TWI543310B - 封裝裝置及其製造方法 - Google Patents
封裝裝置及其製造方法 Download PDFInfo
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- TWI543310B TWI543310B TW102136459A TW102136459A TWI543310B TW I543310 B TWI543310 B TW I543310B TW 102136459 A TW102136459 A TW 102136459A TW 102136459 A TW102136459 A TW 102136459A TW I543310 B TWI543310 B TW I543310B
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- 238000000034 method Methods 0.000 title claims description 8
- 239000012778 molding material Substances 0.000 claims description 46
- 229910052751 metal Inorganic materials 0.000 claims description 22
- 239000002184 metal Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 6
- 239000002985 plastic film Substances 0.000 claims description 6
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- 239000003990 capacitor Substances 0.000 claims description 5
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- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 description 50
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- 239000012790 adhesive layer Substances 0.000 description 12
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- 230000015572 biosynthetic process Effects 0.000 description 4
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- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000009713 electroplating Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003985 ceramic capacitor Substances 0.000 description 2
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- 230000010354 integration Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 1
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- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
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- H01L23/538—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
- H01L23/5389—Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates the chips being integrally enclosed by the interconnect and support structures
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- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
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Description
本發明係關於半導體封裝裝置,且特別關於封裝體層疊結構及其製造方法。
在積體電路的應用中,係需將越來越多的功能整合至產品中。例如,可能需將如3G影像元件、WiFi元件、藍芽元件及聲音/影像元件等不同功能的元件整合在一起以形成應用。
