TWI623414B - Continuous preparation method of folding mat - Google Patents

Continuous preparation method of folding mat Download PDF

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TWI623414B
TWI623414B TW105119692A TW105119692A TWI623414B TW I623414 B TWI623414 B TW I623414B TW 105119692 A TW105119692 A TW 105119692A TW 105119692 A TW105119692 A TW 105119692A TW I623414 B TWI623414 B TW I623414B
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Taiwan
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substrate
elastic material
protrusions
folding
continuous preparation
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TW105119692A
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Chinese (zh)
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TW201800216A (en
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Zhen-Yi Gao
Shu-Zhen Huang
Shang-Jie Gao
Ji-Hong Tang
Yu-Ren Pan
yong-bin Lai
Yu-Juan Wu
Wan-De Li
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Abstract

一種摺疊墊的連續製備方法,包含下列步驟:(1) 提供一個基材;(2) 於該基材的至少其中一面同時形成多個彼此相間隔且材料為彈性材料的凸狀物;及(3) 固化該等凸狀物,製得該摺疊墊。本發明摺疊墊的連續製備方法能連續生產、縮短生產該摺疊墊所需的時間並提高生產效率。A continuous preparation method of a folding mat comprising the steps of: (1) providing a substrate; (2) simultaneously forming a plurality of protrusions spaced apart from each other and having a material of an elastic material on at least one side of the substrate; 3) Curing the protrusions to obtain the folding pad. The continuous preparation method of the folding mat of the present invention can continuously produce, shorten the time required for producing the folding mat and improve production efficiency.

Description

摺疊墊的連續製備方法Continuous preparation method of folding mat

本發明是有關於一種摺疊墊的製備方法,特別是指一種摺疊墊的連續製備方法。The invention relates to a method for preparing a folding mat, in particular to a continuous preparation method of a folding mat.

隨著健康意識的抬頭,現代人的運動風氣也隨之盛行,所以市面上已出現各種運動相關商品,例如在進行瑜珈等地板運動時用於鋪置在地板上的運動墊,便是熱門商品之一。With the rise of health awareness, the modern people's sports atmosphere has also become popular. Therefore, various sports-related products have appeared on the market, such as sports mats for laying on the floor during the floor exercise such as yoga, which is a popular commodity. one.

鑒於運動墊於市場上的熱門性,製備運動墊的方法當然也是重要的研究方向。現有的製備方法大多是關於無法摺疊之運動墊的製備,僅少數方法是關於摺疊墊的製備。參閱圖1,為一種可作為運動墊使用且可摺疊的摺疊墊,包含一個墊本體91 (由基材所形成),及多個位於該墊本體91上、彼此相間隔且材料為彈性材料的凸狀物92。然而,依據現有摺疊墊的製備方法,如圖1所示的摺疊墊必須依序於該基材上分別形成每一個凸狀物92,無法連續或一次形成多個凸狀物92。所以,現有製備方法於該基材上形成該等凸狀物92的步驟需要較多時間完成,導致生產該摺疊墊所需的時間增加且生產效率低。In view of the popularity of exercise mats on the market, the method of preparing exercise mats is of course an important research direction. Most of the existing preparation methods are for the preparation of an inability to fold the exercise pad, and only a few methods relate to the preparation of the folding pad. Referring to Fig. 1, a folding pad which can be used as a sports pad and which is foldable comprises a pad body 91 (formed by a substrate), and a plurality of spacers 91 on the pad body 91 spaced apart from each other and made of an elastic material. Convex 92. However, according to the preparation method of the existing folding pad, the folding pad shown in FIG. 1 must form each of the protrusions 92 on the substrate in sequence, and the plurality of protrusions 92 cannot be formed continuously or once. Therefore, the conventional preparation method requires more time to form the protrusions 92 on the substrate, resulting in an increase in the time required to produce the folding mat and low production efficiency.

鑒於前段的說明,現有摺疊墊的製備方法尚有待研究與改進。In view of the description of the preceding paragraph, the preparation method of the existing folding mat has yet to be studied and improved.

