TW200947053A - Apparatus and method for manufacturing polarizing plate, and polarizing plate and optical laminate obtained by the method - Google Patents

Apparatus and method for manufacturing polarizing plate, and polarizing plate and optical laminate obtained by the method Download PDF

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TW200947053A
TW200947053A TW98109454A TW98109454A TW200947053A TW 200947053 A TW200947053 A TW 200947053A TW 98109454 A TW98109454 A TW 98109454A TW 98109454 A TW98109454 A TW 98109454A TW 200947053 A TW200947053 A TW 200947053A
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film
sheet
polarizing plate
adhesive
continuous
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TW98109454A
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Chinese (zh)
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TWI541569B (en
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Koji Ueda
Hidemitsu Shimizu
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Sumitomo Chemical Co
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Abstract

The present invention provides an apparatus for manufacturing polarizing plate, which laminates a polarizing film 2 and a protective film 8, one of which is a continuous film rolled in a roller-shape and the other of which is a sheet-like film cut to a predetermined size, the apparatus pulling out the polarizing film 2 rolled in a roller-shape, dispensing an ultraviolet ray cured adhesive to a single surface of the polarizing film 2, then overlapping the surface of the polarizing film 2 dispensed with the adhesive and the sheet-like protective film 8, and curing the ultraviolet ray cured adhesive by an ultraviolet ray irradiating apparatus 11.

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200947053 : 六、發明說明: 【發明所屬之技術領域】 ' 本發明係關於液晶顯示裝置或影像顯示裝置等所使 . 用之偏光板的製造裝置及製造方法、與藉由該製造方法所 得之偏光板及光學積層體。 【先前技術】 一般而言,偏光板係將保護膜貼合在偏光膜的一面或 雙面而形成。以保護膜而言,可使用具有相位差模、亮度 © 提升膜、視角改善膜及半穿透反射膜中任一種功能的膜。 可是,液晶顯示裝置等中的光學膜之光軸方向(亦 即,偏光膜的吸收軸方向與相位差膜的遲相軸方命)係對所 欲形成之液晶顯示裝置等的顯示功能有很大彩響。因此’ 係以光軸方向成為適合所欲形成之液晶顯示裝置等的方式 切出光學膜。而且’所切出的片狀膜係以光軸成為預定角 度的方式貼合於連續膜。例如在專利文獻1中係揭示有: ❹在捲筒狀的聚乙烯醇系偏光膜之單面使用水性接著劑貼合 保護膜或相位差膜的偏光板製造方法。 專利文獻1 :日本特開2007-193333號公報 【發明内容】 (發明所欲解決之課題) 然而’在以專利文獻1揭示的方法所獲得的偏光板中 係有:當反覆進行加熱與冷卻之耐熱促進試驗(所謂之熱循 環(heat cycle)試驗)、或長時間高溫環境下之耐熱試驗 時,端部會突起、臈的貼合面會產生氣泡、或在貼合面會 3 321135 200947053 產生捲曲的情形。更且,在專利文獻1記載的偏光板之製 造方法中,需要用以使水性接著劑乾燥的乾燥機,因此有 裝置大型化、且成本增加之問題。 本發明之主要目的係在於提供一種偏光板之製造裝 置以及使用其製造偏光板的方法,該裝置不會大型化,且 可提升生產效率。再者,本發明之另一目的係在於提供一 種可抑制薄膜的貼合面端部突起與氣泡的產生、且外觀良 好之偏光板。 (解決課題用之手段) 本發明人等為了解決上述問題不斷專心致力於研 討’結果發現:在連續的捲筒狀膜塗佈紫外線硬化接著劑, 再將切割成預定大小的片狀膜以光軸成為預定角度的方式 加以貼合後,對貼合面照射紫外線而使紫外線硬化接著劑 硬化,藉此(1)由於不需要乾燥機,故裝置不會大型化、且 可連續性地有效率製造偏光板;(2)更且,可獲得能夠抑制 耐熱促進試驗與财熱試驗中之在膜之貼合面端部的突起、 氣泡的產生、或在貼合面產生捲曲的偏光板,而完成本發 明。 亦即,本發明係與以下之記載相關。 (1) 一種偏光板的製造裝置,係將一方為捲繞成捲筒 狀的連續膜、另一方屬於片狀膜之偏光膜與保護膜予以貼 合,其中包含有: 拉出捲繞成捲筒狀的連續膜之手段;將紫外線硬化型 接著劑塗佈在被拉出的前述連續膜之單面的手段;將片狀 200947053 膜重二在則述連續膜的前述接著劑塗佈面之手段;以及用 •、使引述I外線硬化型接著劑硬化之紫外線照射手段。 -、择(2) =(1)項記載的製造裝置,其中,係具有在前述 連二膜的月』述接著劑塗佈面將片狀膜及覆蓋該等膜之表面 ,,膜依照此順序予以重疊,同時使前述紫外線硬化型接 著η·Ι硬化而接著連續膜與片狀膜後,使前述表面保護膜剝 離而分離之手段。 、 ❹义、(3)如(1)或(2)項記載的製造裝置,其中,係構成為: 則述片狀臈係被載置在從拉出滾筒朝向捲取滾筒移動的保 護膜彔J離用黏考帶上’並被搬送到與前述連續膜重疊的位 置_!且一面從前述片狀膜剝離保護膜,一面將片狀膜重疊 在前述連續膜。 (4) 一種偏光板的製造方法,係將一方為捲繞成捲筒 狀的膜、另一方屬於片狀膜之偏光膜與保護膜予以貼合, 其中包含有: ❹ —面連續性拉出捲繞成捲筒狀的連續膜一面在該連 續膜的單面塗佈紫外線硬化型接著劑,接著將片狀膜重叠 在前述連續膜的前述接著劑塗佈面後,照射紫外線以使前 述紫外線硬化型接著劑硬化,而將片狀膜積層接著在前述 連續膜。 (5) —種偏光板,係藉由上述(4)記載的製造方法所 獲得之至少於單面貼合有保護膜而構成者。 (6) 如(5)記載的偏光板,其中,前述保護膜係具有 相位差膜、亮度提升膜、視角改善膜及半穿透反射膜中住 5 321135 200947053 一種功能者。 (7) —種光學積層體,係為貼合上述(5)記載的偏光 板、及選自相位差膜、亮度提升膜、視角改善膜及半穿透 反射膜中至少任一種膜而成者。 (發明之效果) 依據本發明之偏光板的製造方法,可不用使用水或其 他溶劑,而使用紫外線硬化型接著劑將連續的捲筒狀膜與 片狀膜予以連續且有效率地貼合。更且,不需要使溶劑揮 發用的乾燥裝置,因此,不會使整個裝置大型化,而能削 減成本。 本發明之偏光板係可以降低在耐熱促進試驗等之膜 貼合面的端部突起、氣泡的產生、及貼合面的產生捲曲。 【實施方式】 第1圖係示有本發明偏光板製造裝置的一實施形態。 如該圖所示,該偏光板製造裝置1係具有將捲繞成捲筒狀 的偏光膜2連續性拉出的一對拉取滾輪61,62。在偏光膜2 的單面係事先貼合有偏光膜2的表面保護用之剝離膜3, 於第1滾輪4將剝離膜3分離。而剝離膜3係捲繞成捲筒 狀予以回收。 分離剝離膜3後的偏光膜2係被送到塗佈紫外線硬化 型接著劑的接著劑塗佈裝置5,利用塗佈滚輪51於偏光膜 單面塗佈預定量的紫外線硬化型接著劑,並送往一對的貼 合滾輪71,72。 另一方面,在貼合滚輪71,72係被搬來切割成預定大 200947053 小的片狀保護膜8(以下有稱為片狀保護膜8之情 片狀保護膜8之與偏光膜2的貝占合面係貼 圖^ :魏。