US6904245B2 - Image forming apparatus with transfer bias controlled by a detected test pattern - Google Patents

Image forming apparatus with transfer bias controlled by a detected test pattern Download PDF

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Publication number
US6904245B2
US6904245B2 US10/665,427 US66542703A US6904245B2 US 6904245 B2 US6904245 B2 US 6904245B2 US 66542703 A US66542703 A US 66542703A US 6904245 B2 US6904245 B2 US 6904245B2
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Prior art keywords
transferring
image
test pattern
bias
charging
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US10/665,427
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US20040062560A1 (en
Inventor
Jun Mochizuki
Takeshi Tomizawa
Makoto Saito
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Canon Inc
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Canon Inc
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Assigned to CANON KABUSHIKI KAISHA reassignment CANON KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SAITO, MAKOTO, MOCHIZUKI, JUN, TOMIZAWA, TAKESHI
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    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
    • G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
    • G03G15/163—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using the force produced by an electrostatic transfer field formed between the second base and the electrographic recording member, e.g. transfer through an air gap
    • G03G15/1635—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using the force produced by an electrostatic transfer field formed between the second base and the electrographic recording member, e.g. transfer through an air gap the field being produced by laying down an electrostatic charge behind the base or the recording member, e.g. by a corona device
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/01—Apparatus for electrographic processes using a charge pattern for producing multicoloured copies
    • G03G15/0105—Details of unit
    • G03G15/0131—Details of unit for transferring a pattern to a second base
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/50—Machine control of apparatus for electrographic processes using a charge pattern, e.g. regulating differents parts of the machine, multimode copiers, microprocessor control
    • G03G15/5054—Machine control of apparatus for electrographic processes using a charge pattern, e.g. regulating differents parts of the machine, multimode copiers, microprocessor control by measuring the characteristics of an intermediate image carrying member or the characteristics of an image on an intermediate image carrying member, e.g. intermediate transfer belt or drum, conveyor belt
    • G03G15/5058—Machine control of apparatus for electrographic processes using a charge pattern, e.g. regulating differents parts of the machine, multimode copiers, microprocessor control by measuring the characteristics of an intermediate image carrying member or the characteristics of an image on an intermediate image carrying member, e.g. intermediate transfer belt or drum, conveyor belt using a test patch
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G2215/00—Apparatus for electrophotographic processes
    • G03G2215/00025—Machine control, e.g. regulating different parts of the machine
    • G03G2215/00029—Image density detection
    • G03G2215/00059—Image density detection on intermediate image carrying member, e.g. transfer belt

Definitions

  • the present invention relates to an image forming apparatus such as a printer, a copying machine or the like. More particularly, the present invention relates to an image forming apparatus that forms a predetermined test pattern and transfers it to a transferring material during a time other than ordinary image forming process and then detects the test pattern so as to perform an image control such as a density control.
  • ATVC Active Transfer Voltage Control
  • the ATVC is to cause a current to flow in a transferring portion during a non-image-forming period to determine an optimal transferring bias based on the values of the current and the voltage at that time.
  • the apparatus shown in FIG. 9 has image forming means in the form of four image forming stations A, B, C and D for forming toner images of yellow (Y), magenta (M), cyan (C) and black (K) respectively.
  • Each image forming station A, B, C or D is provided with processing units such as a photosensitive drum 1 a , 1 b , 1 c or 1 d , a charging roller 2 a , 2 b , 2 c or 2 d , an exposure apparatus 3 a , 3 b , 3 c , or 3 d , a developing apparatus 4 a , 4 b , 4 c or 4 d , a primary transfer roller 53 a , 53 b , 53 c or 53 d and a cleaning apparatus 6 a , 6 b , 6 c or 6 d .
  • the above-mentioned primary transfer rollers 53 a to 53 d are connected with power sources for applying primary transfer bias 54 a , 54
  • an intermediate transfer belt 51 a secondary transfer opposed roller 56 , a secondary transfer roller 57 , a sheet feed cassette 8 , a feed roller 81 , conveying path rollers 82 , a fixing apparatus 7 and an intermediate transfer belt cleaner 55 .
  • electrostatic latent images are formed on their surfaces by exposure performed by the exposure apparatus 3 a to 3 d in accordance with image signals. Then, the electrostatic latent images on the respective photosensitive drums are developed by the developing apparatus 4 a to 4 d as toner images.
  • the toner images on the photosensitive drums 1 a to 1 d are primarily transferred sequentially onto the intermediate transfer belt 51 , which is rotating in the direction indicated by arrow R 5 , at a primary transfer nip portion T 1 by the aid of primary transfer biases applied to the primary transfer rollers 53 a to 53 d by the primary transfer bias applying power sources 54 a to 54 d .
  • the transferred toner images are superposed on the intermediate transfer belt 51 .
  • the toner remaining on the photosensitive drums i.e. transfer residual toner
  • the toner remaining on the photosensitive drums i.e. transfer residual toner that has not been transferred to the intermediate transfer belt 51 is removed by the cleaning apparatus 6 a to 6 d.
