WO1980000545A1 - Method for treating textile materials - Google Patents

Method for treating textile materials Download PDF

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Publication number
WO1980000545A1
WO1980000545A1 PCT/US1979/000759 US7900759W WO8000545A1 WO 1980000545 A1 WO1980000545 A1 WO 1980000545A1 US 7900759 W US7900759 W US 7900759W WO 8000545 A1 WO8000545 A1 WO 8000545A1
Authority
WO
WIPO (PCT)
Prior art keywords
composition
foamed
dye
finishing agent
textile
Prior art date
Application number
PCT/US1979/000759
Other languages
French (fr)
Inventor
R Gregorian
J Johnson
C Namboodri
Original Assignee
United Merchants & Mfg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
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Application filed by United Merchants & Mfg filed Critical United Merchants & Mfg
Priority to DE792953113T priority Critical patent/DE2953113A1/en
Publication of WO1980000545A1 publication Critical patent/WO1980000545A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0088Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00 using a short bath ratio liquor
    • D06B19/0094Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00 using a short bath ratio liquor as a foam
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/96Dyeing characterised by a short bath ratio
    • D06P1/965Foam dyeing

Definitions

  • This invention relates to textile materials and, more particularly, to the application of finishing agents to textile materials.
  • finishing agents which may be utilized in the treatment of textiles according to the present in ⁇ vention include coloring agents, dyes, pigments, dura-
  • the first composition may be a conventional liquid printing composition, a foamed printing composition or a powdered composition.
  • a foamable liquid composition com- ⁇ prised of liquid, foaming agent and finishing agent e. g. ' a durable press agent
  • Foamer 18 may be any type foaming device 5 conventionally utilized in the art, e.g., Oakes, God ⁇ win card', Kitchenaid, etc.
  • OM (disperse) , 1% Procion Blue HA (reactive) , 1% sodium bicarbonate and 96% of a foamable composition contain ⁇ ing 97.75% water, o.75% QP-52ooo (hydroxethyl cellulo ⁇ se-thickener from Union Carbide) and 1.5% Unamide 5 N-72-3 was prepared and foamed to a blow ratio of 10:1.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

A process for treating textile materials with finishing agents wherein a first finishing agent-containing composition is applied to a textile material and a second composition, in the form of a foam, is thereafter applied to the textile prior to fixation of the first applied composition. The first composition may also be applied in the form of a foam if desired, The compositions may also contain reactive materials therein.