因此,本發明之目的,即在提供一種摺疊墊的連續製備方法。本發明的連續製備方法能連續生產、縮短生產該摺疊墊所需的時間並能提高生產效率。Accordingly, it is an object of the present invention to provide a continuous process for the preparation of a folding mat. The continuous preparation method of the present invention can continuously produce, shorten the time required for producing the folding mat and can improve production efficiency.

於是,本發明摺疊墊的連續製備方法包含下列步驟: (1) 提供一個基材; (2) 於該基材的至少其中一面同時形成多個彼此相間隔且材料為彈性材料的凸狀物;及 (3) 固化該等凸狀物,製得該摺疊墊。Thus, the continuous preparation method of the folding mat of the present invention comprises the following steps: (1) providing a substrate; (2) simultaneously forming a plurality of protrusions spaced apart from each other and having an elastic material on at least one side of the substrate; And (3) curing the protrusions to obtain the folding pad.

本發明之功效在於:該步驟(2)為同時於該基材上形成多個凸狀物,因此能大幅縮短於基材上形成多個凸狀物的時間,且相較於現有的製備方法,本發明的連續製備方法能連續生產、縮短生產該摺疊墊所需的時間並提高生產效率。The effect of the invention is that the step (2) is to form a plurality of protrusions on the substrate at the same time, so that the time for forming a plurality of protrusions on the substrate can be greatly shortened, and compared with the existing preparation method. The continuous preparation method of the present invention can continuously produce, shorten the time required for producing the folding mat and improve production efficiency.

以下將就本發明內容進行詳細說明:The contents of the present invention will be described in detail below:

較佳地,該步驟(3)中的該等凸狀物的固化溫度是依據凸狀物的材質進行調整。Preferably, the curing temperature of the protrusions in the step (3) is adjusted according to the material of the protrusions.

較佳地,該步驟(2)包含下列步驟: (2-1) 使該基材的至少其中一面覆蓋一層彈性材料; (2-2) 加熱軟化於該基材上的彈性材料;及 (2-3) 模塑經軟化後的彈性材料,以使該基材的至少其中一面同時形成多個彼此相間隔且材料為彈性材料的凸狀物。Preferably, the step (2) comprises the following steps: (2-1) coating at least one of the substrates with an elastic material; (2-2) heating the elastic material softened on the substrate; and (2) -3) molding the softened elastic material such that at least one of the sides of the substrate simultaneously forms a plurality of protrusions spaced apart from each other and the material is an elastic material.

更佳地,該步驟(2-2)的加熱軟化溫度是依據該基材上的彈性材料進行調整。More preferably, the heating softening temperature of the step (2-2) is adjusted in accordance with the elastic material on the substrate.

更佳地,該基材為三角網布,且該步驟(2-1)為使該基材的兩面皆覆蓋一層彈性材料,以及使該三角網布的網孔內皆填入彈性材料,該步驟(2-3)為模塑經軟化後的彈性材料,以使該三角網布的兩面同時形成多個彼此相間隔、分別覆蓋該等網孔且材料為彈性材料的凸狀物。More preferably, the substrate is a triangular mesh, and the step (2-1) is such that both sides of the substrate are covered with an elastic material, and the mesh of the triangular mesh is filled with an elastic material. The step (2-3) is to mold the softened elastic material such that the two sides of the triangular mesh simultaneously form a plurality of protrusions which are spaced apart from each other and cover the meshes and are made of an elastic material.

較佳地,該步驟(2)包含下列步驟: (2-1) 於該基材的其中一面設置一層離型層,該離型層具有多個彼此相間隔的穿孔;及 (2-2) 將彈性材料分別填入該等穿孔,以於該基材的其中一面同時形成多個彼此相間隔的凸狀物。Preferably, the step (2) comprises the following steps: (2-1) providing a release layer on one side of the substrate, the release layer having a plurality of perforations spaced apart from each other; and (2-2) Elastic materials are respectively filled into the perforations to simultaneously form a plurality of mutually spaced protrusions on one side of the substrate.

