TWI388283B - Manufacture of solid food products - Google Patents

Manufacture of solid food products Download PDF

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Publication number
TWI388283B
TWI388283B TW098136619A TW98136619A TWI388283B TW I388283 B TWI388283 B TW I388283B TW 098136619 A TW098136619 A TW 098136619A TW 98136619 A TW98136619 A TW 98136619A TW I388283 B TWI388283 B TW I388283B
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Taiwan
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solid
nozzle
piston
coated food
rod
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TW098136619A
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Chinese (zh)
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TW201021713A (en
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Rheon Automatic Machinery Co
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16Extruding machines
    • A21C11/163Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding
    • A23P30/25Co-extrusion of different foodstuffs

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Formation And Processing Of Food Products (AREA)

Description

固態物包覆食品之製造裝置Solid-state coated food manufacturing device

本發明是關於,將草苺、栗子等的水果或水煮蛋等的固態物供應至饅頭等的糕餅或漢堡等的調理食品的內部來製造包覆食品之製造裝置以及製造方法。詳而言之,是關於用來製造內包有2個以上的固態物之製造裝置及裝造方法。The present invention relates to a manufacturing apparatus and a manufacturing method for producing a coated food by supplying a solid such as a fruit such as a strawberry or a chestnut or a boiled egg to a cake such as a taro or a processed food such as a hamburger. Specifically, it relates to a manufacturing apparatus and a manufacturing method for manufacturing two or more solid materials.

中國的傳統點心有一種內包2個鹹鴨蛋黃的月餅(稱為雙蛋黃月餅)。鹹鴨蛋黃是將鴨蛋黃鹽漬而成的固態物。雙蛋黃月餅,一般是被模壓成型成圓盤形狀或長方體(底面正方形)。該月餅較佳為,2個鹹鴨蛋黃被包覆成從月餅中心分別朝左右(半徑方向)均等地分離。Chinese traditional snacks have a moon cake with two salted duck egg yolks (called double egg yolk moon cake). Salted duck egg yolk is a solid substance that is salted with duck egg yolk. Double egg yolk mooncakes are generally molded into a disc shape or a rectangular parallelepiped (bottom square). Preferably, the moon cake is coated with two salted duck egg yolks which are equally separated from the center of the moon cake to the left and right (radial direction).

專利文獻1記載一種用來製造內包有2個固態物之包覆食品的製造裝置(包餡機)。該包餡機具備:外筒、內筒及中心筒是形成同心圓狀的疊合嘴。在疊合嘴的上部具備固態物供應裝置。在疊合嘴的下方具備包覆切斷裝置。再者,在包覆切斷裝置的下方具備:作為搬運裝置之帶式輸送機。而且,在搬運裝置的下游側具備:將包覆食品實施模壓成型之模壓機。Patent Document 1 describes a manufacturing apparatus (packing machine) for producing a coated food containing two solid materials. The filling machine is provided with an outer cylinder, an inner cylinder and a center cylinder which are concentric nozzles formed in a concentric shape. A solid material supply device is provided at an upper portion of the stacking nozzle. A coating cutting device is provided below the stacking nozzle. Further, a belt conveyor as a conveying device is provided below the coating and cutting device. Further, on the downstream side of the conveying device, there is provided a molding machine that performs press molding of the coated food.

該固態物供應裝置,是設有可旋轉自如且隔著既定間隔形成有收容孔(以2個固態物為1組進行收容)之旋轉盤。從該固態物供應裝置將成為1組的2個固態物間歇地供應給疊合嘴的中心筒。接著,從疊合嘴吐出三層構造的棒狀食品(由固態物、被覆固態物的內材、被覆內材的外皮材所構成)。然後,藉由包覆切斷裝置從棒狀食品切斷成內包有2個固態物之包覆食品。這時,2個固態物是在包覆食品的內部以上下方向重疊的方式密合在一起。The solid-state supply device is provided with a rotatable disk that is rotatably formed with a receiving hole (accommodating one set of two solid materials) at predetermined intervals. From the solid material supply device, two solid materials which are one set are intermittently supplied to the center cylinder of the stacking nozzle. Next, a bar-shaped food having a three-layer structure (constructed from a solid material, an inner material covering the solid material, and an outer skin material covering the inner material) is discharged from the superposed mouth. Then, the coated food is cut from the rod-shaped food into a coated food containing two solids by a coating and cutting device. At this time, the two solid materials are closely adhered in such a manner that the inside of the coated food product overlaps in the upper and lower directions.

然後,用人工等切換該包覆食品的方向而使前述上下方向朝向搬運方向(水平方向)。之後,藉由前述壓模機將包覆食品實施壓模成型。這時,必須經由手工作業等來調整包覆食品的方向性,因此期望能提昇製造效率。此外,該包覆食品內的2個固態物,由於是在固態物彼此密合的狀態下用模具實施擠壓變形,因此固態物彼此可能無法分離。此外,即使固態物彼此可分離的情況,由於固態物彼此的密合程度並非一定,而存在著固態物彼此的間隔不穩定的問題。此外,由於在2個固態物之間形成有空隙,在烘烤時包覆食品可能發生破裂(內部空氣因加熱而膨脹,造成包覆食品破裂)的問題。特別是,在包覆食品為雙蛋黃月餅的情況,會導致其商品價值明顯降低的問題。因此,以往的雙蛋黃月餅,只能採用人工製造的方法,而期望提供出可提昇生產效率之製造裝置及製造方法。Then, the direction of the coated food is manually switched, and the vertical direction is oriented in the conveyance direction (horizontal direction). Thereafter, the coated food product is subjected to compression molding by the aforementioned molding machine. At this time, it is necessary to adjust the directivity of the coated food by manual work or the like, and therefore it is desirable to improve the manufacturing efficiency. Further, since the two solid materials in the coated food are subjected to extrusion deformation by a mold in a state in which the solid materials are in close contact with each other, the solid materials may not be separated from each other. Further, even in the case where the solid materials are separable from each other, since the degree of adhesion of the solid objects to each other is not constant, there is a problem that the interval between the solid objects is unstable. Further, since a void is formed between the two solid materials, the coated food may be cracked during baking (the internal air expands due to heating, causing the coated food to rupture). In particular, in the case where the coated food is a double egg yolk moon cake, there is a problem that the commercial value thereof is remarkably lowered. Therefore, the conventional double egg yolk moon cake can only be manufactured by a manual method, and it is desired to provide a manufacturing apparatus and a manufacturing method which can improve production efficiency.

[專利文獻1]中國實用新型專利2686346號說明書[Patent Document 1] Chinese Utility Model Patent No. 2686346

在製造內包有2個以上的固態物(或是2群以上的固態物群)的包覆食品時,存在著固態物彼此無法分離的問題、固態物彼此的間隔不穩定的問題。此外,由於在固態物的周圍形成有空隙,在加熱處理時可能發生包覆食品破裂的問題。When a coated food containing two or more solid materials (or two or more solid materials) is produced, there is a problem that the solid materials cannot be separated from each other, and the interval between the solid materials is unstable. Further, since voids are formed around the solid matter, the problem of cracking of the coated food may occur at the time of heat treatment.

本發明是有鑑於前述問題而提供的內包有複數個固態物之固態物包覆食品之製造裝置,其特徵在於,具備:具有疊合嘴的包餡機、以及對該包餡機同時供應前述複數個固態物之固態物供應裝置;前述疊合嘴具備:具有讓複數個固態物個別降下的通路之管構件、以及圍繞該管構件之嘴構件。The present invention provides a manufacturing apparatus for a solid-coated food containing a plurality of solid materials, which is provided with the above-mentioned problems, and is characterized in that it comprises a stuffing machine having a stacked mouth and a simultaneous supply of the filling machine The solid matter supply device of the plurality of solid materials; the stacking nozzle includes a pipe member having a passage for individually lowering a plurality of solid materials, and a nozzle member surrounding the pipe member.

此外,該固態物包覆食品之製造裝置的特徵在於:前述嘴構件的吐出口的形狀,是沿著前述管構件的通路之配置方向具有長軸。Further, the apparatus for manufacturing a solid-coated food product is characterized in that the shape of the discharge port of the nozzle member has a long axis along the direction in which the passage of the pipe member is disposed.

此外,前述固態物包覆食品之製造裝置的特徵在於:具備可在前述管構件中進行上下移動之活塞,在該活塞的下面具備將前述複數個固態物往其等的中心擠壓之擠壓面。Further, the apparatus for manufacturing a solid-coated food product includes a piston that can move up and down in the pipe member, and a lower surface of the piston that presses the plurality of solid materials toward a center thereof surface.

此外,前述固態物包覆食品之製造裝置的特徵在於:具備可在前述管構件中進行上下移動之活塞,使該活塞與從前述活塞的前端吸引空氣之吸引裝置連通。Further, the apparatus for manufacturing a solid-coated food product includes a piston that can move up and down in the pipe member, and communicates the piston with a suction device that sucks air from a tip end of the piston.

依據本發明,在從內包有複數個固態物之棒狀食品將包覆食品實施包覆切斷時,能使前述固態物以不互相密合的方式沿水平方向配置於前述棒狀食品內。According to the present invention, when the coated food is coated and cut from the rod-shaped food containing a plurality of solid materials, the solid matter can be disposed in the rod-shaped food in a horizontal direction so as not to be in close contact with each other. .

此外,能使固態物與被覆其的食品材料密合。In addition, the solid matter can be brought into close contact with the food material covering it.

本申請案是根據2008年11月18日申請之日本特願2008-294984號及2009年5月8日申請之日本特願2009-113173號而提出的,其內容是形成本申請案的內容的一部分。The application is based on Japanese Patent Application No. 2008-294984, filed on Nov. 18, 2008, and Japanese Patent Application No. 2009-113173, filed on May 8, 2009, the content of which is incorporated herein by reference. portion.

此外,透過以下詳細的說明即可更完全地理解本發明。然而,詳細說明及特定實施例僅是本發明之較佳實施形態,是為了作說明所記載的。根據該詳細說明的內容所進行之各種的變更、修改,對熟習此技藝人士而言是相當明顯的。Further, the present invention will be more completely understood from the following detailed description. However, the detailed description and specific embodiments are merely illustrative of the preferred embodiments of the invention. Various changes and modifications in light of the details of the details are apparent to those skilled in the art.

