US20110132786A1 - Packing configuration of cable - Google Patents

Packing configuration of cable Download PDF

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Publication number
US20110132786A1
US20110132786A1 US13/055,615 US200913055615A US2011132786A1 US 20110132786 A1 US20110132786 A1 US 20110132786A1 US 200913055615 A US200913055615 A US 200913055615A US 2011132786 A1 US2011132786 A1 US 2011132786A1
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US
United States
Prior art keywords
cable
bundle
cable bundle
packing configuration
wrapping film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/055,615
Inventor
Tetsuya Yasutomi
Masayoshi Tsukamoto
Noboru Okada
Shigeo Kimura
Shigeo Kihara
Keiichiro Sugimoto
Shinichi Niwa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Electric Co Ltd
Nippon Telegraph and Telephone Corp
Original Assignee
Furukawa Electric Co Ltd
Nippon Telegraph and Telephone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Electric Co Ltd, Nippon Telegraph and Telephone Corp filed Critical Furukawa Electric Co Ltd
Assigned to FURUKAWA ELECTRIC CO., LTD., NIPPON TELEGRAPH AND TELEPHONE CORPORATION reassignment FURUKAWA ELECTRIC CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NIWA, SHINICHI, OKADA, NOBORU, SUGIMOTO, KEIICHIRO, TSUKAMOTO, MASAYOSHI, YASUTOMI, TETSUYA, KIHARA, Shigeo, KIMURA, SHIGEO
Publication of US20110132786A1 publication Critical patent/US20110132786A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04Packaging single articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/58Applying two or more wrappers, e.g. in succession
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/006Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers in stretch films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes, or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/38Articles or materials enclosed in two or more wrappers disposed one inside the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/67Containers, packaging elements or packages, specially adapted for particular articles or materials for web or tape-like material
    • B65D85/671Containers, packaging elements or packages, specially adapted for particular articles or materials for web or tape-like material wound in flat spiral form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/02Methods or apparatus in which packages do not rotate
    • B65H49/04Package-supporting devices
    • B65H49/06Package-supporting devices for a single operative package
    • B65H49/08Package-supporting devices for a single operative package enclosing the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H55/00Wound packages of filamentary material
    • B65H55/04Wound packages of filamentary material characterised by method of winding
    • B65H55/046Wound packages of filamentary material characterised by method of winding packages having a radial opening through which the material will pay off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/12Tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/32Optical fibres or optical cables

Definitions

  • the present invention relates to a packing configuration of a cable such as an optical fiber cable.
  • optical fiber cables have been manufactured and used.
  • a so-called optical fiber core wire having a coating composed of ultraviolet curing resin, thermosetting resin or the like on an outer circumference of a glass optical fiber is prepared, and this optical fiber core wire, a pair of tension members, and further, a support wire are collectively coated while being positioned at a predetermined position, whereby a sheath is formed.
  • a winding terminal end of the cable is fixed to a box-like housing container such as a corrugated cardboard box that houses this bundle.
  • a hole is provided at a position corresponding to the above-described hole.
  • a cylindrical guide member is inserted into the holes of the box-like housing container and the bundle, and a winding start end of the cable is inserted through the guide member.
  • the cable is pulled out through the guide member to the outside of the box-like housing container, whereby the cable is paid out from an inner portion of the bundle in a state of sequentially collapsing.
  • this technique is generally used for a cable having some rigidity, such as a LAN cable, an optical drop cable and an optical indoor cable.
  • an indoor cable in which a diameter and friction of an outer sheath are decreased, as a result of making much of ease in insertion and feeding thereof through a conduit, and handling thereof.
  • the indoor cable in which the friction of the outer sheath is decreased or bending rigidity is decreased by reducing the diameter, is wound into a bundle shape by the above mentioned technique, then the cable on the outside of the bundle becomes prone to be broken. Therefore, in order to house the bundle in the box-like housing container so that the bundle cannot be broken, an operation by two persons is required, and such an operation is troublesome.
  • the cable since the cable only has low rigidity, when the cable is paid out from the box-like housing container, and a length of the cable remaining therein is reduced, a circular shape of the whole bundle cannot be held, and the whole bundle collapses into an ellipsoidal shape. Furthermore, since adjacent portions of the bundled cable are prone to slip on each other, there has been a problem that not only a portion thereof which is about to be paid out at the present time but also a portion thereof up to a few rounds ahead are broken in the inside of the bundle, a phenomenon occurs that the cable is paid out while entangling such a broken portion, and a bend and a knot are generated in the cable.
  • an invention according to claim 1 is a packing configuration of a cable, including: a cylindrical cable bundle in which a cable is wound in a figure-of-eight shape; a restraining member which is arranged at an outer circumferential portion of the cable bundle, to restrain the cable bundle; and a housing container to house the cable bundle and the restraining member.
  • An invention according to claim 2 is the packing configuration of the cable according to claim 1 , wherein the restraining member is a wrapping film.
  • An invention according to claim 3 is the packing configuration of the cable according to claim 2 , wherein the restraining member restrains the cable by an elongation rate within a range of 10% to 200%.
  • An invention according to claim 4 is the packing configuration of the cable according to any one of claims 1 to 3 , wherein a guide member which radially penetrates the cable bundle is provided in the cable bundle, and the restraining member is provided while avoiding the guide member.
  • An invention according to claim 5 is the packing configuration of the cable according to any one of claims 1 to 4 , wherein a closing member which closes an opening on both ends of the cable bundle is provided.