更佳地,該步驟(2-2)為先將彈性材料分別填入該等穿孔,再利用壓輪壓平於該等穿孔中的彈性材料,以於該基材的其中一面同時形成多個彼此相間隔的凸狀物。More preferably, in the step (2-2), the elastic material is first filled into the perforations, and then the elastic material is flattened in the perforations by the pressing wheel to form a plurality of simultaneously on one side of the substrate. A protrusion that is spaced apart from each other.

更佳地,該步驟(2-1)中的離型層是透過網版印刷的方法於該基材上印刷離型材料而製得,且該步驟(3)為先固化該等凸狀物,再除去該離型層後,製得該摺疊墊。More preferably, the release layer in the step (2-1) is prepared by printing a release material on the substrate by a screen printing method, and the step (3) is to cure the protrusions first. After removing the release layer, the folding pad is prepared.

更佳地,該步驟(2-1)中的離型層為三角網布,且於該步驟(2-2)後還包含一個移除該三角網布的步驟(2-3)。又更佳地,該步驟(2-3)為先稍微乾燥於該基材上的彈性材料後才移除該三角網布。又更佳地,該步驟(2-3)是先對該基材上的彈性材料進行乾燥後,才移除該三角網布。More preferably, the release layer in the step (2-1) is a triangular mesh, and after the step (2-2), a step (2-3) of removing the triangular mesh is further included. Still more preferably, the step (2-3) is to remove the triangular mesh after slightly drying the elastic material on the substrate. Still more preferably, in step (2-3), the elastic material on the substrate is dried before the triangular mesh is removed.

較佳地,該基材的材料為不易產生摺痕的材料。更佳地,該不易產生折痕的材料是選自於織物、橡膠彈性體或兩者的組合。上述的織物包含但不限於不織布、網布、彈性布等。Preferably, the material of the substrate is a material that is less prone to creases. More preferably, the material which is less prone to creases is selected from the group consisting of woven fabrics, rubber elastomers or a combination of both. The above fabrics include, but are not limited to, non-woven fabrics, mesh fabrics, elastic fabrics, and the like.

較佳地,該彈性材料的主要成分是選自於天然橡膠、人工橡膠、熱塑性彈性體或前述的組合。該熱塑性彈性體例如但不限於熱塑性聚酯(TPE)、乙烯-醋酸乙烯酯共聚物(EVA)、熱塑性聚氨酯(TPU)、熱塑性聚烯烴(TPO,如聚乙烯、聚氯乙烯等)等。Preferably, the main component of the elastic material is selected from natural rubber, artificial rubber, thermoplastic elastomer or a combination of the foregoing. The thermoplastic elastomer is, for example but not limited to, thermoplastic polyester (TPE), ethylene-vinyl acetate copolymer (EVA), thermoplastic polyurethane (TPU), thermoplastic polyolefin (TPO such as polyethylene, polyvinyl chloride, etc.) and the like.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

本發明將就以下實施例來作進一步說明,但應瞭解的是,該實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further illustrated by the following examples, but it should be understood that this embodiment is intended to be illustrative only and not to be construed as limiting.

< 實施例Example 1>1>

製備摺疊墊Preparation of folding mat (( 方法一method one ))

參閱圖2的示意圖,實施例1的摺疊墊是依據下列步驟所製得:Referring to the schematic diagram of Fig. 2, the folding pad of Example 1 was prepared according to the following steps:

步驟(1):提供一個基材1。Step (1): Providing a substrate 1.

步驟(2-1):使該基材1的其中一面覆蓋一層彈性材料2。Step (2-1): One side of the substrate 1 is covered with a layer of the elastic material 2.

步驟(2-2):利用烘箱31加熱軟化於該基材1上的彈性材料2。Step (2-2): The elastic material 2 softened on the substrate 1 is heated by the oven 31.

步驟(2-3):利用表面具有一個圖形模41的模塑壓輪4擠壓該經軟化後的彈性材料2,即利用該圖形模41來模塑該經軟化後的彈性材料2,以使該基材1的其中一面同時形成多個彼此相間隔且主要材料為彈性材料2的凸狀物6。Step (2-3): pressing the softened elastic material 2 by using a molding press 4 having a pattern die 41 on the surface, that is, using the pattern die 41 to mold the softened elastic material 2, One side of the substrate 1 is simultaneously formed with a plurality of protrusions 6 which are spaced apart from each other and whose main material is the elastic material 2.