申請人無意將所記載的實施形態中的任一個獻給公眾。在所揭示的改變、替代案當中,即使是申請專利範圍之字面上所無法包含的,也是構成均等論下的發明的一部分。The Applicant does not intend to dedicate any of the described embodiments to the public. Among the changes and alternatives disclosed, even if it is not included in the scope of the patent application, it is part of the invention that constitutes the theory of equalization.

在本說明書及申請專利範圍的記載中名詞及相同指示代名詞的使用,在沒有特別指示的情況下,或依文脈沒有明白否定的情況下,應解釋成包含單數及複數雙方。本說明書所提供之例示或例示用語(例如「等」)的使用也是,不過只是為了容易說明本發明而已,在未記載於申請專利範圍的情況下,並非對本發明的範圍施加限制。In the descriptions of the present specification and the claims, the use of the nouns and the same referential terms should be interpreted as including both the singular and plural, unless otherwise specified. The use of the exemplifications and exemplifications of the invention, such as "the", etc., is intended to be illustrative, and is not intended to limit the scope of the invention.

使用第1圖至第3圖來說明本發明的第1實施形態之包覆食品製造裝置1。包覆食品製造裝置1具備包餡機2。包餡機2具備架台3。在該架台3的上面具備:用來收容內包材5(食品材料)的內包材用料斗7、用來收容外皮材9(食品材料)的外皮材用料斗11。內包材供應裝置15是配置在前述內包材用料斗7的下側。在該內包材供應裝置15內收藏螺桿8及葉輪泵10。此外,外皮材供應裝置17是配置在外皮材用料斗11的下側。在該外皮材供應裝置17內收藏螺桿12及葉輪泵14。再者,疊合嘴13是配置在內包材供應裝置15和外皮材供應裝置17之間。The coated food product manufacturing apparatus 1 according to the first embodiment of the present invention will be described with reference to Figs. 1 to 3 . The coated food manufacturing apparatus 1 is provided with a stuffing machine 2. The stuffing machine 2 is provided with a stand 3. On the upper surface of the gantry 3, a hopper 7 for containing the inner packaging material 5 (food material) and a hopper 11 for outer skin material for accommodating the outer skin material 9 (food material) are provided. The inner packaging material supply device 15 is disposed on the lower side of the hopper 7 for the inner packaging material. The screw 8 and the impeller pump 10 are housed in the inner packaging material supply device 15. Further, the outer skin material supply device 17 is disposed on the lower side of the outer skin material hopper 11. The screw 12 and the impeller pump 14 are housed in the outer skin supply device 17. Further, the stacking nozzle 13 is disposed between the inner package supply device 15 and the outer skin supply device 17.

包覆切斷裝置21,是設置在前述疊合嘴13的下方。此外,前述疊合嘴13可吐出三層構造的棒狀麵團19;該棒狀麵團19,是將2個固態物A、固態物B的外側用前述內包材5被覆,在前述內包材5的外側疊合外皮材9而構成。該包覆切斷裝置21,是從前述棒狀麵團19將內包有前述固態物A、固態物B之包覆食品23實施包覆切斷。The cover cutting device 21 is disposed below the stacking nozzle 13. Further, the stacking nozzle 13 can discharge a rod-shaped dough 19 having a three-layer structure; the rod-shaped dough 19 is coated with the outer material of the two solid materials A and B, and the inner packaging material The outer side of the 5 is laminated with the outer skin material 9. In the coating and cutting device 21, the coated food 23 in which the solid A and the solid B are contained is covered and cut from the rod-shaped dough 19.

輸送裝置25,是設置在前述包覆切斷裝置21的下方。該輸送裝置25具有無端狀的平坦帶體。該平坦帶體,是用來搬運前述包覆食品23之輸送帶25A,捲繞在驅動滑輪25B等而歇間地運行。此外,上下動板26,是在前述疊合嘴13的下方位置,可上下移動地設置在前述輸送帶25A的內側。隨著該上下動板26的上下移動,前述輸送帶25A的搬運面的一部分也會上下移動。在此,也稱為輸送裝置25上下移動。The conveying device 25 is provided below the coating and cutting device 21. The conveying device 25 has an endless flat belt body. The flat belt body is a conveyor belt 25A for conveying the coated food product 23, and is wound around the driving pulley 25B to operate intermittently. Further, the vertical movement plate 26 is provided on the inner side of the conveyor belt 25A so as to be movable up and down at a position below the overlap nozzle 13. As the vertical movement of the vertical movement plate 26 moves up and down, a part of the conveyance surface of the conveyance belt 25A moves up and down. Here, the conveying device 25 is also referred to as moving up and down.

此外,前述內包材供應裝置15、外皮材供應裝置17、包覆切斷裝置21及輸送裝置25,由於採用公知的構造即可,因此省略其構造之詳細說明。In addition, the above-described inner packaging material supply device 15, outer skin material supply device 17, coating and cutting device 21, and conveying device 25 may have a known structure, and thus detailed description of the structure thereof will be omitted.

接著參照第4圖至第9圖來作說明。前述疊合嘴13具有上部殼體31和下部殼體33。上部殼體31具備外筒32和內筒35。該外筒32的側部分別具有連接口32A及連接口32B(參照第7圖)。該連接口32A與前述內包材供應裝置15連通。此外,該連接口32B與前述外皮材供應裝置17連通。在前述外筒32的內側,具備與外筒32的筒部32C呈同心狀的內筒35。該內筒35是中空的,其筒部的側面開口與前述連接口32A連通。該內筒35是形成能讓前述內包材5通過。在前述外筒32的筒部32C的內周面與前述內筒35的外周面之間形成環狀的空間R1。該環狀的空間R1與前述連通口32B連通。因此,前述外筒32的內部是形成可讓前述外皮材9通過。Next, description will be made with reference to Figs. 4 to 9. The aforementioned overlapping nozzle 13 has an upper casing 31 and a lower casing 33. The upper casing 31 is provided with an outer cylinder 32 and an inner cylinder 35. The side portions of the outer tube 32 have a connection port 32A and a connection port 32B (see Fig. 7). The connection port 32A communicates with the aforementioned inner package supply device 15. Further, the connection port 32B communicates with the aforementioned outer skin material supply device 17. An inner cylinder 35 that is concentric with the tubular portion 32C of the outer cylinder 32 is provided inside the outer cylinder 32. The inner cylinder 35 is hollow, and a side opening of the tubular portion communicates with the aforementioned connection port 32A. The inner cylinder 35 is formed to allow the inner packaging material 5 to pass therethrough. An annular space R1 is formed between the inner circumferential surface of the cylindrical portion 32C of the outer cylinder 32 and the outer circumferential surface of the inner cylinder 35. The annular space R1 communicates with the communication port 32B. Therefore, the inside of the outer cylinder 32 is formed to allow the outer skin material 9 to pass therethrough.

再者,在前述內筒35內側設置導入導件37。該導入導件37,是用來將固態物導引至前述疊合嘴13的下方位置的構件。該導入導件37具有凸緣構件39。該凸緣構件39,相對於凸緣構件39的中心線呈對稱地形成有2個貫通孔39A、39B。導入導件37具有相同形狀的2個管構件41A、41B。2個管構件41A、41B的各上端部分別嵌入前述貫通孔39A、39B,且被螺絲固定於適當的位置。此外,在前述凸緣構件39的上面安裝定位用的銷構件43。在本實施形態,該銷構件43的配置方向與前述貫通孔39A、39B的配置方向正交。Further, an introduction guide 37 is provided inside the inner cylinder 35. The introduction guide 37 is a member for guiding the solid matter to a position below the overlapping nozzle 13. The introduction guide 37 has a flange member 39. In the flange member 39, two through holes 39A and 39B are formed symmetrically with respect to the center line of the flange member 39. The introduction guide 37 has two tube members 41A and 41B having the same shape. The upper end portions of the two pipe members 41A and 41B are fitted into the through holes 39A and 39B, respectively, and are screwed to appropriate positions. Further, a pin member 43 for positioning is attached to the upper surface of the flange member 39. In the present embodiment, the arrangement direction of the pin members 43 is orthogonal to the arrangement direction of the through holes 39A and 39B.

此外,在前述凸緣構件39的凸緣部39C的下面形成定位用的突條部39D。該突條部39D,相對於凸緣構件39之鉛垂方向的中心線,是配置在與前述銷構件43的配置方向相同的方向。而且,在前述內筒35的上端部,形成與該突條部39D嵌合之凹狀狹縫35A。此外,在內筒35的下端部螺合內包材用嘴45。前述凸緣構件39,是從上方嵌入前述內筒35的內側,在前述凸緣部39C被載置於前述內筒35上面的狀態下,藉由螺帽構件83固定於內筒35。Further, a positioning ridge portion 39D is formed on the lower surface of the flange portion 39C of the flange member 39. The ridge portion 39D is disposed in the same direction as the arrangement direction of the pin member 43 with respect to the center line of the flange member 39 in the vertical direction. Further, a concave slit 35A fitted to the ridge portion 39D is formed at an upper end portion of the inner cylinder 35. Further, the inner bag 45 is screwed to the lower end portion of the inner tube 35. The flange member 39 is fitted into the inner cylinder 35 from above, and is fixed to the inner cylinder 35 by a nut member 83 in a state where the flange portion 39C is placed on the upper surface of the inner cylinder 35.

下部殼體33具有外皮材用嘴47及外殼49。該外皮材用嘴47是從外殼49的下方進行嵌合,並藉由螺帽構件51固定住。藉由將該外殼49安裝在前述外筒32的下面,以將前述外皮材用嘴47配置成圍繞前述內包材用嘴45。因此,在內包材用嘴45的外周面與外皮材用嘴47的內周面之間形成環狀的空間R2,環狀空間R2與形成於前述上部殼體31之環狀空間R1連通,藉此在前述疊合嘴13的內部形成讓外皮材9通過的環狀空間R。The lower casing 33 has an outer skin material nozzle 47 and a casing 49. The outer skin material nozzle 47 is fitted from below the outer casing 49 and fixed by the nut member 51. By attaching the outer casing 49 to the lower surface of the outer cylinder 32, the outer skin material nozzle 47 is disposed to surround the inner packaging material nozzle 45. Therefore, an annular space R2 is formed between the outer circumferential surface of the inner packaging material nozzle 45 and the inner circumferential surface of the outer material material nozzle 47, and the annular space R2 communicates with the annular space R1 formed in the upper casing 31. Thereby, an annular space R through which the outer skin material 9 passes is formed inside the overlapping nozzle 13.

