US20110214770A1 - Insulating cartridge - Google Patents
Insulating cartridge Download PDFInfo
- Publication number
- US20110214770A1 US20110214770A1 US13/129,000 US200913129000A US2011214770A1 US 20110214770 A1 US20110214770 A1 US 20110214770A1 US 200913129000 A US200913129000 A US 200913129000A US 2011214770 A1 US2011214770 A1 US 2011214770A1
- Authority
- US
- United States
- Prior art keywords
- insulating
- cartridge
- material filling
- insulating material
- aerogel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000011810 insulating material Substances 0.000 claims abstract description 34
- 239000004964 aerogel Substances 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 238000009413 insulation Methods 0.000 claims abstract description 8
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000008187 granular material Substances 0.000 claims description 9
- 229910044991 metal oxide Inorganic materials 0.000 claims description 9
- 150000004706 metal oxides Chemical class 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 239000008240 homogeneous mixture Substances 0.000 claims description 3
- 238000002310 reflectometry Methods 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims 1
- 239000010439 graphite Substances 0.000 claims 1
- 239000000463 material Substances 0.000 description 7
- 239000002826 coolant Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
- F16L59/021—Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves
- F16L59/024—Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves composed of two half sleeves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/36—Arrangements for sheathing or casing boilers
Definitions
- the invention relates to an insulating cartridge as part of a jacket of devices of a steam generator which are under media pressure, for example as pipe casing insulation, with an essentially closed sheet metal housing which completely encloses an insulating material filling.
- Such an insulating cartridge is often used for the thermal insulation of pipe lines at steam generators.
- the known insulating cartridges are sheet metal cartridges which are in the form of half shells and are filled with mineral wool, glass fiber wool or similar insulating materials. These are described, for example, in DE 29 23 094 A.
- insulating materials In the cold insulation and thermal insulation of pipe lines, it is customary to provide insulating materials with a jacket which protects the insulating material against climatic conditions and mechanical damage.
- the jacket of the insulation is frequently carried out by sheeting the insulating material, for example with sheet zinc.
- closed insulating cartridges which completely enclose the insulating material.
- the sheet metal housing of the insulating cartridges is intended to afford sufficient protection against mechanical damage to the insulating material.
- Insulating cartridges of the type described above are provided, for example, for lines with a diameter of up to about 800 mm and an internal pressure of 160 bar at a media temperature of about 300° C. It can easily be imagined that the leakage jet from such a line may introduce relatively high mechanical forces into the insulating cartridge.
- the object on which the invention is based is to improve in this respect an insulating cartridge of the type initially mentioned.
- an insulating cartridge as part of a jacket of devices of a steam generator which are under media pressure, for example as pipe casing insulation, with an essentially closed sheet metal housing which completely encloses an insulating material filling, the insulating cartridge being distinguished in that the insulating material filling comprises an aerogel.
- Aerogel is to be understood generally and in the context of the invention as meaning highly porous solids in which up to 95% of the volume is composed of pores.
- the insulating material filling provided is an inorganic aerogel which is non-wettable, is floatable and is incombustible.
- An insulating cartridge in which the insulating material filling comprises a silicate aerogel has proved to be especially advantageous.
- silicate aerogels may have, for example, a pore diameter of about 20 nm with a porosity of >90%.
- the density of the material may amount to between 90 and 100 kg/m 3 .
- Thermal conductivity may amount, for example, to about 0.018 W/m ⁇ K at 25° C.
- Such material may have an internal surface area of about 600 to 800 m 2 /g. The material is therefore predominently suitable as insulating material for the purposes described above.
- silicate aerogel material bearing the commercial designation “Nanogel” which is sold by the company CABOT Corporation.
- the insulating material filling to comprise an aerogel as a granulate, preferably with a mean grain size of 0 to 4 mm.
- a granulate possesses, in particular, handling benefits. It can be decanted into corresponding filling orifices of sheet metal cartridges.
- the insulating cartridges can be filled with the highest possible packing density.
