TWI699423B - 光學機能薄膜 - Google Patents

光學機能薄膜 Download PDF

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TWI699423B
TWI699423B TW107142719A TW107142719A TWI699423B TW I699423 B TWI699423 B TW I699423B TW 107142719 A TW107142719 A TW 107142719A TW 107142719 A TW107142719 A TW 107142719A TW I699423 B TWI699423 B TW I699423B
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optical function
film
function layer
formula
weight
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TW107142719A
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TW201925397A (zh
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中村恒三
王鵬
麥可 威爾奇
鄭世俊
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • G02B5/223Absorbing filters containing organic substances, e.g. dyes, inks or pigments
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
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    • C07D207/44Heterocyclic compounds containing five-membered rings not condensed with other rings, with one nitrogen atom as the only ring hetero atom with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having three double bonds between ring members or between ring members and non-ring members
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    • C07D209/04Indoles; Hydrogenated indoles
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    • C07D209/02Heterocyclic compounds containing five-membered rings, condensed with other rings, with one nitrogen atom as the only ring hetero atom condensed with one carbocyclic ring
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    • C07D209/56Ring systems containing three or more rings
    • C07D209/58[b]- or [c]-condensed
    • C07D209/60Naphtho [b] pyrroles; Hydrogenated naphtho [b] pyrroles
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    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/06Luminescent, e.g. electroluminescent, chemiluminescent materials containing organic luminescent materials
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    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • GPHYSICS