在前述上部殼體31和前述下部殼體33之間,可旋轉自如地設置攪拌旋轉構件27(與未圖示的驅動裝置可連動地連結)。該攪拌旋轉構件27具備攪拌構件27A,該攪拌構件27A被配置成可在前述環狀空間R內旋轉。該攪拌旋轉構件27,是用來攪拌通過前述環狀空間R的外皮材9。Between the upper casing 31 and the lower casing 33, a stirring rotating member 27 is rotatably provided (coupling with a driving device (not shown)). The agitation rotating member 27 is provided with an agitating member 27A that is disposed to be rotatable in the annular space R. The agitating and rotating member 27 is a skin material 9 for agitating through the annular space R.

如第8(a)圖所示,前述內包材用嘴45的內周面,是具有可讓前述2個管構件41A、41B貫穿的大小。此外,前述內包材用嘴45的吐出口45A是形成長圓形。再者,前述外皮材用嘴47的吐出口47A也是形成長圓形。而且,前述吐出口45A的長軸及前述吐出口47A的長軸分別是沿著前述2個管構件41A、41B的配置方向(水平方向)。此外,前述吐出口45A及前述吐出口47A的形狀亦可為橢圓形。前述吐出口45A和前述吐出口47A的間隙,是在全周形成大致相同。As shown in Fig. 8(a), the inner peripheral surface of the inner packaging material nozzle 45 has a size that allows the two tubular members 41A and 41B to penetrate. Further, the discharge port 45A of the inner bag 45 is formed into an oblong shape. Further, the discharge port 47A of the outer skin material nozzle 47 is also formed in an oblong shape. Further, the long axis of the discharge port 45A and the long axis of the discharge port 47A are respectively along the arrangement direction (horizontal direction) of the two pipe members 41A and 41B. Further, the shape of the discharge port 45A and the discharge port 47A may be elliptical. The gap between the discharge port 45A and the discharge port 47A is substantially the same throughout the entire circumference.

接著說明,前述內包材用嘴45及前述外皮材用嘴47對於前述管構件41A、41B的定位機構。在前述內包材用嘴45的側面,相對於內包材用嘴45的鉛垂方向中心線,將2根定位銷53螺合在對稱位置。此外,在前述外皮材用嘴47的上部內周面之2個部位,形成供前述銷53嵌合的凹狀的嵌合溝槽47B(參照第5圖)。再者,將定位用銷55壓入前述外皮材用嘴47的上部外周面。在本實施形態,該銷55被安裝在:與2個前述嵌合溝槽47B的形成方向(水平方向)正交的水平方向。而且,在前述外殼49的內周面,形成有供前述外皮材用嘴47的銷55嵌合之凹狀的嵌合溝槽49B。Next, the positioning mechanism of the inner packaging material nozzle 45 and the outer material material nozzle 47 with respect to the pipe members 41A and 41B will be described. The two positioning pins 53 are screwed to the symmetrical position with respect to the center line in the vertical direction of the inner package nozzle 45 on the side surface of the inner package nozzle 45. In addition, a concave fitting groove 47B into which the pin 53 is fitted is formed at two locations on the inner peripheral surface of the upper portion of the outer skin material nozzle 47 (see FIG. 5). Further, the positioning pin 55 is pressed into the upper outer peripheral surface of the outer skin material nozzle 47. In the present embodiment, the pin 55 is attached to a horizontal direction orthogonal to the direction in which the two fitting grooves 47B are formed (horizontal direction). Further, on the inner circumferential surface of the outer casing 49, a fitting groove 49B having a concave shape into which the pin 55 of the outer skin material nozzle 47 is fitted is formed.

固態物供應裝置57,是可拆裝自如地載置在前述疊合嘴13的上部。該固態物供應裝置57具備座部59。該固態物供應裝置57,是藉由緊固螺釘61將座部59的基端部59A(第2圖的左側)安裝在包餡機2。在座部59的座板59B的上面,藉由螺釘來拆裝自如地安裝盆狀的托盤63。在該托盤63的底面形成位於前述疊合嘴13上方的開口63A。再者,旋轉盤65是設置於前述托盤63的內側。The solid material supply device 57 is detachably mounted on the upper portion of the stacking nozzle 13. The solid material supply device 57 is provided with a seat portion 59. In the solid-state supply device 57, the base end portion 59A (the left side in FIG. 2) of the seat portion 59 is attached to the stuffing machine 2 by a fastening screw 61. A pot-shaped tray 63 is detachably attached to the upper surface of the seat plate 59B of the seat portion 59 by screws. An opening 63A located above the overlapping nozzle 13 is formed on the bottom surface of the tray 63. Further, the rotary disk 65 is disposed inside the tray 63.

在前述座板59B的下面設置:用來間歇地旋轉驅動前述旋轉盤65之驅動裝置。該驅動裝置,可採用公知的機構,例如可使用伺服馬達等的電動馬達或棘輪機構等。而且,前述旋轉盤65,是藉由緊固螺釘67而可拆裝地安裝在前述驅動裝置的旋轉軸69。A driving device for intermittently rotationally driving the rotating disk 65 is provided under the seat plate 59B. A known mechanism can be employed as the drive device, and for example, an electric motor such as a servo motor or a ratchet mechanism can be used. Further, the rotary disk 65 is detachably attached to the rotary shaft 69 of the drive device by a fastening screw 67.

前述旋轉盤65,在圓周P上等間隔地形成24個收容孔65A。再者,前述旋轉盤65,在比前述圓周P小徑的圓周Q上等間隔地形成24個收容孔65B。亦即,前述旋轉盤65,是以某個收容孔65A和與該收容孔65A鄰接的其中一方的收容孔65B為一組,而具備24組的收容孔。而且,前述旋轉盤65,是藉由前述旋轉軸69的旋轉,以每次旋轉15度的方式間歇地朝一方向(第3圖的逆時針方向)旋轉。藉由在前述收容孔65A、65B內收容固態物A、固態物B,且讓前述旋轉盤65間歇旋轉,以將固態物A、固態物B間歇地供應至前述疊合嘴13內。The rotating disk 65 has 24 receiving holes 65A formed at equal intervals on the circumference P. Further, the rotating disk 65 is formed with 24 receiving holes 65B at equal intervals on the circumference Q having a smaller diameter than the circumference P. In other words, the rotating disk 65 has a plurality of receiving holes 65A and one of the receiving holes 65B adjacent to the receiving holes 65A, and includes 24 sets of receiving holes. Further, the rotating disk 65 is intermittently rotated in one direction (counterclockwise direction of FIG. 3) intermittently by 15 degrees per rotation by the rotation of the rotating shaft 69. The solid material A and the solid material B are accommodated in the accommodation holes 65A and 65B, and the rotary disk 65 is intermittently rotated to intermittently supply the solid material A and the solid material B into the stacking nozzle 13.

此外,前述固態物供應裝置57,是在前述旋轉盤65及前述疊合嘴13的上方設置推入裝置71。該推入裝置71,是用來將供應至前述疊合嘴13內的固態物A、B推到前述疊合嘴13的下方位置。該推入裝置71具有支架73。該支架73,是設置在前述托盤63和前述緊固螺釘61之間,且以長邊方向朝鉛垂方向的方式安裝在前述座部59。再者,作為直動式致動器之無桿式氣缸75,被固定在前述支架73的一側面。該無桿式氣缸75被配置成,使其滑動件75A的移動方向沿著鉛垂方向。而且,在滑動件75A上,藉由保持具75B安裝2根桿件77A、77B。2根桿件77A、77B配置成互相平行,且其長邊方向是沿著鉛垂方向。在前述桿件77A及桿件77B的各下端部,分別螺合活塞78A、78B。活塞78A、78B被配置成,可分別插通在停止旋轉後的前述旋轉盤65的前述收容孔65A及收容孔65B。Further, in the solid-state supply device 57, the push-in device 71 is provided above the rotary disk 65 and the stacking nozzle 13. The pushing device 71 is for pushing the solid objects A and B supplied into the stacking nozzle 13 to a position below the stacking nozzle 13. The push-in device 71 has a bracket 73. The bracket 73 is provided between the tray 63 and the fastening screw 61, and is attached to the seat portion 59 in the longitudinal direction in the longitudinal direction. Further, the rodless cylinder 75 as a direct acting actuator is fixed to one side surface of the bracket 73. The rodless cylinder 75 is disposed such that the moving direction of the slider 75A is along the vertical direction. Further, on the slider 75A, two bars 77A, 77B are attached by the holder 75B. The two rod members 77A, 77B are arranged to be parallel to each other, and the longitudinal direction thereof is along the vertical direction. Pistons 78A and 78B are screwed to the lower end portions of the rod 77A and the rod 77B, respectively. The pistons 78A and 78B are disposed so as to be respectively inserted into the accommodation hole 65A and the accommodation hole 65B of the rotary disk 65 after the rotation is stopped.

此外,前述桿件77A、77B及前述活塞78A、78B是形成中空狀,前述桿件77A、77B的上端部是連通於未圖示的吸引裝置。Further, the rods 77A and 77B and the pistons 78A and 78B are formed in a hollow shape, and the upper end portions of the rods 77A and 77B are connected to a suction device (not shown).

接著說明前述固態物供應裝置57和前述疊合嘴13的定位機構。在前述固態物供應裝置57的座板59B的下面安裝凸緣構件79。該凸緣構件79具有2個貫通孔79A、79B。各貫通孔79A、79B被配置成:分別與停止旋轉後的旋轉盤65的各收容孔65A、65B一致。此外,在前述凸緣構件79的下面形成嵌合凹部79C。在該嵌合凹部79C的底面形成定位用的嵌合孔79H。該嵌合凹部79C是與前述疊合嘴13的導入導件37的凸緣構件39的上端部嵌合。這時,前述嵌合孔79H是與前述疊合嘴13的銷構件43嵌合而進行定位。Next, the positioning mechanism of the aforementioned solid matter supply device 57 and the aforementioned stacking nozzle 13 will be described. A flange member 79 is attached under the seat plate 59B of the aforementioned solid material supply device 57. The flange member 79 has two through holes 79A and 79B. Each of the through holes 79A and 79B is disposed to coincide with each of the accommodation holes 65A and 65B of the rotary disk 65 that has stopped rotating. Further, a fitting recess 79C is formed on the lower surface of the flange member 79. A fitting hole 79H for positioning is formed on the bottom surface of the fitting recess 79C. This fitting recess 79C is fitted to the upper end portion of the flange member 39 of the introduction guide 37 of the above-described superposition nozzle 13. At this time, the fitting hole 79H is fitted to the pin member 43 of the above-described overlap nozzle 13 to be positioned.

