the Purifo ⁇ without providing the blowing means c
- the extrusion mechanism 1 1 7 2 sets the extrusion plate 1 1 It is located behind the preform 36 in one row, and the extrusion plate 1190 is pushed forward by the extrusion cylinder 1192 in this state, so that the preform 36 in one row is transferred to the intermediate transfer section 23. Move to 0 0:
- the extrusion mechanism 1 1 7 2 extruded from the primary transport path 2 1 1 1 0 8 preforms 3 in a row 3 6 force Intermediate delivery section 2 3 0 0 slide table 1 2 8 0 Are held by the two sets of receiving members 1270a, 1270b, 1270c, and 1270d shown in FIG.
- the pitch of the receiving member 127 Ga to 127 0 d (the narrow pitch shown in the right half of Fig. 20) is changed to the heating stay by the pitch changing mechanism 1264.
- the pitch between the preforms 36 in the case 2200 (the wide pitch shown in the left half of FIG. 20) is converted into a row between the 8 preforms 36 in a row.
- the opening 282 When the opening 282 is opened, it is positioned to the side of the neck. In this state, the first holding member 1282 is closed by the opening / closing cylinder 284 to hold the neck.
- the 1st holding section ⁇ 1 282 is inverted from the cold station 210 side to the heated station 2 22 C'0 side by the inverting actuator 1288 so that the frame 3 6 is inverted.
- the first gripping member: 28 2 is lowered by the elevating mechanism, and the opening / closing cylinder 1 2
- the neck portion of the preform 36 is released and transferred to the heating station 220 in an inverted state.
- eight preforms 36 in a row are heated while being transported in parallel while being supported by the transporting member in an inverted state.
- the second gripping member 1306 is rotated while being kept up and down.
- the pre-heat room 36 can be transferred to the blow molding station 34 in an inverted state.
- FIG. 17 shows members of the injection mold arranged at the injection molding station 22 that cannot be shown in FIG. 2, and the members will be additionally described.
- FIG. 17 a strip plate elevating port head 74 that is raised and lowered by a stripper plate raising / lowering cylinder 72 is shown.
- Stripper plate 6 6 is connected to stripper play connection section 7 6 connected to lifting rod 4:> ⁇ ⁇
- injection core type holding plate 60 injection core type fixing plate 5 8
- a through hole 90 is formed in the slipper plate 66 so as to pass through the stop pad 88.
- FIG. 17 shows a neck-type opening cam 96 connected to the neck-type opening cylinder 94 c.
- the injection core-type holding cam 60 and the injection core-type fixing cam 58 are inserted through the injection core-type holding cam 60 and the injection core-type fixing plate 58.
- 9 5 is formed c
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Robotics (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE69717787T DE69717787T2 (de) | 1996-09-02 | 1997-09-02 | Vorrichtung und verfahren zum spritzgiess-blasen |
JP51246798A JP3816537B2 (ja) | 1996-09-02 | 1997-09-02 | 射出ブロー成形装置、射出ブロー成形方法及び射出成形装置 |
BR9706707A BR9706707A (pt) | 1996-09-02 | 1997-09-02 | Sistema processoãe dispositivo de moldagem por injeção e dispositivo de molde |
US09/051,956 US6156258A (en) | 1996-09-02 | 1997-09-02 | Injection blow molding machine, injection blow molding method and injection molding machine |
AU40336/97A AU4033697A (en) | 1996-09-02 | 1997-09-02 | Injection blow molding machine, injection blow molding method and injection molding machine |
EP97937873A EP0872329B1 (en) | 1996-09-02 | 1997-09-02 | System and method of injection blow molding |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8/250906 | 1996-09-02 | ||
JP25090696 | 1996-09-02 | ||
JP9145197 | 1997-03-26 | ||
JP9/91451 | 1997-03-26 | ||
JP9/116299 | 1997-04-18 | ||
JP11629997 | 1997-04-18 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/653,222 Continuation US6607375B1 (en) | 1996-09-02 | 2000-08-31 | System of injection blow molding and injection molding device |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1998009793A1 true WO1998009793A1 (fr) | 1998-03-12 |