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    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133302Rigid substrates, e.g. inorganic substrates
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
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    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
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    • G02F1/1333Constructional arrangements; Manufacturing methods
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  • Nonlinear Science (AREA)
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Abstract

本發明提供一種光學機能薄膜,該光學機能薄膜可有助於影像顯示裝置之廣色域化,且可抑制亮度降低並具優異耐久性。 本發明之光學機能薄膜具備透濕度為100g/m2 以下之光學機能層;該光學機能層於580nm~610nm之範圍的波長帶區域具有吸收峰,且該光學機能層包含通式(I)或通式(II)所示化合物X。

Description

光學機能薄膜
本發明涉及光學機能薄膜。
近年來,對影像顯示裝置要求亮度、鮮豔度(即廣色域化),而有機EL顯示裝置(OLED)備受矚目,從而對液晶顯示裝置亦同樣尋求廣色域化。舉例而言,作為使液晶顯示裝置等影像顯示裝置廣色域化之方法,有文獻提出一種將於特定波長範圍內展現吸收極大波長的色彩校正濾光片配置於影像顯示裝置之視辨側的方法(專利文獻1)。然而,在以往之方法中,有因色彩校正濾光片吸收光而發生的亮度降低之問題、含有色素的色彩校正濾光片會隨時間褪色之耐久性問題等。
先前技術文獻 專利文獻 專利文獻1:日本特開2009-251511號公報
發明概要 發明欲解決之課題 本發明是為了解決上述以往之課題而成者,其主要目的在於提供一種光學機能薄膜,該光學機能薄膜可有助於影像顯示裝置之廣色域化,且可抑制亮度降低並具優異耐久性。
用以解決課題之手段 本發明之光學機能薄膜具備濕度為100g/m2 以下之光學機能層;該光學機能層於580nm~610nm之範圍的波長帶區域具有吸收峰,且該光學機能層包含下述通式(I)或通式(II)所示化合物X: [化學式1]
Figure 02_image001
式(I)中,R1 、R2 、R3 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R1 與R2 形成由5或6個碳原子所構成之飽和環狀骨架且R3 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R2 與R3 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R5 與R6 形成由5或6個碳原子所構成之飽和環狀骨架且R1 、R2 、R3 、R4 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R6 與R7 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R2 、R3 、R4 、R5 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R1 與R2 形成由5或6個碳原子所構成之飽和環狀骨架、R5 與R6 形成由5或6個碳原子所構成之飽和環狀骨架且R3 、R4 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或者, R2 與R3 形成由5~7個碳原子所構成之飽和環狀骨架、R6 與R7 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R4 、R5 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基; 式(II)中,R4 及R8 分別獨立為氫原子或碳數1以上且20以下之取代或非取代之烷基。 在一實施形態中,上述光學機能薄膜更具備黏著劑層,該黏著劑層係配置於上述光學機能層之至少單側。 在一實施形態中,上述光學機能薄膜更具備基材,該基材係配置於上述光學機能層之至少單側。 根據本發明之另一面向,提供一種影像顯示裝置。該影像顯示裝置具備上述光學機能薄膜。
發明效果 根據本發明,可提供一種光學機能薄膜,該光學機能薄膜可有助於影像顯示裝置之廣色域化,且可抑制亮度降低並具優異耐久性。
用以實施發明之形態 以下說明本發明之較佳實施形態,惟本發明不受該等實施形態限定。