如此般在前述疊合嘴和前述固態物供應裝置構成定位機構,以將各通路組合成朝向同一方向而讓前述固態物可通過前述固態物供應裝置及前述疊合嘴內。前述推入裝置71的桿構件77A、77B、前述旋轉盤65的收容孔65A、65B、前述疊合嘴13的管構件41A、41B等,從俯視觀察是配置成大致同心狀。此外,可讓內包材用嘴45的吐出口45A及外皮材用嘴47的吐出口47A的方向性與上述各構件的方向性一致。換言之,能讓內包材用嘴45的吐出口45A及外皮材用嘴47的吐出口47A的長軸與管構件41A、41B的配置方向在水平方向一致。再者,在將各構件組裝在包覆食品製造裝置1的本體時,容易進行其等的位置對準。The positioning nozzle and the solid matter supply device thus constitute a positioning mechanism to combine the respective passages in the same direction so that the solid matter can pass through the solid matter supply device and the aforementioned overlapping nozzle. The rod members 77A and 77B of the pusher 71, the accommodation holes 65A and 65B of the rotary disk 65, and the tube members 41A and 41B of the stacking nozzle 13 are arranged substantially concentrically in plan view. Further, the directivity of the discharge port 45A of the inner package material nozzle 45 and the discharge port 47A of the outer material material nozzle 47 can be made to match the directivity of each of the above members. In other words, the long axis of the discharge port 45A of the inner package material nozzle 45 and the discharge port 47A of the outer material material nozzle 47 can be aligned with the arrangement direction of the pipe members 41A and 41B in the horizontal direction. Further, when each member is assembled to the body of the coated food product manufacturing apparatus 1, it is easy to perform alignment of the same.

此外,在前述內筒35的內部可沿上下方向移動自如地設置防振板81。在該防振板81的內部形成長圓形的插通孔81A。在該插通孔81A插通前述管構件41A、41B。該防振板81的作用在於,當各活塞78A、78B分別在管構件41A、41B的內部上下移動時,可防止管構件41A、41B發生朝半徑方向的振動。Further, an anti-vibration plate 81 is movably provided in the vertical direction inside the inner cylinder 35. An insertion hole 81A having an oblong shape is formed inside the vibration-proof plate 81. The tube members 41A and 41B are inserted into the insertion hole 81A. The anti-vibration plate 81 functions to prevent the tube members 41A and 41B from vibrating in the radial direction when the pistons 78A and 78B move up and down inside the tube members 41A and 41B, respectively.

在此說明本發明的第1實施形態之包覆切斷的步驟。在此的包覆食品是指雙蛋黃月餅,其外皮材使用月餅麵團,內包材使用餡,固態物使用鹹鴨蛋黃。Here, the step of coating and cutting according to the first embodiment of the present invention will be described. The coated food here refers to double egg yolk moon cake, the outer skin material uses moon cake dough, the inner packaging material uses stuffing, and the solid material uses salted duck egg yolk.

從疊合嘴13的下方吐出內包材5及外皮材9的狀態開始說明。從外皮材用嘴47的吐出口47A吐出棒狀麵團19。該棒狀麵團19,是用外皮材9被覆內包材5之雙層構造。內包材5,是通過內包材用嘴45的內周面和導入導件37的2根管構件41A、41B的外周面之間而從該內包材用嘴45的吐出口45A吐出。這時,在呈棒狀吐出之內包材5的內部形成:2根圓柱形且具備底部的袋狀空間5A、5B。The state in which the inner packaging material 5 and the outer skin material 9 are discharged from the lower side of the stacking nozzle 13 will be described. The rod-shaped dough 19 is discharged from the discharge port 47A of the outer skin material nozzle 47. The rod-shaped dough 19 is a two-layer structure in which the inner packaging material 5 is covered with the outer skin material 9. The inner packaging material 5 is discharged from the discharge port 45A of the inner packaging material nozzle 45 by the inner circumferential surface of the inner packaging material nozzle 45 and the outer circumferential surfaces of the two tubular members 41A and 41B that are introduced into the guide 37. At this time, in the inside of the inner packaging material 5 which is spouted in a bar shape, two bag-shaped spaces 5A and 5B having a cylindrical shape and having a bottom portion are formed.

這時,固態物供應裝置57的旋轉盤65往箭頭T方向旋轉15度後再度停止。如此,固態物A、B會從旋轉盤65的收容孔65A、65B同時落下,而個別供應至前述內包材5的空間5A、5B。而且,在前述旋轉盤65停止的同時,驅動前述推入裝置71的無桿氣缸,使停止於上昇位置的各活塞78A、78B分別沿收容孔65A、65B、導入導件37的通路(貫通孔39A及管構件41A、貫通孔39B及管構件41B)的內部往下降。這時,在通路內有固態物滯留的情況,前述活塞78A、78B可將固態物A、B推到下降位置,而能對袋狀的前述空間5A、5B穩定地供應固態物A、B。此外,由於前述活塞78A、78B將固態物A、B推到袋狀的前述空間5A、5B的底部,而能讓固態物A、B的下方部分密合於內包材5。此外,由於在2個固態物A、B之間介入前述內包材5,在棒狀麵團19的內部固態物A、B彼此不會接觸,而在水平方向配置成互相分離。At this time, the rotary disk 65 of the solid material supply device 57 is rotated by 15 degrees in the direction of the arrow T and then stopped again. Thus, the solid objects A and B are simultaneously dropped from the accommodation holes 65A and 65B of the rotary disk 65, and are individually supplied to the spaces 5A and 5B of the inner packaging material 5. Further, while the rotating disk 65 is stopped, the rodless cylinder of the pushing device 71 is driven, and the respective pistons 78A and 78B stopped at the rising position are guided along the receiving holes 65A and 65B and the guides 37 (through holes). The inside of the 39A and the pipe member 41A, the through hole 39B, and the pipe member 41B) are lowered. At this time, in the case where the solid matter stays in the passage, the pistons 78A and 78B can push the solid objects A and B to the lowered position, and the solid objects A and B can be stably supplied to the pocket-shaped spaces 5A and 5B. Further, since the pistons 78A and 78B push the solid objects A and B to the bottoms of the pocket-shaped spaces 5A and 5B, the lower portions of the solid objects A and B can be adhered to the inner packaging material 5. Further, since the inner packaging material 5 is interposed between the two solid materials A and B, the solid materials A and B in the rod-shaped dough 19 do not contact each other, but are disposed to be separated from each other in the horizontal direction.

下降至下降位置後的前述活塞78A、78B,再度上昇。在前述活塞78A、78B上昇的前後,或上昇時,讓前述吸引裝置動作,以從中空狀的活塞78A、78B的前端對內包材5的空間5A、5B內的空氣進行吸引。以與該吸引動作連動的方式,使包覆切斷裝置21動作,而從內包有固態物A、B之三層構造的棒狀麵團19製造出沿水平方向內包2個固態物A、B之包覆食品23。這時,分別收容有固態物A、B的袋狀空間5A、5B內被減壓,因此前述空間5A、5B會縮小。因此,對於各個固態物A、B,其周圍的內包材5會移動而形成密合,因此可抑制形成在固態物A、B周圍的間隙,而能防止在烘烤等的熱處理步驟時包覆食品發生破裂(內部空氣因加熱而膨脹,導致包覆食品破裂)。此外,在本說明中,前述管構件41A、41B的下端的位置是與前述外皮材用嘴47的下端的位置一致,但並不限於此,管構件41A、41B的下端位置比前述外皮材用嘴47的下端位置位在更下方亦可。藉由採用這種配置,在進行吸引時,能將接近前述固態物A、B的區域之棒狀麵團19朝前述空間5A、5B側縮小,而使周圍內包材5密合於固態物A、B的效果提昇。在此說明的例子,是使活塞78A、78B形成中空狀且從前端(下端)吸引空氣,但在活塞78A、78B和導入導件37的通路(貫通孔39A及管構件41A、貫通孔39B及管構件41B)之間設置空氣吸引用的空間,而從活塞78A、78B的下端吸引空氣亦可。The pistons 78A, 78B that have descended to the lowered position are again raised. The suction device is operated to move the air in the spaces 5A and 5B of the inner packaging material 5 from the front ends of the hollow pistons 78A and 78B before or after the rise of the pistons 78A and 78B. The cover cutting device 21 is operated in conjunction with the suction operation, and the two solid materials A are wrapped in the horizontal direction from the rod-shaped dough 19 having the three-layer structure of the solid materials A and B. B coated food 23 . At this time, since the inside of the pockets 5A and 5B in which the solid objects A and B are accommodated are decompressed, the spaces 5A and 5B are reduced. Therefore, for each of the solid materials A and B, the surrounding inner covering material 5 moves to form a close contact, so that the gap formed around the solid objects A and B can be suppressed, and the heat treatment step of baking or the like can be prevented. The covered food ruptures (the internal air expands due to heating, causing the coated food to rupture). In the present description, the positions of the lower ends of the pipe members 41A and 41B coincide with the positions of the lower ends of the outer skin material nozzles 47. However, the present invention is not limited thereto, and the lower end positions of the pipe members 41A and 41B are smaller than the outer skin materials. The lower end position of the mouth 47 may be located below. By adopting such an arrangement, when the suction is performed, the rod-shaped dough 19 in the region close to the solid objects A and B can be narrowed toward the spaces 5A and 5B, and the surrounding inner packaging material 5 can be adhered to the solid matter A. The effect of B is improved. In the example described here, the pistons 78A and 78B are formed in a hollow shape and suck air from the front end (lower end), but the passages of the pistons 78A and 78B and the introduction guide 37 (the through hole 39A, the pipe member 41A, the through hole 39B, and A space for air suction is provided between the pipe members 41B), and air may be sucked from the lower ends of the pistons 78A, 78B.