步驟(3):利用烘箱32加熱固化該等凸狀物6後,製得該摺疊墊。Step (3): After the curing of the protrusions 6 by the oven 32, the folding mat is obtained.

同時參閱圖2之製備方法與圖3之圖形模41的示意圖,需說明的是,在該步驟(2-3)中,設置於該模塑壓輪4上的該圖形模41具有一個模塑壁411及多個由該模塑壁411所圍繞界定出且彼此相間隔的模塑空間412。於模塑該經軟化的彈性材料2時,是透過該模塑壁411將彈性材料2擠壓至該等模塑空間412內,使該等模塑空間412分別被彈性材料2所填入,而位於該等模塑空間412內的彈性材料2分別可形成該等凸狀物6。Referring to the manufacturing method of FIG. 2 and the schematic diagram of the pattern mold 41 of FIG. 3, it is to be noted that, in the step (2-3), the pattern mold 41 disposed on the molding pressure roller 4 has a molding. The wall 411 and a plurality of molding spaces 412 defined by the molding walls 411 and spaced apart from each other. When the softened elastic material 2 is molded, the elastic material 2 is extruded into the molding spaces 412 through the molding wall 411, so that the molding spaces 412 are filled with the elastic material 2, respectively. The elastic material 2 located in the molding spaces 412 can form the protrusions 6, respectively.

< 實施例Example 2>2>

製備摺疊墊Preparation of folding mat (( 方法二Method Two ))

參閱圖4的示意圖,實施例2的摺疊墊是依據下列步驟所製得:Referring to the schematic diagram of FIG. 4, the folding pad of Embodiment 2 is prepared according to the following steps:

步驟(1):提供一個具有多個彼此相間隔之網孔11的三角網布作為基材1。Step (1): A triangular mesh having a plurality of meshes 11 spaced apart from each other is provided as the substrate 1.

步驟(2-1):藉由兩個沿其軸心旋轉的擠壓壓輪5,同時擠壓該三角網布(基材1)與彈性材料2後,使該三角網布(基材1)的兩相反面皆覆蓋一層彈性材料2,以及使該三角網布(基材1)的網孔11內也皆填入彈性材料2。Step (2-1): After the triangular mesh (substrate 1) and the elastic material 2 are simultaneously pressed by two pressing pressing wheels 5 rotating along the axis thereof, the triangular mesh (substrate 1) is obtained. The opposite faces of both are covered with a layer of elastic material 2, and the mesh material 11 of the triangular mesh (substrate 1) is also filled with the elastic material 2.

步驟(2-2):利用烘箱33加熱軟化於該三角網布(基材1)上的彈性材料2。Step (2-2): The elastic material 2 softened on the triangular mesh (substrate 1) is heated by an oven 33.

步驟(2-3):利用二個表面各自具有一個圖形模41的模塑壓輪4同時擠壓位於該三角網布(基材1)兩相反面之該經軟化後的彈性材料2,即利用該等圖形模41來模塑該經軟化後的彈性材料2,以使該三角網布(基材1)的兩相反面同時形成多個彼此相間隔、分別覆蓋該等網孔11且材料為彈性材料2的凸狀物6。Step (2-3): simultaneously compressing the softened elastic material 2 located on opposite sides of the triangular mesh (substrate 1) by using two molding rolls 4 each having a pattern die 41, that is, The softened elastic material 2 is molded by the pattern molds 41 such that the opposite faces of the triangular mesh (substrate 1) simultaneously form a plurality of materials spaced apart from each other and covering the meshes 11 and the materials respectively. It is a protrusion 6 of the elastic material 2.

步驟(3):利用烘箱34加熱固化該等凸狀物6後,製得該摺疊墊。Step (3): After the curing of the protrusions 6 by the oven 34, the folding mat is obtained.

