1319989 九、發明說明： 【發明所屬之技術領域】 本發明係有關於一種瑜珈墊之製造方法，尤指一種應用於瑜珈墊製 造’及具有上層料卷、下層料卷及中間網層卷，以熱壓免膠黏之瑜珈墊製 造方法。 【先前技術】 按’瑜珈墊廣泛使用於瑜珈運動中，特別是瑜珈運動必需注重專注力 及柔軟度，瑜珈墊可以提供瑜珈運動輔助之用。習知之瑜珈墊1結構，如 第一圖及第二圖所示，為了防止變形及增加韌性，在瑜珈墊1製造過程中， 於表層A及底層B間夾置一層網狀織物〇該表層A底面塗佈一層膠劑D， 以及該底層B頂面塗佈一層膠劑〇 ’該表層A藉由膠劑D與底層B之膠劑 D，而分別與網狀織物c黏貼，再放入模具内壓合，使該表層a、底層b及 網狀織物C間平貼組合，該習知瑜珈於组合形成後，由於膠劑D之關 係’會使瑜伽墊1發出膠劑D臭味，對於瑜珈墊之使用者而言，將造成不 便之困擾’並且，製造過程較為繁瑣，不易連續生產製造，製造成本偏高， 不符產品生產之經濟效益。 【發明内容】 緣此，本發明之主要目的即是在於提供一種瑜珈墊之製造方法，其中， 該上層料卷底蚊雜面及下層料卷頂©之雜面加卩紐連結，不必使 用任何膠劑連結，不會產生膠劑臭味。 本發明之另-目的，即是在於提供_種瑜㈣之製造方法其中該 上層料卷之雜面與下層料卷之關面透射刺層卷之娜直接連結， 不/、使用模具壓合，且可連續大量生產簡化製程節省翻^墊生產成本。 為達上述之目的，本㈣之瑜㈣之製造方法―上層料卷及一下層 料卷為熱敍柔軟與表面具有止滑㈣發料上層料卷之底面形成一 1319989 溶接面，該下祕卷頂面形成—溶接面，至少—巾_層絲一網狀物， 且中間網層卷形成若干網隙，該中間網層卷吻對接觸上層料卷之溶接面下 方’下層料卷之雜面位於巾間網層卷下方，使巾間網層卷被上層料卷之 溶接面及下層料卷之;接面包夹，藉由上層料卷之溶接面及下層料卷之溶 接面間進行熱壓處理，使上層料卷之熔接面表面透過中間網層卷之網隙與 y層料卷之熔接面表面炫接連結，而令該上層料卷、下層料卷及中間網層 卷連結為-體，以形成一免膠連結及可連續生產製造之瑜伽塾產品，進而 達到本發·_做㈣紅生產贿效益之功效。 .【實施方式】 首先’請參閱第三圖、第四圖、第五圖、第六及第七圖所示，第三圖 為本發明之瑜伽墊之製造方法流程圖，係包括步驟11〇〜14〇，其令： (110)上層料卷與㈣網層卷吻對接觸，一上層料卷1〇為熱嫁且柔軟與表面 具有止滑性的發泡材料，如硬度ASKERC25以下表面具有止滑性的乙稀 醋酸乙烯酯共聚合物(EVA)材料、熱塑性聚酯彈性體_)或PE材料，該上 層料卷10底面為-嫁接S11(第四圖所示)，至少一中間網層卷2〇為一網狀 #物卷，如歸網或纺織網或布，且中間網層卷2〇形成若干網隙η，該令間 網層卷20吻對上層料卷1〇底面之熔接面n接觸。 (120)下層料卷與t _層卷吻對接觸，—下層料卷犯為熱嫁且柔軟與表面 具有止滑性的發泡材料，如硬度ASKERC25以下表面具有止滑性的乙稀_ 醋酸乙烯g旨共聚合物(EVA)材料、熱塑性聚醋彈性體_域材料，該下 層料卷30頂面為一熔接面31(如第四圖所示），該下層料卷3〇之炫接面^ 吻對接觸於步驟110之中間網層卷2〇之下方，使中間網層卷2〇被上層料 卷1〇之熔接面11及下層料卷30之熔接面31包央。 (130廳處理，在上層料卷1〇與中間網層卷2〇間間隙幻設置一加熱裝置 1319989 熱（如第六圖所示）’且在下祕卷％財_卷20間間隙 t太恭加熱裝置41進订加熱(如第六圖所示)，該加熱裝置40及41不限， 卜思j中係以料線燈或熱風機為例，將步驟12G之已相互吻對接觸之1319989 IX. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a yoga mat, and more particularly to a method for manufacturing a yoga mat and having an upper layer roll, a lower layer roll and an intermediate layer roll. Hot pressing adhesive-free yoga mat manufacturing method. [Prior Art] Press 'Yoga mats are widely used in yoga sports. In particular, yoga sports must focus on concentration and softness. Yoga mats can provide yoga exercise assistance. The structure of the conventional yoga mat 1 is as shown in the first figure and the second figure. In order to prevent deformation and increase toughness, in the manufacturing process of the yoga mat 1, a layer of mesh fabric is sandwiched between the surface layer A and the bottom layer B. The bottom surface is coated with a layer of glue D, and the top surface of the bottom layer B is coated with a layer of glue 〇 'the surface layer A is adhered to the mesh fabric c by the glue D of the glue D and the bottom layer B, respectively, and then placed in the mold. The internal pressure is combined to make the surface layer a, the bottom layer b and the mesh fabric C flatly combined. After the combination of the conventional yoga, the relationship of the glue D will cause the yoga mat 1 to emit the glue D odor. For users of yoga mats, it will cause inconveniences. Moreover, the manufacturing process is cumbersome, difficult to manufacture continuously, and the manufacturing cost is high, which is inconsistent with the economic benefits of product production. SUMMARY OF THE INVENTION Accordingly, the main object of the present invention is to provide a method for manufacturing a yoga mat, wherein the upper layer of the bottom of the mosquito net surface and the lower layer of the top of the material The glue is linked and does not produce a glue odor. Another object of the present invention is to provide a manufacturing method in which the noodle of the upper layer of the roll is directly connected to the surface of the lower layer of the roll, and is not directly bonded by the mold. And continuous mass