  • the toner images of four colors having been transferred on the intermediate transfer belt 51 are secondarily transferred onto a recording material P (e.g. a paper sheet) at a secondary transfer nip portion T 2 at one time with the aid of a secondary transfer bias applied between the secondary transfer opposed roller 56 and the secondary transfer roller 57 .
  • the recording material P is fed from the interior of the sheet feed cassette 8 to the secondary transfer nip portion T 2 by means of the feed roller 81 and the conveying rollers 82 etc.
  • the toner remaining on the intermediate transfer belt 51 i.e. transfer residual toner
  • the toner images on the recording material P are heated and pressurized in the fixing apparatus 7 by a fixing roller 71 having a heater 73 disposed in the interior thereof and a pressure roller 72 so as to be fixed on the surface of the recording material P.
  • a fixing roller 71 having a heater 73 disposed in the interior thereof and a pressure roller 72 so as to be fixed on the surface of the recording material P.
  • the primary transfer means utilizes a contact electrification (or charging) process that uses transfer rollers 53 a to 53 d in the form of elastic rollers.
  • This process is conventionally used in many image forming apparatus that use an electrophotography process, since it is low in cost and it does not generate ozone.
  • control means that can effect both a constant current control and a constant voltage control on the primary bias applying power source and detecting means for detecting the voltage and current under those control, wherein the transfer bias is controlled by the constant current control during pre-rotation in the image forming process in which a toner image is not formed on the photosensitive drum 1 a to 1 d , and an optimal transfer voltage for the charge potential of the photosensitive drum 1 a to 1 d and the value of the resistance of the transfer roller 53 a to 53 d are determined, so that upon transferring a toner image, the constant voltage control is effected with the determined transfer voltage.
  • This is a control process called ATVC, with which a necessary transfer current flow can be realized under a constant voltage control.
  • the toner upon forming a toner image on a photosensitive drum, the toner is developed with development contrast as shown in FIG. 10 .
  • the abscissa axis represents the DC voltage of the charging bias applied to the charging roller 2 a to 2 d and the ordinate axis represents the surficial charge potential (surface potential) of the photosensitive drum 1 a to 1 d .
  • Vd represents the surficial charge potential of the photosensitive drum 1 charged by the charging roller 2 a to 2 d (i.e. dark portion potential)
  • Vl represents the surficial charge potential of the area of the photosensitive drum that has been exposed by the exposure apparatus 3 a to 3 d (i.e. bright portion potential).
  • Vdc is the developing bias applied to the developing apparatus 4 a to 4 d .
  • the development contrast is, as shown in FIG. 10 , the potential difference between the DC component Vdc of the developing bias and the bright portion potential Vl of the photosensitive drum 1 a to 1 d .
  • the bright portion potential Vl of the photosensitive drum 1 a to 1 d varies greatly depending on environmental temperature and humidity or the degree of endurance of the photosensitive drum 1 a to 1 d . Therefore, it is difficult to determine the development contrast precisely.
  • a toner image is formed, differently to the above described image formation process, by a process called analogue development in which precise information on the development contrast can be obtained.
  • the surface of the photosensitive drum 1 a to 1 d is charged by the charging roller 2 a to 2 d up to a predetermined dark portion potential Vd and a developing bias with a DC component value Vdc larger than Vd is applied to the developing apparatus 4 a to 4 d with negative polarity.
  • a negatively charged toner image is developed by the development contrast as the difference between the dark portion potential Vd and the developing bias Vdc at that time.
  • Japanese Patent Application Laid-Open No. 11-109689 discloses a method in which upon normal image formation, a transferring bias is controlled based on a change in the voltage applied to charging means. This method is to maintain an optimum transferring bias, even when Vd varies by changing the charging conditions due to change in temperature and humidity in the environment, by setting the transferring voltage Vtr in such a way that the transferring contrast between Vtr and Vd becomes always constant as shown in FIG. 12 .
  • the present invention was made in view of the above-described situations, and an object of the present invention is to provide an image forming apparatus, which is capable of optimizing transferring conditions of a test pattern.
  • an image forming apparatus comprising:
  • exposure means for exposing the image bearing member that has been charged to form an electrostatic latent image
  • developing means for developing the electrostatic latent image with developer
  • test pattern forming means for forming a test pattern for image control on the image bearing member by supplying developer by the developing means to an area on the image bearing member in which charging by the charging means is effected and exposure by the exposure means is not effected;
  • test pattern detection means for detecting the test pattern that has been transferred to other member by the transferring means
  • control means for setting a value of the transferring bias upon transferring of the test pattern onto the other member in accordance with a surface potential of the image bearing member upon formation of the test pattern.