同時參閱圖4之製備方法與圖3之圖形模41的示意圖,需說明的是,在該步驟(2-3)中,設置於該模塑壓輪4上的該圖形模41與該實施例1中所述的圖形模類似,本實施例的圖形模41同樣具有一個模塑壁411及多個由該模塑壁411所圍繞界定出且彼此相間隔的模塑空間412。於模塑該經軟化的彈性材料2時,是透過該模塑壁411將彈性材料2擠壓至該等模塑空間412內,使該等模塑空間412分別被彈性材料2所填入,而位於該等模塑空間412內的彈性材料2分別可形成該等凸狀物6。Referring to the schematic diagram of the preparation method of FIG. 4 and the pattern mold 41 of FIG. 3, it should be noted that, in the step (2-3), the pattern mold 41 disposed on the molding pressure roller 4 and the embodiment The pattern pattern described in 1 is similar, and the pattern mold 41 of the present embodiment also has a molding wall 411 and a plurality of molding spaces 412 defined by the molding walls 411 and spaced apart from each other. When the softened elastic material 2 is molded, the elastic material 2 is extruded into the molding spaces 412 through the molding wall 411, so that the molding spaces 412 are filled with the elastic material 2, respectively. The elastic material 2 located in the molding spaces 412 can form the protrusions 6, respectively.

< 實施例Example 3>3>

製備摺疊墊Preparation of folding mat (( 方法三Method three ))

參閱圖5的示意圖,實施例3的摺疊墊是依據下列步驟所製得:Referring to the schematic diagram of Fig. 5, the folding pad of Example 3 is prepared according to the following steps:

步驟(1):提供一個基材1。Step (1): Providing a substrate 1.

步驟(2-1):透過網版印刷方法於該基材1的其中一面印刷離型材料而得到一層離型層71,該離型層71具有多個彼此相間隔的穿孔711,其中,該離型材料可選用任何已知具有離型效果的材料。Step (2-1): printing a release material on one side of the substrate 1 by a screen printing method to obtain a release layer 71 having a plurality of perforations 711 spaced apart from each other, wherein The release material can be selected from any material known to have a release effect.

步驟(2-2):參閱圖6的示意圖,先將彈性材料2分別填入該等穿孔711內後,再利用兩個沿其軸心旋轉的擠壓壓輪5壓平於該等穿孔711中的彈性材料2,以於該基材1的其中一面同時形成多個彼此相間隔的凸狀物6,而被填入該等穿孔711內的彈性材料2分別可形成該等凸狀物6。Step (2-2): Referring to the schematic diagram of FIG. 6, the elastic material 2 is first filled into the perforations 711, and then pressed by the two squeeze rollers 5 rotating along the axis thereof to the perforations 711. The elastic material 2 is formed on the one side of the substrate 1 at the same time to form a plurality of protrusions 6 spaced apart from each other, and the elastic material 2 filled in the perforations 711 can respectively form the protrusions 6 .

步驟(3):先利用烘箱35加熱固化該等凸狀物6,再移除該離型層71後,製得該摺疊墊。Step (3): first, the convex protrusions 6 are heated and cured by the oven 35, and then the release layer 71 is removed, and the folding pad is obtained.

< 實施例Example 4>4>

製備摺疊墊Preparation of folding mat (( 方法四Method four ))

參閱圖7的示意圖,實施例4的摺疊墊是依據下列步驟所製得:Referring to the schematic diagram of Fig. 7, the folding pad of the embodiment 4 is prepared according to the following steps:

步驟(1):提供一個基材1。Step (1): Providing a substrate 1.

步驟(2-1):於該基材1的其中一面設置一層作為離型層72的三角網布,該三角網布具有多個彼此相間隔的穿孔721。Step (2-1): A triangular mesh as a release layer 72 is provided on one side of the substrate 1, and the triangular mesh has a plurality of perforations 721 spaced apart from each other.

步驟(2-2):參閱圖8的示意圖,先將彈性材料2分別填入該等穿孔721內後,再利用兩個沿其軸心旋轉的擠壓壓輪5壓平於該等穿孔721內的彈性材料2,以於該基材1的其中一面同時形成多個彼此相間隔的凸狀物6,而被填入該等穿孔721中的彈性材料2分別可形成該等凸狀物6。Step (2-2): Referring to the schematic diagram of FIG. 8, the elastic material 2 is first filled into the perforations 721, and then pressed by the two squeeze rollers 5 rotating along the axis thereof to the perforations 721. The elastic material 2 is formed on the one side of the substrate 1 to form a plurality of protrusions 6 spaced apart from each other, and the elastic material 2 filled in the through holes 721 can respectively form the protrusions 6 .