- the insulating material filling may comprise at least one aerogel molding.
- a molding could be adapted to the configuration of the preferably dimensionally stable sheet metal housing.
- the sheet metal housing of the insulating cartridges may be composed, for example, of austenitic steel.
- the aerogel there is provision for the aerogel to be non-translucent. A correspondingly treated aerogel may be used for this purpose. The advantage of this is that the infrared reflectivity of the sealing material used is increased and therefore the insulating action is improved.
- the insulating material filling may comprise graphite powder and/or metal oxide powder.
- the powder may, for example, be in a homogeneous mixture with an aerogel granulate.
- the insulating material filling may comprise aerogel and graphite powder and/or metal oxide powder in a homogeneous mixture, the fraction of graphite powder and/or metal oxide powder being between 1.5 and 4.5 ma %.
- the insulating cartridge according to the invention has an approximately C-shaped cross section and is provided with fastening means by which insulating cartridges designed complementarily to one another can be assembled to form an essentially closed pipe casing.
- the insulating cartridge may be adapted to any desired contour of a media-carrying device to be insulated.
- FIG. 1 shows a diagrammatic view of a pipe line which is clad with insulating cartridges according to the invention
- FIG. 2 shows a top view along the arrows II-II in FIG. 1 ,
- FIG. 3 shows a longitudinal section along the arrows III-III in FIG. 2 .
- FIG. 4 shows an exploded view of an alternative embodiment of the insulating cartridge according to the invention.
- FIG. 5 shows the insulating cartridge from FIG. 5 in the assembled state.
- FIG. 1 shows a pipe line portion 1 of a high-temperature pipe line carrying a medium which is under pressure.
- the pipe line portion 1 is clad with insulating cartridges 2 according to the invention, the insulating cartridges 2 having in each case a C-shaped cross-sectional profile, and two mutually complementary insulating cartridges 2 being assembled in each case with fastening means 3 to form a closed tubular insulating jacket 4 .
- fastening means are, for example, known shackle-type toggle fastenings.
- Each insulating cartridge 2 is composed of a riveted or welded sheet metal housing 5 , preferably made from austenitic sheet steel.
- the sheet metal housing is closed over the entire circumference and on the end faces 6 and is provided with an insulating material filling 7 .
- these comprise an insulating material filling in the form of a granulate of a silicate aerogel.
- this is a granulate with a mean grain size of 0 to 4 mm, comprising trimethylsilyloxy-modified silica gel as the main component.
- This has a porosity of >90%, a pore diameter of about 20 nm, a bulk density of between 90 and 100 kg/m 3 and a thermal conductivity of about 0.18 W/m ⁇ K at 25° C.
- the specific surface area amounts to between 600 and 800 m 2 /g.
- the aerogel is incombustible and non-wettable and floatable.
- the granulate is introduced into the insulating cartridges through orifices 8 provided on the end faces of the latter.
- the orifices 8 are subsequently closed by means of covers 9 .
- the covers 9 may be welded, screwed or riveted.
- FIGS. 4 and 5 show a further exemplary embodiment of the insulating cartridge 2 according to the invention.
- the insulating material filling 7 is formed as a molding 10 , the configuration of which is adapted to the configuration of the dimensionally stable sheet metal housing 5 .
- the molding 10 is inserted with a fit into the sheet metal housing 5 , the end face 6 of which is closed by means of a correspondingly formed cover 9 .
- the areogel either in the form of the granulate or of the molding 10 , is improved in terms of its infrared reflectivity, that is to say its insulating properties with regard to thermal radiation, by means of coloring.
- dusting of the molding 10 with graphite powder and/or metal oxide powder may be considered.