  • an image forming apparatus comprising:
  • exposure means for exposing the image bearing member that has been charged to form an electrostatic latent image
  • developing means for developing the electrostatic latent image with developer
  • transferring means to which a transferring bias under constant voltage control is applied, for transferring a developer image on the image bearing member onto other member;
  • test pattern forming means for forming a test pattern for image control on the image bearing member by supplying developer by the developing means to an area on the image bearing member in which charging by the charging means is effected and exposure by the exposure means is not effected;
  • test pattern detection means for detecting the test pattern that has been transferred to the other member by the transferring means
  • control means for setting a value of the transferring bias upon transferring of the test pattern onto the other member in accordance with a value of the charging bias applied to the charging means upon formation of the test pattern.
  • an image forming apparatus comprising:
  • exposure means for exposing the image bearing member that has been charged to form an electrostatic latent image
  • developing means to which a developing bias is applied, for supplying the image bearing member with developer
  • transferring means to which a transferring bias under constant voltage control is applied, for transferring a developer image on the image bearing member onto other member;
  • test pattern forming means for forming a test pattern for image control on the image bearing member by supplying developer by the developing means to an area on the image bearing member in which charging by the charging means is effected and exposure by the exposure means is not effected;
  • test pattern detection means for detecting the test pattern that has been transferred to the other member by the transferring means
  • control means for setting a value of the transferring bias upon transferring of the test pattern onto the other member in accordance with a value of the developing bias upon formation of the test pattern.
  • FIG. 1 is a longitudinal sectional view schematically showing the structure of an image forming apparatus according to an embodiment 1.
  • FIG. 2 is an enlarged view showing one of image forming stations in the apparatus shown in FIG. 1 .
  • FIG. 3 is a sectional view showing the structure of a reflective light quantity sensor.
  • FIG. 4 is a graph showing a relationship between the transferring voltage and the transferring current in an ATVC process in the embodiment 1.
  • FIG. 5 is a diagram showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum, a developing bias and a transferring bias in the image forming apparatus according to the embodiment 1.
  • FIG. 6 is a diagram showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum, a developing bias and a transferring bias in a conventional image forming apparatus.
  • FIG. 7 is a diagram showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum, a developing bias and a transferring bias in the image forming apparatus according to embodiment 2.
  • FIG. 8 is a diagram showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum, a developing bias and a transferring bias in the image forming apparatus according to embodiment 3.
  • FIG. 9 is a longitudinal sectional view schematically showing the structure of a conventional image forming apparatus.
  • FIG. 10 is a graph showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum and a developing bias in the conventional image forming apparatus.
  • FIG. 11 is a graph showing a relationship between a charge potential (i.e. dark portion potential) of the photosensitive drum and a developing bias upon analogue development in the conventional image forming apparatus.
  • FIG. 12 is a graph showing a relationship of charge potentials (including a dark portion potential and bright portion potential) of a photosensitive drum, a developing bias and a transferring bias in the conventional image forming apparatus.
  • FIG. 13 is a view showing an alternative image forming apparatus according to embodiment 1.
  • FIG. 14 is a view showing another alternative image forming apparatus according to embodiment 1.
  • FIG. 1 shows an image forming apparatus according to embodiment 1 as an example of the image forming apparatus according to the present invention.
  • the image forming apparatus is a full color image forming apparatus using a four-color process and an electrophotography process and provided with four image forming stations and an intermediate transfer member.
  • the four image forming stations (or process units) A, B, C and D are disposed in the mentioned order from the upstream of the rotation direction (i.e. the direction indicated by arrow R 5 ) of an intermediate transfer belt 51 serving as an intermediate transfer member (or other member) to form toner images (images) of respective colors, namely yellow (Y), magenta (M), cyan (C) and black (K) respectively.
  • the image forming stations have photosensitive drums 1 a , 1 b , 1 c and 1 d serving as image bearing members respectively.
  • photosensitive drums 1 a , 1 b , 1 c and 1 d serving as image bearing members respectively.
  • Around the respective photosensitive drums 1 a to 1 d there is provided, in the following order substantially along their rotation direction (i.e.
  • charging rollers serving as charging means 2 a , 2 b , 2 c and 2 d
  • exposure apparatus serving as exposure means 3 a , 3 b , 3 c and 3 d
  • developing apparatus serving as developing means 4 a , 4 b , 4 c and 4 d
  • primary transfer rollers serving as transfer means 53 a , 53 b , 53 c and 53 d
  • cleaning apparatus serving as cleaning means 6 a , 6 b , 6 c and 6 d.
  • the four image forming stations A, B, C and D have the same structure.
  • An enlarged view of one of the image forming stations is presented as FIG. 2 .
  • suffixes a, b, c and d in the reference signs for distinguishing the image forming stations are omitted.
  • the image forming station is provided with a drum type electrophotography photosensitive member (i.e. the photosensitive drum) 1 serving as an image bearing member.
  • the photosensitive drum 1 is an OPC photosensitive member having a cylindrical shape composed basically of an electro-conductive base member 11 made of aluminum or the like, a photoconductive layer 12 formed on the outer surface of the electro-conductive base member 11 and a support shaft 13 disposed at the center.