A.光學機能薄膜 圖1(a)係本發明之一實施形態的光學機能薄膜的概略截面圖。本實施形態之光學機能薄膜100具備光學機能層10。光學機能層10之透濕度為100g/m2 以下。上述光學機能層10於580nm~610nm之範圍的波長帶區域具有吸收峰。所述光學機能層可藉由使該光學機能層含有預定之色素而製得。光學機能薄膜除了光學機能層之外,亦可具備任意適當之構件。例如,光學機能薄膜可如後述具備黏著劑層、基材等。
圖1(b)係本發明之另一實施形態的光學機能薄膜的概略截面圖。本實施形態之光學機能薄膜100’於光學機能層10之至少單側更具備黏著劑層20。圖1(c)係本發明之又另一實施形態的光學機能薄膜的概略截面圖。本實施形態之光學薄膜100’’於光學機能層10之至少單側更具備基材30。代表上,光學機能層10與基材30係透過黏著劑層20來積層。
本發明中,係使用後述之特定色素(通式(I)或(II)所示色素),使上述光學機能層選擇性吸收特定波長範圍(580nm~610nm)的光,並抑制其在該特定波長範圍以外的波長範圍中進行不需要的吸收,藉此可製得可有助於影像顯示裝置之廣色域化及高亮度化的光學機能薄膜。只要使用本發明之光學機能薄膜,即使不使用高成本之技術(有機EL技術、量子點技術),仍可使影像顯示裝置顯著地廣色域化。且,使光學機能層之透濕度為100g/m2 以下,可使該光學機能層之耐久性優異,而即使如上述為了形成具有光吸收特性的光學機能層而使用色素,仍可抑制色素褪色(分解),從而可歷時性穩定地維持廣色域化。本發明的成果之一係可將耐久性低的上述色素使用於光學機能薄膜。在光學機能薄膜具備黏著劑層等其他層時,不使該其他層含有該色素,而使透濕度低的光學機能層含有該色素,可獲得本發明之效果。
A-1.光學機能層 如上述,上述光學機能層於580nm~610nm之範圍的波長帶區域具有吸收峰。只要形成所述光學機能層,即可製得可有助於影像顯示裝置之廣色域化及高亮度化的光學機能薄膜。此外,吸收光譜可利用分光光度計(股份有限公司日立High-Technologies製,製品名「U-4100」)測定。
上述光學機能層在波長580nm~610nm中之最大吸收峰值的吸光度Amax 、與在波長545nm之吸光度A545 的比(A545 /Amax )宜為0.13以下,更宜為0.12以下,且0.11以下更佳,0.1以下尤佳。依上所述,只要形成在波長545nm中吸光度小的光學機能層,即可吸收在色彩表現上不需要的光,而可製得可有助於影像顯示裝置之廣色域化的光學機能薄膜。又,由於不易吸收來自光視效能高的545nm左右之光源的發光,因此可減少亮度降低之情形。
上述光學機能層之位於波長580nm~610nm之範圍內的吸收峰之半值寬度宜為35nm以下,且30nm以下更佳,25nm以下又更佳,20nm以下尤佳。只要在所述範圍內,即可製得可有助於影像顯示裝置之廣色域化的光學機能薄膜。
在一實施形態中,上述光學機能層於530nm~570nm之範圍內不具有吸收峰。更具體而言,上述光學機能層於530nm~570nm之範圍內不具有吸光度在0.1以上的吸收峰。只要形成所述光學機能層,即可製得可有助於影像顯示裝置之廣色域化的光學機能薄膜。
在一實施形態中,上述光學機能層更於440nm~510nm之範圍的波長帶區域具有吸收峰。即,在本實施形態中,上述光學機能層於440nm~510nm及580nm~610nm之範圍的波長帶區域具有吸收峰。只要為所述構成,即可良好地防止紅色光與綠色光混色、以及綠色光與藍色光混色。只要將依所述方式構成之光學機能薄膜應用於影像顯示裝置,即可使影像顯示裝置廣色域化,而可獲得明亮且鮮豔的畫質。如上所述具有2個以上之吸收峰的光學機能層可藉由使用多種色素來製得。
光學機能層在吸收峰下之透射率宜為0%~80%,更宜為0%~70%。若為所述範圍內,本發明之上述效果便更明顯。
上述光學機能層的可見光透射率宜為30%~90%,且較宜為30%~80%。只要在所述範圍內,即可製得可在抑制亮度降低的同時使影像顯示裝置廣色域化的光學機能薄膜。
如上述,上述光學機能層之透濕度為100g/m2 以下。光學機能層之透濕度宜為90g/m2 以下,更宜為80g/m2 以下,又更宜為70g/m2 以下。光學機能層之透濕度越低越好,惟其下限例如為0.5g/m2 。另,本說明書中所謂「透濕度」係指依據JIS Z0208之透濕度試驗(透濕杯法(cup method)),於溫度40℃、濕度92%RH之氣體環境中,測定在24小時內通過面積1m2 之試料的水蒸氣量(g)所得之值。
光學機能層之厚度通常為0.1μm~100μm,以1μm~100μm為宜,以2μm~50μm為佳,以5μm~35μm更佳。
述光學機能層可由含有樹脂與色素之樹脂組成物形成。
(樹脂) 構成上述光學機能層之樹脂只要可形成透濕度為100g/m2 以下之光學機能層,則可使用任意適當之樹脂。形成光學機能層之樹脂舉例而言可使用(甲基)丙烯酸系樹脂、降莰烯系樹脂等環烯烴系樹脂、聚乙烯、聚丙烯等烯烴系樹脂、聚對苯二甲酸乙二酯(PET)等聚酯系樹脂等。其係因該等可滿足上述透濕度之故。較佳可使用(甲基)丙烯酸系樹脂或環烯烴系樹脂。此外,「(甲基)丙烯酸系樹脂」是指丙烯酸系樹脂及/或甲基丙烯酸系樹脂。