production can simplify the process and save the production cost of the pad. For the purpose of the above, the manufacturing method of the (4) Yu (4)--the upper layer roll and the lower layer roll are hot and soft and the surface has a slip-proof (four). The bottom surface of the upper layer of the material is formed into a 1319989 fusion joint. The top surface is formed - a mating surface, at least - a towel - a layer of mesh, and the intermediate web layer is formed with a plurality of net gaps, and the intermediate web layer is wounded to contact the underlying layer of the upper layer of the material It is located under the roll of the inter-mesh layer, so that the inter-cloth layer is wound by the melted surface of the upper layer roll and the lower layer of the roll; the bread clip is hot-pressed by the melted surface of the upper layer roll and the melted surface of the lower layer roll. Processing, the surface of the welded surface of the upper layer roll is spliced through the mesh gap of the intermediate web roll and the surface of the welded surface of the y layer roll, and the upper layer roll, the lower layer roll and the intermediate layer roll are connected to the body In order to form a plastic-free product that can be continuously produced and manufactured, and to achieve the effect of the bribe benefit of the hair production. [Embodiment] First, please refer to the third, fourth, fifth, sixth and seventh figures. The third figure is a flow chart of the manufacturing method of the yoga mat of the present invention, which includes the step 11〇 ~14〇, its order: (110) the upper layer of the material is in contact with the (4) mesh layer, and the upper layer of the material is a foamed material that is hot-married and soft and has a slip-like surface. For example, the surface below the hardness of AKERER25 has A slip-resistant ethylene vinyl acetate copolymer (EVA) material, a thermoplastic polyester elastomer _) or a PE material, the bottom surface of the upper layer roll 10 is grafted S11 (shown in the fourth figure), at least one intermediate network The layer roll 2 is a mesh #物卷, such as a net or a woven mesh or cloth, and the intermediate net layer roll 2〇 forms a plurality of mesh gaps η, and the inter-network roll 20 is kissed against the upper layer of the roll 1 The welding surface n is in contact. (120) The underlying material roll is in contact with the t _ layer roll kiss, the lower layer material is made of a foamed material which is heat-married and soft and has a slip-resisting property on the surface, such as ethylene having a slip-resistance on the surface below the hardness AKERER 25 _ acetic acid An ethylene-based copolymer (EVA) material, a thermoplastic polyacetate elastomer-domain material, the top surface of the lower layer roll 30 is a welded surface 31 (as shown in the fourth figure), and the lower layer of the material roll 3 The face is kissed underneath the intermediate web roll 2 of step 110, so that the intermediate web roll 2 is surrounded by the weld face 11 of the upper roll 1 and the weld face 31 of the lower roll 30. (130 hall processing, in the upper layer of material 1 〇 and the intermediate layer layer volume 2 间隙 gap between the setting of a heating device 1319989 heat (as shown in the sixth figure) 'and in the next secret volume% _ volume 20 gap t too The heating device 41 is ordered to heat (as shown in the sixth figure), and the heating devices 40 and 41 are not limited. In the example of the wire lamp or the hot air fan, the step 12G has been kissed and contacted by each other.