Description

METHOD FOR TREATING TEXTILE MATERIALS
This invention relates to textile materials and, more particularly, to the application of finishing agents to textile materials.
5 Conventionally, the treating of textile materials with finishing agents, e.g., coloring agents or dyes, resins, softeners, flame retardant agents, soil release agents and the like involves a procedure wherein the finishing agent is either dissolved or dispersed in a suitable li- o quid medium carrier such as an aqueous or organic li¬ quid, and then applied to the textile, such as by pas¬ sing the textile through a bath or vat containing the solution or dispersion. Thereafter, the carrier is re¬ moved from the fabric, usually by evaporation with or 5 _ without heat. Since only a small amount of the fin¬ ishing agent is needed to achieve the desired effect, a relatively large amount of carrier (water) is used to assure uniform distribution of the finishing agent. This results in relatively large amounts of liquid o medium whichmust be removed from the fabric. Conse¬ quently, a substantial amount of the cost incurred in.such processes resides in the liquid medium removal s ep.
5 For many .textiles it is desired to apply more than one
OMPI /j_. IPO . finishing agent thereto. For example, it may be de¬ sirable to first dye the textile and then apply a durable press agent or to apply both durable press and soil release agents to the textile. Since rela- 5 tively few of such combinations of finishing agents can be applied together from the same medium, such multiple agents are typically applied to the textile in a serial manner. Thus, for example, a coloring agent is first applied to the textile; the textile is o then dried; and the colored textile then treated with a further fabric finishing agent in a conventionalman¬ ner and then re-dried.
In the foregoing process, the disadvantages earlier 5 described as being associated with the conventional utilization of large quantities of liquid medium in the application of finishing agents are necessarily multiplied. In an effort to avoid the difficulties involved with large amounts of liquid and the high o cost of liquid removal processes, it has been attem¬ pted to conduct the serial application of finishing agents to a textile without intermediate drying of the textile after each application. However, this manner of operation itself leads to serious problems. Thus, 5 when the wet textile to which a first finishing agent solution or dispersion has been applied is brought in¬ to contact with a second liquid finishing agent com¬ position, e.g., when the wet textile is passed through a bath thereof, the liquid associated with the textile o from the first application serves to dilute or other¬ wise alter the composition of the second finishing agent solution or dispersion. It is thereby nearly impossible to accurately control the application of specified quantities of the second finishing agent to 5 the textile, even with the utilization of complicated measuring devices and bath replenishment techniques. SUMMARY OF THE INVENTION
It is accordingly an object of the present invention to provide a process for treating a textile with more than one finishing agent.
A further object of the present invention is to provide a serial process for treating a textile with a least one finishing agent which does not require intermediate fixation of the textile prior to application of a foam composition thereover. o
A still further object of the present invention is to provide a process of the type mentioned which does not present difficulties in the control of the amounts of finishing agent applied to the textile. 5
These and other objects are achieved by the provision of a process wherein a textile is first treated with a finishing agent-containing composition and, prior to any significant drying or fixation (i.e., complete re- o moval of all liquid therefrom) , is thereafter treated with a second covering composition which is applied in the form of a foam. The textile is then treated to collapse the foamed composition and effect uniform penetration of the finishing agent into the fabric, if 5 desired.
The treatment of textiles in accordance with the pre¬ sent invention has the advantage of eliminating costly liquid removal procedures between application of fin- o ishing agents. Moreover, it has been found that appli¬ cation of the second finishing agent in the subse¬ quently applied foamed composition avoids the earlier- referred to dilution effect arising.from conventional
OMPI application of the second finishing agent in a liquid solution or suspension since significantly less liquid per se is required when such compositions are applied as. foams, and since the foam can be applied without 5 the need for passing the textile through a bath or vat containing the liquid finishing agent composition.