Family
ID=27306749
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1997/003064 WO1998009793A1 (fr) | 1996-09-02 | 1997-09-02 | Machine de moulage par injection-soufflage, procede de moulage par injection-soufflage et machine de moulage par injection |
Country Status (10)
Country | Link |
---|---|
US (2) | US6156258A (ja) |
EP (1) | EP0872329B1 (ja) |
JP (1) | JP3816537B2 (ja) |
KR (1) | KR100436159B1 (ja) |
CN (2) | CN1083760C (ja) |
AU (1) | AU4033697A (ja) |
BR (1) | BR9706707A (ja) |
DE (1) | DE69717787T2 (ja) |
ES (1) | ES2188968T3 (ja) |
WO (1) | WO1998009793A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1999001267A2 (en) * | 1997-07-03 | 1999-01-14 | Sipa S.P.A. | High-productivity single-stage method and apparatus for producing containers made of thermoplastic material |
KR101501956B1 (ko) | 2010-10-25 | 2015-03-16 | 닛세이 에이. 에스. 비 기카이 가부시키가이샤 | 사출 연신 블로우 성형장치 및 성형품 가열장치 |
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DE19749626A1 (de) * | 1997-11-11 | 1999-05-12 | Fischer W Mueller Blasformtech | Verfahren und Vorrichtung zum Betreiben einer Mehrfachkavitäten-Blasformmaschine |
IT1303365B1 (it) * | 1998-10-13 | 2000-11-06 | Adriano Sartor | Dispositivo di preparazione di preforme per impianti di fabbricazionedi bottiglie e contenitori o prodotti di vario genere. |
DE60109226T2 (de) * | 2000-04-06 | 2006-04-13 | Riso Kagaku Corp. | Emulsionstinte für den Schablonendruck |
ITPN20000036A1 (it) * | 2000-06-06 | 2001-12-06 | Sipa Spa | Impianto e procedimento per la movimentazione e raffreddamento di preforme plastiche |
DE10065547A1 (de) * | 2000-12-28 | 2002-07-04 | Sig Pettec Gmbh & Co Kg | Verfahren und Vorrichtung zur Blasformung von Behältern |
US20020110612A1 (en) * | 2001-02-09 | 2002-08-15 | Schad Robert D. | System and apparatus for injection molding articles with reduced crystallization |
SM200100008B (it) * | 2001-03-29 | 2002-10-02 | Alkam S R L | Dispositivo per il trattamento di preforme per l'ottenimento di contenitori in plastica |
CA2464607C (en) * | 2001-10-24 | 2009-12-22 | Mold-Masters Limited | Post mold cooling of preforms |
JP3874173B2 (ja) * | 2002-01-28 | 2007-01-31 | 株式会社吉野工業所 | プリフォーム搬送装置 |
US7128564B2 (en) * | 2003-12-11 | 2006-10-31 | Husky Injection Molding Systems Ltd. | Simplified in-mold article handling system and a method for handling molded articles |
US7632089B2 (en) | 2004-05-07 | 2009-12-15 | Graham Packaging Pet Technologies, Inc. | Take out and cooling system and method |
US20060279023A1 (en) * | 2005-06-08 | 2006-12-14 | Walsh Thomas J | Precision loader of injection molds |
DE102007049689A1 (de) * | 2007-10-17 | 2009-04-23 | Krones Ag | Vorrichtung zum Streckblasen und Verfahren zum Herstellen von Preforms |
US7946836B2 (en) * | 2008-05-23 | 2011-05-24 | Roberto Sicilia | Injection molding and temperature conditioning apparatus |
EP2335903A4 (en) * | 2008-09-12 | 2015-07-01 | Nissei Asb Machine Co Ltd | KARUSSELLBLASFORMMASCHINE |
DE112010001395T5 (de) * | 2009-12-10 | 2012-05-31 | Husky Injection Molding Systems Ltd. | Übergabevorrichtung für einen spritzgegossenen Gegenstand |
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Also Published As
Publication number | Publication date |
---|---|
KR100436159B1 (ko) | 2004-08-16 |
US6156258A (en) | 2000-12-05 |
CN1119229C (zh) | 2003-08-27 |
DE69717787D1 (de) | 2003-01-23 |
BR9706707A (pt) | 1999-07-20 |
KR20000064314A (ko) | 2000-11-06 |
EP0872329A4 (en) | 1999-05-26 |
JP3816537B2 (ja) | 2006-08-30 |
US6607375B1 (en) | 2003-08-19 |
EP0872329A1 (en) | 1998-10-21 |
ES2188968T3 (es) | 2003-07-01 |
AU4033697A (en) | 1998-03-26 |
DE69717787T2 (de) | 2003-07-17 |
EP0872329B1 (en) | 2002-12-11 |
CN1200067A (zh) | 1998-11-25 |
CN1327910A (zh) | 2001-12-26 |
CN1083760C (zh) | 2002-05-01 |
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