因此在片狀保護膜δ與偏光膜2的貼合之 剝離保護膜。所以從捲繞成捲筒狀的拉出 ^ :::^離_帶9-面連續性地朝St 膜8的故運方向私動,一面將片狀保護膜 置並貼合在該黏著帶9上 蔓臈面载 料瞄^ W上付唬10係表不將一張張的片狀 ❹ Ο -、丨以吸引保持’並依序載置貼合在黏著帶9表面 上用的吸盤式搬運裝置。 貝占合在保護膜剝離用黏著帶9的黏著面上之片狀保護 膜8係被搬運到與偏光膜2重疊之位置,且一面從前述片 狀保護膜8_賴膜,—面將片狀賴膜8與偏光膜2 重疊亦即,片狀保護膜8係透過一對貼合滾輪71,72而 重疊在偏光膜2的接著劑塗佈面上。在該情形時,保護膜 剝離用黏著帶9係在即將到達貼合滾輪71,72之前朝片狀 保濩膜8移動方向的反方向被折回,而於該折回部使保護 膜從片狀保護膜8剝離,所以透過貼合滾輪71,72僅將片 狀保護膜8重疊在偏光膜2的接著劑塗佈面上。以保護膜 剝離用點著帶9而言,可使用例如在塑膠膜基材表面設有 黏著劑層者等。 在貼合滾輪71,72,於偏光膜2與片狀保護膜8上再 重疊表面保護膜12。該表面保護膜12係捲繞成捲筒狀的 膜’被連續性地拉出,且在貼合滾輪71,72被重疊在偏光 板2及片狀保護膜8上。 7 321135 200947053 表面保護膜12係用於防止紫外線硬化型接著劑從偏 .· 光膜2及片狀保護膜8溢出而污染到機器。以表面保護膜 12而言,較佳為不會對後續的藉由紫外線照射所進行之紫 . 外線硬化型接著劑之硬化造成影響者,例如可列舉透明或 半透明之聚乙烯、聚g旨類樹脂等塑膠膜。 由貼合滾輪71,72所重疊的片狀保護膜8、偏光膜2 及表面保護膜12係透過拉取滾輪61,62而朝向紫外線照射 裝置11,11搬運。 紫外線照射裝置u,u係構成為設置在偏光膜2及片 ❹ 狀保護膜8的搬運路徑上下’而從上下照射紫外線。藉此 即使偏光膜2及片狀保護膜8的任一者為不易穿透紫外線 的材質時,亦能使紫外線硬化型接著劑確實地硬化,而可 使偏光膜2及片狀保護膜8牢固地接著。 以片狀保護膜8而言,可列舉具有相位差膜功能、亮 度提升膜功能、反射膜功能、半穿透反射膜功能、擴散膜 功此、及光學補償膜功能等光學性功能之膜。在此情形時,❹ 除了可例如藉由在保護膜表面積層相位差膜、亮度提升 膜、反射膜、半穿透反射膜、擴散膜及光學補償膜等光功 月匕性獏,而使其具有上述功能之外,亦可對保護膜本身賦 予上述功能。再者’亦可像擴散膜具有亮度提升膜功能等 樣,使保護膜本身具有複數種功能。 例如’可在上述保護膜施以日本專利第2841377號公 報、曰本專利第3094113號公報等記載的延伸處理,或施 以日本專利第3168850號公報等記載的處理,藉此可賦予 8 321135 (S) 200947053 ο •-相位差臈之功能。再者,藉由在上述賴膜以日 .2GG2-169G25號公報、日本特開2嶋號公報所二載 的方法形成微細孔、或重叠選擇反射的中心波長不同^兩 層以上㈣固醇型液晶層,即可賦予作為亮度提升膜之功 能。以热鍍或濺鍍等在上述保護膜形成金屬薄膜,藉此可 賦予作為反射膜或半穿透反射膜之功能。藉由將含^微粒 子的樹脂溶液被覆在上述保護膜可賦予作為擴散膜之功 能。再者,透過將圓盤型液晶性化合物等液晶性化合物被 覆在上述保護膜而使其配向,即可賦予作為光學補償膜之 功月。又亦可使用適當的接著劑在偏光膜直接貼合商品名 稱:DBEF(i Μ(股)製)等亮度提升膜、商品名稱:繇膜(旁 士寫真膠片(股)製)等視角改善膜、商品名稱··、田 SUmikaHght(註冊商標)(住友化學⑻)等相位差膜等市 售的光功能性膜。 ❹ 接著後I面保護膜12係被捲取成滾筒狀,而與偏 光膜2及片狀保„蔓膜8分離,被接著後的偏光膜2及片狀 保護膜8係被切割成預定大小,而作為光學積層體加以利 用0 在本發明中’接著上述偏光膜2及保護膜8的紫外線 硬化型接者劑係具有當照射紫外線時產生光聚合反應而硬 化的特質。例如’當姆紫外線硬化型接著劑照射波長350nra 至380nm左右的|外線時,於數十秒開始初期硬化,並在 數刀鐘後硬化成具有適度的彈性。該種紫外線硬化型接著 劑係由預聚物、單體、光聚合開始劑(例如光陽離子聚合開 321135 9 200947053 始劑)等構成,對熱膨脹較小、於溫度循環下精密度穩…。 更且’由於餘㈣可進行高精密度的接著,於:。 水率故即使在高濕高溫等環境下也能維持高品質。 脂接著劑等 線硬化型接著劑而言’可列舉例如氫化環氧樹脂m 環氧樹脂、脂肪族環氧樹脂等分子内不含芳香環的 上述之紫外線硬化型接著劑由於在其組成中 不含水與其他溶劑,故在偏光膜2與保護膜8之間、上 溶劑,在耐熱促進試驗中,不會產生偏光板端部的2留 或在與玻璃面的貼合面產生氣泡,而能獲得外觀妊 光板及光學積層體。紫外線硬化型接著劑的塗佈二、、,的偏 別限定,例如為膜厚〇.5//111至6/zm、較佳為丨&quot;^里並無特 再者,紫外線硬化型接著劑的塗佈方式並未特別 1圖所§己載的方法及裝置者。 代'於卓 於利用紫外線照射進行硬化時,所用的光源為复 長lOOrnn至400mn之發光分佈者。紫外線的照射強|有坡 目的之組成物而各別決定,雖無特別限定,但較隹度係依 始劑的活性化有效之波長帶域的照射強度為丨^為對開 600mW/on2。若紫外線的照射強度未達lmW/cm2,則 間會變得過長,若超過600mW/cm2,則會因燈具所^應時 熱及組成物聚合時的發熱,而有產生偏光膜劣化之的 紫外線的照射時間係依硬化之組成物的不同予^能性。 制,雖還是沒有㈣限定,但較佳為設定為由照射強按 照射時間的乘積所表示的累計光量設為1〇至、度與 200947053 •丨’ 000mJ/cm2。若累計光量未達l〇mJ/cm2,則來自開始劑的 - 活性種之產生將會不夠,而有硬化變成不足的可能性;另 一方面若其累計光量超過l,〇〇〇mj/cm2,則照射時間會變 得極長,不利於生產性。 照射紫外線時偏光膜2與保護膜8的積層體之搬運速 度雖並無特別限定,但較佳為以在搬運方向至5〇〇N/m 的張力、照射強度為i至6〇〇mW/cm2、及照射時間為1至 10秒的條件下,對積層體照射紫外線。 再者’於本實施形態中,雖然偏光膜2是採用連續膜 的方式、保護膜8是採用片狀膜方式,但亦町採用相反方 式,連續膜是保護膜、片狀膜是偏光膜。 此外,藉由將以上述方式所獲得的偏光扳、與選自相 位差膜、亮度提升膜、視野角改善膜及半穿遂反射板中至 少一種膜予以貼合,即可製造光學積層體。 以下舉實施例具體地說明本發明,惟本發明並不受以 ❹下實施例所限定。 (實施例1) 使用第1圖所示裝置將紫外線硬化型接著劑((股) ADEKA製KRX492-25)利用塗佈裝置塗佈在厚度i23/rm、寬 度40Omm的聚乙烯醇系偏光膜的單面,然後在其上重疊片 狀相位差膜(300mmx400mm、厚度88μπι、積水化學(股)製), 接著利用紫外線照射裝置以300mJ/cm2的累計光量照射5 秒鐘的紫外線’而使紫外線硬化型接著劑硬化以獲得偏光 板(照射紫外線波長:365nm、接著劑膜厚:3(^、搬運時張 321135 11 200947053 力· 1OON/m)。 (比較例1) 除了使用NS300MP(LINTEC(股)製)作為黏著劑,在偏 光膜的單面貼合片狀相位差膜之外,以和實施例丨相同之 方式製作偏光板’並進行耐熱促進試驗。 〈耐熱促進試驗〉 將以實施例1及比較例i所獲得的偏光板在恒溫槽内 以85 C與一40°C的溫度條件以30分鐘間隔交互反覆進行 ,熱與冷卻,於進行此交互動作350次循環後,觀察有= 氣,的產生。結果,發現在比較例1的全周產生氣泡,但 在貫施例1的偏光板幾乎看不到氣泡。 〈耐熱試驗(膜端部的突起)〉 將由貫施例1所獲得的偏光板在8 51的環境下保持 250個小時後,以共焦點干涉顯微鏡(sens〇far公司製以― // 2300)觀祭臈端部的突起。結果,在從端部到5_以 内的範圍中a起的向度在以内。相對於此,在比較例 1的偏光板中,突起高度為3至4//m。 以上’就本發明偏光板的製造裝置及製造方法、與藉 由該製t方法所得之偏光板及光學積層體詳加說明,但本 毛月並不又該等说明所限制,在不損及本發明之宗旨的範 圍内得以進行適當的變更或改善。 【圖式簡單說明] 第1圖係表示本發明偏光板製造裝置的一實施形態之 概略說明圖。 