在傳統的整合方式中,不同元件皆接合至一中介層,且此中介層再與封裝基材接合。例如,在手機應用中,功率管理積體電路晶片、收發器(transceiver)晶片及多層陶瓷晶片電容(multi-layer ceramic capacitor)可使用此方式作接合。所形成的封裝體通常非常的厚及具有大面積。此外,既然各種與中介層連接之元件是透多個電連接器過與中介層連接,中介層的電連接器彼此之間的間距需非常小,且有時需小至約40nm至50nm。中介層需使用微凸塊以具有如此小的間距,但微凸塊在製造上仍面臨技術挑戰。
本揭露實施例係提供一種封裝裝置,包含:一底封裝體,包含:一塑膜材料;一第一裝置晶片模塑於此塑模材料中;
一穿組件通孔,穿透此塑模材料;及一第一重分佈線於此塑模材料上;以及一頂封裝體,包含一分離的被動裝置封裝於其中,其中此頂封裝體位於此底封裝體上並與其接合,且其中此分離的被動裝置與此第一重分佈線電性連接。
本揭露實施例亦提供一種封裝裝置,包含:一底封裝體,包含:一塑膜材料;一第一裝置晶片模塑於此塑模材料中;一第二裝置晶片模塑於此塑模材料中,其中此第一裝置晶片及此第二裝置晶片之電連接器包含與此塑模材料之一表面等高之終端;複數個穿組件通孔,穿透此塑模材料,其中此第一裝置晶片及此第二裝置晶片之電連接器之終端與這些穿組件通孔等高;第一重分佈層於此塑模材料之一第一側上,其中此第一重分佈線包含複數個第一重分佈線;及一第二重分佈層於此塑模材料之相對於此第一側之一第二側上,其中此第二重分佈層包含複數個第二重分佈線;以及一頂封裝體,位於此底封裝體上,其中此頂封裝體包含一分離的電容封裝於其中,且其中此分離的電容係與此底封裝體接合。
本揭露實施例更提供一種封裝裝置之製造方法,包含:形成一底封裝體,其包含:放置一第一裝置晶片及一第二裝置晶片於一載材上;形成複數個穿組件通孔於此載材上;模塑一第一裝置晶片、一第二裝置晶片及這些穿組件通孔於一塑膜材料中;薄化此塑模材料,其中在經過此薄化步驟之後,此塑模材料係暴露出這些穿組件通孔之頂端及此第一裝置晶片及此第二裝置晶片之電連接器之頂端;及形成複數個第一重分佈線於此塑模材料之一第一側上,其中這些第一重分佈線係與
這些穿組件通孔電性連接;以及形成一頂封裝體,其包含:接合一分離的被動裝置至此封裝體。
20‧‧‧載材
22‧‧‧黏著層
24‧‧‧裝置晶片
24A‧‧‧裝置晶片之表面
25‧‧‧裝置晶片
25A‧‧‧裝置晶片之表面
26‧‧‧導電柱
26A‧‧‧導電柱之頂端
27‧‧‧介電層
28‧‧‧穿組件通孔
28A‧‧‧穿組件通孔之頂端
28B‧‧‧穿組件通孔之背端
40‧‧‧塑模材料
40A‧‧‧塑模材料之表面
40B‧‧‧塑模材料之表面
42‧‧‧重分佈線
44‧‧‧介電層
46‧‧‧電連接器
48‧‧‧封裝體
49‧‧‧載材
50‧‧‧黏著劑
52‧‧‧介電層
54‧‧‧重分佈線
58‧‧‧封裝元件
60‧‧‧封裝元件
62‧‧‧連接器
64‧‧‧塑模材料
66‧‧‧頂封裝體
68‧‧‧封裝體層疊結構
第1至10圖顯示依照某些實施例製造之封裝體層疊結構於中間製造階段之剖面圖,其中裝置晶片內嵌於封裝體層疊結構中。
以下將詳述本揭露實施例之製造及使用。然而,可知的是,這些實施例係提供本發明之概念實施於各種特定內容中。在此所述的這些實施例係僅用以舉例,但並非用以限定本揭露。
本揭露係提供供封裝體層疊(Package On Package,POP)結構及其製造方法之實施例,並詳述封裝體層疊結構之中間製造階段及這些實施例之變化。在本揭露所述之各圖式及實施例中,相似之參考標號係用以指定相似元件。
第1至10圖顯示依照某些實施例製造封裝體層疊結構(PoP structure)於各中間階段之剖面圖。第1圖顯示載材20及載材20上的黏著層22。載板20可為玻璃載材、陶瓷載材或其類似物。黏著層22可由黏著材料形成,例如UV膠。
第2圖顯示裝置晶片24、25的放置,及導電柱28的形成。裝置晶片24、25可透過黏著層22置於載材20上,且彼此相互等高。裝置晶片24、25可為包含邏輯電晶體於其中之邏輯裝置晶片。在某些實施例中,裝置晶片24、25係設
計為手機應用,且可包含功率管理積體電路(PMIC)晶片、收發器晶片。雖然圖中僅顯示兩晶片24、25,然亦可設置更多彼此等高的的晶片於載材20上。
在本說明書中,導電柱28亦可稱為穿組件通孔(through assembly vias,TAVs)28。在某些實施例中,穿組件通孔28可先預形成,並接著放置於黏著層22上。在其他實施例中,穿組件通孔28可由電鍍形成。穿組件通孔28之電鍍可在放置晶片24、25之前進行,其可包含:形成晶種層(未顯示)於載材20上、形成光阻並將其圖案化、及於晶種層之未被光阻所覆蓋的暴露部分上電鍍穿組件通孔28。接著,移除光阻及晶種層之被光阻層所覆蓋的部分。裝置晶片24、25可接著放置於載材20上。穿組件通孔28之材料可包含銅、鋁或其類似物。在第2圖所示之結構中,穿組件通孔28之底端係與裝置晶片24、25之底面實質上等高。