In accordance with the present invention, the applica¬ tion of the first finishing agent-containing composi- o tion to the textile can be accomplished in accordance with conventional techniques, e.g., by continuously passing the textile through a bath or vat containing the liquid composition. However, according to a pre¬ ferred embodiment of this invention, the first finishin 5 agent composition may be applied in the form of a foam. In this method of operation, this first foam applied to the textile is collapsed, prior to application of the second foamed composition to the textile. Such collapsing of the first applied foam may occur upon o application such as when using rotary screen printers and the like.
Finishing agent-containing compositions for utilization in the present invention are known in the art and typi- 5 cally comprise a finishing agent and an aqueous or or¬ ganic liquid carrier medium along with other known, optional ingredients.
For the case where the finishing agent-containing com- o position is applied as a foam, the preparation and formulation of such foamed compositions is described in the commonly-assigned application of Gregorian., and Namboodri, Serial No. 584,389, now U.S. Patent No. , incorporated herein by reference. These 5 foamed compositions are prepared by foaming a mixture comprised of finishing agent, liquid medium and a foam¬ ing agent (foam stabilizer) to a blow ratio of from about 2:1 to about 2o:1 to result in a foamed composi¬ tion having a foam density in the range of from about 5 o,5 gm/cc to about o.o5 gm/cc.
The various finishing agents which may be utilized in the treatment of textiles according to the present in¬ vention include coloring agents, dyes, pigments, dura-
-jo ble press agents, soil release agents, weighting agents, flame retardants, water repellents, softeners, and the like. Foamable, liquid compositions containing such finishing agents, and methods of "preparing foams there¬ from, are extensively described in detail in the above-
15 mentioned application Serial No. 584,389.
In specific embodiments of the present invention, the application of the first finishing agent-containing composition may comprise printing the textile with a
2o pre-selected pattern in accordance with known procedu¬ res, e.g., by use of an intaglio printing cylinder or a rotary screen printer. The first composition may be a conventional liquid printing composition, a foamed printing composition or a powdered composition. After
25 application, a foamed composition, with another fin¬ ishing agent, is applied to the textile prior to fixa¬ tion of the first applied finishing agent to the prin¬ ted textile.
3o The process of the present invention will typically be utilized for the serial application of two or more differing types of finishing agents to a textile, e.g., a colorant and a water-repellent or a colorant and a durable press agent, although numerous other combina-
35 tions exist.
OMPI As utilized herein, textile material is intended to include, without limitation, fabrics made from threads, yarns, woven or knitted goods, resin bonded mats of fibres, and the like.
5
According to this invention, the second, serially applied fabric finishing agent is applied to the texti¬ le in the form of a foam while the textile still con¬ tains a first finishing agent-containing composition o (either foam, liquid or powder). Thus, as utilized herein, application of the second composition without prior fixation of the textile is intended to describe and embrace processes wherein the textile has not been fully dried after application of the first composition. 5 Hence, it is possible according to this invention that varying degrees of liquid removal, short of complete or near-complete drying, from the textile can be per¬ formed before application of the second, foamed compo¬ sition, although the economic advantages of the present o invention necessarily decrease in proportion to the de¬ gree of such an intermediate liquid removal step. More¬ over, a certain degree of liquid removal from the textile may occur simply as a result of normal proces¬ sing prior to application of the second, foamed compo- 5 . sition. For example, some liquid may be removed by - virtue of passage of the textile through conventional squeeze rolls prior to passing to the second serial application step. In the case of foam printing, the generally preferred manner of collapsing the foam is o accomplished by the printing screen or print roller at the instant the foam is applied to the fabric.
In- general, the textile to which the second finishing agent composition is applied will have about 1o to 65% 5 liquid, by weight, associated therewith.
^X3R BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 is as schematic representation of an embodiment depicting the process of the present invention wherein 5 the first liquid and finishing agent-containing compo¬ sition is applied as a solution or dispersion.
Fig. 2 is a schematic representation of. an embodiment of the present invention wherein the first finishing Q agent-containing composition is applied in the form of a foam.
DESCRIPTION OF THE PREFERRED EMBODIMENT
5 The present invention is more fully described with re¬ ference to the description of the drawings and the Examples which follow.