  • the photosensitive drum 1 is rotatably supported, by means of the support shaft 13 , on the body (not shown) of the image forming apparatus so that the photosensitive drum 1 would be driven by driving means (not shown) to rotate in the direction indicated by arrow R 1 at a predetermined process speed (i.e. peripheral speed) with the support shaft 13 being the center of rotation.
  • the charging roller 2 serving as charging means is disposed above the photosensitive drum 1 .
  • the charging roller 2 is constructed in the form of a roller as a whole and in contact with the surface of the photosensitive drum 1 to uniformly charge the surface to a negative electric potential.
  • the charging roller 2 is composed of an electro-conductive metal core 21 disposed at the center, an electro-conductive layer 22 having a low resistance and an electro-conductive layer 23 having a medium resistance both of which are arranged on the outer periphery of the metal core 21 .
  • the metal core 21 is rotatably supported at both end portions by bearing members (not shown) and disposed parallel to the photosensitive drum 1 .
  • the bearing members at both ends are biased by pressing means (not shown) toward the photosensitive drum 1 , so that the charging roller 2 is brought into pressure contact with the surface of the photosensitive drum 1 with a predetermined pressurizing force.
  • the charging roller 2 With the rotation of the photosensitive drum 1 in the direction or the arrow R 1 , the charging roller 2 is driven to rotate in the direction or the arrow R 2 .
  • a charging bias is applied to the charging roller 2 by a charging bias applying power source 24 .
  • the charging roller 2 is adapted to charge the surface of the photosensitive drum 1 uniformly while being in contact with the photosensitive drum 1 .
  • the type of the charging means is not limited to the above-described one, but it may be the other type of a contact type charging member or a non-contact type corona charger.
  • the exposure apparatus 3 is disposed in the downstream of the charging roller 2 with respect to the rotation direction of the photosensitive drum 1 .
  • the exposure apparatus 3 is to scan and expose the photosensitive drum 1 with a laser beam while turning on and off the laser beam based, for example, on image information so as to form an electrostatic latent image corresponding to the image information.
  • the developing apparatus 3 serving as developing means is disposed in the downstream of the exposure apparatus and provided with a developing container 41 accommodating two component developer including carrier and toner and a developing sleeve 42 rotatably disposed at the opening of the developing container 41 that is opposed to the photosensitive drum 1 .
  • a magnet roller 43 for retaining the developer borne on the developing sleeve 42 is fixedly disposed in the interior of the developing sleeve 42 in such a way as to be non-rotatable irrespective of the rotation of the developing sleeve 42 .
  • a regulation blade 44 for regulating the developer borne by the developing sleeve to form it into a thin developer layer.
  • a developing chamber 45 and an agitating chamber 46 that are partitioned are provided in the developing container 41 .
  • a replenishing chamber 47 accommodating toner for replenishment.
  • the developer borne as a thin developer layer on the developing sleeve 42 is carried to a developing area (or developing portion) opposed to the photosensitive drum 1 .
  • the developer forms magnetic bead chains (i.e. bristles) due to a magnetic force applied by developing main pole (not shown) of the magnet roller 4 disposed in the developing area, so that a magnetic brush made of the developer is formed.
  • the magnetic brush slides on the surface of the photosensitive drum 1 while a developing bias is applied to the developing sleeve 42 by the developing bias applying power source 48 .
  • the toner adhering to the carrier in the developer constituting the bristles of the magnetic brush attaches to the exposed portion of an electrostatic latent image to develop the image.
  • a toner image is formed on the photosensitive drum 1 .
  • the structure of the developing means is not limited to the above-described one, but it may be a structure that uses one component developer or a structure that does not use a magnet.
  • a transfer roller 53 serving as transfer means is disposed in the downstream of the developing apparatus 4 and beneath the photosensitive drum 1 .
  • the transfer roller 53 is composed of a metal core 58 to which a bias is applied by a (primary) transfer bias applying power source 54 and a cylindrical semi-conductive layer 59 formed on the outer peripheral surface of the metal core 58 .
  • the transfer roller 53 is biased at its both end portions toward the photosensitive drum 1 by means of a pressing member such as a spring (not shown), so that the semi-conductive layer 59 is brought into pressure contact with the surface of the photosensitive drum 1 with the intermediate transfer belt between with a predetermined pressurizing force.
  • a primary transfer nip portion T 1 is formed between the photosensitive drum 1 and the intermediate transfer belt 51 .
  • the intermediate transfer belt 51 is held or pinched in the primary transfer nip portion T 1 , and a transfer bias voltage having the polarity reverse to that of the toner is applied by the transfer bias applying power source 54 .
  • the transfer bias applying power source 54 is provided with a circuit for detecting the transferring current in order to perform the above-mentioned ATVC control for setting an optimum transferring voltage.
  • the transfer means is not limited to the above-described transfer roller, but a contact type transfer member such as a blade may also be used. Alternatively, a non-contact corona charger may also be used.