  • An invention according to claim 6 is the packing configuration of the cable according to claim 5 , wherein the closing member is a wrapping film.
  • the packing configuration of a cable which makes it difficult to break the cylindrical shape of the cable bundle, and makes it difficult to generate the bend and the knot in the cable.
  • FIG. 1 This is a cross-sectional view of an indoor cable 1 according to an embodiment of the present invention, taken perpendicularly to a length direction thereof.
  • FIG. 2 This is a perspective view showing a packing configuration 20 A of the cable according to the present invention.
  • FIG. 3 This is a perspective view of a cable bundle 21 .
  • FIG. 4 This is a perspective view showing a state where a restraining member 22 is wound around the cable bundle 21 .
  • FIG. 5 This is a perspective view showing a packing configuration 20 B of the cable according to a second embodiment of the present invention.
  • FIG. 6 This is a schematic cross-sectional view showing a packing configuration 20 C of the cable according to a third embodiment of the present invention.
  • FIG. 7 This is a schematic cross-sectional view showing a packing configuration 20 D of the cable according to a fourth embodiment of the present invention.
  • FIG. 8 This is a schematic cross-sectional view showing a packing configuration 20 E of the cable according to a fifth embodiment of the present invention.
  • FIG. 9 This is a schematic view showing a method for measuring a static friction coefficient and a dynamic friction coefficient.
  • FIG. 1 is a cross-sectional view of an indoor cable 1 according to an embodiment of the present invention, taken perpendicularly to a length direction thereof.
  • the indoor cable 1 is schematically composed of: an optical fiber core wire 11 ; two tension members 12 ; and a sheath 13 that collectively coats these.
  • the tension members 12 are individually arranged apart from the optical fiber core wire 11 .
  • the tension members 12 absorb tension acting on a body portion 2 .
  • steel wires such as zinc plated steel wires, fiber reinforced plastics (FRP) and the like can be used.
  • the sheath 13 coats the optical fiber core wire 11 and the tension members 12 , and as the sheath 13 , for example, thermoplastic resin such as non-halogen flame retardant polyolefin can be used. Notches 14 are formed on center portions of the sheath 13 , and the sheath 13 is ruptured from the notches 14 , whereby it is possible to easily take out the optical fiber core wire 11 .
  • the present invention can be optimally applied to an indoor cable in which a static friction coefficient of adjacent portions is 0.50 or less and a dynamic friction coefficient thereof is 0.40 or less. This is because, when the static friction coefficient is larger than 0.50, and the dynamic friction coefficient is larger than 0.40, it becomes difficult to insert the indoor cable 1 into the already installed conduit in the case of using the construction method of inserting the cable through a conduit by pushing the cable thereinto. Moreover, when the static friction coefficient is smaller than 0.15, and the dynamic friction coefficient is smaller than 0.10, it becomes not only difficult to handle the cable since a winding breakage is likely to occur, but also a problem of a productivity deterioration occurs.
  • FIG. 2 is a perspective view showing a packing configuration 20 A of the cable according to the first embodiment of the present invention.
  • the packing configuration 20 A of the cable is composed of: a cable bundle 21 ; a restraining member 22 ; a box-like housing container 28 ; a guide member 29 ; and the like.
  • FIG. 3 is a perspective view of the cable bundle 21 .
  • the cable bundle 21 is formed by winding the indoor cable 1 into a figure-of-eight shape around a barrel-like mandrel (not shown), and thereafter, detaching the indoor cable 1 from the mandrel.
  • a hole is formed in the cable bundle 21 by controlling a rotation speed of the mandrel and a pitch for winding the cable around the same. After the cable is detached from the mandrel, the guide member 29 is attached to this hole.
  • FIG. 4 is a perspective view showing a state where the restraining member 22 is wound around the cable bundle 21 .
  • the cable bundle 21 which is shown in FIG. 4 and has the restraining member 22 wound around the same, is obtained by winding the restraining member 22 around an outer circumferential portion of the cable bundle 21 in a state of being wound around the mandrel, and thereafter, detaching the indoor cable 1 from the mandrel.
  • the restraining member 22 for example, a wrapping film made of polyethylene or the like can be used.
  • the restraining member 22 is wound while avoiding the hole to which the guide member 29 is attached.
  • an elongation rate of the wrapping film be within the range of 10% to 200%. This is because restraining force of the restraining member 22 is weak when the elongation rate is smaller than 10%. Meanwhile, this is because it is difficult to wind the restraining member 22 when the elongation rate is larger than 200%.
  • the cable bundle 21 is particularly prone to be broken.
  • the restraining member 22 is wound around the outer circumferential portion of the cable bundle 21 , whereby a cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel.
  • the box-like housing container 28 has a rectangular parallelepiped shape.
  • the cable bundle 21 around which the restraining member 22 is wound is housed.
  • a box made of a corrugated cardboard can be used as the box-like housing container 28 .
  • the restraining member 22 is wound around the outer circumferential portion of the cable bundle 21 , whereby the cylindrical shape of the cable bundle 21 is less likely to be broken. Accordingly, the cable bundle 21 can be easily housed in the box-like housing container 28 even by one person.
  • a hole though which the guide member 29 is to be inserted is provided in the box-like housing container 28 .
  • An inner end portion of the indoor cable 1 is inserted through the guide member 29 , and is pulled out to the outside of the box-like housing container 28 .
  • the indoor cable 1 is pulled out from the guide member 29 , whereby the indoor cable 1 is paid out in a state of sequentially collapsing from an inner portion of the cable bundle 21 .