詳而言之,前述棒狀麵團19是被連續吐出。該棒狀麵團19的底部,是被從下方往上昇的輸送裝置25支承,然後,輸送裝置25是以與所吐出的棒狀麵團19的吐出速度大致相同的速度下降。此外,包覆切斷裝置21,在從上昇位置以比前述棒狀麵團19的吐出速度稍快的速度下降的狀態下,將前述棒狀麵團19切斷。因此,是在包覆切斷裝置21的下面和輸送裝置25的上面之間將棒狀麵團19夾住而切斷成包覆食品23。這時,包覆食品23內的固態物A及固態物B,由於內包材5被推入固態物A和固態物B之間而使彼此互相分離。本申請人發現,作為抑制包覆食品23內的固態物A及固態物B互相分離的手段,是將內包材用嘴45的吐出口45A及外皮材用嘴47的吐出口47A形成長圓形或橢圓形。In detail, the aforementioned rod-shaped dough 19 is continuously discharged. The bottom of the rod-shaped dough 19 is supported by the conveying device 25 which is raised from below, and then the conveying device 25 is lowered at substantially the same speed as the discharge speed of the rod-shaped dough 19 to be discharged. Further, the wrap-cutting device 21 cuts the rod-shaped dough 19 in a state where it is lowered from the rising position at a speed slightly faster than the discharge speed of the rod-shaped dough 19. Therefore, the rod-shaped dough 19 is sandwiched between the lower surface of the coating and cutting device 21 and the upper surface of the conveying device 25, and is cut into the coated food. At this time, the solid A and the solid B in the coated food 23 are separated from each other because the inner packaging 5 is pushed between the solid A and the solid B. The present applicant has found that the means for suppressing the separation of the solid matter A and the solid matter B in the coated food product 23 is to form a long circle of the discharge port 45A of the inner package material nozzle 45 and the discharge port 47A of the outer skin material nozzle 47. Shape or oval.

在此說明,前述棒狀麵團19藉由前述包覆切斷裝置21所具備的6片遮擋體21A進行包覆切斷的步驟。被6片遮擋體21A包圍而形成之正多角形(正六角形)的開口H口徑逐漸縮小。此外,從外皮材用嘴47(疊合嘴13)吐出之棒狀麵團19,是以水平截面呈長圓形的形狀被吐出,而沿前述開口H內流下。首先,前述棒狀麵團19,在棒狀麵團19內的固態物A及固態物B的上方位置,從棒狀麵團19的長圓形的長軸DL側受到前述遮擋體21A的擠壓作用(參照第9(1a)圖)。接著,前述開口H的口徑縮小。這時,受到來自遮擋體21A的擠壓作用,外皮材9及內包材5會沿著前述長軸DL朝中心方向流動。此外,由於棒狀麵團19的長圓形的短軸DS側未接觸遮擋體21A,外皮材9及內包材5也會沿著前述短軸DS而朝外側流動。而且,隨著內包材5朝中心方向流動,固態物A與固態物B會暫時朝中心側移動而互相接近。Here, the above-described rod-shaped dough 19 is subjected to a step of covering and cutting by the six shielding members 21A provided in the coating and cutting device 21. The opening H of the regular polygon (positive hexagonal shape) surrounded by the six shielding bodies 21A is gradually reduced in diameter. Further, the rod-shaped dough 19 which is discharged from the outer skin material nozzle 47 (the lamination nozzle 13) is ejected in a shape having an oval shape in a horizontal cross section, and flows down the opening H. First, the rod-shaped dough 19 is pressed by the shield body 21A from the long axis DL side of the long circular shape of the rod-shaped dough 19 at a position above the solid material A and the solid material B in the rod-shaped dough 19 ( Refer to Figure 9(1a)). Then, the diameter of the opening H is reduced. At this time, the outer skin material 9 and the inner wrapping material 5 flow in the center direction along the long axis DL by the pressing action from the shielding body 21A. Further, since the short-axis DS side of the long circular shape of the rod-shaped dough 19 does not contact the shielding body 21A, the outer skin material 9 and the inner packaging material 5 also flow outward along the short axis DS. Further, as the inner packaging material 5 flows in the center direction, the solid matter A and the solid matter B temporarily move toward the center side to approach each other.

接著,前述開口H的口徑進一步縮小,棒狀麵團19的短軸DS側也受到前述遮擋體21A的擠壓作用(參照第9(1b)圖)。前述棒狀麵團19,被6片遮擋體21A大致均等地擠壓。接著,前述開口H閉鎖,而從前述棒狀麵團19包覆切斷成包覆食品23(參照第9(1c)圖)。這時,藉由前述開口H的口徑縮小,而使前述外皮材9及內包材5朝中心流動。此外,前述內包材5也會朝前述遮擋體21A的下方流動。因此,前述內包材5會進入前述固態物A和固態物B之間,而使前述固態物A和固態物B分離。然而,在前述包覆食品23內,固態物A、B彼此的間隔與配置於前述棒狀麵團19內部之固態物A、B彼此的間隔不會發生大幅的改變(參照第7圖、第9(1a)~(1c)圖)。此外,專利文獻1所記載之2個1組的固態物,由於在棒狀麵團內是上下方向重疊成密合狀態,在接下來的步驟之模壓成型時,會發生固態物彼此的間隔無法一定的問題。然而,依據本發明的第1實施形態,由於能將2個固態物A、B以在水平方向分離的狀態供應至棒狀麵團19內,而能製造出固態物A、B彼此的間隔穩定的包覆食品23。Then, the diameter of the opening H is further reduced, and the short axis DS side of the rod-shaped dough 19 is also pressed by the shielding body 21A (see Fig. 9(1b)). The rod-shaped dough 19 is substantially uniformly pressed by the six shielding members 21A. Then, the opening H is closed, and the lid-shaped dough 19 is covered and cut into the coated food 23 (see Fig. 9 (1c)). At this time, the outer skin material 9 and the inner packaging material 5 flow toward the center by the reduction of the diameter of the opening H. Further, the inner wrapping material 5 also flows downward from the shielding body 21A. Therefore, the aforementioned inner packaging material 5 enters between the aforementioned solid matter A and solid matter B, and the aforementioned solid matter A and solid matter B are separated. However, in the coated food product 23, the interval between the solid objects A and B and the solid objects A and B disposed inside the rod-shaped dough 19 do not significantly change (refer to Figs. 7 and 9). (1a)~(1c) Figure). Further, in the two-group solid materials described in Patent Document 1, since the rod-shaped dough is superimposed in the vertical direction in an adhesive state, the interval between the solid objects may not be fixed during the press molding in the next step. The problem. However, according to the first embodiment of the present invention, since the two solid objects A and B can be supplied to the rod-shaped dough 19 in a state of being separated in the horizontal direction, the interval between the solid objects A and B can be made stable. Cover food 23 .

以上是大致說明依據本發明的第1實施形態之包覆切斷裝置1,但在申請專利範圍內可進行各種的改變。例如使用第9(2a)(2b)(2c)圖來作說明。在本例中,從外皮材用嘴47吐出的棒狀麵團91,是以水平截面呈圓形的形狀被吐出,且將2個固態物以分離的狀態供應至棒狀麵團91的內部。棒狀麵團91藉由包覆切斷裝置所具備的6片遮擋體21A進行包覆切斷,而製造出2個固態物在水平方向互相分離之包覆食品93。The above is a description of the coating and cutting device 1 according to the first embodiment of the present invention, but various modifications can be made within the scope of the patent application. For example, the figure 9(2a)(2b)(2c) is used for illustration. In the present example, the rod-shaped dough 91 discharged from the outer skin material nozzle 47 is discharged in a circular shape in a horizontal cross section, and the two solid materials are supplied to the inside of the rod-shaped dough 91 in a separated state. The rod-shaped dough 91 is covered and cut by the six shielding bodies 21A provided in the coating and cutting device to produce a coated food 93 in which two solid materials are separated from each other in the horizontal direction.

以上雖是說明構成棒狀麵團19、91的食品材料是由內包材5及外皮材9所構成的雙層構造,但只要能包入複數個固態物即可,也能是由單層或三層以上的食品材料所構成的棒狀麵團。In the above, the food material constituting the rod-shaped doughs 19 and 91 is a two-layer structure composed of the inner packaging material 5 and the outer skin material 9. However, as long as a plurality of solid materials can be contained, it can be a single layer or A stick-shaped dough composed of three or more layers of food materials.

此外,在上述說明中,固態物A及固態物B是分別以一塊固態的形式來作說明,但例如也能將複數個甘納豆所構成的固態物群作成一團而收容於收容孔65,以在包覆食品23內的複數個部位收容複數個固態物群。在此情況也是,複數個固態物群在包覆食品23的內部沿水平方向配置。此外,也能有效地進行利用吸引裝置的吸引。In addition, in the above description, the solid matter A and the solid matter B are respectively described in a solid form, but for example, a plurality of solid materials composed of a variety of gamut beans may be grouped in a receiving hole 65 to be accommodated in the receiving hole 65. A plurality of solid matter groups are accommodated in a plurality of portions in the coated food product 23. Also in this case, a plurality of solid matter groups are arranged in the horizontal direction inside the coated food product 23. In addition, the attraction by the suction device can also be effectively performed.

此外,一次供應給棒狀麵團19、91的固態物(固態物群)並不限於2個,例如是3個也可以。在此情況,如第8(b)圖所示,內包材用嘴45的吐出口45J及外皮材用嘴47的吐出口47J的形狀,是呈大致三角形(正三角形的角呈圓弧狀變形的形狀)且方向一致。此外,3根管構件41A、41B、41C,是在前述吐出口45J的內側,以與前述吐出口45J的中心隔著相同距離且沿著從該中心往各角部的方向(與前述三角形的各角的方向同義。在此,該方向視為長軸DL的方向)進行配置。對於該吐出口47J,例如讓3片遮擋體21B所形成的開口J如第8(b)圖所示成為方向一致時,在包覆切斷步驟的初期,棒狀麵團的全周不會被均一地擠壓,而能使固態物朝中心側移動。接著,被遮擋體21B擠壓的內包材可沿著短軸DS的方向往包覆食品的外周側移動,而能以固態物在包覆食品之外周部不發生偏置的方式進行包覆切斷。短軸DS是配置在:將前述3根長軸DL彼此所形成的角二等分的方向。此外,在製造內包有4個等的固態物之包覆食品的情況也是同樣的。Further, the solid matter (solid group) supplied to the rod-shaped doughs 19, 91 at one time is not limited to two, and may be, for example, three. In this case, as shown in Fig. 8(b), the shape of the discharge port 45J of the inner package 45 and the discharge port 47J of the outer material nozzle 47 are substantially triangular (the angle of the equilateral triangle is arc-shaped). The shape of the deformation) and the direction is the same. Further, the three pipe members 41A, 41B, and 41C are disposed inside the discharge port 45J at the same distance from the center of the discharge port 45J and along the direction from the center to the respective corner portions (with the aforementioned triangular shape The directions of the respective corners are synonymous. Here, the direction is regarded as the direction of the long axis DL). In the discharge port 47J, for example, when the openings J formed by the three shielding members 21B are aligned in the direction shown in FIG. 8(b), the entire circumference of the rod-shaped dough is not caused in the initial stage of the coating cutting step. Uniformly squeezed to move the solid object toward the center side. Then, the inner covering material pressed by the shielding body 21B can be moved toward the outer peripheral side of the coated food in the direction of the short axis DS, and can be coated in such a manner that the solid matter is not offset at the outer periphery of the coated food. Cut off. The short axis DS is arranged in a direction in which the angle formed by the three long axes DL are equally divided. In addition, the same applies to the case of manufacturing a coated food containing four solid materials.