  • the photosensitive drum 1 is cleaned by the cleaning apparatus 6 , so that particles such as transfer residual toner adhering to the photosensitive drum 1 are removed.
  • the cleaning apparatus 6 has a cleaning blade 61 and a carrying screw 62 .
  • the cleaning blade 61 is arranged to be in contact with the photosensitive drum 1 at a predetermined angle and a predetermined pressure by pressurizing means (not shown) so as to collect transfer residual toner etc. remaining on the surface of photosensitive drum 1 .
  • the collected transfer residual toner etc. is carried by the carrying screw 62 so as to be discharged.
  • an intermediate transfer unit 5 is provided beneath the photosensitive drums 1 a to 1 d .
  • the intermediate transfer unit 5 includes the intermediate transfer belt (i.e. intermediate transfer member) 51 , the primary transfer rollers 53 a , 53 b , 53 c and 53 d , a secondary transfer opposed roller 56 , a secondary transfer roller 57 and an intermediate transfer belt cleaner 55 etc.
  • the intermediate transfer belt 51 is looped around a driving roller 63 , a tension roller 64 and the secondary transfer opposed roller 56 and pressed against the photosensitive drums 1 a to 1 d by the primary transfer rollers 53 a to 53 d from the backside.
  • the intermediate transfer belt 51 forms primary transfer nip portions T 1 with the photosensitive drums 1 a to 1 d .
  • the intermediate transfer belt 51 is adapted to be driven to rotate in the direction indicated by arrow R 5 with the rotation of the driving roller 63 in the direction indicated by an arrow (i.e. clockwise rotation).
  • the toner images of respective colors formed on the photosensitive drums 1 a to 1 d are primarily transferred sequentially onto the intermediate transfer belt 51 in the respective primary transfer nip portions T 1 while transferring biases are applied by the primary transfer rollers 53 a to 53 d that are opposed to the photosensitive drums 1 a to 1 d with the intermediate transfer belt 51 between, so that the toner images are superposed on the intermediate transfer belt 51 .
  • the toner images of four colors on the intermediate transfer belt are carried to the secondary transfer nip portion T 2 with the rotation of the intermediate transfer belt 51 in the direction indicated by arrow R 5 .
  • a recording material P accommodated in a sheet feed cassette 8 has been conveyed to a conveying roller 82 by a feed roller 81 and further conveyed in the left direction in FIG. 1 so as to be fed to the secondary transfer nip portion T 2 .
  • the toner images of four colors on the intermediate transfer belt 51 are secondarily transferred at one time onto the recording material fed to the secondary transfer nip portion T 2 by the aid of a secondary transferring bias applied between the secondary transfer opposed roller 56 and the secondary transfer roller 57 . Transfer residual toner untransferred to the recording material P remaining on the intermediate transfer belt 51 is removed and collected by the intermediate transfer belt cleaner 55 .
  • the aforementioned intermediate transfer belt 51 is made of a dielectric resin such as polycarbonate (PC), polyethylene terephthalate (PET) or Polyvinylidene fluoride (PVDF).
  • a dielectric resin such as polycarbonate (PC), polyethylene terephthalate (PET) or Polyvinylidene fluoride (PVDF).
  • PI polyimide
  • JIS Japanese Industrial Standards
  • t thickness of 100 ⁇ m
  • Each of the primary transfer rollers 53 a to 53 d is composed of a metal core 58 having a diameter of 8 mm and an electro-conductive urethane sponge layer having a thickness of 4 mm serving as the semi-conductive layer 59 .
  • the resistance of the primary transfer roller 53 a to 53 d is determined based on the relationship between a voltage and a current that are measured under application of a voltage of 50 V to the metal core 58 while the transfer roller 53 a to 53 d is rotated at a peripheral speed of 50 mm/sec relative to the earth under a load of 500 g-wt.
  • the fixing apparatus 7 is provided with a fixing roller 71 that is rotatably disposed and a pressurizing roller 72 that rotates while in pressure contact with the fixing roller 71 .
  • a heater 73 such as a halogen lamp, so that the temperature of the surface of the fixing roller 71 is controlled by controlling, for example, the voltage applied to the heater 73 .
  • the fixing roller 71 and the pressurizing roller 72 are rotated at a constant speed, and the recording material P is pressurized and heated at substantially constant pressure and temperature from both sides as it passes between the fixing roller 71 and pressurizing roller 72 , so that the unfixed toner images on the surface of the recording material P is fusion-bonded (i.e. fixed).
  • a four-color process full color image is formed on the recording material.
  • the full color image forming apparatus is provided with a mechanism for adjusting the density of output images and control means for automatically controlling the output image density appropriately.
  • precise density control is desired for each of the colors of yellow, magenta, cyan and black in order to realize desired color balance.
  • a reflective density sensor 90 is used as density detection means used for density control.
  • the reflective density sensor is arranged in such a way as to be opposed to the portion of the intermediate transfer belt 51 that is hanging on the driving roller 63 . Such an arrangement is made with a view to prevent the distance between the reflective density sensor 90 and the intermediate transfer belt 51 from being varied.