With reference to Fig. 1 , a roll of fabric 1o, travel- o ling in the direction indicated by the arrow, is passed by suitable conveying means to a bath 12 containing a pre-prepared liquid, e.g. , aqueous or organic liquid, solution or dispersion containing an appropriate finish¬ ing agent, e.g., a dye material' to color the fabric. 5 . The -dyed fabric is then passed through squeeze or com- - pression rollers 14 and 16 which serve to remove some of the liquid contained in the fabric by virtue of its passage through the solution or dispersion. Without any further liq'uid removal, i.e., before complete drying, o the dyed fabric is coated with a foamed finishing agent composition. Thus, a foamable liquid composition com- prised of liquid, foaming agent and finishing agent, e. g.' a durable press agent, is formed into a foam in foa er 18. Foamer 18 may be any type foaming device 5 conventionally utilized in the art, e.g., Oakes, God¬ win card', Kitchenaid, etc.
OMPI . WIPO The foamed composition is transferred trough line 22 b pump 2o to knife 24. At this point the foamed composi¬ tion is coated onto the dyed fabric to produce a coate fabric 26. The coated fabric 26 then goes trough nip 5 rollers 28 and 3o to compress and collapse the foam an achieve penetration of finishing agent into the fabri Such foam collapse may also be achieved by the applica tion of vacuum, or a combination of vacuum and padding Thereafter, the impregnated fabric is conveyed through o a fixation means 32 which may be any of those conven¬ tionally known in the art. The fixed fabric is then wound on to take-up roll 34.
An alternative embodiment of the process of the presen 5 invention is shown in Fig. 2. A roll of fabric 4o, travelling in the direction of the arrow by suitable conveying means, is coated with a first foamed fabric finishing agent composition. Such a foamed composition is prepared by foaming a suitable composition, e.g., a 0 dye-containing foamable composition, in foamer 42. The foamed composition is pumped by pump 44 through line 4 to a rotary printing screen 48 at which a predeter¬ mined pattern is applied to the fabric. As mentioned previously, with such a printing screen, the foam is 5 caused to collapse upon application. If a procedure is employed in which the foam is not collapsed upon appli cation, the so-coated fabric 5o is then passed over va cuum or padding device 56 or a combination of the two which serves to collapse the foam but which does not o effect liquid removal from the fabric.
. The so treated fabric 66 is then coated with a second foamed finishing agent composition, formed by foaming a suitable composition, e.g., a durable press-containi 5 foamable composition, in foamer 58. The second foamed composition is transferred by pump 60 through line 62 to knife 64 where it is coated on the fabric. The so- coated fabric 68 then passes through nip rollers 7o . and 72 to collapse the foam and deeply penetrate the 5 finishing agent into the fabric. The fabric is then conveyed to a fixation means 74 and wound on take-up roll 76.
In the foregoing embodiments, the foamed finishing Q agent composition may also be applied by spraying or blowing it through a nozzle onto the fabric.
The following Examples illustrate various specific features of the process of the present invention. 5
EXAMPLE I
A foamable pigment composition containing 7o.86% water, 2.o7% ammonium stearate, o,78% lauryl alcohol, 4.29% o Acrysol ASE-60 (an acrylic po-lymer emulsion having 28% solids (Rohm & Haas Co.)), 2% Valmel-45 (a methylolated melamine) , 1o% Valbond-6o63 (an acrylic copolymer emul¬ sion) and 1o% Questral Blue 3G (phthalocyanine pigment) was foamed to a 3:1 blow ratio and printed through a 5 5o mesh rotary screen on 1oo% cotton print cloth and 5o/5o polyester/cotton blend sheeting samples. The printing foam was collapsed by the action of the screen upon application of the foam to the fabric.
o A foamable durable press resin composition was prepared containing 52.1o% water, o.62% Methocel J-75MS (an etherified hydroxyethyl cellulose), 1.37% Unamide N-72-3 (a coconut alkanolamide from Lonza Chem. Co.), 36.16% Valrez-248 (a modified glyoxal resin) and 9.8% Valcat 5 No. 7 (a magnesium chloride catalyst) . This composition
OMPI WIPO - 1o -
was foamed to a blow ratio of 9:1 and knife coated to a thickness of 6 mils on the wet printed samples previously prepared as described above. The fabric samples were then vacuumed, dried and cured at 35o°F.
The definition of the prints was excellent and the fa¬ brics possessed durable press properties tested after repeated laundering.
As a control, a sample of the previously described foam printed 1oo% cotton was passed through a conventional finishing bath of Valrez-248 and Valcat No. 7 and nippe through a" vertical pad. The fabric was dried and cured as before.
The print exhibited severe flushing and loss of defini¬ tion so as to make the fabric commercially unacceptable. There was also some transfer of color to the pad bath.
EXAMPLE II