12 321135 200947053 【主要元件符號說明】 1 偏光板製造裝置 2 偏光膜 3 剥離膜 4 第1滾輪 5 接著劑塗佈裝置 8 保護膜 9 黏著帶 10 搬運裝置 11 紫外線照射裝置 12 表面保護膜 51 塗佈滾輪 61, 62 拉取滾輪 71, 72 貼合滚輪 91 拉出滾輪 92 捲取滾輪 13 321135200947053 : VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a manufacturing apparatus and a manufacturing method of a polarizing plate used in a liquid crystal display device or an image display device, and a polarizing light obtained by the manufacturing method Plate and optical laminate. [Prior Art] In general, a polarizing plate is formed by bonding a protective film to one side or both sides of a polarizing film. As the protective film, a film having a function of any one of a phase difference mode, a brightness © a lift film, a viewing angle improvement film, and a semi-transmissive reflection film can be used. However, the optical axis direction of the optical film in the liquid crystal display device or the like (that is, the absorption axis direction of the polarizing film and the retardation axis of the retardation film) is very good for the display function of the liquid crystal display device or the like to be formed. Big color ringing. Therefore, the optical film is cut out so that the optical axis direction becomes suitable for the liquid crystal display device or the like to be formed. Further, the cut sheet film is bonded to the continuous film so that the optical axis becomes a predetermined angle. For example, Patent Document 1 discloses a method for producing a polarizing plate in which a protective film or a retardation film is bonded to a single surface of a roll-shaped polyvinyl alcohol-based polarizing film using an aqueous adhesive. [Problem to be Solved by the Invention] However, in the polarizing plate obtained by the method disclosed in Patent Document 1, the heating and cooling are repeated. In the heat-resistance-promoting test (so-called heat cycle test) or the heat-resistance test in a long-time high-temperature environment, the end portion may protrude, the bonding surface of the crucible may generate bubbles, or the bonding surface may be generated at 3 321 135 200947053 The situation of curling. Further, in the method for producing a polarizing plate described in Patent Document 1, a dryer for drying an aqueous adhesive is required, which causes a problem of an increase in size of the apparatus and an increase in cost. The main object of the present invention is to provide a manufacturing apparatus for a polarizing plate and a method of manufacturing the same using the polarizing plate, which is not large-sized and can improve production efficiency. Further, another object of the present invention is to provide a polarizing plate which can suppress the occurrence of protrusions of the bonding surface of the film and the generation of bubbles, and which has a good appearance. (Means for Solving the Problem) The inventors of the present invention have been concentrating on research and development in order to solve the above problems. As a result, it has been found that a UV-curable adhesive is applied to a continuous roll film, and then a sheet film of a predetermined size is cut into light. When the shaft is bonded to a predetermined angle, the bonding surface is irradiated with ultraviolet rays to cure the ultraviolet curing adhesive. (1) Since the dryer is not required, the device is not enlarged and can be continuously and efficiently. (2) Further, it is possible to obtain a polarizing plate capable of suppressing the occurrence of protrusions, bubbles, or curling on the bonding surface at the end of the bonding surface of the film in the heat resistance promoting test and the heat recovery test, and The present invention has been completed. That is, the present invention relates to the following description. (1) A manufacturing apparatus for a polarizing plate, wherein a polarizing film which is wound into a roll shape and a polarizing film which is a sheet-like film and a protective film are bonded together, and the product comprises: pulling out and winding into a roll a means for applying a continuous film of a cylindrical shape; a method of applying an ultraviolet curable adhesive to one side of the continuous film to be drawn; and a film of the film 200947053 is applied to the surface of the adhesive film of the continuous film Means; and an ultraviolet ray irradiation means for hardening the I external hardening type adhesive. The manufacturing apparatus according to (2), wherein the film is formed on the surface of the adhesive coated surface of the second film, and the surface of