步驟(2-3):利用烘箱36對該等穿孔721內的凸狀物6進行乾燥後,移除該三角網布(離型層72)。Step (2-3): After drying the protrusions 6 in the perforations 721 by the oven 36, the triangular mesh (release layer 72) is removed.

步驟(3):利用烘箱37加熱固化該等凸狀物6後,製得該摺疊墊。Step (3): After the curing of the protrusions 6 by the oven 37, the folding mat is obtained.

需特別說明的是,前述實施例1至4中所使用的基材1可為任何習知於摺疊後不易產生摺痕的材料,較佳地,該不易產生折痕的材料舉例但不限於是選自於織物、橡膠彈性體或兩者的組合。上述的織物包含但不限於不織布、網布、彈性布等。前述實施例1至4中所使用的彈性材料2則可為任何習知具有彈性的材料,較佳地,該彈性材料的主要成分舉例但不限於是選自於天然橡膠、人工橡膠、熱塑性彈性體或前述的組合。該熱塑性彈性體例如但不限於熱塑性聚酯(TPE)、乙烯-醋酸乙烯酯共聚物(EVA)、熱塑性聚氨酯(TPU)、熱塑性聚烯烴(TPO,如聚乙烯、聚氯乙烯等)等。It should be particularly noted that the substrate 1 used in the foregoing Embodiments 1 to 4 may be any material which is not susceptible to creases after folding. Preferably, the material which is not susceptible to creases is exemplified by, but not limited to, Selected from a fabric, a rubber elastomer, or a combination of both. The above fabrics include, but are not limited to, non-woven fabrics, mesh fabrics, elastic fabrics, and the like. The elastic material 2 used in the foregoing embodiments 1 to 4 may be any conventionally elastic material. Preferably, the main component of the elastic material is exemplified by, but not limited to, natural rubber, artificial rubber, and thermoplastic elasticity. Body or a combination of the foregoing. The thermoplastic elastomer is, for example but not limited to, thermoplastic polyester (TPE), ethylene-vinyl acetate copolymer (EVA), thermoplastic polyurethane (TPU), thermoplastic polyolefin (TPO such as polyethylene, polyvinyl chloride, etc.) and the like.

< 實施例Example 11 , 33 or 44 之方法所製得的摺疊墊Folding pad made by the method >

參閱圖9與圖10的示意圖,為由實施例1、3或4的方法所製得的摺疊墊。該摺疊墊包含一個由前述基材1所形成的墊本體81,及多個位於該墊本體81的其中一面上且彼此相間隔的凸狀物6 (同前面方法中所述的凸狀物)。該墊本體81包括一個位於該等凸狀物6間且能用於彎折的彎折部811。Referring to the schematic views of Figures 9 and 10, the folding mats produced by the method of Examples 1, 3 or 4. The folding pad comprises a pad body 81 formed by the substrate 1 and a plurality of protrusions 6 on one side of the pad body 81 spaced apart from each other (the protrusions described in the previous method) . The pad body 81 includes a bent portion 811 that is located between the projections 6 and that can be used for bending.

< 實施例Example 22 之方法所製得的摺疊墊Folding pad made by the method >

參閱圖11與圖12的示意圖,為由實施例2的方法所製得的摺疊墊。該摺疊墊包含一個由前述基材1所形成的墊本體82,及多個位於該墊本體82的兩相反面上且彼此相間隔的凸狀物6 (同前面方法中所述的凸狀物)。該墊本體82包括一個位於該等凸狀物6間且能用於彎折的彎折部821。Referring to the schematic views of Figures 11 and 12, the folding pad produced by the method of Example 2 is shown. The folding pad comprises a pad body 82 formed by the substrate 1 and a plurality of protrusions 6 on opposite sides of the pad body 82 and spaced apart from each other (the protrusions described in the previous method) ). The pad body 82 includes a bent portion 821 that is located between the projections 6 and that can be used for bending.