  • FIG. 5 is a perspective view showing a packing configuration 20 B of the cable according to a second embodiment of the present invention.
  • the cable bundle 21 , the restraining member 22 , the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted.
  • a closing member 23 may be further wound around the whole cable bundle 21 so as to close openings on both ends thereof.
  • the closing member 23 may be wound so that the openings may be partially left open.
  • closing member 23 for example, a wrapping film made of polyethylene or the like can be used.
  • the closing member 23 is wound while avoiding the guide member 29 .
  • the openings on both ends of the cable bundle 21 are closed by the closing member 23 , whereby the indoor cable 1 broken from the inner portion can be prevented from jumping out from the openings on both ends of the cable bundle 21 .
  • FIG. 6 is a schematic cross-sectional view showing a packing configuration 20 C of the cable according to a third embodiment of the present invention.
  • the cable bundle 21 , the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted.
  • a cylindrical member is used as a restraining member 24 to be wound around the outer circumferential portion of the cable bundle 21 .
  • the restraining member 24 for example, a member made of a corrugated cardboard can be used.
  • the restraining member 24 is wound around the outer circumferential portion of the cable bundle 21 , whereby the cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel. Moreover, the cable bundle 21 can be easily housed in the box-like housing container 28 even by one person.
  • FIG. 7 is a schematic cross-sectional view showing a packing configuration 20 D of the cable according to a fourth embodiment of the present invention.
  • the cable bundle 21 , the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted.
  • the cylindrical cable bundle 21 is housed in the inside of the rectangular parallelepiped box-like housing container 28 , and restraining members 25 which close gaps between the box-like housing container 28 and the cable bundle 21 are arranged on four corners of the box-like housing container 28 .
  • the restraining members 25 have a triangular prism shape, and are formed, for example, of corrugated cardboards.
  • the outer circumferential portion of the cable bundle 21 is restrained by the restraining members 25 and the box-like housing container 28 , whereby the cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel.
  • FIG. 8 is a schematic cross-sectional view showing a packing configuration 20 E of the cable according to a fifth embodiment of the present invention.
  • the cable bundle 21 , the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted.
  • plate-like restraining members 26 may be fixed to the four corners of the box-like housing container 28 , and the cable bundle 21 may be restrained thereby.
  • the restraining members 26 for example, corrugated cardboards can be used.
  • a wrapping film was wound around an outer circumferential portion of a cable bundle formed by winding an indoor cable with a length of 1000 m into a figure-of-eight shape, and the cable bundle was housed in a box-like housing container made of a corrugated cardboard. Then, a pay-out test to be described below was performed by using a packing configuration thus obtained.
  • a diameter of an optical fiber core wire was set at 0.25 mm.
  • tension members two zinc plated steel wires with a diameter of 0.4 mm were used.
  • non-halogen flame retardant polyolefin As a sheath, non-halogen flame retardant polyolefin was used.
  • a dynamic friction coefficient of adjacent portions of the cable was 0.25, and a static friction coefficient thereof was 0.20.
  • FIG. 9 is a schematic view showing a method for measuring the friction coefficients of the adjacent portions of the cable.
  • a pressing plate 32 that slides up and down while being guided by a plurality of slide guides 31 vertically erected on the base 30 was mounted on the stacked cables so as to be parallel to the base 30 .
  • the same cables were used as the indoor cables 35 and 1 .
  • a weight 33 was mounted on the pressing plate 32 , and a constant load of 19.6 N was applied to the pressing plate 32 in an arrow direction.
  • the indoor cable 1 as the sample was pulled out frontward at a speed of 100 mm/min by using a load cell.
  • dynamic friction force F D an average value was employed, obtained from the values at positions ranging from 30 mm to 80 mm from a point where the friction force exhibited the lowest value after passing through the peak friction force when the indoor cable 1 started to move.
  • a testing environment was set such that a temperature was 23 ⁇ 2° C., and that humidity was 50 ⁇ 10%.
  • a polyethylene-made wrapping film with a width of 100 mm and a thickness of 0.03 mm was used as a restraining member.
  • Wrapping film winding strength (tension applied to the wrapping film when the wrapping film is wound) was set at 100 to 200 g, and the number of winding times was set at one. At this time, the elongation rate of the wrapping film was approximately 10%.
  • the indoor cable was paid out from a guide member ten times by 1000 m (1000 m ⁇ ten times), and the number of bend occurrences was measured.
  • the wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 100%.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 200%.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • the restraining member was not used. Except for this, testing conditions were set similar to those of Example 1.
  • the wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 10%.
  • the wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • the wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 10. At this time, the elongation rate of the wrapping film was approximately 1000.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • the wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 10. At this time, the elongation rate of the wrapping film was approximately 2000.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • the wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • the restraining member was not used. Except for this, testing conditions were set similar to those of Example 10.
  • the closing member was wound around the cable bundle so as to close 60% of an opening area of the openings on both ends thereof.
  • a polyethylene-made wrapping film with a width of 100 mm and a thickness of 0.03 mm was used, and the wrapping film winding strength was set at 100 to 200 g. Except for these, testing conditions were set similar to those of Example 1. At this time, an elongation rate of the wrapping film used as the closing member was approximately 10%.
  • the cylindrical restraining member made of the corrugated cardboard, which is shown in FIG. 6 , was used. Except for this, testing conditions were set similar to those of Example 1.