the film is covered. The means for superimposing the ultraviolet curable type and then tempering the η·Ι, and then separating the surface protective film and separating the surface protective film, and then separating the surface protective film. (3) The manufacturing apparatus according to (1) or (2), wherein the sheet-like crucible is placed on a protective film that moves from the drawing drum toward the take-up drum. The J is removed from the adhesive tape and transported to the position where the continuous film overlaps, and the protective film is peeled off from the sheet film, and the sheet film is superposed on the continuous film. (4) A method for producing a polarizing plate, wherein a film which is wound into a roll shape and a polarizing film which is a sheet-like film and a protective film are bonded together, and the method includes: ❹-surface continuous pull-out An ultraviolet curing adhesive is applied to one surface of the continuous film while being wound into a continuous film having a roll shape, and then the sheet film is superposed on the adhesive application surface of the continuous film, and then irradiated with ultraviolet rays to cause the ultraviolet rays. The hardening type adhesive is hardened, and the sheet film is laminated on the continuous film as described above. (5) A polarizing plate is formed by bonding a protective film to at least one side obtained by the production method described in the above (4). (6) The polarizing plate according to (5), wherein the protective film has a function of a retardation film, a brightness enhancement film, a viewing angle improvement film, and a transflective film. (7) The optical laminate according to the above (5), wherein at least one of a retardation film, a brightness enhancement film, a viewing angle improvement film, and a semi-transmissive reflection film is bonded to the film. . (Effect of the Invention) According to the method for producing a polarizing plate of the present invention, the continuous roll film and the sheet film can be continuously and efficiently bonded together using an ultraviolet curable adhesive without using water or other solvent. Further, since it is not necessary to use a drying device for evaporating the solvent, the entire apparatus can be prevented from being enlarged, and the cost can be reduced. In the polarizing plate of the present invention, it is possible to reduce the occurrence of curling at the end portion of the film bonding surface such as the heat resistance promoting test, the generation of bubbles, and the bonding surface. [Embodiment] FIG. 1 is a view showing an embodiment of a polarizing plate manufacturing apparatus of the present invention. As shown in the figure, the polarizing plate manufacturing apparatus 1 has a pair of drawing rollers 61 and 62 that continuously pull out the polarizing film 2 wound in a roll shape. The release film 3 for surface protection of the polarizing film 2 is bonded to the single surface of the polarizing film 2 in advance, and the release film 3 is separated by the first roller 4. The release film 3 is wound into a roll and recovered. The polarizing film 2 after separating the release film 3 is sent to the adhesive application device 5 to which the ultraviolet curable adhesive is applied, and a predetermined amount of the ultraviolet curable adhesive is applied to one surface of the polarizing film by the application roller 51, and A pair of bonding rollers 71, 72 are sent. On the other hand, the bonding rollers 71 and 72 are transported and cut into a sheet-like protective film 8 having a predetermined large size of 200947053 (hereinafter referred to as the sheet-like protective film 8 of the sheet-like protective film 8 and the polarizing film 2). Beacon-faced texture map ^: Wei. Therefore, the protective film is peeled off in the bonding of the sheet-like protective film δ and the polarizing film 2. Therefore, the pull-out is wound from a roll into a roll-like shape. The surface is continuously moved