接著,使用第10圖至第14圖來說明本發明的第2實施形態之包覆切斷裝置1。與第1實施形態的構造發揮相同功效的構成要素,是賦予相同的符號而省略重複的說明。第2實施形態之固態物供應裝置57的旋轉盤64,是在圓周P上等間隔地設置15個收容孔92。該收容孔92,從俯視觀察,是2個相同的圓孔(第1收容孔92A及第2收容孔92B)形成局部重疊的形狀,亦即呈所謂8字外形的形狀(在此稱為局部疊合圓)。此外,第1收容孔92A及第2收容孔92B的圓心,是配置成與旋轉盤64的中心隔著等距離。此外,托盤63的開口63B是形成與前述收容孔92對應的形狀。Next, a coating and cutting device 1 according to a second embodiment of the present invention will be described with reference to Figs. 10 to 14 . The constituent elements that have the same functions as those of the first embodiment are denoted by the same reference numerals, and the description thereof will not be repeated. In the rotary disk 64 of the solid-state supply device 57 of the second embodiment, 15 storage holes 92 are provided at equal intervals on the circumference P. The receiving hole 92 has a shape in which a plurality of identical circular holes (the first receiving hole 92A and the second receiving hole 92B) are partially overlapped in a plan view, that is, a shape of a so-called 8-shaped outer shape (referred to herein as a partial portion). Stacked circles). Further, the centers of the first receiving holes 92A and the second receiving holes 92B are arranged at equal distances from the center of the rotating disk 64. Further, the opening 63B of the tray 63 is formed in a shape corresponding to the above-described receiving hole 92.

再者,在托盤63的開口63B和座板59B之間,配置可沿水平方向往復移動的遮擋板87。該遮擋板87,在前述旋轉盤64旋轉時,是位於前述開口63B的下方而制止固態物A及固態物B落下,在前述旋轉盤64停止於既定位置時,是朝內包材用料斗7或外皮材用料斗11側(第10圖的上側,第12圖的右側)水平移動。而且,藉由在第1收容孔92A及第2收容孔92B分別收容固態物A及固態物B,且讓前述旋轉盤64以每次24度的方式間歇地朝一方向(第10圖的逆時針方向)旋轉,以同時將固態物A及固態物B間歇地供應至疊合嘴13內。Further, a shielding plate 87 that can reciprocate in the horizontal direction is disposed between the opening 63B of the tray 63 and the seat plate 59B. When the rotating disk 64 rotates, the shielding plate 87 is located below the opening 63B to stop the solid material A and the solid material B from falling. When the rotating disk 64 stops at a predetermined position, the shielding plate 87 is the inward packaging material hopper 7 Or the outer skin material hopper 11 side (the upper side of FIG. 10, the right side of FIG. 12) moves horizontally. Further, the solid material A and the solid material B are accommodated in the first receiving hole 92A and the second receiving hole 92B, respectively, and the rotating disk 64 is intermittently oriented in one direction at a time of 24 degrees (the counterclockwise of FIG. 10) The direction) is rotated to intermittently supply the solid matter A and the solid matter B into the stacking nozzle 13 at the same time.

在疊合嘴13之前述內筒35的內側,設置導入導件94。該導入導件94具有凸緣構件95。形成於該凸緣構件95的凸緣部95C的下面之突條部95D嵌合於前述內筒35的凹狀狹縫35B,藉此定位成:使貫通孔97和停止於其上方之前述旋轉盤64的收容孔92形成同心狀。An introduction guide 94 is provided inside the inner cylinder 35 of the stacking nozzle 13. The introduction guide 94 has a flange member 95. The ridge portion 95D formed on the lower surface of the flange portion 95C of the flange member 95 is fitted into the concave slit 35B of the inner cylinder 35, thereby being positioned such that the through hole 97 and the aforementioned rotation stopped above it The receiving holes 92 of the disk 64 are formed concentrically.

在該凸緣構件95嵌合管構件96。管構件96,從俯視觀察是形成有:與前述收容孔92同樣的呈8字外形(局部疊合圓)之貫通孔97(通路)。該貫通孔97,是由第1貫通孔97A及第2貫通孔97B所構成,相對於凸緣構件95的中心線是形成對稱的。該貫通孔97的寬度,亦即俯視之長徑DL方向的長度,是比形成各貫通孔97A、97B的圓的直徑更長,且比圓的直徑的2倍短;在本例是圓直徑的1.9倍。此外,在該貫通孔97,形成有相對向的內側突出部97C(第1貫通孔97A及第2貫通孔97B的圓弧交叉的部分)。由於相對向的內側突出部97C的間隔比形成各貫通孔97A、97B的圓的直徑更短,從旋轉盤64供應的固態物A、B,不致侵入相對向的貫通孔97A、97B,而在互相接近的位置沿貫通孔內落下。The pipe member 96 is fitted to the flange member 95. The pipe member 96 is formed with a through hole 97 (passage) having a figure 8 shape (partially overlapping circle) similar to the receiving hole 92 in plan view. The through hole 97 is composed of the first through hole 97A and the second through hole 97B, and is formed symmetrically with respect to the center line of the flange member 95. The width of the through hole 97, that is, the length in the longitudinal direction DL direction in plan view is longer than the diameter of the circle forming the respective through holes 97A and 97B, and is shorter than twice the diameter of the circle; in this example, the diameter of the circle 1.9 times. Further, the through hole 97 is formed with a facing inner protruding portion 97C (a portion where the circular arc of the first through hole 97A and the second through hole 97B intersect). Since the interval between the opposing inner protruding portions 97C is shorter than the diameter of the circle forming the respective through holes 97A, 97B, the solid objects A and B supplied from the rotating disk 64 do not intrude into the opposing through holes 97A, 97B, but The positions close to each other fall down through the through holes.

管構件96的外形是形成順沿(相似)貫通孔97,從俯視觀察,在短徑DS上形成相對向的凹部97D(參照第14圖)。此外,在前述管構件96的下端部,在貫通孔97的長徑DL上的兩端對稱地形成有傾斜部97TA及傾斜部97TB(參照第11圖)。再者,傾斜部97TA及傾斜部97TB的上端是位於比前述內包材用嘴45的吐出口45C更上方,其下端(亦即管構件96的下端)是位於比前述吐出口45C更下方(參照第11圖)。而且,前述內包材用嘴45的吐出口45C及前述外皮材用嘴47的吐出口47C是形成圓形。The outer shape of the pipe member 96 is a forward (similar) through hole 97, and a concave portion 97D is formed on the short diameter DS in plan view (see Fig. 14). Further, at the lower end portion of the pipe member 96, an inclined portion 97TA and an inclined portion 97TB are formed symmetrically at both ends of the long diameter DL of the through hole 97 (see FIG. 11). Further, the upper ends of the inclined portions 97TA and the inclined portions 97TB are located above the discharge port 45C of the inner package nozzle 45, and the lower end (that is, the lower end of the pipe member 96) is located below the discharge port 45C ( Refer to Figure 11). Further, the discharge port 45C of the inner package material nozzle 45 and the discharge port 47C of the outer material material nozzle 47 are formed in a circular shape.

在固態物供應裝置57的推入裝置71設置2根桿件77A、77B。在前述桿件77A及桿件77B的下端部,螺合用來連結其等的活塞構件98。在該活塞構件98的下部,配設有分別與桿件77A、77B形成同心的活塞98A、98B。此外,在活塞98A及活塞98B的下面分別形成有:互相對向且往下方擴大的傾斜面98TA及傾斜面98TB。該活塞構件98被設置成:可插通於停止旋轉後的前述旋轉盤64的收容孔92及裝設於疊合嘴13之導入導件94的貫通孔97。再者,前述桿件77A、77B及前述活塞98A、98B是形成中空狀,前述桿件77A、77B的上端是連通於未圖示的吸引裝置。Two rods 77A, 77B are provided in the pushing device 71 of the solid material supply device 57. At the lower end portions of the rod 77A and the rod 77B, a piston member 98 for connecting them or the like is screwed. Pistons 98A, 98B which are concentric with the rods 77A, 77B, respectively, are disposed in the lower portion of the piston member 98. Further, on the lower surface of the piston 98A and the piston 98B, inclined surfaces 98TA and inclined surfaces 98TB which are opposed to each other and which are expanded downward are formed. The piston member 98 is provided to be inserted into the receiving hole 92 of the rotating disk 64 after the rotation is stopped, and the through hole 97 of the introduction guide 94 of the stacking nozzle 13. Further, the rods 77A and 77B and the pistons 98A and 98B are formed in a hollow shape, and the upper ends of the rods 77A and 77B are connected to a suction device (not shown).

在此說明本發明的第2實施形態之包覆切斷的步驟。從疊合嘴13的下方吐出棒狀麵團19。該棒狀麵團19,是用外皮材9包覆內包材5而形成雙層構造。內包材5,是通過內包材用嘴45的內周面和導入導件94的管構件96的外周面之間而從該內包材用嘴45的吐出口45C吐出。這時,由於內包材5是沿著前述管構件96的外形流下,在內包材5的內部,空間6A和空間6B會一體化而形成袋狀空間6。該袋狀空間6,是形成水平截面呈8字外形的局部疊合圓的形狀。Here, the step of coating and cutting according to the second embodiment of the present invention will be described. The rod-shaped dough 19 is discharged from below the stacking nozzle 13. The rod-shaped dough 19 is formed by coating the inner packaging material 5 with the outer skin material 9 to form a two-layer structure. The inner packaging material 5 is discharged from the discharge port 45C of the inner packaging material nozzle 45 through the inner circumferential surface of the inner packaging material nozzle 45 and the outer circumferential surface of the pipe member 96 into which the guide 94 is introduced. At this time, since the inner wrapper 5 flows down along the outer shape of the pipe member 96, the space 6A and the space 6B are integrated to form the bag-shaped space 6 inside the inner wrapper 5. The bag-shaped space 6 has a shape in which a partial overlapping circle having a horizontal cross section of a figure of eight is formed.