在某些實施例中,金屬柱26(例如銅柱)形成於裝置晶片24、25之頂部部分上,並與裝置晶片24、25中的裝置電性連接。在某些實施例中,介電層27形成於裝置晶片24、25之頂面,且金屬柱26具有至少下部部分位於介電層27中。介電層27之頂面亦可與金屬柱26之頂端實質上等高。或者,可不形成介電層27,則金屬柱26突出超過裝置晶片24、25之剩餘部分。
參見第3圖,塑模材料40係模塑於裝置晶片24、25及穿組件通孔28上。塑模材料40填入至裝置晶片24、25及穿組件通孔28之間的間隙中,並與黏著層22相接觸。此外,
塑模材料40可填入金屬柱26與金屬柱26之間的間隙中。塑模材料40可包含塑模化合物、塑模底部填充物(molding underfill)、環氧樹脂或樹脂。塑模材料40之頂面高於金屬柱26及穿組件通孔28之頂端。接著,進行一薄化步驟以薄化塑模材料40,直至暴露出金屬柱26及穿組件通孔28,形成如第4圖所示之結構。此薄化步驟可為研磨步驟。由於此薄化步驟,穿組件通孔28之頂端28A與金屬柱26之頂端26A係實質上等高,且與塑模材料40之頂面40A實質上等高。
接著,參見第5圖,形成重分佈線42於塑模材料40上,以連接金屬柱26及穿組件通孔28。重分佈線42亦可內連接金屬柱26及穿組件通孔28。重分佈線42形成於介電層44中。在某些實施例中,重分佈線42之形成包含:沉積金屬層、圖案化金屬層及填入介電層44於重分佈線42之間的間隙中。重分佈線42可包含金屬或金屬合金,例如包含鋁、銅、鎢及或前述之合金。
第5圖亦顯示依照本揭露某些實施例之形成電連接器46。連接器46之形成可包含:放置焊球於重分佈線42之暴露部分上,並接著回焊焊球。在其他實施例中,連接器46之形成包含:進行電鍍步驟以形成焊接區域於重分佈層42上,並接著回焊此焊接區。連接器46亦可包含金屬柱(metal pillar),或金屬柱(metal pillar)及焊蓋(solder caps),且其亦可透過電鍍形成。在本說明書中,裝置晶片24及25、穿組件通孔28、塑模材料40及上方的重分佈線42及介電層44係以一併結合稱為封裝體48,且此封裝體48在此步驟中可為晶圓形
式。在其他實施例中,電連接器46係未在此製造階段形成,而是在接合封裝元件58及60後形成,所述接合步驟係顯示於第9圖。
參見第6圖,進行載材之替換。在載材替換製程中,先將載材49與封裝體48接合,其中載材20及49係各自位於封裝體48之兩相對側。載材49可透過黏著劑50與封裝體48接合,例如透過UV膠、膠帶或其類似物。接著,藉著使黏著層22失去黏性,可將載材20自封裝體48卸除。接著,再移除黏著層22。例如,當黏著層22由UV膠形成時,可將黏著層22暴露於UV光下,以使黏著層22失去黏性,並因此可將載材20及黏著層22由封裝體48卸除。
參見第7圖,在替換載材後,即暴露出穿組件通孔28之背端28B。在所示之結構中,穿組件通孔28之背端28B與裝置晶片24之背端24A及裝置晶片25之背端25A實質上等高。穿組件通孔28之背端28B亦可與塑模材料40之表面40B實質上等高。在某些實施例中,可進行研磨,以輕度地研磨裝置晶片24、25及穿組件通孔28之背面。由於進行了研磨,穿組件通孔28可稍突超過出置晶片24、25之背面,或與背端28B與表面40B、24A及25A等高。或者,亦可不進行此研磨步驟。
如第8圖所示,形成介電層52及重分佈線54。在某些實施例中,介電材料52可由一或多層之氧化物、氮化物、碳化物、氮化碳或前述之組成形成。某些重分佈線54可延伸至裝置晶片24、25上並與其對齊。因此,重分佈線54具有扇
入(fan-in)結構。在某些實施例中,重分佈線54之位於裝置晶片24、25上並與其對齊的部分係可與重分佈線54之位於穿組件通孔28上並與其對齊的部分相連接。
第9圖顯示接合封裝元件58及60至封裝體48。封裝元件58及60可為封裝體、裝置晶片、被動晶片及/或其類似物。在某些實施例中,封裝元件58為裝置晶片,且封裝元件60為分離的被動裝置,其未與如電晶體之主動裝置整合至相同晶片中。例如,當對應的封裝體是應用於手機時,封裝元件58可為基頻晶片,且封裝元件60可為多層陶瓷電容。上述之接合可為透過連接器62,以覆晶接合方式作接合。連接器62可包含焊料。可知的是,在不同的實施例中,裝置晶片24、25及58亦可與本實施例具有不同的排列方式。例如,功率管理積體電路晶片或收發器晶片可為裝置晶片58,且基頻晶片可為裝置晶片24及25之其中一者。
在接合封裝元件58、60之後,模塑封裝元件58及60於塑模材料64中。塑模材料64可與底封裝體48相接觸。因此,封裝元件58、60及塑模化合物64形成頂封裝體66,接合於底封裝體48下方。如此,即形成封裝體層疊結構。接著,將頂封裝體66及底封裝體48係自載材49卸除,形成如第10圖所示之結構。接著,晶圓級封裝體48可被切割為複數封裝體層疊結構68,其中每一封裝體層疊結構68包含一個頂封裝體66與一個底封裝體48相接合。
在某些實施例中,複數裝置晶片與穿組件通孔28一併嵌於底封裝體48中。此嵌有裝置晶片之底封裝體48的厚
度小於一般封裝基材的厚度,且小於中介層與封裝基材加起來的總厚度。因此,所形成之封裝體層疊結構68相較於傳統結構(裝置晶片及封裝元件與中介層接合)係具有經過縮減的厚度,傳統結構更接合於封裝基材上。此外,裝置晶片24、25及封裝元件58、60(第10圖)係為堆疊,而非在同相同的中介層上打線(在傳統結構中)。因此,相較於傳統結構,裝置晶片24、25及封裝元件58、60所佔的總面積可更為縮減。