The foamable durable press resin composition described in Example I was foamed to a blow ratio of 8:1 and knif coated to a thickness of 6 mils onto 1oo% cotton and - 5o/5o polyester/cotton blend fabrics. The fabrics were - vacuumed and, while wet, were printed utilizing the foamed pigment composition and conditions described in Example I.
Good print definitions and durable press properties wer obtained.
EXAMPLE III
A foamable composition containing 2% Resolin Blue FBL
OM (disperse) , 1% Procion Blue HA (reactive) , 1% sodium bicarbonate and 96% of a foamable composition contain¬ ing 97.75% water, o.75% QP-52ooo (hydroxethyl cellulo¬ se-thickener from Union Carbide) and 1.5% Unamide 5 N-72-3 was prepared and foamed to a blow ratio of 10:1.
A second durable press resin composition containing 5o.75% water, o.75% QP-52ooo, 35% Valrez-248, 3% Val- sof PE-19 (a polyethylene emulsion), 1% Unamide N-72-3 o and 9.5% Valcat No. 7 was also foamed to a blow ratio of 1o:1.
On a 65/35 polyester/cotton blend fabric, the dye foam was coated to a thickness of 2o mils and the coated 5 fabric pulled over a vacuum (wet pick-up 45%) . On the dye-applied wet fabric, the durable press foam composi¬ tion was knife-coated to a thickness of 25 mils. The fabric was then vacuumed (total wet pick-up 62%) , and dried and cured at 33o F for 3 minutes. o
The fabric contained good durable press properties and was uniformly dyed.
A sample of the wet foam dyed fabric was also passed 5 . through a conventional finishing bath consisting of - Valrez-248, Valsof PE-19 and Valcat No. 7 in the same ratio as the foam finishing composition but at an 8% solids concentration. There was significant bleeding of color into the pad- bath causing the fabric to be o off-shade.
- EXAMPLE"' IV
A sample of 65/35 polyester/cotton blend was dyed, 5 using the beck dyeing procedure, with 1% Sirius Supra
OMPI Blue BRL (direct dye) and 2% Resolin Blue FBL (disperse) based on the weight of the fabric. After the dyeing cycle, the fabric was rinsed, padded and vacuumed.
The durable press resin composition of Example III was foamed to a blow ratio of 10:1 and coated to a thicknes of 25 mils onto the wet beck-dyed fabric. The fabric wa then padded at 35 p.s.i.g., dried at 22o°F and cured at
33o°F for 3 minutes. o
The fabric possessed durable press properties and was uniformly dyed.
As a control, a sample of the wet dyed fabric was passe 5 through a conventional finishing bath of the compositio described in Example III. Again' there was bleeding of the color from the fabric into the pad bath.
EXAMPLE V o
A foamable disperse dye composition containing 2% Re¬ solin Brill. Yellow 7 GL in 98% of a composition con¬ taining o.75% QP-52ooo, 1.5% Unamide N-72-3 and 97.75% water (adjusted to a pH of 5.5 with acetic acid) was 5 prepared and foamed to a blow ratio of 8:1. This foamed composition was then knife coated to a thickness of 35 mils on a polyester double knit fabric. The fabric was then passed over a vacuum slot.
o second foamable composition containing 2% Resolin Red FB (Disperse Red-6o) in 98% of a composition containing .o,75% QP-52ooo, 1.5% Unamide N-72-3, and 97.75% water (adjusted to pH 5.5) is foamed to a blow ratio of 3:1 and over printed through a 5o mesh rotary screen prin- 5 ter on the wet foam-dye applied polyester knit. The
OM knit fabric is then dried and thermosoled at 35o°F for color fixation to produce special over printing effects.
EXAMPLE VI 5
A foamable composition containing 4 parts Rapidogen Red KB, 1 part caustic (5o% soln.) and 95 parts of an alka¬ line foamable composition containing 3.5% 3o9-7o acrylic, 9o.5% water, o.5% ammonia and 5.5% 3o9-59 ammonium o stearate (2o% soln.) was foamed to a blow ratio of 8:1 and knife coated to a thickness of 25 mils on a cotton sheeting sample. The coated sample was then padded at 3o p.s.i.g. (wet pick-up 4o%) . A second sample was foam printed through a 5o mesh rotary screen printer with 5 the same foam.
An acid color developing foam was prepared by dissolving 2 parts acetic acid and 2 parts formic acid in 96 parts of a foamable composition containing 1.5 parts Unamide o N-72-3, o.75 parts QP-52ooo and 97.75 parts water, and foaming to a 1o:1 blow ratio. This foamed composition was coated to a thickness of 25 mils onto each of the above-referred to wet samples. The samples were then vacuumed from the back to collapse the foam and then 5 steamed at 21o°F to remove acid vapor and water. The color was developed and demonstrated good fixation. The printed fabric had excellent definition.
When the printed wet samples were developed by conven- o tional padding through a formic/acetic acid mixture, there was color bleeding and the resulting prints had flushing.
5
OMPI WIPO EXAMPLE VII
A foamable prewetting composition containing o.5 parts Valdet4o16 and 94.5 parts water was prepared. The co - 5 position was foamed to a 1o:1 blow ratio and 25 mils of foam was coated on a cot-ton velour upholstery ma¬ terial and padded. On the prewetted material direct dye foam was applied as follows:
o A dye composition containing 1 part direct dye-Sirius Supra Blue 2RL and 99 parts of a mix containing 3.5% Valthick-7o, o.5% aqua ammonia, 9o.5% water and 5.5% Am. stearate (2o%) was foamed to 6:1 blow ratio. Then 5o mils of the foam was coated wet-on-wet on the foam 5 prewetted sample and the so treated sample was vacuumed and padded. The sample was then steamed for 7 minutes at 21o°F. and dried at 22o°F.
Uniform dyeings were obtained on the cotton fabric o having good color fastness.
EXAMPLE VIII
A 1o% solution of procion Red MX 5B reactive dye in wa- 5 , ter was prepared. The dye solution was applied to a _ cotton carpet pile in a random pattern.
An alkaline composition containing 2 parts sodium hy¬ droxide (5o% -soln.) and 98 parts of a mix containing o 3.5% Valthic-7o (an acrylid acid polymer emulsion), o.5% ammonia, 9o.5% water and 5.5% Am. stearate (2o%) ■ was prepared. This composition was foamed to a 6:1 blow ratio and 5o mils of foam was knife coated on the aforementioned carpet pile having reactive dye applied. 5 The carpet was vacuumed from the back side and padded.
OM Then for reactive dye fixation, the sample was wet stored for 4 hrs. and dried at 22o°F. The randomly applied color had good penetration inside pile.
5 EXAMPLE IX
A foamable composition consisting of 3.5 parts of Val- thick-7o (an acrylic acid emulsion polymer) , o.5 parts of aqua ammonia 5.5 parts of a 2o% solution of ammonium o stearate and 9o.5 parts of water was prepared.
To 95 parts of this foamable composition was added 3 parts Naphthol AS (C.I. Azoic Coupling component 2) and 2 parts of 5o% sodium hydroxide. This mixture was 5 mechanically foamed to an .8 to 1 blow ratio and knife coated onto cotton print cloth to a thickness of 1o mils. The fabric was then padded at 3o psi.
A second foamable composition consisting of 1.5 parts o of Valdet CC(a fatty acid die'thanolamide manufactured by Valchem) o.75 parts of Cellosize QP 52ooo (a hydroxy¬ ethyl cellulose manufactured by Union Carbide) and 97.75 parts of water was prepared.
5 To 9o parts of this second foamable composition was added 8 parts of Fast Scarlet 2G salt (C.I. Azoic Diazo Component 3) and 2 parts of acetic acid. The composition was mechanically foamed to an 8 to 1 blow ratio and a 1o mil coating was applied to the wet fabric samples o previously coated with the first composition. The sample was padded at 3o psi. and exposed to air for 3 minutes.
The fabric was then dried. The dried fabric was soaped to remove the uncoupled components. Good color develop- 5 ment was achieved.
- REA Γ
OMPI
/.„ IPϋ „ EXAMPLE X
A first foamable composition consisting of 3.5 parts of Acrysol ASE-60 (an acrylic acid emulsion polymer anu- 5 factured by Rohm and Haas) , o.5 parts of aqua ammonia, 5.8 parts of a 2o% solution of ammonium stearate and 9o.2 parts of water was prepared.
To 1oo parts of the foamable composition was added 6 o parts of Sodyesul Liquid Blue 4BGCF (C.I. Leuco Sulfur Blue 13) and 6 parts of Sodified B (a solution of so¬ dium sulfide manufactured by Southern Dyestuff Company) and 3 parts of soda ash.
5 The composition was mechanically foamed to a 6 to 1 blow ratio. Fifty mils of the foamed composition was then knife coated onto a cotton corduroy fabric. The coated fabric was passed over a vacuum slot and then padded at 3o psi. o
A second fabric sample was coated with 25 mils of the foamed composition and padded only.
Both samples were steamed at 21o°F for 5 minutes. 5
A foamable oxidizing composition consisting of 1 part of Valdet CC, 1 part of acetic acid, 1 part of 35% hy¬ drogen peroxide solution and 97 parts of water was prepared. o
This composition was foamed to a 1o to 1 blow ratio and 2oomils' of the foam was knife coated onto the previ¬ ously wet steamed samples. The thus coated fabric sam¬ ples were passed over a vacuum slot to draw the foam 5 into the fabric. The dye was oxidized.
OM The samples were then dried. The sulfur dyed cotton corduroys possessed level dyeing and good color fast¬ ness properties.
5 EXAMPLE XI
A foamable vat pigment composition consisting of 96 parts of the first foamable composition described in Example X and 4 parts of Vat Yellow 4 paste (manufac- o tured by Ciba Geigy) was prepared.
The composition was foamed to an 8 to 1 blow ratio and then knife coated to a thickness of 25 mils onto cotton sheeting. The coated fabrics was then padded and dried. 5
A second foamable reducing composition was prepared from 5 parts of 5o% sodium hydroxide solution, 3 parts of sodium hydrosulfite, 2 parts of Valdet CC and 9o parts of water. This composition was then mechanically foamed o to an 8 to 1 blow ratio and a 1oo mil coating applied to the previous vat pigment coated fabric. The fabric was then passed over a vacuum slot and steamed at 21o°F for 5 minutes for reduction of vat pigment.
5 . .The wet steamed fabric was then oxidized to develop and _ fix the color by applying the foamed oxidizing composi¬ tion previously described in Example X. The fabric was then dried. A level dyeing with good fastness proper¬ ties was obtained. o
OMPI _ &R 1\