此外,從管構件96的下端往下流的內包材5,隨著外皮材用嘴47的內徑越往下越小,會朝中心方向流動而縮徑,且使其內部的前述袋狀空間6變小。再者,由於在管構件96的下端設置傾斜部97TA、97TB,比起其他下端部分,內包材5會先從管構件96的長徑DL側往前述袋狀空間6側流動,而使前述袋狀空間6縮小。In addition, the inner packaging material 5 which flows downward from the lower end of the pipe member 96 flows downward in the center direction as the outer diameter of the outer skin material nozzle 47 becomes smaller, and the aforementioned pocket space is made to be internal. 6 becomes smaller. Further, since the inclined portions 97TA and 97TB are provided at the lower end of the pipe member 96, the inner packaging material 5 first flows from the long diameter DL side of the pipe member 96 toward the pocket-shaped space 6 side compared with the other lower end portions, so that the aforementioned The pocket space 6 is reduced.

固態物供應裝置57的旋轉盤64,朝箭頭T方向旋轉24度後再度停止。接著,若遮擋板87從旋轉盤64的下方往外側移動,固態物A、B會同時從旋轉盤64的第1收容孔92A、第2收容孔92B落下,而個別供應至前述內包材5的空間6A、6B。再者,在前述旋轉盤64停止旋轉的同時,驅動前述推入裝置71的無桿氣缸,使停止於上昇位置之活塞構件98的第1活塞98A、第2活塞98B分別沿收容孔92A、92B、導入導件94所具備的管構件96的第1貫通孔97A、第2貫通孔97B的內部往下降。而且,活塞98A的傾斜面98TA及活塞98B的傾斜面98TB將前述固態物A及固態物B往中心朝斜下方擠壓,使固態物A及固態物B移動而互相接近且與形成前述袋狀空間底部之內包材5密合,並在前述固態物A及固態物B之間介入內包材5,而以不互相密合的方式沿水平方向配置。The rotary disk 64 of the solid material supply device 57 is rotated by 24 degrees in the direction of the arrow T and then stopped again. Then, when the shutter 87 is moved outward from the lower side of the rotary disk 64, the solid objects A and B are simultaneously dropped from the first housing hole 92A and the second housing hole 92B of the rotary disk 64, and are individually supplied to the inner package 5 Space 6A, 6B. Further, while the rotating disk 64 stops rotating, the rodless cylinder of the pushing device 71 is driven, and the first piston 98A and the second piston 98B of the piston member 98 stopped at the rising position are respectively along the receiving holes 92A, 92B. The inside of the first through hole 97A and the second through hole 97B of the pipe member 96 of the introduction guide 94 is lowered. Further, the inclined surface 98TA of the piston 98A and the inclined surface 98TB of the piston 98B press the solid A and the solid B toward the center obliquely downward, and the solid A and the solid B move to approach each other and form the aforementioned bag. The inner packaging material 5 is closed in the bottom of the space, and the inner packaging material 5 is interposed between the solid matter A and the solid material B, and is disposed in a horizontal direction so as not to be in close contact with each other.

活塞98A的傾斜面98TA及活塞98B的傾斜面98TB,是將前述固態物A及固態物B往中心擠壓的擠壓面,其形狀並不限於平面,亦可為曲面和彎曲面等,只要是能將固態物擠壓到所要位置的構造即可。The inclined surface 98TA of the piston 98A and the inclined surface 98TB of the piston 98B are pressing surfaces for pressing the solid material A and the solid material B toward the center, and the shape is not limited to a plane, and may be a curved surface, a curved surface, or the like, as long as It is a structure that can squeeze a solid object to a desired position.

下降至降下停止位置後的前述活塞構件98,再度上昇。在前述活塞構件98上昇的前後或上昇時,讓前述吸引裝置動作,以從中空狀的第1活塞98A及第2活塞98B的前端吸引內包材5的袋狀空間6內的空氣,並讓前述包覆切斷動作21動作,以從前述棒狀麵團10製造出沿水平方向內包有固態物A、B之包覆食品23。The piston member 98 that has been lowered to the lowering stop position is again raised. The suction device is operated to suck the air in the bag-shaped space 6 of the inner packaging material 5 from the front ends of the hollow first piston 98A and the second piston 98B before and after the rise or rise of the piston member 98. The coating and cutting operation 21 operates to produce the coated food 23 in which the solid objects A and B are wrapped in the horizontal direction from the rod-shaped dough 10.

與第1實施形態的包覆切斷步驟同樣的,在包覆切斷裝置21的下面和輸送裝置25的上面之間,將內包有固態物A及固態物B的棒狀麵團19夾住並切斷成包覆食品23。詳而言之,從外皮材用嘴47吐出的棒狀麵團19,沿前述開口H內往下流,隨著前述開口H在棒狀麵團19內的固態物A及固態物B的上方位置進行縮徑,受到來自6片遮擋體21A之均等的擠壓作用。這時,藉由遮擋體21A的擠壓作用,外皮材9及內包材5會朝中心方向及前述遮擋體21A的上下方向(第13圖的紙面的上下方向)流動。因此,前述內包材5將前述袋狀空間6縮小並進入接近的固態物A、固態物B之間,而使固態物A、固態物B逐漸分離。接著,前述開口H會進一步縮小口徑,而從棒狀麵團19包覆切斷成包覆食品23。在此期間,前述內包材5會繼續進入固態物A、固態物B之間,而使固態物A、固態物B進一步分離。然後,藉由將該包覆食品23實施模壓成型,而使最終製品內的固態物A、固態物B彼此隔著適當的間隔沿著水平方向配置。In the same manner as the coating and cutting step of the first embodiment, between the lower surface of the coating and cutting device 21 and the upper surface of the conveying device 25, the rod-shaped dough 19 containing the solid material A and the solid material B is sandwiched. And cut into coated food 23 . Specifically, the rod-shaped dough 19 discharged from the outer skin material nozzle 47 flows downward in the opening H, and is shrunk as the opening H is above the solid material A and the solid material B in the rod-shaped dough 19. The diameter is subjected to equal pressing from the six shields 21A. At this time, the outer skin material 9 and the inner packaging material 5 flow in the center direction and the vertical direction of the shielding body 21A (the vertical direction of the paper surface in Fig. 13) by the pressing action of the shielding body 21A. Therefore, the inner wrapping material 5 reduces the aforementioned pocket-shaped space 6 and enters between the adjacent solid A and solid B, and gradually separates the solid A and the solid B. Next, the opening H is further reduced in diameter, and is cut from the rod-shaped dough 19 into a coated food product 23. During this period, the aforementioned inner packaging material 5 continues to enter between the solid material A and the solid material B, and the solid material A and the solid material B are further separated. Then, by molding the coated food 23, the solid matter A and the solid matter B in the final product are arranged in the horizontal direction at appropriate intervals.

此外,與前述包覆切斷裝置21的切斷動作形成連動,在前述活塞構件98上昇的前後或上昇時,讓前述吸引裝置動作,以從中空狀的第1活塞98A及第2活塞98B的前端吸引內包材5的袋狀空間6的空氣,藉此將收容有固態物A、B的袋狀空間6內減壓而使其縮小。因此,固態物A、B周圍的內包材5會移動而密合於各固態物A、B,而能抑制在各固態物A、B的周圍和內包材5之間形成的間隙。Further, in conjunction with the cutting operation of the coating and cutting device 21, the suction device is operated to move from the hollow first piston 98A and the second piston 98B before and after the piston member 98 is raised or raised. The front end attracts the air of the bag-shaped space 6 of the inner packaging material 5, thereby decompressing and reducing the inside of the bag-shaped space 6 in which the solid objects A and B are accommodated. Therefore, the inner packaging material 5 around the solid materials A and B moves and adheres to the respective solid materials A and B, and the gap formed between the solid materials A and B and the inner packaging material 5 can be suppressed.

在本發明的第2實施形態之包覆切斷裝置1,關於前述內包材用嘴45的吐出口45C及前述外皮材用嘴47的吐出口47C的形狀雖是說明圓形的例子,但與本發明的第1實施形態同樣的形成長圓形或橢圓形亦可,又對應於其形狀來配置遮擋體21A亦可。In the coating and cutting device 1 according to the second embodiment of the present invention, the shape of the discharge port 45C of the inner packaging material nozzle 45 and the discharge port 47C of the outer material material nozzle 47 is a circular shape. Similarly to the first embodiment of the present invention, an oblong shape or an elliptical shape may be formed, and the shielding body 21A may be disposed corresponding to the shape thereof.

根據上述說明可理解到,藉由使複數個固態物沿個別的通路(管構件41A及41B、第1貫通孔97A及第2貫通孔97B)內個別落下,可在棒狀麵團內將複數個固態物沿水平方向配置,且以不互相密合的方式進行供應。As can be understood from the above description, a plurality of solid objects can be individually dropped in the individual passages (the tube members 41A and 41B, the first through holes 97A and the second through holes 97B), and a plurality of rods can be placed in the rod-shaped dough. The solid objects are arranged in the horizontal direction and are supplied in a manner that does not closely contact each other.

此外,藉由使固態物供應裝置的活塞連通於吸引裝置,並從棒狀麵團內的袋狀空間吸引空氣,可讓食品材料密合於固態物。Further, by connecting the piston of the solid material supply device to the suction device and sucking air from the pocket space in the rod-shaped dough, the food material can be adhered to the solid matter.