  • the triangular prism restraining member made of the corrugated cardboard, which is shown in FIG. 7 , was used. Except for this, testing conditions were set similar to those of Example 1.
  • the triangular prism restraining member made of the corrugated cardboard, which is shown in FIG. 7 , was used. Except for this, testing conditions were set similar to those of Example 21.
  • EXAMPLE EXAMPLE 20 21 22 23 BENDING RIGIDITY 92gf 92gf 253gf 253gf CABLE RESTRAINING TRIANGULAR CYLINDRICAL TRIANGULAR CYLINDRICAL MEMBER PRISM MEMBER MEMBER MEMBER MATERIAL OF CORRUGATED CORRUGATED CORRUGATED RESTRAINING MEMBER CARDBOARD CARDBOARD CARD NUMBER OF BEND 0 0 0 0 OCCURRENCES WHEN CABLE IS PAID OUT (1000 M ⁇ TEN TIMES)
  • Example 1 Three bends occurred in Example 1. One bend occurred in each of Examples 4, 7 and 10. No bends occurred in Examples 2, 3, 5, 6, 8, 9 and 11 to 18.
  • the bends were less likely to occur in the examples where the restraining member was wound two or three times than in the examples where the restraining member was wound only once. This is because the restraining force for the cable bundle is strengthened by winding the restraining member a plurality of times.
  • Example 19 where the closing member was provided in addition to the restraining member.
  • the cable bundle is restrained by the restraining member, whereby an occurrence frequency of the bends can be reduced.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Packages (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

A packing configuration of a cable hardly collapsing the cylindrical shape of a cable bundle and hardly producing a bending tendency and a knot on the cable. The packing configuration includes the cylindrical cable bundle formed by coiling the cable in an 8-shape, a binding member which is disposed on the outer peripheral part of the cable bundle and which binds the cable bundle, and a storage container for storing the cable bundle and the binding member.

Description

    TECHNICAL FIELD
  • The present invention relates to a packing configuration of a cable such as an optical fiber cable.
  • BACKGROUND ART
  • Heretofore, a variety of optical fiber cables have been manufactured and used. For example, in each of the optical fiber cables, a so-called optical fiber core wire having a coating composed of ultraviolet curing resin, thermosetting resin or the like on an outer circumference of a glass optical fiber is prepared, and this optical fiber core wire, a pair of tension members, and further, a support wire are collectively coated while being positioned at a predetermined position, whereby a sheath is formed.
  • Incidentally, as a packing configuration of these optical fiber cables, there is one in which the cable is housed in a housing container in a state of being wound in a figure-of-eight shape (for example, refer to Patent Document 1). In this technique, while winding the cable around a barrel-like mandrel so as to draw the figure-of-eight shape, a rotation speed of the mandrel and a pitch for winding the cable around the same are controlled, whereby a bundle is formed while forming a hole in one radial spot of the bundle.
  • A winding terminal end of the cable is fixed to a box-like housing container such as a corrugated cardboard box that houses this bundle. In the box-like housing container, a hole is provided at a position corresponding to the above-described hole. A cylindrical guide member is inserted into the holes of the box-like housing container and the bundle, and a winding start end of the cable is inserted through the guide member. The cable is pulled out through the guide member to the outside of the box-like housing container, whereby the cable is paid out from an inner portion of the bundle in a state of sequentially collapsing.
  • It is known that, when this technique is used, a twist does not occur at the time of paying out the cable since the cable is wound in the figure-of-eight shape, and moreover, even if the cable is stopped being paid out, a situation does not occur where the mandrel freely rotates like a reel by inertia to break the winding of the cable, and the cable can be paid out favorably. Therefore, this technique is generally used for a cable having some rigidity, such as a LAN cable, an optical drop cable and an optical indoor cable.
  • PRIOR ART DOCUMENT Patent Document
    • Patent Document 1: Japanese Patent Application Laid-Open Publication No. 2001-63784
    DISCLOSURE OF THE INVENTION Problem to be Solved by the Invention
  • Incidentally, in recent years, an indoor cable has been developed and examined, in which a diameter and friction of an outer sheath are decreased, as a result of making much of ease in insertion and feeding thereof through a conduit, and handling thereof. When the indoor cable, in which the friction of the outer sheath is decreased or bending rigidity is decreased by reducing the diameter, is wound into a bundle shape by the above mentioned technique, then the cable on the outside of the bundle becomes prone to be broken. Therefore, in order to house the bundle in the box-like housing container so that the bundle cannot be broken, an operation by two persons is required, and such an operation is troublesome.
  • Moreover, since the cable only has low rigidity, when the cable is paid out from the box-like housing container, and a length of the cable remaining therein is reduced, a circular shape of the whole bundle cannot be held, and the whole bundle collapses into an ellipsoidal shape. Furthermore, since adjacent portions of the bundled cable are prone to slip on each other, there has been a problem that not only a portion thereof which is about to be paid out at the present time but also a portion thereof up to a few rounds ahead are broken in the inside of the bundle, a phenomenon occurs that the cable is paid out while entangling such a broken portion, and a bend and a knot are generated in the cable.
  • It is an object of the present invention to provide a packing configuration of a cable, which makes it difficult to break the cylindrical shape of the cable bundle, and makes it difficult to generate the bend and the knot in the cable.
  • Means for Solving the Problems
  • In order to solve the foregoing problems, an invention according to claim 1 is a packing configuration of a cable, including: a cylindrical cable bundle in which a cable is wound in a figure-of-eight shape; a restraining member which is arranged at an outer circumferential portion of the cable bundle, to restrain the cable bundle; and a housing container to house the cable bundle and the restraining member.