上述(甲基)丙烯酸系樹脂可採用任意且適當的(甲基)丙烯酸系樹脂。舉例而言如聚甲基丙烯酸甲酯等聚(甲基)丙烯酸酯、甲基丙烯酸甲酯-(甲基)丙烯酸共聚物、甲基丙烯酸甲酯-(甲基)丙烯酸酯共聚物、甲基丙烯酸甲酯-丙烯酸酯-(甲基)丙烯酸共聚物、(甲基)丙烯酸甲酯-苯乙烯共聚物(MS樹脂等)、具有脂環族烴基之聚合物(例如甲基丙烯酸甲酯-甲基丙烯酸環己酯共聚物、甲基丙烯酸甲酯-(甲基)丙烯酸降莰酯共聚物等)。較佳可舉聚(甲基)丙烯酸甲酯等聚(甲基)丙烯酸C1-6烷基酯。更佳可舉以甲基丙烯酸甲酯為主成分(50~100重量%,且宜為70~100重量%)之甲基丙烯酸甲酯系樹脂。
上述(甲基)丙烯酸系樹脂之具體例可舉例如三菱RAYON公司製之ACRYPET VH或ACRYPET VRL20A、藉由分子內交聯或分子內環化反應所獲得之高Tg(甲基)丙烯酸系樹脂。
在一實施形態中,由有高耐熱性、高透明性、高機械強度之觀點,上述(甲基)丙烯酸系樹脂宜為具有戊二酸酐結構之(甲基)丙烯酸系樹脂、具有內酯環結構之(甲基)丙烯酸系樹脂、具有戊二醯亞胺結構之(甲基)丙烯酸系樹脂。
具有戊二酸酐結構之(甲基)丙烯酸系樹脂可列舉日本特開2006-283013號公報、日本特開2006-335902號公報、日本特開2006-274118號公報等中記載之具有戊二酸酐結構的(甲基)丙烯酸系樹脂。
具有內酯環結構之(甲基)丙烯酸系樹脂可列舉日本特開2000-230016號公報、日本特開2001-151814號公報、日本特開2002-120326號公報、日本特開2002-254544號公報、日本特開2005-146084號公報等中記載之具有內酯環結構的(甲基)丙烯酸系樹脂。
具有戊二醯亞胺結構之(甲基)丙烯酸系樹脂可列舉日本特開2006-309033號公報、日本特開2006-317560號公報、日本特開2006-328329號公報、日本特開2006-328334號公報、日本特開2006-337491號公報、日本特開2006-337492號公報、日本特開2006-337493號公報、日本特開2006-337569號公報、日本特開2007-009182號公報等中記載之具有戊二醯亞胺結構的(甲基)丙烯酸系樹脂。
上述環烯烴系樹脂可舉如降莰烯系樹脂。降莰烯系樹脂意指使用具有降莰烯環的降莰烯系單體作為一部分或全部起始原料(單體)而製得的(共)聚合物。該降莰烯系單體可舉例如:降莰烯、及其烷基及/或亞烷基取代物,例如5-甲基-2-降莰烯、5-二甲基-2-降莰烯、5-乙基-2-降莰烯、5-丁基-2-降莰烯、5-亞乙基-2-降莰烯等、該等之鹵素等極性基取代物;雙環戊二烯、2,3-二氫雙環戊二烯等;二甲橋八氫萘、其烷基及/或亞烷基取代物、及鹵素等極性基取代物,例如6-甲基-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-乙基-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-亞乙基-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-氯-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-氰-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-吡啶基-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘、6-甲氧基羰基-1,4:5,8-二甲橋-1,4,4a,5,6,7,8,8a-八氫萘等;環戊二烯的三~四聚物,例如4,9:5,8-二甲橋-3a,4,4a,5,8,8a,9,9a-八氫-1H-苯并茚(4,9:5,8-dimethano-3a,4,4a,5,8,8a,9,9a-octahydro-1H-benzoindene)、4,11:5,10:6,9-三甲橋-3a,4,4a,5,5a,6,9,9a,10,10a,11,11a-十二氫-1H-環戊蒽等。
上述降莰烯系樹脂在市面上販售有各種製品。具體例來說可舉如日本ZEON公司製商品名「ZEONEX」、「ZEONOR」、JSR公司製商品名「Arton」、TICONA公司製商品名「TOPAS」、三井化學公司製商品名「APEL」。
光學機能層亦可含有添加劑。添加劑可舉如受阻酚系、磷系、硫系等抗氧化劑;耐光穩定劑、耐候穩定劑、熱穩定劑等穩定劑;玻璃纖維、碳纖維等補強材;近紅外線吸收劑;參(二溴化丙基)磷酸酯、三烯丙基磷酸酯、氧化銻等阻燃劑;陰離子系、陽離子系、非離子系界面活性劑等抗靜電劑;無機顔料、有機顔料、染料等著色劑;有機填料或無機填料;樹脂改質劑;有機充填劑或無機充填劑;塑化劑;滑劑;抗靜電劑;阻燃劑;相位差降低劑等。
光學機能層之製造方法並無特別限定,舉例而言可將樹脂、與其他聚合物或添加劑等以任意適當之混合方法充分混合而預先製成熱可塑性樹脂組成物後,再將其薄膜成形。或者亦可將樹脂、與其他聚合物或添加劑等分別製成不同溶液後再混合成均勻混合液,之後再將其薄膜成形。