Claims

WHAT IS CLAIMED IS:
1. A process of treating textile materials which comprises the steps of: a) applying a first finishing agent-containing com¬ position to a textile material; 5 b) applying a second composition, in the form of a foam, to said textile material containing said first composition prior to fixation of said first composition; c) collapsing the subsequently applied foamed corn- o position so as to force said first finishing agent containing composition into said textile; and d) thereafter fixing said finishing agent to said textile material. 5
2. The process according to claim 1 wherein said first finishing agent-containing composition is in a liquid form and is applied to the textile material in the form of a foam and wherein said foam is collapsed prior to o application of said later applied second foam composi¬ tion.
3. The process according to claim 1 wherein said finishing agent is selected from the group consisting 5 of coloring materials, durable press agents, water re-
O pellent agents, soil release agents, softeners, weighting agents and fire" retardant agents.
4. ' The process according to claim 3 wherein said
5 finishing agent in said first composition comprises a coloring material.
5. The process according to claim 1 wherein said collapsing step causes the foamed composition to pene- o trate substantially the entire thickness of said textile material.
6. The process according to claim 2 wherein said se¬ cond composition includes therein a finishing agent. 5
7. The process according to claim 2 wherein both said first and second compositions are foamed compositions applied to said textile material by knife-coating said compositions onto said textile material. o
8. The process according to claim 2 wherein applica¬ tion of said first finishing agent composition includes applying a foamed composition including therein a colo¬ ring material to be applied onto the textile material 5 . in a- pre-selected pattern.
9. The process according to claim 1 wherein applica¬ tion of said first finishing agent containing composi¬ tion comprises applying a powdered finishing agent onto o the textile material.
-1o. The' process according to claim 2 wherein collapse of 'said second foam composition is achieved by applica¬ tion of a vacuum, padding or a combination of vacuum 5 and padding.
OMPI
Λ, WWIIPPOO -
11. The process according to claim 1 wherein said se¬ cond foamed composition includes an aqueous finishing agent which is prepared by forming a mixture comprised of' liquid medium, finishing agent and foaming agent, 5 and foaming the mixture to a blow ratio in the range of from about 2:1 to about 2o:1 to produce a foam ha¬ ving a foam density in the range of from about o.5 gm/ cc to about o.o5 gm/cc.
o 12. The process according to claim 1 wherein said first finishing agent is applied as a foamed printing composition by means of a rotary screen printer or intaglio printing cylinder.
5 13. The process according to claim 1 wherein said first finishing agent is applied as a foamed printing composition to a pile substrate.
14. A process for dyeing textile materials which com- o prises the steps of:
a) preparing a foamed dye containing composition which includes a reactive material therein; b) applying said foamed dye containing composition 5 to said textile material; c) collapsing said foamed dye containing composi¬ tion; d) preparing a second foamed composition containing therein a material suitable to interact with said o reactive material in said foamed dye containing composition; e) applying said second foamed composition to said textile material containing said foamed dye con¬ taining composition prior to fixation thereof; 5 f) collapsing said second foamed composition so as
O to achieve penetration of said dye into said textile material; g) allowing said reactive material in said foamed dye containing material to interact with the ma- 5 terial in- said second foamed composition; and h) thereafter drying and fixing the dye in said textile material.
15. The process according to claim 14 wherein said o foamed dye containing includes a reactive dye material therein and is applied to a cellulosic fabric and said second foamed composition is alkaline so as to develop said reactive dye material.
5 16. A process for dyeing textile material which com¬ prises the steps of:
a) preparing a dye containing composition which in¬ cludes a reactive material therein; o b) applying said dye containing composition to said textile material; c) preparing a foamed composition containing therein a material suitable to interact with said reactive material in said dye containing composition; 5 . d) applying said foamed composition to said textile material containing said dye containing composi¬ tion prior to fixation thereof; e) . collapsing said foamed composition so as to achieve penetration of said dye into said textile material; o f) allowing said reactive material in said dye con¬ taining material to interact with the material in said foamed composition; and g) thereafter drying and fixing the dye in said textile material. 5
17. The process according to claim 16 wherein said dye containing composition includes a reactive dye ma¬ terial therein and is applied to a cellulosic fabric and said foamed composition is alkaline so as to de- velop said reactive dye material.
PCT/US1979/000759 1978-09-19 1979-09-18 Method for treating textile materials WO1980000545A1 (en)