- the granulate may be mixed with graphite powder and/or metal oxide powder, the graphite powder and/or metal oxide powder having a fraction of 1 to 4 ma % in the mixture.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Thermal Insulation (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Silicon Compounds (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008056987.9 | 2008-11-12 | ||
DE102008056987A DE102008056987A1 (de) | 2008-11-12 | 2008-11-12 | Isolierkassette |
PCT/EP2009/007772 WO2010054752A2 (de) | 2008-11-12 | 2009-10-30 | Isolierkassette |
Publications (1)
Publication Number | Publication Date |
---|---|
US20110214770A1 true US20110214770A1 (en) | 2011-09-08 |
Family
ID=42104974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/129,000 Abandoned US20110214770A1 (en) | 2008-11-12 | 2009-10-30 | Insulating cartridge |
Country Status (10)
Country | Link |
---|---|
US (1) | US20110214770A1 (de) |
EP (1) | EP2427693A2 (de) |
JP (1) | JP2012508353A (de) |
CN (1) | CN102378875A (de) |
CA (1) | CA2743410A1 (de) |
DE (1) | DE102008056987A1 (de) |
RU (1) | RU2509951C9 (de) |
UA (1) | UA105909C2 (de) |
WO (1) | WO2010054752A2 (de) |
ZA (1) | ZA201102944B (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014008058A1 (en) * | 2012-07-06 | 2014-01-09 | Waters Technologies Corporation | Techniques for thermally insulating a liquid chromatographic column |
US20140090736A1 (en) * | 2012-09-28 | 2014-04-03 | Bp Corporation North America Inc. | Burn protection systems and standoffs for piping |
US11185795B2 (en) | 2012-07-06 | 2021-11-30 | Waters Technologies Corporation | Techniques for thermally insulating a chromatographic column |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT515051A1 (de) * | 2013-10-21 | 2015-05-15 | Dürregger Nathalie | Anordnung mit einer flüssigkeitsführenden Leitung |
CN104075076A (zh) * | 2014-06-10 | 2014-10-01 | 北京豪特耐管道设备有限公司 | 一种热力管道修复工艺 |
DE202014006236U1 (de) * | 2014-07-31 | 2015-11-06 | Christof Schulte-Göbel | Isolierung für mit Heißgas in Berührung kommende Teile einer Schmalflächenbeschichtungsvorrichtung, insbesondere für schlauch- oder rohrförmige Führungen für Heißgas |
CN104329541B (zh) * | 2014-10-29 | 2016-04-13 | 浙江创想节能科技有限公司 | 一种金属双壁可拆保温罩及制作方法 |
CN107178682A (zh) * | 2017-07-19 | 2017-09-19 | 赵俊芳 | 一种反辐射绝热复合结构及其制作方法 |
RU192163U1 (ru) * | 2018-06-19 | 2019-09-05 | Алексей Евгеньевич Кузнецов | Теплоизоляционная оболочка с внутренней аэрогелевой вставкой |
RU190561U1 (ru) * | 2018-12-20 | 2019-07-03 | Алексей Евгеньевич Кузнецов | Теплоизоляционная оболочка с внутренней аэрогелевой вставкой, смещенной относительно оболочки |
CN114962862A (zh) * | 2022-05-13 | 2022-08-30 | 安徽工业大学 | 核电站高温管道单层隔热屏蔽装置 |
Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
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US273687A (en) * | 1883-03-06 | Non-conducting covering | ||
US1618455A (en) * | 1922-11-01 | 1927-02-22 | Dry Zero Corp | Refrigerator-pipe insulate |
US3559694A (en) * | 1969-04-14 | 1971-02-02 | Associated Insulation Of Calif | Removable insulated fitting for pipe joints |
US4534662A (en) * | 1980-08-09 | 1985-08-13 | Reinhold Barlian | Device for detecting vapor leakages |
US5020481A (en) * | 1989-02-13 | 1991-06-04 | Nelson Thomas E | Thermal insulation jacket |