  • FIG. 3 is an enlarged view showing the reflective density sensor 90 .
  • the reflective density sensor is provided with a light emitting element 91 such as an LED, a light receiving element 92 such as a photodiode and a holder supporting these elements. Infrared light emitted from the light emitting element 91 is directed to a test pattern IM on the intermediate transfer belt 51 and the reflected light from the test pattern IM is measured by the light receiving element 92 , so that the density of the test pattern IM is measured.
  • the irradiation angle ⁇ to the test pattern IM is set to 45° and the receiving angle of the reflection light from the test pattern IM is set to 0° with respect to the normal line L, so that only irregular reflection light is measured.
  • the amount of the infrared light received by the reflective density sensor 90 is substantially proportional to the amount of the toner adhering on the surface of the intermediate transfer belt 51 (adhering toner amount), and so the adhering toner amount and the density of the output image correlate with each other on one to one basis. Therefore, the density of the test pattern IM can be estimated from the measurement value of the reflective density sensor 90 .
  • toner images i.e. normal toner images
  • the toner images are formed at the portions that have been exposed to light by the exposure apparatus.
  • the test pattern is the same irrespective of on which photosensitive drums 1 a , 1 b , 1 c , 1 d in the respective image forming stations A, B, C and D for yellow, magenta, cyan and black the test pattern is formed, and therefore suffixes a, b, c and d for distinguishing the colors will be omitted in the following description.
  • the unit of electric potentials and voltages will be volt (V), unless otherwise stated.
  • the surface of the photosensitive drum 1 shown in FIG. 1 is charged by the charging roller 2 up to a predetermined charge potential (i.e. dark portion potential).
  • a predetermined charge potential i.e. dark portion potential
  • the charging roller 2 is used as the charging apparatus, and the surface of the photosensitive drum 1 is charged with a value close to the DC component of the charging bias applied to the charging roller 2 .
  • the toner image is developed on the surface of the photosensitive drum 1 that has been charged up to a charge voltage Vd′ while a developing bias Vdc′ is applied to the developing apparatus 4 .
  • the applied developing bias Vdc′ has negative polarity, which is the same as the polarity of the charge potential Vd′, and an absolute value larger than that of the charge potential Vd′ as shown in FIG. 11 .
  • the toner, which is negatively charged, is developed by a development contrast defined as the difference between the charge potential Vd′ and the developing bias Vdc′.
  • a normal image forming process i.e. a process for forming an image
  • test pattern is formed in a non-image formation area (i.e. an area in which no image is formed). This is because in order to avoid the influence of a variation in the potential (i.e. bright portion potential) Vl of the exposed portion, as described before.
  • predetermined biases are sequentially applied by means of the primary transfer roller 53 , so that an optimum transferring voltage Vtr is determined. While there are several ways of determining the optimum transferring voltage, here, predetermined biases V 1 and V 2 are applied during one rotation of the primary transfer roller 53 , and the transferring current at that time is measured. Then, the average values I 1 and I 2 of the current values during one rotation of the primary transfer roller 53 are obtained, and a voltage Vtr required for generating an optimum transfer current Itr is determined by linear interpolation based on these values as shown in FIG. 4 .
  • the transferring current Itr that flows with the transferring voltage that attains the highest transfer efficiency upon transferring a toner image when a non-image area, which is an area of the surface of the photosensitive drum 1 that is charged up to Vd, arrives at the primary transfer nip portion T 1 has been determined in advance by an experiment, so that the transferring voltage Vtr that attains the highest transfer efficiency upon transferring a toner images is ensured by ensuring the transferring current Itr for the non-image area.
  • an optimal transferred image can be obtained by performing a constant voltage control with the voltage Vtr obtained in the above-described manner.
  • the right part of FIG. 6 shows a relationship of the dark portion potential Vd or the potential of the charged area of the surface of the photosensitive drum 1 , the bright portion potential Vl or the potential of the portion of the surface of the photosensitive drum 1 that has been charged and then exposed and the DC component of the developing bias applied to the developing apparatus 4 upon forming a normal image (i.e. at the time of image formation).
  • a toner image is developed by a development contrast defined as the potential difference between Vdc and Vl.
  • the transferring bias upon transferring a normal image is Vtr that has been determined in the above-described manner.
  • the left part of FIG. 6 shows a relationship of the dark portion potential Vd′ (equal to Vd) of the photosensitive drum 1 and the developing bias Vdc′ applied to the developing apparatus upon forming a test pattern by analogue development.
  • Vd′ dark portion potential
  • Vdc′ developing bias
  • a developing bias Vdc′ that has negative polarity, which is the same as the polarity of Vd, and an absolute value larger than that of Vd′ is applied, so that the toner image is developed by the development contrast of Vd′ and Vdc′.
  • an optimal transferred image can be obtained with a setting with which the optimum transferring current Itr same as that upon transferring a normal image would pass.