  • An invention according to claim 2 is the packing configuration of the cable according to claim 1, wherein the restraining member is a wrapping film.
  • An invention according to claim 3 is the packing configuration of the cable according to claim 2, wherein the restraining member restrains the cable by an elongation rate within a range of 10% to 200%.
  • An invention according to claim 4 is the packing configuration of the cable according to any one of claims 1 to 3, wherein a guide member which radially penetrates the cable bundle is provided in the cable bundle, and the restraining member is provided while avoiding the guide member.
  • An invention according to claim 5 is the packing configuration of the cable according to any one of claims 1 to 4, wherein a closing member which closes an opening on both ends of the cable bundle is provided.
  • An invention according to claim 6 is the packing configuration of the cable according to claim 5, wherein the closing member is a wrapping film.
  • Advantageous Effects of the Invention
  • In accordance with the present invention, there can be provided the packing configuration of a cable, which makes it difficult to break the cylindrical shape of the cable bundle, and makes it difficult to generate the bend and the knot in the cable.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 This is a cross-sectional view of an indoor cable 1 according to an embodiment of the present invention, taken perpendicularly to a length direction thereof.
  • FIG. 2 This is a perspective view showing a packing configuration 20A of the cable according to the present invention.
  • FIG. 3 This is a perspective view of a cable bundle 21.
  • FIG. 4 This is a perspective view showing a state where a restraining member 22 is wound around the cable bundle 21.
  • FIG. 5 This is a perspective view showing a packing configuration 20B of the cable according to a second embodiment of the present invention.
  • FIG. 6 This is a schematic cross-sectional view showing a packing configuration 20C of the cable according to a third embodiment of the present invention.
  • FIG. 7 This is a schematic cross-sectional view showing a packing configuration 20D of the cable according to a fourth embodiment of the present invention.
  • FIG. 8 This is a schematic cross-sectional view showing a packing configuration 20E of the cable according to a fifth embodiment of the present invention.
  • FIG. 9 This is a schematic view showing a method for measuring a static friction coefficient and a dynamic friction coefficient.
  • BEST MODE FOR CARRYING OUT THE INVENTION
  • A description is given below in detail of the present invention.
  • First Embodiment
  • FIG. 1 is a cross-sectional view of an indoor cable 1 according to an embodiment of the present invention, taken perpendicularly to a length direction thereof. As shown in FIG. 1, the indoor cable 1 is schematically composed of: an optical fiber core wire 11; two tension members 12; and a sheath 13 that collectively coats these.
  • On longitudinal both sides on a cross section of the indoor cable 1, the tension members 12 are individually arranged apart from the optical fiber core wire 11. The tension members 12 absorb tension acting on a body portion 2. As the tension members 12, for example, steel wires such as zinc plated steel wires, fiber reinforced plastics (FRP) and the like can be used.
  • The sheath 13 coats the optical fiber core wire 11 and the tension members 12, and as the sheath 13, for example, thermoplastic resin such as non-halogen flame retardant polyolefin can be used. Notches 14 are formed on center portions of the sheath 13, and the sheath 13 is ruptured from the notches 14, whereby it is possible to easily take out the optical fiber core wire 11.
  • The present invention can be optimally applied to an indoor cable 1 in which a range of bending rigidity is 60 gf or more (in conformity with IEC60794-1-2 E17, measured under condition of D=40 mm). This is because, when the bending rigidity is smaller than 60 gf, it becomes difficult to insert the indoor cable 1 into an already installed conduit in the case of using a construction method of inserting the cable through a conduit by pushing the cable thereinto. Meanwhile, when the bending rigidity is larger than 350 gf, management of the cable is deteriorated by a rebound thereof, and accordingly, it is preferable that the bending rigidity be 350 gf or less.
  • Moreover, the present invention can be optimally applied to an indoor cable in which a static friction coefficient of adjacent portions is 0.50 or less and a dynamic friction coefficient thereof is 0.40 or less. This is because, when the static friction coefficient is larger than 0.50, and the dynamic friction coefficient is larger than 0.40, it becomes difficult to insert the indoor cable 1 into the already installed conduit in the case of using the construction method of inserting the cable through a conduit by pushing the cable thereinto. Moreover, when the static friction coefficient is smaller than 0.15, and the dynamic friction coefficient is smaller than 0.10, it becomes not only difficult to handle the cable since a winding breakage is likely to occur, but also a problem of a productivity deterioration occurs.
  • FIG. 2 is a perspective view showing a packing configuration 20A of the cable according to the first embodiment of the present invention. As shown in FIG. 2, the packing configuration 20A of the cable is composed of: a cable bundle 21; a restraining member 22; a box-like housing container 28; a guide member 29; and the like.
  • FIG. 3 is a perspective view of the cable bundle 21. The cable bundle 21 is formed by winding the indoor cable 1 into a figure-of-eight shape around a barrel-like mandrel (not shown), and thereafter, detaching the indoor cable 1 from the mandrel. A hole is formed in the cable bundle 21 by controlling a rotation speed of the mandrel and a pitch for winding the cable around the same. After the cable is detached from the mandrel, the guide member 29 is attached to this hole.