一斜:1G之^接面11、中間網層卷20及下層料卷3G之雜面31透過 壓輪50及60進行壓合，使該上層料卷1〇之溶接面u表面變形， ^下層料卷20之溶接面21表_形，而令該上層料卷之雜面u透過令 層卷20之網隙21與下層料卷3〇之炫接面31相互熱嫁連結(如第五圖 所不）’以使上層料卷10、中間網層卷2〇及下層料卷3〇形成一體連結。 ()瑜轉顧^，將步驟13G之上層料卷I。、中間網層卷烈及下層料卷 3〇連結-體結構於滾壓輪5G及6()後端進行裁切，即形成如第七圖所示本 發明之瑜珈墊100產品。 請再配合第/\®所示，林伽之物塾i⑻之第二實細，其中， 該上層料卷10頂面設有若干系列之細紋12，可以提供使用者止滑定位及上 層料卷10表面裝飾之用。 月配cr第九圖及第十圖所示，為本發明之瑜伽塾丨⑽之第三實施例， 其中，該上層料卷10之表面設有若干系列細孔13，該下層料卷3〇之表面 •設有若干系列細孔32，以使該上層料卷10表面及下層料卷3〇表面增加表 面磨擦力，以使該瑜伽墊100之頂、底面具有增加止滑性能之功效。 上述第二圖〜第十圖所示本發明之瑜谢塾之製造方法，其中所揭示之 相關說明及®式’係為便於咖本發明之技_容及技術手段，所揭示較 佳實施例n並不g而娜其料。並且，舉凡—靖對本發明之結 構細部修飾、變更’或者是元件之等效替代、置換，當不脫離本發明之發 明精神及範疇，其範圍將由以下之申請專利範圍來界定之。 【圖式簡單說明】 第一圖係習知之瑜物塾結構示意圖； 1319989 第二圖係第一圖之剖視放大圖； 第三圖係本發明之胁婦造方法之流程圖； 第四圖係本發明之瑜㈣之立體分_結_ ; 第五圖為-剖視放大圖，顯示本發財之上層料卷、 料卷間之連結結構； 第六圖為-側視® ’顯示本發明之方法t之上層料卷 層料卷熱壓操作方式； 第七圖為本發明之瑜珈墊之立體外觀結構圖； 第八圖為本發明之瑜珈墊之第二實施例圖； 第九圖為本發明之瑜珈墊之第三實施例圖； 第十圖為第九圖之剖視放大圖。 【主要元件符號說明】 100瑜珈墊 10 上層料卷 11 熔接面 12 細紋 13 細孔 20 中間網層卷 21 網隙 30 下層料卷 31 熔接面 32 細孔 40 加熱裝置 50及60滚壓輪 110 上層料卷與中間網層卷吻對接觸 120 下層料卷與中間網層卷吻對接觸 130熱壓處理 140瑜珈墊成形A slanting: 1G of the joint surface 11, the intermediate layer roll 20 and the underlying material roll 3G of the miscellaneous surface 31 are pressed by the pressure rollers 50 and 60, so that the surface of the upper layer of the coil 1 is deformed, ^ lower layer The mating surface 21 of the coil 20 is _shaped, and the surface u of the upper layer is passed through so that the gap 21 of the layer roll 20 and the splicing surface 31 of the lower layer 3 are mutually heat-joined (such as the fifth figure). No) 'to make the upper layer roll 10, the intermediate layer roll 2〇 and the lower layer roll 3〇 integrally connected. () Yu turn to ^, will roll the layer I above the 13G. The intermediate mesh layer is wound up and the lower layer of material is wound. The third-link-body structure is cut at the rear ends of the rolling wheels 5G and 6() to form the yoga mat 100 product of the present invention as shown in the seventh figure. Please cooperate with the second / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Volume 10 surface decoration. The ninth and tenth views of the monthly distribution cr are the third embodiment of the yoga raft (10) of the present invention, wherein the surface of the upper layer roll 10 is provided with a plurality of series of fine holes 13 and the lower layer of the material roll 3〇 The surface is provided with a plurality of series of fine holes 32 to increase the surface frictional force on the surface of the upper layer roll 10 and the lower layer roll 3 so that the top and bottom surfaces of the yoga mat 100 have the effect of increasing the slip resistance. The above-mentioned second to eleventh drawings show the manufacturing method of the present invention, wherein the related description and the formula are used to facilitate the invention, and the preferred embodiment is disclosed. n is not g and what to expect. In addition, the scope of the invention is defined by the following claims, without departing from the spirit and scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic diagram of a conventional yoga structure; 1319989 The second figure is a cross-sectional enlarged view of the first figure; The third figure is a flow chart of the method for making a woman of the present invention; The third figure is a cross-sectional enlarged view showing the connection structure between the upper layer roll and the roll of the present invention; the sixth figure is - side view ® 'showing the present invention The method of t is the hot-press operation mode of the layer roll of the layer; the seventh figure is the three-dimensional structure of the yoga pad of the present invention; the eighth figure is the second embodiment of the yoga pad of the present invention; A third embodiment of the yoga mat of the present invention; and a tenth view is an enlarged cross-sectional view of the ninth. [Main component symbol description] 100 yoga mat 10 upper layer roll 11 welded surface 12 fine line 13 fine hole 20 intermediate net layer roll 21 net gap 30 lower layer roll 31 welded surface 32 fine hole 40 heating device 50 and 60 rolling wheel 110 Upper layer roll and intermediate layer layer roll kiss pair 120 lower layer roll and intermediate layer layer roll kiss contact 130 hot pressing treatment 140 yoga mat forming
1 瑜珈墊 B 底層 中間網層卷及下層 、中間網層卷及下 A表層 C 網狀織物1 Yoga mat B bottom layer intermediate net layer roll and lower layer, intermediate net layer roll and lower A surface layer C mesh fabric