  • the above-described method is effective in the image forming apparatus that is capable of precisely detecting the surface potential Vl of the area on the photosensitive member in which a toner image has been developed.
  • this method is effective in the image forming apparatus that has means 110 for detecting the surface potential of the photosensitive drum 1 after the surface of the photosensitive drum 1 is exposed upon passing by the exposure means 3 .
  • image forming apparatus that do not have means 110 for detecting the surface potential of the photosensitive drum 1 .
  • the inventors of the present invention had performed further studies, and devised the following methods that are effective to structures that are not provided with means for detecting the surface potential of the photosensitive drum 1 .
  • a first method is to use, instead of the surface potential value Vd or Vd′ of a photosensitive member, the value Vpre of the DC component of the bias applied to a charging roller for charging the surface of the photosensitive member. This is based on the fact that the surface potential of the photosensitive member correlates with the bias value applied to the charging roller. In other words, when a bias of Vpre is applied, the surface potential becomes Vd, and when a bias of Vpre′ is applied, the surface potential becomes Vd′.
  • a second method is to use, instead of the surface potential value Vd or Vd′ of a photosensitive member, the value Vpre of the DC component of the developing bias.
  • the relationship between the DC component Vdc of the developing bias and the surface potential of the area on the photosensitive member in which a toner image has been developed relates to the bearing amount of the developed toner, and it does not differ so much between at the time of normal image formation and at the time of test pattern image formation. In other words, it is considered that the condition Vdc ⁇ Vl ⁇ Vdc′ ⁇ Vd′ is satisfied.
  • Vd-t represent the potential difference (i.e. the contrast) between the developing bias Vdc applied to the developing apparatus 4 and the transferring bias Vtr upon formation of a normal image
  • Vd-t′ represent the potential difference
  • Vtr′ Vtr ⁇ Vdc′
  • Vtr ⁇ Vdc+Vdc′ Vtr′ ⁇ Vdc+Vdc′
  • an optimal control can also be realized in the case that a density control is performed based on a density detection of a test pattern on the intermediate transfer belt 51 by the reflective density sensor.
  • the aforementioned ATVC sequence can also be performed in a period other than the period of pre-multiple rotation performed after the turning-on of the power or the period of pre-rotation in the normal image forming process, and it may be performed, for example, when an environmental variation occurs or when a predetermined number of printing operations have been performed.
  • the method of the invention can be applied to an image forming apparatus using a direct transferring process that does not use an intermediate transferring member in which the reflection density of an image having been transferred on a transferring material such as a paper sheet or on a transferring material conveying belt etc is detected.
  • FIG. 13 shows an example of a structure for transferring a toner image from a photosensitive drum to a transferring material.
  • Charging is performed on a photosensitive member 101 serving as an image bearing member by a charging roller 102 to which a predetermined bias is applied by power source 124 . Exposure of the surface of the photosensitive member 101 thus charged is performed by the exposure means 103 , so that an electrostatic latent image is formed. The electrostatic latent image is developed by developing means 104 as a toner image.
  • a recording material P fed from a sheet feed cassette 108 is conveyed by conveying rollers 182 etc. to a transferring portion T 1 , at which the toner image on the photosensitive member 101 is transferred onto the transferring material P by a transferring roller 159 to which a predetermined transferring bias is applied by a power source 154 .
  • Transfer residual toner remaining on the photosensitive member is cleaned by cleaning means 106 .
  • the toner image having been transferred on the transferring material P is fixed by fixing means 107 .
  • Image control in this structure is performed in such a way that a test pattern formed on the photosensitive member 101 by analogue development is transferred onto the transferring material P so as to be detected by test pattern detection means 190 , so that control means 210 performs the image control based on a result of the detection.
  • FIG. 14 shows an example of an apparatus that transfers a toner image on a photosensitive member onto a transferring material conveyed by a transferring material conveying belt serving as a transferring material carrying member, which is constructed in such a way that a test pattern is transferred onto the transferring material conveying belt directly.
  • This structure is provided with four image forming portions Y, M, C and K that are capable of forming toner images of different colors arranged along the conveying direction of the transferring material conveying belt, which sequentially form images on a transferring material carried or conveyed by the transferring material conveying belt to form a color image.
  • FIG. 14 charging is performed on a photosensitive member 201 Y by a charging roller 202 Y to which a predetermined bias is applied by a power source 224 Y. Exposure of the surface of the photosensitive member 201 Y thus charged is performed by the exposure means 203 , so that an electrostatic latent image is formed. The electrostatic latent image is developed by developing means 204 Y as a toner image.
  • a recording material fed from a sheet feed cassette 208 is conveyed to a transferring portion while carried by a transferring material conveying belt 209 , at which transferring portion the toner image on the photosensitive member 201 Y is transferred onto the transferring material by a transferring roller 259 Y to which a predetermined transferring bias is applied by a power source 254 Y.
  • Transfer residual toner remaining on the photosensitive member is cleaned by cleaning means 206 Y.