欲製造上述熱可塑性樹脂組成物,舉例而言可以OMNI混合機等任意適當之混合機來預拌上述薄膜原料後,將所製得之混合物擠製捏合。此時,擠製捏合所用混合機並無特別限定,例如可使用單軸擠製機、雙軸擠製機等擠製機或加壓捏合機等任意且適當之混合機。
上述薄膜成形方法可舉如溶液澆鑄法(溶液流延法)、熔融擠製法、砑光法、壓縮成形法等任意且適當之薄膜成形法。該等薄膜成形方法中宜為溶液澆鑄法(溶液流延法)、熔融擠製法。
上述溶液澆鑄法(溶液流延法)所用溶劑可舉如苯、甲苯、二甲苯等芳香族烴類;環己烷、十氫萘等脂肪族烴類;乙酸乙酯、乙酸丁酯等酯類;丙酮、甲基乙基酮、甲基異丁基酮等酮類;甲醇、乙醇、異丙醇、丁醇、異丁醇、甲賽璐蘇、乙賽璐蘇、丁賽璐蘇等醇類;四氫呋喃、二
Figure 107142719-A0304-12-01
烷等醚類;二氯甲烷、氯仿、四氯化碳等鹵化烴類;二甲基甲醯胺;二甲亞碸等。該等溶劑可單獨使用亦可將2種以上併用。
用於進行上述溶液澆鑄法(溶液流延法)之裝置可舉例如滾筒式澆鑄機、帶式澆鑄機、旋轉塗佈機等。
上述熔融擠製法可舉如T型模法、充氣法等。成形溫度宜為150~350℃且較宜為200~300℃。
在以上述T型模法來使薄膜成形時,可於公知之單軸擠製機或雙軸擠製機的前端部裝置T型模,捲取已擠製成薄膜狀的薄膜而獲得捲狀的薄膜。此時,亦可適當調整捲取輥之溫度並加上沿擠製方向延伸,來進行單軸延伸。且,亦可沿垂直於擠製方向之方向延伸薄膜,來進行同時雙軸延伸、逐次雙軸延伸等。
(色素) 上述光學機能層包含1種以上色素。
上述光學機能層包含下述通式(I)或通式(II)所示化合物X作為色素。化合物X係於580nm~610nm之範圍的波長帶區域具有吸收峰之化合物。 [化學式2]
Figure 02_image003
式(I)中,R1 、R2 、R3 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R1 與R2 形成由5或6個碳原子所構成之飽和環狀骨架且R3 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R2 與R3 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R4 、R5 、R6 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R5 與R6 形成由5或6個碳原子所構成之飽和環狀骨架且R1 、R2 、R3 、R4 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R6 與R7 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R2 、R3 、R4 、R5 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或是 R1 與R2 形成由5或6個碳原子所構成之飽和環狀骨架、R5 與R6 形成由5或6個碳原子所構成之飽和環狀骨架且R3 、R4 、R7 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基;或者, 令R2 與R3 形成由5~7個碳原子所構成之飽和環狀骨架、R6 與R7 形成由5~7個碳原子所構成之飽和環狀骨架且R1 、R4 、R5 及R8 分別獨立為氫原子、鹵素原子(宜為Cl)、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基; 式(II)中,R4 及R8 分別獨立為氫原子或碳數1以上且20以下之取代或非取代之烷基。
含有R1 與R2 而形成之上述飽和環狀骨架(碳數:5或6)及含有R5 與R6 而形成之上述飽和環狀骨架(碳數:5或6)亦可具有取代基。該取代基可舉如碳數1~4之烷基。又,含有R2 與R3 而形成之上述飽和環狀骨架(碳數:5~7)及含有R6 與R7 而形成之上述飽和環狀骨架(碳數:5~7)亦可具有取代基。該取代基可舉如碳數1~4之烷基。
在一實施形態中,R4 及/或R8 具有苯環或萘環作為取代基。
上述式(I)或(II)所示具體之化合物X可舉如下述通式(I-1)~(I-27)或(II-1)所示化合物。關於(I-1)~(I-23)係列出於脂肪族聚碳酸酯混合化合物X而調製出樹脂組成物後,測定由該樹脂組成物構成之薄膜的吸光度而取得的吸收峰;關於(I-24)~(I-27)及(II-1)則係列出於聚甲基丙烯酸甲酯樹脂混合化合物X而調製出樹脂組成物後,測定由該樹脂組成物構成之薄膜的吸光度而取得之吸收峰。 [化學式3]
Figure 02_image005
[化學式4]
Figure 02_image007
[化學式5]
Figure 02_image009
[化學式6]
Figure 02_image011
[化學式7]
Figure 02_image013
[化學式8]
Figure 02_image015