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作更動、替代與潤飾。再者,本發明之保護範圍並未侷限於說明書內所述特定實施例中的製程、機器、製造、物質組成、裝置、方法及步驟,任何所屬技術領域中具有通常知識者可從本發明揭示內容中理解現行或未來所發展出的製程、機器、製造、物質組成、裝置、方法及步驟,只要可以在此處所述實施例中實施大體相同功能或獲得大體相同結果皆可使用於本發明中。因此,本發明之保護範圍應以較寬廣的範圍或意義來解讀。
24‧‧‧裝置晶片
25‧‧‧裝置晶片
26‧‧‧導電柱
28‧‧‧穿組件通孔
40‧‧‧塑模材料
42‧‧‧重分佈線
44‧‧‧介電層
46‧‧‧電連接器
48‧‧‧封裝體
52‧‧‧介電層
54‧‧‧重分佈線
58‧‧‧封裝元件
60‧‧‧封裝元件
62‧‧‧連接器
64‧‧‧塑模材料
66‧‧‧頂封裝體
Claims (10)
- 一種封裝裝置,包含:一底封裝體,包含:一塑膜材料;一第一裝置晶片模塑於該塑模材料中,其中該第一裝置晶片包含複數個金屬柱,且該塑模材料填入該些金屬柱之間的間隙中;一穿組件通孔,穿透該塑模材料;及一第一重分佈線於該塑模材料上;以及一頂封裝體,包含一分離的被動裝置封裝於其中,其中該頂封裝體位於該底封裝體上並與其接合,且其中該分離的被動裝置與該第一重分佈線電性連接。
- 如申請專利範圍第1項所述之封裝裝置,更包含一第二裝置晶片模塑於該塑模材料中,其中該第一裝置晶片及該第二裝置晶片等高,其中該第一裝置晶片包含複數個第一電連接器,該第二裝置晶片包含複數個第二電連接器,其中該些第一電連接器之終端及該些第二電連接器之終端與該塑模材料之一表面等高。
- 如申請專利範圍第1項所述之封裝裝置,更包含一第二重分佈線於該塑模材料之相對於該第一重分佈線之相反側,其中該第二重分佈線係透過該穿組件通孔與該第一重分佈線電性連接。
- 一種封裝裝置,包含:一底封裝體,包含: 一塑膜材料;一第一裝置晶片模塑於該塑模材料中,其中該第一裝置晶片包含複數個金屬柱,且該塑模材料填入該些金屬柱之間的間隙中;一第二裝置晶片模塑於該塑模材料中,其中該第一裝置晶片及該第二裝置晶片之電連接器包含與該塑模材料之一表面等高之終端;複數個穿組件通孔,穿透該塑模材料,其中該第一裝置晶片及該第二裝置晶片之電連接器之終端與該些穿組件通孔等高;第一重分佈層於該塑模材料之一第一側上,其中該第一重分佈線包含複數個第一重分佈線;及一第二重分佈層於該塑模材料之相對於該第一側之一第二側上,其中該第二重分佈層包含複數個第二重分佈線;以及一頂封裝體,位於該底封裝體上,其中該頂封裝體包含一分離的電容封裝於其中,且其中該分離的電容係與該底封裝體接合。
- 如申請專利範圍第4項所述之封裝裝置,其中該頂封裝體更包含一第三裝置晶片與該底封裝體接合。
- 如申請專利範圍第4項所述之封裝裝置,其中該頂封裝體更包含一額外的塑模材料,且該分離的電容係模塑於該額外的塑模材料中,其中該額外的塑模材料係與該底封裝體相接觸。
- 如申請專利範圍第4項所述之封裝裝置,其中該第一裝置 晶片及該第二裝置晶片之電連接器之終端係與該塑模材料之一底面等高。
- 一種封裝裝置之製造方法,包含:形成一底封裝體,其包含:放置一第一裝置晶片及一第二裝置晶片於一載材上,其中該第一裝置晶片包含複數個金屬柱;形成複數個穿組件通孔於該載材上;模塑一第一裝置晶片、一第二裝置晶片及該些穿組件通孔於一塑膜材料中,其中該塑模材料填入該些金屬柱之間的間隙中;薄化該塑模材料,其中在經過該薄化步驟之後,該塑模材料係暴露出該些穿組件通孔之頂端及該第一裝置晶片及該第二裝置晶片之電連接器之頂端;及形成複數個第一重分佈線於該塑模材料之一第一側上,其中該些第一重分佈線係與該些穿組件通孔電性連接;以及形成一頂封裝體,其包含:接合一分離的被動裝置至該底封裝體。
- 如申請專利範圍第8項所述之封裝裝置之製造方法,其該形成該頂封裝體之步驟包含接合一第三裝置晶片至該底封裝體及模塑該分離的被動裝置於該塑模材料中,其中該塑模該分離的被動裝置之步驟係在接合該分離的被動裝置至該底封裝體之後進行。
- 如申請專利範圍第8項所述之封裝裝置之製造方法,更包含進行一晶片切割,以使該頂封裝體及該底封裝體與其他 封裝體分離。
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US8975726B2 (en) | 2015-03-10 |
US9490167B2 (en) | 2016-11-08 |
TW201415586A (zh) | 2014-04-16 |
US20140103488A1 (en) | 2014-04-17 |
CN103730434A (zh) | 2014-04-16 |
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US20150155203A1 (en) | 2015-06-04 |
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