toward the direction of the operation of the St film 8, and the sheet-like protective film is placed on the adhesive tape 9 and the vine surface is loaded on the surface. The sheet-like crucibles 丨-, 丨 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸引 吸 吸 吸 吸 吸 吸 吸 吸 吸 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占 占The protective film 8 is transported to a position overlapping the polarizing film 2, and the sheet-like protective film 8 is superposed on the sheet-like protective film 8_layer, and the sheet-like protective film 8 is overlapped. The pair of bonding rollers 71, 72 are superposed on the adhesive application surface of the polarizing film 2. In this case, the protective film peeling adhesive tape 9 is about to reach the bonding roller. 71,72 is folded back in the opposite direction to the moving direction of the sheet-shaped film 8, and the protective film is peeled off from the sheet-like protective film 8 at the folded portion, so that only the sheet-like protective film 8 is passed through the bonding rollers 71, 72. It is superposed on the adhesive application surface of the polarizing film 2. For the protective film peeling tape 9, for example, an adhesive layer may be provided on the surface of the plastic film substrate. The surface protective film 12 is further laminated on the polarizing film 2 and the sheet-like protective film 8. The film "the film 12 is wound in a roll shape is continuously pulled out, and the bonding rollers 71, 72 are overlapped. The polarizing plate 2 and the sheet-like protective film 8 are used. 7 321135 200947053 The surface protective film 12 is used to prevent the ultraviolet curable adhesive from overflowing from the film 2 and the sheet-like protective film 8 and contaminating the machine. The film 12 is preferably not affected by the subsequent violet irradiation by ultraviolet irradiation. For example, a transparent or translucent polyethylene or a poly-g resin is used. Plastic film. The sheet-like protective film 8 which is overlapped by the bonding rollers 71, 72, The light film 2 and the surface protective film 12 are transported toward the ultraviolet irradiation devices 11 and 11 through the drawing rollers 61 and 62. The ultraviolet irradiation device u, u is configured to be disposed in the conveyance path of the polarizing film 2 and the sheet-like protective film 8. When the polarizing film 2 and the sheet-like protective film 8 are made of a material that does not easily penetrate the ultraviolet rays, the ultraviolet curable adhesive can be surely cured, and the polarizing film can be used. 2 and the sheet-like protective film 8 are firmly adhered. The sheet-like protective film 8 includes a retardation film function, a brightness enhancement film function, a reflection film function, a semi-transmissive reflection film function, a diffusion film function, and A film that optically functions such as an optical compensation film function. In this case, ❹ can be made, for example, by a photoreaction film such as a retardation film of a protective film surface layer, a brightness enhancement film, a reflection film, a semi-transmissive reflection film, a diffusion film, and an optical compensation film. In addition to the above functions, the above functions can also be imparted to the protective film itself. Furthermore, the protective film itself may have a plurality of functions, such as the function of the brightness enhancement film of the diffusion film. For example, the above-mentioned protective film can be subjected to the stretching treatment described in Japanese Patent No. 2841377, Japanese Patent No. 3094113, or the like, or the treatment described in Japanese Patent No. 3168850 or the like, whereby 8321135 can be imparted ( S) 200947053 ο •- Phase difference function. Further, the micropores are formed by the method described in the above-mentioned Japanese Patent Publication No. 2 GG2-169G25, and the above-mentioned Japanese Patent Application Laid-Open No. 2, or the center