相對於上述基底聚合物100重量份,上述化合物X的含量宜為0.01重量份~50重量份為佳,0.05重量份~10重量份較佳,0.1重量份~5重量份更佳,0.1重量份~1重量份尤佳。
上述化合物X具有容易受到水分、氧等影響而變質(容易褪色)之特徵,通常為難以作為光學構件之添加物使用的化合物,但根據本發明,即使形成含有化合物X之光學機能層,仍可防止該光學機能層歷時性劣化。
上述光學機能層亦可更含有於440nm~510nm之範圍的波長帶區域具有吸收峰之化合物。所述化合物可使用如蒽醌系、肟系、萘醌系、醌茜系、氧雜菁系、偶氮系、
Figure 107142719-A0304-12-02
Figure 107142719-A0304-12-03
系或酞青素系化合物(染料)。
相對於上述基底聚合物100重量份,於440nm~510nm之範圍的波長帶區域具有吸收峰之化合物的含量宜為0.01重量份~50重量份,且0.01重量份~25重量份更佳。
A-2.黏著劑層 黏著劑層係以任意且適當之黏著劑構成。黏著劑宜具有透明性且在光學上為各向同性。黏著劑之具體例可舉橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、環氧系黏著劑、纖維素系黏著劑。較佳為橡膠系黏著劑或丙烯酸系黏著劑。
橡膠系黏著劑之橡膠系聚合物係於室溫左右之溫度區中顯現橡膠彈性之聚合物。較佳之橡膠系聚合物(A)可舉苯乙烯系熱可塑性彈性體(A1)、異丁烯系聚合物(A2)及其組合。
苯乙烯系熱可塑性彈性體(A1)可舉例如苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-異戊二烯-苯乙烯嵌段共聚物(SIS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS、SIS之氫化物)、苯乙烯-乙烯-丙烯嵌段共聚物(SEP、苯乙烯-異戊二烯嵌段共聚物之氫化物)、苯乙烯-異丁烯-苯乙烯嵌段共聚物(SIBS)、苯乙烯-丁二烯橡膠(SBR)等苯乙烯系嵌段共聚物。在該等之中,由在分子兩末端具有聚苯乙烯嵌段且作為聚合物具有高度凝集力之觀點,又以苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS、SIS之氫化物)、苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-異丁烯-苯乙烯嵌段共聚物(SIBS)為佳。苯乙烯系熱可塑性彈性體(A1)亦可使用市售品。市售品之具體例可舉Kuraray公司製SEPTON、HYBRAR、ASAHI KASEI CHEMICALS CO.製Tuftec、Kaneka公司製SIBSTAR。
苯乙烯系熱可塑性彈性體(A1)之重量平均分子量以5萬~50萬左右為佳,5萬~30萬左右較佳,5萬~25萬左右更佳。苯乙烯系熱可塑性彈性體(A1)之重量平均分子量若在所述範圍內,因可兼顧聚合物之凝集力與黏彈性故而為佳。
苯乙烯系熱可塑性彈性體(A1)中之苯乙烯含量以5重量%~70重量%左右為佳,5重量%~40重量%左右較佳,10重量%~20重量%左右更佳。苯乙烯系熱可塑性彈性體(A1)中之苯乙烯含量只要在所述範圍內,即可在保持來自苯乙烯部位之凝集力的同時確保來自軟段之黏彈性,故而為佳。
異丁烯系聚合物(A2)可舉如含有異丁烯作為構成單體且重量平均分子量(Mw)較佳為50萬以上者。異丁烯系聚合物(A2)可為異丁烯之均聚物(聚異丁烯,PIB),亦可為以異丁烯為主單體之共聚物(亦即以異丁烯占超過50莫耳%之比率共聚而成之共聚物)。所述共聚物可舉例如異丁烯與正丁烯之共聚物、異丁烯與異戊二烯之共聚物(例如普通丁基橡膠(regular butyl rubber)、氯化丁基橡膠、溴化丁基橡膠、部分交聯丁基橡膠等丁基橡膠類)、該等之硫化物或改質物(例如經以羥基、羧基、胺基、環氧基等官能基改質者)等。在該等之中,由主鏈中不含雙鍵且耐候性優異之觀點,又以聚異丁烯(PIB)為佳。異丁烯系聚合物(A2)亦可使用市售品。市售品之具體例可舉BASF公司製之OPPANOL。
且,異丁烯系聚合物(A2)之重量平均分子量(Mw)宜為50萬以上,較佳為60萬以上,70萬以上更佳。且,重量平均分子量(Mw)的上限宜為500萬以下,較佳為300萬以下,200萬以下更佳。藉由將異丁烯系聚合物(A2)之重量平均分子量設為50萬以上,可做出高溫保管時之耐久性更佳的黏著劑。
黏著劑中之橡膠系聚合物(A)的含量,在黏著劑之總固體成分中宜為30重量%以上,更宜為40重量%以上,又更宜為50重量%以上,尤宜為60重量%以上。橡膠系聚合物含量之上限宜為95重量%以下,較宜為90重量%以下。
橡膠系黏著劑中亦可將上述橡膠系聚合物(A)與其他橡膠系聚合物組合使用。其他橡膠系聚合物之具體例可舉丁基橡膠(IIR)、丁二烯橡膠(BR)、丙烯腈-丁二烯橡膠(NBR)、EPR(二元系乙烯-丙烯橡膠)、EPT(三元系乙烯-丙烯橡膠)、丙烯酸橡膠、胺甲酸酯橡膠、聚胺甲酸酯系熱可塑性彈性體;聚酯系熱可塑性彈性體;聚丙烯與EPT(三元系乙烯-丙烯橡膠)之聚合物摻合物等摻合物系熱可塑性彈性體。其他橡膠系聚合物之摻混量相對於上述橡膠系聚合物(A)100重量份宜為10重量份左右以下。