1...包覆食品製造裝置1. . . Wrapped food manufacturing device

2...包餡機2. . . Stuffing machine

3...架台3. . . shelf

5...內包材5. . . Inner packaging material

5A、5B、6...袋狀空間5A, 5B, 6. . . Pocket space

6A、6B...空間6A, 6B. . . space

7...內包材用料斗7. . . Inner material hopper

8、12...螺桿8,12. . . Screw

9...外皮材9. . . Outer skin

10、14...葉輪泵10, 14. . . Impeller pump

11...外皮材用料斗11. . . Outer skin material hopper

13...疊合嘴13. . . Stacked mouth

15...內包材供應裝置15. . . Inner packaging material supply device

17...外皮材供應裝置17. . . Outer skin material supply device

19、91...棒狀麵團19, 91. . . Sticky dough

21...包覆切斷裝置twenty one. . . Coating cutting device

21A、21B...遮擋體21A, 21B. . . Occlusion body

23、93...包覆食品23, 93. . . Coated food

25...輸送裝置25. . . Conveyor

25A...輸送帶25A. . . conveyor

25B...驅動滑輪25B. . . Drive pulley

26...上下動板26. . . Up and down moving plate

27...攪拌旋轉構件27. . . Stirring rotating member

27A...攪拌構件27A. . . Stirring member

31...上部殼體31. . . Upper housing

32...外筒32. . . Outer tube

32A、32B...連接口32A, 32B. . . Connector

32C...筒部32C. . . Tube

33...下部殼體33. . . Lower housing

35...內筒35. . . Inner cylinder

35A、35B...凹狀狹縫35A, 35B. . . Concave slit

37...導入導件37. . . Import guide

39、79、95...凸緣構件39, 79, 95. . . Flange member

39A、39B、97...貫通孔39A, 39B, 97. . . Through hole

39C、95C...凸緣部39C, 95C. . . Flange

39D、95D...突條部39D, 95D. . . Bulge

41A、41B、41C、96...管構件41A, 41B, 41C, 96. . . Pipe member

43...銷構件43. . . Pin member

45...內包材用嘴45. . . Inner packaging material

45A、45C、45J...內包材用嘴的吐出口45A, 45C, 45J. . . Outlet of the inner packaging material

47...外皮材用嘴47. . . Outer skin material mouth

47A、47C、47J...外皮材用嘴的吐出口47A, 47C, 47J. . . Outlet for the outer skin

47B、49B...嵌合溝槽47B, 49B. . . Fitting groove

49...外殼49. . . shell

51、83...螺帽構件51, 83. . . Nut member

53...定位銷53. . . Locating pin

55...銷55. . . pin

57...固態物供應裝置57. . . Solid material supply device

59...座部59. . . Seat

59A...基端部59A. . . Base end

59B...座板59B. . . Base plate

61、67...緊固螺釘61, 67. . . Fastening screw

63...托盤63. . . tray

63A、63B...托盤的開口63A, 63B. . . Tray opening

64...旋轉盤64. . . Rotating disk

65...旋轉盤65. . . Rotating disk

65A、65B...收容孔65A, 65B. . . Receiving hole

69...旋轉軸69. . . Rotary axis

71...推入裝置71. . . Push device

73...支架73. . . support

75...無桿式氣缸75. . . Rodless cylinder

75A...滑動件75A. . . Slide

75B...保持具75B. . . Holder

77A、77B...桿件77A, 77B. . . Lever

78A、78B...活塞78A, 78B. . . piston

79A、79B...貫通孔79A, 79B. . . Through hole

79C...嵌合凹部79C. . . Fitting recess

79H...嵌合孔79H. . . Fitted hole

81...防振板81. . . Anti-vibration plate

81A...插通孔81A. . . Insert hole

87...遮擋板87. . . Baffle

92...收容孔92. . . Receiving hole

92A...第1收容孔92A. . . First receiving hole

92B...第2收容孔92B. . . Second receiving hole

94...導入導件94. . . Import guide

97A...第1貫通孔97A. . . First through hole

97B...第2貫通孔97B. . . Second through hole

97C...突出部97C. . . Protruding

97D...凹部97D. . . Concave

97TA、97TB、98TA、98TB...傾斜部97TA, 97TB, 98TA, 98TB. . . Inclined portion

98...活塞構件98. . . Piston member

98A、98B...活塞98A, 98B. . . piston

A、B...固態物A, B. . . Solid matter

DL...棒狀麵團的長軸DL. . . Long axis of stick dough

DS...棒狀麵團的短軸DS. . . Short axis of stick dough

H、J...開口H, J. . . Opening

P、Q...旋轉盤的圓周P, Q. . . Rotating disk circumference

R、R1、R2...環狀空間R, R1, R2. . . Annular space

第1圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的前視圖。Fig. 1 is a front view schematically showing a coated food product manufacturing apparatus 1 according to a first embodiment of the present invention.

第2圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部的側視圖,其一部分是以截面顯示。Fig. 2 is a side view schematically showing a main part of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention, and a part thereof is shown in cross section.

第3圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部之俯視圖。Fig. 3 is a plan view showing a main part of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention.

第4圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部,是第3圖的X-X線的截面圖。Fig. 4 is a cross-sectional view taken along line X-X of Fig. 3, showing a main part of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention.

第5圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部,是第3圖的Y-Y線的截面圖。In the fifth aspect, the main part of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention is a cross-sectional view taken along the line Y-Y in Fig. 3 .

第6圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部,是用來說明第5圖的各部的組裝順序的截面圖。Fig. 6 is a cross-sectional view showing the main assembly of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention, and is a cross-sectional view for explaining the assembly procedure of each unit in Fig. 5.

第7圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部的前視圖,其一部分是以截面顯示。Fig. 7 is a front view showing the main part of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention, and a part thereof is shown in cross section.

第8(a)(b)圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部的說明圖。8(a) and (b) are diagrams schematically showing main parts of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention.

第9(1a)~(2c)圖係概略顯示本發明的第1實施形態之包覆食品製造裝置1的主要部的說明圖。The ninth (1a) to (2c) diagrams schematically show the main parts of the coated food product manufacturing apparatus 1 according to the first embodiment of the present invention.

第10圖係概略顯示本發明的第2實施形態之包覆食品製造裝置1的主要部之俯視圖。Fig. 10 is a plan view showing the main part of the coated food product manufacturing apparatus 1 according to the second embodiment of the present invention.

第11圖係概略顯示本發明的第2實施形態之包覆食品製造裝置1的主要部,是第10圖的W-W線的截面圖。Fig. 11 is a cross-sectional view taken along line W-W of Fig. 10, showing a main part of the coated food product manufacturing apparatus 1 according to the second embodiment of the present invention.

第12圖係概略顯示本發明的第2實施形態之包覆食品製造裝置1的主要部,是第10圖的V-V線的截面圖。Fig. 12 is a cross-sectional view taken along the line V-V of Fig. 10, showing a main part of the coated food product manufacturing apparatus 1 according to the second embodiment of the present invention.

第13圖係概略顯示本發明的第2實施形態之包覆食品製造裝置1的主要部的前視圖,其一部分是以截面顯示。Fig. 13 is a front view showing the main part of the coated food product manufacturing apparatus 1 according to the second embodiment of the present invention, and a part thereof is shown in cross section.

第14圖係概略顯示本發明的第2實施形態之包覆食品製造裝置1的主要部,是第10圖的Z-Z線的截面圖。Fig. 14 is a cross-sectional view showing the main part of the coated food product manufacturing apparatus 1 according to the second embodiment of the present invention, taken along line Z-Z of Fig. 10.

5...內包材5. . . Inner packaging material

6...袋狀空間6. . . Pocket space

6A、6B...空間6A, 6B. . . space

9...外皮材9. . . Outer skin

13...疊合嘴13. . . Stacked mouth

19...棒狀麵團19. . . Sticky dough

21...包覆切斷裝置twenty one. . . Coating cutting device

21A...遮擋體21A. . . Occlusion body

23...包覆食品twenty three. . . Coated food

25...輸送裝置25. . . Conveyor

25A...輸送帶25A. . . conveyor

26...上下動板26. . . Up and down moving plate

32...外筒32. . . Outer tube

32A、32B...連接口32A, 32B. . . Connector

45...內包材用嘴45. . . Inner packaging material

47...外皮材用嘴47. . . Outer skin material mouth

57...固態物供應裝置57. . . Solid material supply device

64...旋轉盤64. . . Rotating disk

77A、77B...桿件77A, 77B. . . Lever

83...螺帽構件83. . . Nut member

92A...第1收容孔92A. . . First receiving hole

92B...第2收容孔92B. . . Second receiving hole

94...導入導件94. . . Import guide

97A...第1貫通孔97A. . . First through hole

97B...第2貫通孔97B. . . Second through hole

97TA、98TA、98TB...傾斜部97TA, 98TA, 98TB. . . Inclined portion

98A、98B...活塞98A, 98B. . . piston

A、B...固態物A, B. . . Solid matter

R...環狀空間R. . . Annular space

Claims (3)

一種內包有複數個固態物之固態物包覆食品之製造裝置,其特徵在於,具備:具有疊合嘴的包餡機、以及用來對該包餡機同時供應前述複數個固態物之固態物供應裝置;前述疊合嘴係具備:具有讓複數個固態物個別降下的通路之管構件、以及圍繞該管構件之嘴構件;前述固態物供應裝置係具備可在前述管構件中進行上下移動的活塞,在該活塞的下面具備將前述複數個固態物朝其等的中心擠壓之擠壓面。 A manufacturing device for solid food coated food containing a plurality of solid materials, comprising: a filling machine having a stacked mouth, and a solid state for simultaneously supplying the plurality of solid materials to the filling machine a material supply device; the superimposed nozzle includes: a tube member having a passage for individually lowering a plurality of solid objects; and a nozzle member surrounding the tube member; wherein the solid material supply device is configured to be movable up and down in the tube member The piston has a pressing surface that presses the plurality of solid objects toward the center of the piston. 如申請專利範圍第1項之製造裝置,其中,前述嘴構件的吐出口的形狀,是沿前述管構件的通路之配置方向具有長軸。 The manufacturing apparatus according to claim 1, wherein the shape of the discharge port of the nozzle member has a long axis along a direction in which the passage of the pipe member is disposed. 如申請專利範圍第1或2項之製造裝置,其中,前述固態物供應裝置係具備可在前述管構件中進行上下移動的活塞,使該活塞與從該活塞的前端吸引空氣之吸引裝置連通。The manufacturing apparatus according to claim 1 or 2, wherein the solid material supply device includes a piston that can move up and down in the pipe member, and the piston communicates with a suction device that sucks air from a tip end of the piston.
TW098136619A 2008-11-18 2009-10-29 Manufacture of solid food products TWI388283B (en)

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