  • FIG. 4 is a perspective view showing a state where the restraining member 22 is wound around the cable bundle 21. The cable bundle 21, which is shown in FIG. 4 and has the restraining member 22 wound around the same, is obtained by winding the restraining member 22 around an outer circumferential portion of the cable bundle 21 in a state of being wound around the mandrel, and thereafter, detaching the indoor cable 1 from the mandrel. As the restraining member 22, for example, a wrapping film made of polyethylene or the like can be used. The restraining member 22 is wound while avoiding the hole to which the guide member 29 is attached.
  • In the case of using the wrapping film as the restraining member 22, it is preferable that an elongation rate of the wrapping film be within the range of 10% to 200%. This is because restraining force of the restraining member 22 is weak when the elongation rate is smaller than 10%. Meanwhile, this is because it is difficult to wind the restraining member 22 when the elongation rate is larger than 200%.
  • In the case where friction or diameter of an outer sheath of the indoor cable 1 is decreased, the cable bundle 21 is particularly prone to be broken. However, the restraining member 22 is wound around the outer circumferential portion of the cable bundle 21, whereby a cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel.
  • The box-like housing container 28 has a rectangular parallelepiped shape. In the box-like housing container 28, the cable bundle 21 around which the restraining member 22 is wound is housed. As the box-like housing container 28, for example, a box made of a corrugated cardboard can be used.
  • The restraining member 22 is wound around the outer circumferential portion of the cable bundle 21, whereby the cylindrical shape of the cable bundle 21 is less likely to be broken. Accordingly, the cable bundle 21 can be easily housed in the box-like housing container 28 even by one person.
  • A hole though which the guide member 29 is to be inserted is provided in the box-like housing container 28. An inner end portion of the indoor cable 1 is inserted through the guide member 29, and is pulled out to the outside of the box-like housing container 28. The indoor cable 1 is pulled out from the guide member 29, whereby the indoor cable 1 is paid out in a state of sequentially collapsing from an inner portion of the cable bundle 21.
  • Second Embodiment
  • FIG. 5 is a perspective view showing a packing configuration 20B of the cable according to a second embodiment of the present invention. Note that the cable bundle 21, the restraining member 22, the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted. As shown in FIG. 5, for the cable bundle 21 detached from the mandrel, a closing member 23 may be further wound around the whole cable bundle 21 so as to close openings on both ends thereof. Moreover, although the openings on both ends are completely closed in FIG. 5, the closing member 23 may be wound so that the openings may be partially left open.
  • As the closing member 23, for example, a wrapping film made of polyethylene or the like can be used. The closing member 23 is wound while avoiding the guide member 29.
  • The openings on both ends of the cable bundle 21 are closed by the closing member 23, whereby the indoor cable 1 broken from the inner portion can be prevented from jumping out from the openings on both ends of the cable bundle 21.
  • Third Embodiment
  • FIG. 6 is a schematic cross-sectional view showing a packing configuration 20C of the cable according to a third embodiment of the present invention. Note that the cable bundle 21, the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted. In this embodiment, a cylindrical member is used as a restraining member 24 to be wound around the outer circumferential portion of the cable bundle 21. As the restraining member 24, for example, a member made of a corrugated cardboard can be used.
  • Also in this embodiment, the restraining member 24 is wound around the outer circumferential portion of the cable bundle 21, whereby the cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel. Moreover, the cable bundle 21 can be easily housed in the box-like housing container 28 even by one person.
  • Fourth Embodiment
  • FIG. 7 is a schematic cross-sectional view showing a packing configuration 20D of the cable according to a fourth embodiment of the present invention. The cable bundle 21, the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted. In this embodiment, the cylindrical cable bundle 21 is housed in the inside of the rectangular parallelepiped box-like housing container 28, and restraining members 25 which close gaps between the box-like housing container 28 and the cable bundle 21 are arranged on four corners of the box-like housing container 28. The restraining members 25 have a triangular prism shape, and are formed, for example, of corrugated cardboards.
  • Also in this embodiment, the outer circumferential portion of the cable bundle 21 is restrained by the restraining members 25 and the box-like housing container 28, whereby the cylindrical shape of the cable bundle 21 becomes less likely to be broken, and the cable bundle 21 can be easily detached from the mandrel.
  • Fifth Embodiment
  • FIG. 8 is a schematic cross-sectional view showing a packing configuration 20E of the cable according to a fifth embodiment of the present invention. The cable bundle 21, the box-like housing container 28 and the guide member 29 are similar to those of the first embodiment, and accordingly, a description thereof is omitted. As shown in FIG. 8, plate-like restraining members 26 may be fixed to the four corners of the box-like housing container 28, and the cable bundle 21 may be restrained thereby. As the restraining members 26, for example, corrugated cardboards can be used.
  • A description is given below more in detail of the present invention by citing examples.
  • Example 1
  • A wrapping film was wound around an outer circumferential portion of a cable bundle formed by winding an indoor cable with a length of 1000 m into a figure-of-eight shape, and the cable bundle was housed in a box-like housing container made of a corrugated cardboard. Then, a pay-out test to be described below was performed by using a packing configuration thus obtained.
  • [Configuration of Indoor Cable]
  • A diameter of an optical fiber core wire was set at 0.25 mm.
  • As tension members, two zinc plated steel wires with a diameter of 0.4 mm were used.
  • As a sheath, non-halogen flame retardant polyolefin was used.
  • A dynamic friction coefficient of adjacent portions of the cable was 0.25, and a static friction coefficient thereof was 0.20.
  • Moreover, as the cable, one was used, in which bending rigidity (in conformity with IEC60794-1-2 E17C, measured under condition of D=40 mm) is 92 gf.