wavelength of the overlap selective reflection is different, two or more layers (four) sterol type. The liquid crystal layer can impart a function as a brightness enhancement film. A metal thin film is formed on the protective film by hot plating or sputtering, whereby a function as a reflective film or a semi-transmissive reflective film can be imparted. The function as a diffusion film can be imparted by coating the resin solution containing fine particles on the above protective film. In addition, a liquid crystal compound such as a discotic liquid crystalline compound is coated on the protective film to be aligned, whereby a function as an optical compensation film can be imparted. It is also possible to use a suitable adhesive to directly bond a brightness-adjusting film such as a DBEF (i Μ (share) system) to a polarizing film, and a product such as a enamel film (manufactured by a priest photo film). A commercially available optical functional film such as a retardation film such as a product name, a product, and a SUmikaHght (registered trademark) (Sumitomo Chemical (8)). Then, the I-side protective film 12 is wound into a roll shape, and is separated from the polarizing film 2 and the sheet-shaped protective film 8, and the subsequent polarizing film 2 and sheet-like protective film 8 are cut into a predetermined size. In the present invention, the ultraviolet curable type carrier which follows the polarizing film 2 and the protective film 8 has a characteristic of being cured by photopolymerization when irradiated with ultraviolet rays. For example, 'When UV rays are used. When the hardening type of the adhesive is applied to the outer line having a wavelength of from 350 nra to about 380 nm, it is initially hardened in tens of seconds and hardened to have moderate elasticity after several knives. The ultraviolet curable adhesive is composed of a prepolymer and a single The body and photopolymerization initiator (for example, photocationic polymerization 321135 9 200947053 initiator) have a small thermal expansion and a precise temperature stability under temperature cycling. Moreover, 'because the remainder (4) can be followed by high precision, : The water rate maintains high quality even in high-humidity and high-temperature environments. For the fat-curing adhesive such as a fat-based adhesive, for example, hydrogenated epoxy resin m epoxy resin or aliphatic epoxy resin can be cited. The above ultraviolet curing type adhesive which does not contain an aromatic ring in a molecule such as a fat does not contain water and other solvents in its composition, so that it does not exist between the polarizing film 2 and the protective film 8 and in the solvent, in the heat resistance promoting test. The film 2 is formed at the end of the polarizing plate or bubbles are formed on the bonding surface with the glass surface, and the appearance of the optical fiber layer and the optical layered body can be obtained. The coating of the ultraviolet curing adhesive is limited to, for example, The film thickness 〇.5//111 to 6/zm, preferably 丨&quot;^ is not particularly good, the application method of the ultraviolet curing type adhesive is not specifically the method and device of the § When the generation of Yu Zhuo is hardened by ultraviolet irradiation, the light source used is a light distribution with a length of lOOrnn to 400mn. The intensity of ultraviolet radiation is determined by the composition of the slope, although it is not particularly limited, but The intensity of the wavelength in the wavelength range in which the activity of the initiator is effective is 对^ is 600mW/on2. If the intensity of ultraviolet light is less than lmW/cm2, it will become too long, if it exceeds 600mW/cm2. , because of the heat and composition of the luminaire At the time of heat generation, the irradiation time of the ultraviolet ray which causes deterioration of the polarizing film is different depending on the composition of the hardened composition. Although it is not