  • the toner image having been transferred on the transferring material is fixed by fixing means 207 .
  • Image control in this structure is performed in such a way that test patterns formed on the respective photosensitive members by analogue development are transferred onto the transferring material conveying belt 209 directly so as to be detected by test pattern detection means 290 , so that control means 210 performs the image control based on a result of the detection.
  • optimal transferring of the test pattern can be realized by setting the transferring bias for transferring the test pattern based on the surface potential of the image bearing member on which the test patter is formed, the charging bias or the developing bias in the manner described before.
  • the value of the charge potential Vd′ upon forming a test pattern by analogue development is set to a value equal to the charge potential Vd upon forming a normal image.
  • the value of the charge potential Vd′ upon forming a test pattern by analogue development is set to a value different from the charge potential Vd upon forming a normal image.
  • the structure of the image forming apparatus according to this embodiment is the same as that of the above-described embodiment 1, and therefore the description thereof will be omitted and a description will be made here mainly of a method of forming a test pattern by analogue development.
  • the developing bias upon analog development is required to be a value of negative polarity larger than that upon normal image formation, a high voltage power source for the developing bias is required to have a larger capacity.
  • the charging bias upon analogue development be a value smaller than that upon normal image formation while having negative polarity and the value be fixed irrespective of environmental or other conditions.
  • FIG. 7 is a diagram showing a relationship of biases upon forming a test pattern by analogue development in this embodiment.
  • the dark portion potential Vd of the photosensitive drum 1 the bright portion potential Vl of the photosensitive drum 1 and the DC component Vdc of the developing bias applied to the developing apparatus upon forming a normal image and the transferring bias Vtr upon transferring a normal image are shown.
  • the left portion of FIG. 7 the dark portion potential Vd of the photosensitive drum 1 , the bright portion potential Vl of the photosensitive drum 1 and the DC component Vdc of the developing bias applied to the developing apparatus upon forming a normal image and the transferring bias Vtr upon transferring a normal image are shown.
  • the dark portion potential Vd′ of the photosensitive drum 1 upon forming a test pattern by analogue development is shown, wherein the dark potion potential Vd′ has an absolute value smaller than that of the above-mentioned potential Vd while having negative polarity, and accordingly the developing bias Vdc′ applied to the developing apparatus 4 has an absolute value smaller than the above-mentioned bias Vdc while having negative polarity.
  • the charging bias is changed depending on variations in conditions such as environmental temperature or humidity, the charging bias upon analogue development is not changed, in this embodiment, irrespective of environmental or other conditions.
  • Embodiment 3 is to perform an ATVC for setting the transferring bias upon transferring a test pattern formed by analogue development independently of an ATVC for setting the transferring bias upon transferring a normal image.
  • the transferring current remains substantially the same if the absolute value of the surface potential of the photosensitive body and the absolute value of the transferring bias vary, and therefore it is not necessary to set the transferring bias for analogue development additionally.
  • test patterns formed by analogue development often differs from that of normal images.
  • normal images it is assumed that a plurality of colors are transferred in a overlapping manner, and the transferring setting needs to be determined taking this into consideration.
  • a test pattern is generally formed with a single color.
  • sufficient transferring can be realized with a relatively low transferring bias. Therefore, it is important, in order to realizing optimal transferring of a test pattern, to set a transferring bias for realizing a transferring current that is more optimum for test pattern transfer independently from transferring of normal images.
  • an ATVC is performed independently of the normal ATVC in order to set an optimum transferring bias upon transferring a test pattern formed by analogue development. The detail of this process will be described in the following.
  • the transferring bias is determined in such a way that a predetermined transferring current Itr would pass in the state in which the surface of the photosensitive drum is charged up to Vd and the charged area is in the vicinity of the transferring portion.
  • the detail of this method has been described before in the description of the embodiment 1 with reference to FIG. 4 .
  • the transferring bias is determined, as shown in FIG. 8 , in such a way that a predetermined transferring current Itr′ would pass in the state in which the surface of the photosensitive drum 1 is charged up to Vd′′ and the charged area is in the vicinity of the transferring portion (i.e. opposed to the transferring portion).
  • Vd, Vdc′ and Vd′′ upon analogue development may be considered parallel to the relationship of Vl, Vds and Vd upon normal image formation.
  • the transferring bias Vtr′′ for realizing the optimum transferring current Itr′ can be determined by performing the ATVC in the manner same as described before under the state in which the surface of the photosensitive drum is charged up to Vd′′.
  • Vd is the same upon analogue development and upon normal image formation
  • Vd′ may be set as described in the above-described embodiment 2.
  • the present invention is not limited to this feature.
  • the present invention can also be applied to the case in which the photosensitive drum has a charge property of positive polarity (for example, in the case that the photosensitive drum is composed of an amorphous silicone photosensitive member). In that case, the polarities appearing in the foregoing description should be reversed.

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JP2004145294A (ja) 2004-05-20

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