  • Here, the dynamic friction coefficient and static friction coefficient of the adjacent portions of the cable were measured in the following manner. FIG. 9 is a schematic view showing a method for measuring the friction coefficients of the adjacent portions of the cable.
  • Specifically, on a base 30, two indoor cables 35 with a length of 150 mm, which are shown in FIG. 1, were arrayed adjacent and parallel to each other, and the indoor cable 1 with a length of 300 mm, which is a sample to be subjected to the measurement of the friction coefficients, was stacked thereon like a straw bag. On this optical fiber cable 1 as the sample (measurement sample), optical fiber cables 35 and 35 with a length of 150 mm, which are as mentioned above, were further stacked like straw bags as shown in FIG. 9.
  • Thereafter, a pressing plate 32 that slides up and down while being guided by a plurality of slide guides 31 vertically erected on the base 30 was mounted on the stacked cables so as to be parallel to the base 30. The same cables were used as the indoor cables 35 and 1.
  • Next, a weight 33 was mounted on the pressing plate 32, and a constant load of 19.6 N was applied to the pressing plate 32 in an arrow direction. In this state, the indoor cable 1 as the sample was pulled out frontward at a speed of 100 mm/min by using a load cell. As static friction force FS, peak friction force when the indoor cable 1 started to move was employed, and a static friction coefficient μ0=FS/19.6 N was obtained. Meanwhile, as dynamic friction force FD, an average value was employed, obtained from the values at positions ranging from 30 mm to 80 mm from a point where the friction force exhibited the lowest value after passing through the peak friction force when the indoor cable 1 started to move. By using this dynamic friction force FD, a friction coefficient μ=FD/19.6 N was obtained. The number n of samples was set as n=3.
  • Note that a testing environment was set such that a temperature was 23±2° C., and that humidity was 50±10%.
  • Incidentally, the indoor cables 15 and 20 were replaced every time when the test was completed once (n=1).
  • [Restraining Member]
  • As a restraining member, a polyethylene-made wrapping film with a width of 100 mm and a thickness of 0.03 mm was used.
  • Wrapping film winding strength (tension applied to the wrapping film when the wrapping film is wound) was set at 100 to 200 g, and the number of winding times was set at one. At this time, the elongation rate of the wrapping film was approximately 10%.
  • For the above-described packing configuration of the cable, the indoor cable was paid out from a guide member ten times by 1000 m (1000 m×ten times), and the number of bend occurrences was measured.
  • Example 2
  • The wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • Example 3
  • The wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • Example 4
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 100%.
  • Example 5
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • Example 6
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • Example 7
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 200%.
  • Example 8
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 1.
  • Example 9
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 1.
  • Comparative Example 1
  • The restraining member was not used. Except for this, testing conditions were set similar to those of Example 1.
  • Example 10
  • As the cable, one was used, in which bending rigidity (in conformity with IEC60794-1-2 E17C, measured under condition of D=40 mm) is 253 gf.
  • The wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 1. At this time, the elongation rate of the wrapping film was approximately 10%.
  • Example 11
  • The wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • Example 12
  • The wrapping film winding strength was set at 100 to 200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • Example 13
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 10. At this time, the elongation rate of the wrapping film was approximately 1000.
  • Example 14
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • Example 15
  • The wrapping film winding strength was set at 1400 to 1600 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • Example 16
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at one. Except for these, testing conditions were set similar to those of Example 10. At this time, the elongation rate of the wrapping film was approximately 2000.
  • Example 17
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at two. Except for these, testing conditions were set similar to those of Example 10.
  • Example 18
  • The wrapping film winding strength was set at 2800 to 3200 g, and the number of winding times was set at three. Except for these, testing conditions were set similar to those of Example 10.
  • Comparative Example 2
  • The restraining member was not used. Except for this, testing conditions were set similar to those of Example 10.
  • Example 19
  • The closing member was wound around the cable bundle so as to close 60% of an opening area of the openings on both ends thereof. As the closing member, a polyethylene-made wrapping film with a width of 100 mm and a thickness of 0.03 mm was used, and the wrapping film winding strength was set at 100 to 200 g. Except for these, testing conditions were set similar to those of Example 1. At this time, an elongation rate of the wrapping film used as the closing member was approximately 10%.
  • Example 20
  • As the restraining member, the cylindrical restraining member made of the corrugated cardboard, which is shown in FIG. 6, was used. Except for this, testing conditions were set similar to those of Example 1.
  • Example 21
  • As the restraining member, the triangular prism restraining member made of the corrugated cardboard, which is shown in FIG. 7, was used. Except for this, testing conditions were set similar to those of Example 1.
  • Example 22
  • As the cable, one was used, in which bending rigidity (in conformity with IEC60794-1-2 E17C, measured under condition of D=40 mm) is 253 gf. Except for this, testing conditions were set similar to those of Example 19.
  • Example 23
  • As the restraining member, the triangular prism restraining member made of the corrugated cardboard, which is shown in FIG. 7, was used. Except for this, testing conditions were set similar to those of Example 21.
  • [Results]
  • Results are shown in Table 1, Table 2 and Table 3.