limited to (4), it is preferably set to be strong according to the irradiation time. The cumulative amount of light represented by the product is set to 1〇 to , and the degree is 200947053 •丨' 000mJ/cm2. If the cumulative amount of light does not reach l〇mJ/cm2, the active species from the initiator will be insufficient and hardened. On the other hand, if the cumulative amount of light exceeds 1, 〇〇〇mj/cm2, the irradiation time becomes extremely long, which is disadvantageous for productivity. The laminate of the polarizing film 2 and the protective film 8 when irradiated with ultraviolet rays Although the conveyance speed is not particularly limited, it is preferably in the conveyance direction to a tension of 5 〇〇N/m, an irradiation intensity of i to 6 〇〇mW/cm 2 , and an irradiation time of 1 to 10 seconds. , the laminated body is irradiated with ultraviolet rays. Further, in the present embodiment, the polarizing film 2 is a continuous film, and the protective film 8 is a sheet film method. However, the film is a reverse film, the continuous film is a protective film, and the sheet film is a polarizing film. Further, the optical laminate can be produced by laminating the polarizing plate obtained in the above manner with at least one film selected from the group consisting of a phase difference film, a brightness enhancement film, a viewing angle improvement film, and a semi-transparent reflection plate. The invention is specifically described by the following examples, but the invention is not limited by the examples. (Example 1) An ultraviolet curable adhesive (KRX492-25 manufactured by ADEKA Co., Ltd.) was applied to a polyvinyl alcohol-based polarizing film having a thickness of i23/rm and a width of 40 mm by a coating apparatus using the apparatus shown in Fig. 1 . On one side, a sheet-like retardation film (300 mm x 400 mm, thickness 88 μm, manufactured by Sekisui Chemical Co., Ltd.) was placed thereon, and then ultraviolet rays were irradiated by ultraviolet light irradiation at a cumulative light amount of 300 mJ/cm 2 for 5 seconds. The type of adhesive was hardened to obtain a polarizing plate (irradiation wavelength: 365 nm, film thickness of the adhesive: 3 (^, 321135 11 200947053 force · 1OON/m during transportation). (Comparative Example 1) In addition to using NS300MP (LINTEC) In the same manner as in Example 制作, a polarizing plate ′ was produced in the same manner as in Example 作为, and a heat resistance promoting test was carried out as a pressure-sensitive adhesive. And the polarizing plate obtained in the comparative example i was repeatedly and repeatedly carried out in a constant temperature bath at a temperature of 85 C and a temperature of 40 ° C at intervals of 30 minutes, and heat and cooling. After performing 350 cycles of the interaction, the gas was observed. , As a result, it was found that bubbles were generated throughout the entire circumference of Comparative Example 1, but bubbles were hardly observed in the polarizing plate of Example 1. <Heat resistance test (protrusion at the end of the film)> Polarization obtained by the above Example 1 After the plate was kept in the environment of 8 51 for 250 hours, the protrusions at the ends of the sacs were observed by a confocal interference microscope (→ 2,300 by sens〇far company). As a result, the range from the end to the inside of 5_ In contrast, in the polarizing plate of Comparative Example 1, the protrusion height is 3 to 4/m. The above-described apparatus and method for manufacturing a polarizing plate of the present invention, and The polarizing plate and the optical layered body obtained by the method of t are described in detail, but the present invention is not limited by the description, and may be appropriately changed or improved within the scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic explanatory view showing an embodiment of a polarizing plate manufacturing apparatus of the present invention. 12 321135 200947053 [Description of main components] 1 polarizing plate manufacturing apparatus 2 polarizing film 3 peeling film 4 first roller 5 Coating device 8 protection 9 with an adhesive surface 11 of the handling device 10 an ultraviolet irradiation device 12 the roller 61 coated with the protective film 51, 62 pull roller 71, the roller 72 together take-up roller 91 is pulled out roller 92 13321135