丙烯酸系黏著劑之丙烯酸系聚合物在代表上含有(甲基)丙烯酸烷基酯作為主成分,且可因應目的含有含芳香環(甲基)丙烯酸酯、含醯胺基之單體、含羧基之單體及/或含羥基之單體作為共聚成分。本說明書中,「(甲基)丙烯酸酯」意指丙烯酸酯及/或甲基丙烯酸酯。(甲基)丙烯酸烷基酯可例示直鏈狀或支鏈狀烷基的碳數1~18者。含芳香環(甲基)丙烯酸酯係一於其結構中含有芳香環結構且含有(甲基)丙烯醯基之化合物。作為芳香環,可舉如苯環、萘環或聯苯環。含芳香環(甲基)丙烯酸酯可滿足耐久性且可改善周邊部之泛白造成之顯示不均。含醯胺基之單體係一於其結構中含有醯胺基且含有(甲基)丙烯醯基、乙烯基等聚合性不飽和雙鍵之化合物。含羧基之單體係一於其結構中含有羧基且含有(甲基)丙烯醯基、乙烯基等聚合性不飽和雙鍵之化合物。含羥基之單體係一於其結構中含有羥基且含有(甲基)丙烯醯基、乙烯基等聚合性不飽和雙鍵之化合物。丙烯酸系黏著劑之細項例如已記載於日本特開2015-199942號公報中,而本說明書即援用該公報之記載作為參考。
A-3.基材 基材可舉如:分離件,用以保護黏著劑層直到光學機能薄膜供於使用之前而配置;玻璃薄膜;相位差薄膜、偏光板等光學薄膜等。
在一實施形態中,基材可使用玻璃薄膜。
上述玻璃薄膜可採用任意且適當之物。上述玻璃薄膜依組成作分類的話,例如可舉鈉鈣玻璃、硼酸玻璃、鋁矽酸鹽玻璃、石英玻璃等。又,根據鹼成分作分類可舉如無鹼玻璃、低鹼玻璃。上述玻璃的鹼金屬成分(例如,Na2 O、K2 O、Li2 O)的含量宜為15重量%以下,10重量%以下更佳。
上述玻璃薄膜之厚度為100μm以下,宜為80μm以下,較宜為50μm以下,更宜為40μm以下,尤宜為は35μm以下。上述玻璃薄膜之厚度的下限宜為5μm以上。
上述玻璃薄膜在波長550nm下的透光率宜為85%以上。上述玻璃薄膜在波長550nm下的折射率宜為1.4~1.65 。
上述玻璃薄膜的密度宜為2.3g/cm3 ~3.0g/cm3 ,2.3g/cm3 ~2.7g/cm3 更佳。若為在上述範圍內的玻璃薄膜,則可製得光學積層體。
上述玻璃薄膜的成形方法可採用任意且適當的方法。代表上來說,上述玻璃薄膜可將含有二氧化矽或氧化鋁等主原料、芒硝或氧化銻等消泡劑及碳等還原劑之混合物在1400℃~1600℃之溫度下熔融,成形為薄板狀後進行冷卻而製得。上述玻璃薄膜的成形方法可舉如流孔下引法、熔融法、浮製玻板法等。由該等方法成形成板狀的玻璃薄膜,為了薄板化或提高平滑性,可因應需求用氫氟酸等溶劑進行化學研磨。
上述玻璃薄膜可直接使用市售之玻璃薄膜,或亦可將市售之玻璃薄膜研磨成所期望之厚度後使用。市售之玻璃薄膜可舉例如康寧公司製「7059」、「1737」或「EAGLE2000」、AGC公司製「AN100」、NH Techno Glass公司製「NA-35」、Nippon Electric Glass公司製「OA-10」、SCHOTT公司製「D263」或「AF45」等。
上述基材之透氧度宜為1[cm3 /(m2 ・24h・atm)]以下,且以0.8[cm3 /(m2 ・24h・atm)]以下為佳,0.6[cm3 /(m2 ・24h・atm)]以下更佳,0.5[cm3 /(m2 ・24h・atm)]以下尤佳。只要在所述範圍內,即可製得光學機能層之耐久性佳的光學機能薄膜。上述透氧度可透過構成基材之材料、基材之厚度等調整。此外,透氧度可在23℃、0%RH之條件下依循JISK7126-2來測定。
B.影像顯示裝置 本發明之影像顯示裝置具備影像顯示面板與上述光學機能薄膜。影像顯示面板可舉例如液晶顯示面板、有機EL面板等。光學機能薄膜可配置於影像顯示面板之視辨側。
實施例 以下,以實施例來具體說明本發明,惟本發明不受該等實施例限定。又,各特性之測定方法如以下所述。
(1)透濕度 依循JIS Z 0208(杯式法)測定含有色素之層的透濕度。 (2)透射率、透射率變化 以JIS 7136所規定之方法,使用霧度計(村上色彩科學研究所公司製,商品名「HM-150」)測定出光學機能薄膜之透射率。 進行將光學機能薄膜放置於80℃之環境下144小時的加熱處理,再由加熱處理後之光學機能薄膜的透射率、與剛製造好之光學機能薄膜的初始透射率,以{(加熱處理後之透射率-初始透射率)/初始透射率}×100之式求得透射率變化。