綜上所述,本發明的連續製備方法由於為同時於該基材1上形成多個凸狀物,因此能大幅縮短於基材1上形成多個凸狀物的時間,進而使本發明的連續製備方法能縮短生產該摺疊墊所需的時間並提高生產效率,故確實能達成本發明之目的。As described above, since the continuous preparation method of the present invention forms a plurality of protrusions on the substrate 1 at the same time, the time for forming a plurality of protrusions on the substrate 1 can be greatly shortened, thereby making the present invention The continuous preparation method can shorten the time required for producing the folding mat and increase the production efficiency, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

1‧‧‧基材
11‧‧‧網孔
2‧‧‧彈性材料
31~37‧‧‧烘箱
4‧‧‧模塑壓輪
41‧‧‧圖形模
411‧‧‧模塑壁
412‧‧‧模塑空間
5‧‧‧擠壓壓輪
6‧‧‧凸狀物
71、72‧‧‧離型層
711、721‧‧‧穿孔
81、82‧‧‧墊本體
811、821‧‧‧彎折部
1‧‧‧Substrate
11‧‧‧Mesh
2‧‧‧Flexible materials
31~37‧‧‧ oven
4‧‧‧ molded pressure wheel
41‧‧‧Graphics
411‧‧‧ molded wall
412‧‧‧Molding space
5‧‧‧Squeeze pressure roller
6‧‧‧ convex
71, 72‧‧‧ release layer
711, 721‧‧‧ perforation
81, 82‧‧‧mat body
811, 821‧‧‧ bends

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: [圖1]是一俯視示意圖,說明一種欲製備的摺疊墊; [圖2]是一不完整的示意圖,說明實施例1的製備方法; [圖3]是一不完整的俯視示意圖,說明一個圖形模; [圖4]是一不完整的示意圖,說明實施例2的製備方法; [圖5]是一不完整的示意圖,說明實施例3的製備方法之步驟(1)與步驟(2-1); [圖6]是一不完整的示意圖,說明實施例3的製備方法之步驟(2-2)與步驟(3); [圖7]是一不完整的示意圖,說明實施例4的製備方法之步驟(1)與步驟(2-1); [圖8]是一不完整的示意圖,說明實施例4的製備方法之步驟(2-2)、步驟(2-3)與步驟(3); [圖9]是一俯視示意圖,說明由實施例1、3或4所製得的摺疊墊; [圖10]是一沿著圖9的線X-X進行剖面所得的剖面示意圖; [圖11]是一俯視示意圖,說明由實施例2所製得的摺疊墊;及 [圖12]是一沿著圖11的線XII-XII進行剖面所得的剖面示意圖。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a top plan view showing a folding pad to be prepared; [FIG. 2] is an incomplete Schematic diagram showing the preparation method of Embodiment 1; [Fig. 3] is an incomplete top view showing a pattern mode; [Fig. 4] is an incomplete schematic diagram illustrating the preparation method of Embodiment 2; [Fig. 5] It is an incomplete schematic diagram illustrating steps (1) and (2-1) of the preparation method of Example 3; [Fig. 6] is an incomplete schematic diagram illustrating the steps of the preparation method of Example 3 (2) 2) and step (3); [Fig. 7] is an incomplete schematic diagram illustrating steps (1) and (2-1) of the preparation method of Embodiment 4; [Fig. 8] is an incomplete schematic view. Step (2-2), step (2-3) and step (3) of the preparation method of Example 4; [Fig. 9] is a top plan view showing the folding obtained by the examples 1, 3 or 4. [Fig. 10] is a schematic cross-sectional view taken along line XX of Fig. 9; [Fig. 11] is a plan view Is intended explained prepared in Example 2 of the folded pad; and [FIG. 12] is a schematic cross-sectional view along a cross section was subjected to line XII-XII of FIG. 11.