Claims (1)

200947053 七、申請專利範圍: 1. 一種偏光板的製造裝置,係將一方為捲繞成捲筒狀的連 續膜、另一方為片狀膜之偏光膜與保護膜予以貼合,其 中該製造裝置係具備: 拉出手段,拉出捲繞成捲筒狀的連續膜; 塗佈手段,於被拉出的前述連續膜之單面塗佈紫外 線硬化型接著劑; 重疊手段,將片狀膜重疊在前述連續膜的前述接著 劑塗佈面;以及 紫外線照射手段,用以使前述紫外線硬化型接著劑 硬化。 2. 如申請專利範圍第1項之製造裝置,其中,具有於前述 連續膜的前述接著劑塗佈面將片狀膜及覆蓋該等膜的 表面保護膜依此順序予以重疊,並使前述紫外線硬化型 接著劑硬化,而接著連續膜與片狀膜後,將前述表面保 護膜剝離以進行分離之手段。 3. 如申請專利範圍第1或2項之製造裝置,其中,係構成 為:前述片狀膜係被載置在從拉出滚輪朝向捲取滾輪移 動的保護膜剝離用黏著帶上,並被搬運到與前述連續膜 重疊的位置,且一面從前述片狀膜剝離保護膜,一面將 片狀膜重疊在前述連續膜。 4. 一種偏光板的製造方法,係將一方為捲繞成捲筒狀的 膜、另一方為片狀膜之偏光膜與保護膜予以貼合,該製 造方法為包含: 14 321135 200947053 一面連續地拉出捲繞成捲筒狀的連續膜,一面在該 連續膜的單面塗佈紫外線硬化型接著劑,接著在將片狀 膜重疊在前述連續膜的前述接著劑塗佈面後,照射紫外 線以使前述紫外線硬化型接著劑硬化,而將片狀膜積層 接著在前述連續膜。 5. —種偏光板,係由申請專利範圍第4項之製造方法所得 的至少在單面貼合有保護膜而構成者。 6. 如申請專利範圍第5項之偏光板,其中,前述保護膜係 具有相位差膜、亮度提升膜、視角改善膜及半穿透反射 膜中任一者的功能。 7. —種光學積層體,係為貼合申請專利範圍第5項所記載 的偏光板、與選自相位差膜、亮度提升膜、視角改善膜 及半穿透反射膜中之至少一種膜而成者。 ❹ 15 321135200947053 VII. Patent application scope: 1. A device for manufacturing a polarizing plate, which is a film in which a continuous film wound in a roll shape and a polarizing film which is a sheet film are bonded to a protective film, wherein the manufacturing device The method includes: a drawing means for pulling out a continuous film wound into a roll shape; and a coating means for applying an ultraviolet curing type adhesive to one side of the continuous film to be pulled out; and overlapping means for overlapping the sheet film The above-mentioned adhesive application surface of the continuous film; and an ultraviolet irradiation means for curing the ultraviolet curable adhesive. 2. The manufacturing apparatus according to claim 1, wherein the adhesive film having the continuous film has a sheet-like film and a surface protective film covering the film in this order, and the ultraviolet rays are After the hardening type adhesive is hardened, and then the continuous film and the sheet film are peeled off, the surface protective film is peeled off for separation. 3. The manufacturing apparatus according to claim 1 or 2, wherein the sheet-like film is placed on the protective film peeling adhesive tape that moves from the drawing roller toward the take-up roller, and is The sheet film is superposed on the continuous film while being conveyed to a position overlapping the continuous film and peeling off the protective film from the sheet film. 4. A method for producing a polarizing plate, wherein a polarizing film wound in a roll shape and a film film is bonded to a protective film, wherein the manufacturing method comprises: 14 321 135 200947053 one side continuously The continuous film wound in a roll shape is pulled out, and an ultraviolet curable adhesive is applied to one surface of the continuous film, and then the sheet film is superposed on the adhesive coated surface of the continuous film, and then irradiated with ultraviolet rays. The film is laminated on the continuous film by hardening the ultraviolet curable adhesive. A polarizing plate comprising a protective film obtained by bonding a film to at least one side obtained by the method of the fourth aspect of the patent application. 6. The polarizing plate of claim 5, wherein the protective film has a function of any one of a retardation film, a brightness enhancement film, a viewing angle improving film, and a transflective film. 7. An optical layered body, which is a polarizing plate according to item 5 of the application patent, and at least one selected from the group consisting of a retardation film, a brightness enhancement film, a viewing angle improvement film, and a semi-transmissive reflection film. Adult. ❹ 15 321135
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CN101551485A (en) 2009-10-07

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