[實施例1] 將ASAHI KASEI CHEMICALS CO.製之商品名「DELPET」以二氯甲烷溶解,而製作出固體成分濃度25%之丙烯酸樹脂溶液。混合相對於該丙烯酸樹脂100重量份含有0.1重量份之上述通式(I-20)所示方酸化合物的樹脂組成物而調製出液體。將該樹脂組成物塗敷至厚度80μm之三乙醯纖維素基材,而形成厚度7μm之光學機能層(吸收極大波長:588nm)。 接著,將含有100重量份之丙烯酸丁酯、0.01重量份之丙烯酸2-羥乙酯以及5重量份之丙烯酸的單體混合物饋入具備冷卻管、氮導入管、溫度計及攪拌裝置之反應容器中。並且,相對於100重量份之前述單體混合物,將作為聚合引發劑之0.1重量份之2,2’-偶氮雙異丁腈與100重量份之乙酸乙酯一同饋入,並一邊緩慢攪拌一邊將氮氣導入以進行氮取代後,使燒瓶內之液溫保持於55℃附近進行8小時之聚合反應,調製出重量平均分子量(Mw)180萬、Mw/Mn=4.1之丙烯酸系聚合物的溶液(固體成分濃度30重量%)。 調製出下述黏著劑組成物:相對於上述所製造出之丙烯酸系聚合物溶液的固體成分100重量份,含有自由基引發劑(過氧化苯甲醯,日本油脂公司製之商品名NYPER BMT)0.23重量份、異氰酸酯系交聯劑(Tosoh公司製之商品名Coronate L)1重量份。將該黏著劑組成物塗敷至分離件而形成厚度20μm之黏著劑層,再貼合至上述光學機能層。最後,剝離三乙醯纖維素基材而製得光學機能薄膜。 此外,通式(I-20)所示方酸化合物係以以下方法合成。 <方酸化合物之合成> 依” M. Beller et. al., J. Am. Chem. Soc., 2013, 135(30), 11384-11388)”所記載之方法合成1-苯-1,4,5,6-四氫環戊[b]吡咯。 於乙醇5mL中混合1-苯-1,4,5,6-四氫環戊[b]吡咯300mg與方酸80mg,並於80℃下攪拌2小時。之後,令其冷卻至室溫,並濾取出產物。將濾取出之產物以乙醇洗淨,並於70℃下進行減壓乾燥,而製得197mg之方酸化合物。並以矽膠層析法進行純化,而製得120mg之方酸化合物。 [化學式9]
Figure 02_image017
將依上述製得之光學機能薄膜(光學機能層/黏著劑層)供於上述評估之結果顯示於表1。
[實施例2] 將環烯烴系樹脂(JSR公司製,商品名「ARTON F4520」)溶於甲苯中而製得固體成分25%之溶液。調製出相對於該溶液之樹脂固體成分100重量份含有0.2重量份之上述通式(I-20)所示方酸化合物的樹脂組成物。使用該樹脂組成物來形成光學機能層,除此之外依與實施例1相同方式而製作出薄膜。 將依上述製得之光學機能薄膜(光學機能層/黏著劑層)供於上述評估之結果顯示於表1。
[比較例1] 係將ASAHI KASEI CHEMICALS CO.製之商品名DELPET投入單軸擠製機進行熔融混合並通過T型模而形成薄膜。將製得之擠製薄膜以延伸溫度240℃分別沿長度方向及寬度方向進行同時雙軸延伸2倍(面倍率4.0)而製得厚度40μm之丙烯酸樹脂薄膜。 接著,將含有100重量份之丙烯酸丁酯、0.01重量份之丙烯酸2-羥乙酯以及5重量份之丙烯酸的單體混合物饋入具備冷卻管、氮導入管、溫度計及攪拌裝置之反應容器中。並且,相對於100重量份之前述單體混合物,將作為聚合引發劑之0.1重量份之2,2’-偶氮雙異丁腈與100重量份之乙酸乙酯一同饋入,並一邊緩慢攪拌一邊將氮氣導入以進行氮取代後,使燒瓶內之液溫保持於55℃附近進行8小時之聚合反應,調製出重量平均分子量(Mw)180萬、Mw/Mn=4.1之丙烯酸系聚合物的溶液(固體成分濃度30重量%)。 調製出下述黏著劑組成物:相對於上述所製造出之丙烯酸系聚合物溶液的固體成分100重量份,含有上述通式(I-20)所示方酸化合物0.1重量份、自由基引發劑(過氧化苯甲醯,日本油脂公司製之商品名NYPER BMT)0.23重量份、異氰酸酯系交聯劑(Tosoh公司製之商品名Coronate L)1重量份。將該黏著劑組成物塗敷至分離件而形成厚度20μm之黏著劑層,再貼合至上述丙烯酸樹脂薄膜而製得光學機能薄膜。 將依上述製得之光學機能薄膜(樹脂層/含有色素之黏著劑層)供於上述評估之結果顯示於表1。
[表1]
Figure 02_image019
產業上之可利用性 本發明之光學機能薄膜可適用於液晶顯示裝置等影像顯示裝置。
10‧‧‧光學機能層 20‧‧‧黏著劑層 30‧‧‧基材 100、100’、100’’‧‧‧光學機能薄膜
圖1(a)~(c)係本發明之一實施形態的光學機能薄膜的概略截面圖。
10‧‧‧光學機能層
20‧‧‧黏著劑層
30‧‧‧基材
100、100’、100’’‧‧‧光學機能薄膜

Claims (4)

  1. 一種光學機能薄膜,具備透濕度為100g/m2以下之光學機能層;該光學機能層於580nm~610nm之範圍的波長帶區域具有吸收峰,且該光學機能層包含下述通式(I)所示化合物X:
    Figure 107142719-A0305-02-0035-2
    式(I)中,R2與R3形成由5~7個碳原子所構成之飽和環狀骨架,R6與R7形成由5~7個碳原子所構成之飽和環狀骨架,且R1、R4、R5及R8分別獨立為氫原子、鹵素原子、碳數1以上且20以下之取代或非取代之烷基、式(a)所示取代基或式(b)所示取代基。
  2. 如請求項1之光學機能薄膜,其更具備黏著劑層,該黏著劑層係配置於前述光學機能層之至少單側。
  3. 如請求項1之光學機能薄膜,其更具備基材,該基材係配置於前述光學機能層之至少單側。
  4. 一種影像顯示裝置,具備如請求項1之光學機能薄膜。
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