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DE792953113T DE2953113A1 (en) 1978-09-19 1979-09-18 METHOD FOR TREATING TEXTILE MATERIALS

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US943829 1978-09-19

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AU (1) AU525522B2 (en)
BR (1) BR7905992A (en)
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US4384867A (en) * 1980-05-30 1983-05-24 Eduard Kusters Method for treating a web of material with foam
EP0119308A1 (en) * 1983-01-19 1984-09-26 Ramisch Kleinewefers GmbH Method and apparatus for the wet treatment of sheet-like materials

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US4365967A (en) * 1979-12-14 1982-12-28 Ciba-Geigy Corporation Method of treating, especially dyeing, whitening or finishing, textile fabrics
EP0048348A1 (en) * 1980-09-16 1982-03-31 Ramisch Kleinewefers GmbH Method and apparatus for the regular coating of sheet-like materials with liquids, liquors or pastes
FR2498214A1 (en) * 1981-01-19 1982-07-23 Protex Manuf Prod Chimiq Applying foam contg. additives e.g. dyes on e.g. textile fabric - using rotary printing frame into which the foam is injected
ATE15240T1 (en) * 1981-02-11 1985-09-15 Ciba Geigy Ag PROCESS FOR DYING OR FINISHING TEXTILE FIBER MATERIALS.
DE3563547D1 (en) * 1984-05-18 1988-08-04 Ciba Geigy Ag Process for dyeing or printing fabrics containing cellulose with vat dyes

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EP0119308A1 (en) * 1983-01-19 1984-09-26 Ramisch Kleinewefers GmbH Method and apparatus for the wet treatment of sheet-like materials

Also Published As

Publication number Publication date
GB2051885B (en) 1982-10-20
AU5097079A (en) 1980-03-27
AU525522B2 (en) 1982-11-11
CA1132762A (en) 1982-10-05
BR7905992A (en) 1980-06-03
SE8003726L (en) 1980-05-19
JPS55500762A (en) 1980-10-09
GB2051885A (en) 1981-01-21
EP0009721B1 (en) 1983-07-27
EP0009721A1 (en) 1980-04-16

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