US5569513A (en) * | 1994-08-10 | 1996-10-29 | Armstrong World Industries, Inc. | Aerogel-in-foam thermal insulation and its preparation |
US20020025427A1 (en) * | 1997-01-24 | 2002-02-28 | Fritz Schwertfeger | Multilayer composite materials with at least one aerogel-containing layer and at least one other layer, process for producing the same and their use |
US20020041866A1 (en) * | 1994-02-15 | 2002-04-11 | Esperanza Morales | Water-dispersible granules based on live organisms |
US6403180B1 (en) * | 1996-11-22 | 2002-06-11 | Armacell Enterprises Gmbh | Pipe insulation |
US20020079011A1 (en) * | 2000-12-21 | 2002-06-27 | Toth Peter R. | Insulation cover |
US6460576B2 (en) * | 2001-01-12 | 2002-10-08 | Aeroflex International Co., Ltd. | Pipe insulation jacket |
US6479416B1 (en) * | 1995-12-21 | 2002-11-12 | Cabot Corporation | Fibrous-formation aerogel composite material containing at least one thermoplastic fibrous material, process for the production thereof, and use thereof |
US20050155663A1 (en) * | 2004-01-20 | 2005-07-21 | Jacques Dhellemmes | Thermally insulated pipeline |
US20060272727A1 (en) * | 2005-06-06 | 2006-12-07 | Dinon John L | Insulated pipe and method for preparing same |
US20070221284A1 (en) * | 2004-05-07 | 2007-09-27 | Saipem S.A. | Metal-Clad Insulating Complex for a Pipe |
US20090029147A1 (en) * | 2006-06-12 | 2009-01-29 | Aspen Aerogels, Inc. | Aerogel-foam composites |
US7757722B1 (en) * | 2003-06-24 | 2010-07-20 | Lesch Jr James A | Insulated pipe concealer |
Family Cites Families (23)
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DE2923094C2 (de) | 1979-06-07 | 1982-09-30 | Otto 7530 Pforzheim Kienzle | Isoliervorrichtung |
JPS5628388A (en) * | 1979-08-10 | 1981-03-19 | Nakajima Asbestos Kk | Adiabatic pipe |
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JPH0238380A (ja) * | 1988-07-26 | 1990-02-07 | Matsushita Electric Works Ltd | 微細多孔体 |
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CN2081470U (zh) * | 1990-01-19 | 1991-07-24 | 沈迪民 | 具有装配结构的保温瓦 |
JPH0444719A (ja) * | 1990-06-09 | 1992-02-14 | Takemi Sanpei | 炊飯器の蒸気復水装置 |
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JP4895597B2 (ja) * | 2005-12-13 | 2012-03-14 | 川崎重工業株式会社 | 高性能断熱構造 |
CN201083311Y (zh) * | 2007-05-11 | 2008-07-09 | *** | 管件和设备保温防护装置 |
DE202008001296U1 (de) * | 2008-01-30 | 2008-04-03 | Bohle Isoliertechnik Gmbh | Dämmstoffmatte |
-
2008
- 2008-11-12 DE DE102008056987A patent/DE102008056987A1/de not_active Withdrawn
-
2009
- 2009-10-30 WO PCT/EP2009/007772 patent/WO2010054752A2/de active Application Filing
- 2009-10-30 CN CN2009801449890A patent/CN102378875A/zh active Pending
- 2009-10-30 EP EP09752111A patent/EP2427693A2/de not_active Withdrawn
- 2009-10-30 US US13/129,000 patent/US20110214770A1/en not_active Abandoned
- 2009-10-30 JP JP2011535035A patent/JP2012508353A/ja active Pending
- 2009-10-30 UA UAA201107270A patent/UA105909C2/uk unknown
- 2009-10-30 CA CA2743410A patent/CA2743410A1/en not_active Abandoned
- 2009-10-30 RU RU2011123908/06A patent/RU2509951C9/ru not_active IP Right Cessation
-
2011
- 2011-04-19 ZA ZA2011/02944A patent/ZA201102944B/en unknown
Patent Citations (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US273687A (en) * | 1883-03-06 | Non-conducting covering | ||
US1618455A (en) * | 1922-11-01 | 1927-02-22 | Dry Zero Corp | Refrigerator-pipe insulate |