  • [Table 1]
  • TABLE 1
    EXAMPLE 1 EXAMPLE 2 EXAMPLE 3 EXAMPLE 4 EXAMPLE 5
    BENDING RIGIDITY 92gf 92gf 92gf 92gf 92gf
    WRAPPING FILM 100-200 g 100-200 g 100-200 g 1400-1600 g 1400-1600 g
    WINDING STRENGTH
    NUMBER OF WRAPPING 1 2 3 1 2
    FILM WINDING TIMES
    NUMBER OF BEND 3 0 0 1 0
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
    COMPARATIVE
    EXAMPLE 6 EXAMPLE 7 EXAMPLE 8 EXAMPLE 9 EXAMPLE 1
    BENDING RIGIDITY 92gf 92gf 92gf 92gf 92gf
    WRAPPING FILM 1400-1600 g 2800-3200 g 2800-3200 g 2800-3200 g
    WINDING STRENGTH
    NUMBER OF WRAPPING 3 1 2 3
    FILM WINDING TIMES
    NUMBER OF BEND 0 1 0 0 25 
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
    EXAMPLE EXAMPLE EXAMPLE EXAMPLE EXAMPLE
    10 11 12 13 14
    BENDING RIGIDITY 253gf 253gf 253gf 253gf 253gf
    WRAPPING FILM 100-200 g 100-200 g 100-200 g 1400-1600 g 1400-1600 g
    WINDING STRENGTH
    NUMBER OF WRAPPING 1 2 3 1 2
    FILM WINDING TIMES
    NUMBER OF BEND 1 0 0 0 0
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
    EXAMPLE EXAMPLE EXAMPLE EXAMPLE COMPARATIVE
    15 16 17 18 EXAMPLE 2
    BENDING RIGIDITY 253gf 253gf 253gf 253gf 253gf
    WRAPPING FILM 1400-1600 g 2800-3200 g 2800-3200 g 2800-3200 g
    WINDING STRENGTH
    NUMBER OF WRAPPING 3 1 2 3
    FILM WINDING TIMES
    NUMBER OF BEND 0 0 0 0 11 
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
  • TABLE 2
    EXAMPLE 19
    BENDING RIGIDITY 92gf
    WRAPPING FILM 100-200 g
    WINDING STRENGTH
    NUMBER OF WRAPPING 1
    FILM WINDING TIMES
    CLOSING MEMBER PRESENT
    NUMBER OF BEND 0
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
  • TABLE 3
    EXAMPLE EXAMPLE EXAMPLE EXAMPLE
    20 21 22 23
    BENDING RIGIDITY 92gf 92gf 253gf 253gf
    CABLE RESTRAINING TRIANGULAR CYLINDRICAL TRIANGULAR CYLINDRICAL
    MEMBER PRISM MEMBER MEMBER PRISM MEMBER MEMBER
    MATERIAL OF CORRUGATED CORRUGATED CORRUGATED CORRUGATED
    RESTRAINING MEMBER CARDBOARD CARDBOARD CARDBOARD CARDBOARD
    NUMBER OF BEND 0 0 0 0
    OCCURRENCES WHEN
    CABLE IS PAID OUT
    (1000 M × TEN TIMES)
  • Three bends occurred in Example 1. One bend occurred in each of Examples 4, 7 and 10. No bends occurred in Examples 2, 3, 5, 6, 8, 9 and 11 to 18.
  • Meanwhile, 25 bends occurred in Comparative example 1, and 11 bends occurred in Comparative example 2.
  • Moreover, the bends were less likely to occur in the examples where the restraining member was wound two or three times than in the examples where the restraining member was wound only once. This is because the restraining force for the cable bundle is strengthened by winding the restraining member a plurality of times.
  • Moreover, no bends occurred in Example 19 where the closing member was provided in addition to the restraining member.
  • Furthermore, no bends occurred in Examples 20 to 23, either, each of which uses, as the restraining member, the cylindrical restraining member made of the corrugated cardboard, which is shown in FIG. 6, or the triangular prism restraining member made of the corrugated cardboard, which is shown in FIG. 7.
  • As described above, the cable bundle is restrained by the restraining member, whereby an occurrence frequency of the bends can be reduced.
  • DESCRIPTION OF SYMBOLS
    • 1 an indoor cable
    • 20A, 20B, 20C, 20D, 20E a packing configuration of the cable
    • 21 a cable bundle
    • 22, 24, 25, 26 a restraining member
    • 23 a closing member
    • 28 a box-like housing container
    • 29 a guide member

Claims (6)

1. A packing configuration of a cable, comprising:
a cylindrical cable bundle in which a cable is wound in a figure-of-eight shape;
a restraining member which is arranged at an outer circumferential portion of the cable bundle, to restrain the cable bundle; and
a housing container to house the cable bundle and the restraining member.
2. The packing configuration of the cable according to claim 1, wherein the restraining member is a wrapping film.
3. The packing configuration of the cable according to claim 2, wherein the restraining member restrains the cable by an elongation rate within a range of 10% to 200%.
4. The packing configuration of the cable according to claim 1,
wherein a guide member which radially penetrates the cable bundle is provided in the cable bundle, and
the restraining member is provided while avoiding the guide member.
5. The packing configuration of the cable according to claim 1, wherein a closing member which closes an opening on both ends of the cable bundle is provided.
6. The packing configuration of the cable according to claim 5, wherein the closing member is a wrapping film.
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USD998665S1 (en) 2021-04-30 2023-09-12 Esab Ab Welding consumable container
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BRPI0917117A2 (en) 2015-11-03
EP2308775A4 (en) 2011-10-12
US9604742B2 (en) 2017-03-28
US20140230375A1 (en) 2014-08-21
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EP2308775B1 (en) 2013-10-16
JP5390806B2 (en) 2014-01-15

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