Claims (7)

一種摺疊墊的連續製備方法,包含下列步驟:(1)提供一個基材,該基材為三角網布;(2-1)使該基材的兩面皆覆蓋一層彈性材料,以及使該三角網布的網孔內皆填入彈性材料;(2-2)加熱軟化於該基材上的彈性材料;(2-3)模塑經軟化後的彈性材料,以使該三角網布的兩面同時形成多個彼此相間隔、分別覆蓋該等網孔且材料為彈性材料的凸狀物;及(3)固化該等凸狀物,製得該摺疊墊。 A method for continuously preparing a folding mat comprises the steps of: (1) providing a substrate, the substrate is a triangular mesh cloth; (2-1) covering both sides of the substrate with an elastic material, and making the triangular mesh The mesh of the cloth is filled with an elastic material; (2-2) the elastic material softened and softened on the substrate; (2-3) the softened elastic material is molded so that both sides of the triangular mesh are simultaneously Forming a plurality of protrusions spaced apart from each other, respectively covering the mesh and the material is an elastic material; and (3) curing the protrusions to obtain the folding pad. 一種摺疊墊的連續製備方法,包含下列步驟:(1)提供一個基材;(2-1)於該基材的其中一面設置一層離型層,該離型層具有多個彼此相間隔的穿孔;(2-2)將彈性材料分別填入該等穿孔,以於該基材的其中一面同時形成多個彼此相間隔的凸狀物;及(3)固化該等凸狀物,製得該摺疊墊。 A continuous preparation method of a folding mat comprising the steps of: (1) providing a substrate; (2-1) providing a release layer on one side of the substrate, the release layer having a plurality of perforations spaced apart from each other (2-2) filling the perforations with the elastic material to form a plurality of protrusions spaced apart from each other on one side of the substrate; and (3) curing the protrusions to obtain the Folding pad. 如請求項2所述的連續製備方法,其中,該步驟(2-1)中的離型層是透過網版印刷的方法於該基材上印刷離型材料而製得,且該步驟(3)為先固化該等凸狀物,再除去該離型層後,製得該摺疊墊。 The continuous preparation method according to claim 2, wherein the release layer in the step (2-1) is obtained by printing a release material on the substrate by a screen printing method, and the step (3) The folding pad is prepared by first curing the protrusions and then removing the release layer. 如請求項2所述的連續製備方法,其中,該步驟(2-1)中的離型層為三角網布,且在該步驟(2)中,於該步驟(2-2)後還包含一個移除該三角網布的步驟(2-3)。 The continuous preparation method according to claim 2, wherein the release layer in the step (2-1) is a triangular mesh, and in the step (2), after the step (2-2) A step (2-3) of removing the triangular mesh. 如請求項1或2所述的連續製備方法,其中,該基材的材料為不易產生摺痕的材料。 The continuous preparation method according to claim 1 or 2, wherein the material of the substrate is a material which is less likely to cause creases. 如請求項5所述的連續製備方法,其中,該不易產生折痕的材料是選自於織物、橡膠彈性體或兩者的組合。 The continuous preparation method according to claim 5, wherein the material which is less prone to crease is selected from the group consisting of a woven fabric, a rubber elastic body, or a combination of both. 如請求項1或2所述的連續製備方法,其中,該彈性材料的主要成分是選自於天然橡膠、人工橡膠、熱塑性彈性體或前述的組合。 The continuous preparation method according to claim 1 or 2, wherein the main component of the elastic material is selected from natural rubber, artificial rubber, thermoplastic elastomer or a combination of the foregoing.
TW105119692A 2016-06-23 2016-06-23 Continuous preparation method of folding mat TWI623414B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1671533A (en) * 2002-07-29 2005-09-21 陶氏环球技术公司 Molded parts with discontinuous fabric surface areas and processes for their production
CN2870903Y (en) * 2006-02-21 2007-02-21 青岛康顿钢塑制品发展有限公司 Exercising cushion
TW201238759A (en) * 2011-03-30 2012-10-01 Formosa Sounding Corp Thermo-pressed cushioning support device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1671533A (en) * 2002-07-29 2005-09-21 陶氏环球技术公司 Molded parts with discontinuous fabric surface areas and processes for their production
CN2870903Y (en) * 2006-02-21 2007-02-21 青岛康顿钢塑制品发展有限公司 Exercising cushion
TW201238759A (en) * 2011-03-30 2012-10-01 Formosa Sounding Corp Thermo-pressed cushioning support device

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