US3559694A (en) * | 1969-04-14 | 1971-02-02 | Associated Insulation Of Calif | Removable insulated fitting for pipe joints |
US4534662A (en) * | 1980-08-09 | 1985-08-13 | Reinhold Barlian | Device for detecting vapor leakages |
US5020481A (en) * | 1989-02-13 | 1991-06-04 | Nelson Thomas E | Thermal insulation jacket |
US20020041866A1 (en) * | 1994-02-15 | 2002-04-11 | Esperanza Morales | Water-dispersible granules based on live organisms |
US5569513A (en) * | 1994-08-10 | 1996-10-29 | Armstrong World Industries, Inc. | Aerogel-in-foam thermal insulation and its preparation |
US6479416B1 (en) * | 1995-12-21 | 2002-11-12 | Cabot Corporation | Fibrous-formation aerogel composite material containing at least one thermoplastic fibrous material, process for the production thereof, and use thereof |
US6403180B1 (en) * | 1996-11-22 | 2002-06-11 | Armacell Enterprises Gmbh | Pipe insulation |
US20020025427A1 (en) * | 1997-01-24 | 2002-02-28 | Fritz Schwertfeger | Multilayer composite materials with at least one aerogel-containing layer and at least one other layer, process for producing the same and their use |
US20020079011A1 (en) * | 2000-12-21 | 2002-06-27 | Toth Peter R. | Insulation cover |
US6460576B2 (en) * | 2001-01-12 | 2002-10-08 | Aeroflex International Co., Ltd. | Pipe insulation jacket |
US7757722B1 (en) * | 2003-06-24 | 2010-07-20 | Lesch Jr James A | Insulated pipe concealer |
US20050155663A1 (en) * | 2004-01-20 | 2005-07-21 | Jacques Dhellemmes | Thermally insulated pipeline |
US20070221284A1 (en) * | 2004-05-07 | 2007-09-27 | Saipem S.A. | Metal-Clad Insulating Complex for a Pipe |
US20060272727A1 (en) * | 2005-06-06 | 2006-12-07 | Dinon John L | Insulated pipe and method for preparing same |
US20090029147A1 (en) * | 2006-06-12 | 2009-01-29 | Aspen Aerogels, Inc. | Aerogel-foam composites |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014008058A1 (en) * | 2012-07-06 | 2014-01-09 | Waters Technologies Corporation | Techniques for thermally insulating a liquid chromatographic column |
GB2517373A (en) * | 2012-07-06 | 2015-02-18 | Waters Technologies Corp | Techniques for thermally insulating a liquid chromatographic column |
US10413846B2 (en) | 2012-07-06 | 2019-09-17 | Waters Technologies Corporation | Techniques for thermally insulating a liquid chromatographic column |
GB2517373B (en) * | 2012-07-06 | 2021-02-17 | Waters Technologies Corp | Techniques for thermally insulating a liquid chromatographic column |
US11185795B2 (en) | 2012-07-06 | 2021-11-30 | Waters Technologies Corporation | Techniques for thermally insulating a chromatographic column |
US20140090736A1 (en) * | 2012-09-28 | 2014-04-03 | Bp Corporation North America Inc. | Burn protection systems and standoffs for piping |
Also Published As
Publication number | Publication date |
---|---|
RU2509951C2 (ru) | 2014-03-20 |
CN102378875A (zh) | 2012-03-14 |
DE102008056987A1 (de) | 2010-05-20 |
WO2010054752A2 (de) | 2010-05-20 |
JP2012508353A (ja) | 2012-04-05 |
EP2427693A2 (de) | 2012-03-14 |
UA105909C2 (uk) | 2014-07-10 |
ZA201102944B (en) | 2012-07-25 |
RU2011123908A (ru) | 2012-12-20 |
RU2509951C9 (ru) | 2014-09-20 |
CA2743410A1 (en) | 2010-05-20 |
WO2010054752A3 (de) | 2012-01-26 |
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