KR950013705A - 레이어바디(layer-body)와 그의 제조방법 및 이용방법. - Google Patents

레이어바디(layer-body)와 그의 제조방법 및 이용방법. Download PDF

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KR950013705A
KR950013705A KR1019940028637A KR19940028637A KR950013705A KR 950013705 A KR950013705 A KR 950013705A KR 1019940028637 A KR1019940028637 A KR 1019940028637A KR 19940028637 A KR19940028637 A KR 19940028637A KR 950013705 A KR950013705 A KR 950013705A
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layer
body according
base fiber
fiber
layer body
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KR1019940028637A
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가틸 라이너
파이스트 군더
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롤프 메세르쉬미트
엠페-베르케 에른스트 펠츠 게엠베하 운트 코.카게
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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    • B32—LAYERED PRODUCTS
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    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

본 발명은 열가소설 합성섬유의 성분에 의해 경화된 베이스섬유로된 평면 운반부가 있는 레이어바디에 있어서, 베이스섬유층의 적어도 일측면 상에는 합성수지가 함유된 커버층이 마련되고, 압축 및 열을 이용하여 베이스섬유층(10)파 커버층(14, 18)은, 베이스섬유층(10)의 합성섬유와 동일 또는 상이한 물질로 구성되고, 베이스섬유층(10)의 합성섬유보다 연화온도가 높은, 열가소성 부분을 가진 중간층(12)을 통해 연결되는 레이어바디에 관한 것이다. 또한 본 발명은 상기 레이어바디의 제조방법 및 이용방법에 관한 것이다.

Description

레이어바디(layer-body)와 그의 제조방법 및 이용방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명의 제1실시예에 따른 레이어바디표면의 수직 단면도.
제2도는 본 발명의 제2실시예에 따른 레이어바디표면의 수직 단면도.
제3도는 본 발명의 제3실시예에 따른 레이어바디를 도시한 도.

Claims (41)

  1. 열가소성 합성섬유리 성분에 의해 경화된 베이스섬유로된 평면운반부가 있는 레이어바디에 있어서, 베이스섬유충의 적어도 일충면상에는 합성수지가 함유진 커버층이 마련되고, 압축 및 열을 이용하여 베이스섬유충(10)과 커버층(14, 18)은 열가소성 부분을 가진 중간층(12)을 통괘 연결되고, 그 재료는 베이스섬유충(10)의 합성섬유의 재료와 서로 상이하거나 또는 동일하고, 그 연화온도는 베이스섬유층(10)의 합성섬유의 연화온도 이상이 되는 것을 특징으로 하는 레이어바디.
  2. 제1항에서, 베이스섬유층(10)이 폴리에틸렌섬유인 것을 특징으로 하는 레이어바디.
  3. 제1항에 있어서, 베이스섬유층(10)이 폴리프로필렌섬유인 것을 특징으로 하는 레이어바디.
  4. 제1항에 있어서, 베이스섬유층(10)이 열가소성 인조섬유와 천연섬유의 흔합섬유충인 것을 특징으로 하는 레이어바디.
  5. 제4항에 있어서, 베이스섬유층(10)이 황마섬유인 것을 특징으로 하는 레이어바디.
  6. 제4항에 있어서, 베이스섬유층(10)이 아마섬유인 것을 특징으로 하는 레이어바디.
  7. 제4항에 있어서, 베이스섬유층(10)이 사이잘삼섬유인 것을 특징으로 하는 레이어바디.
  8. 제4항에 있어서, 베이스섬유층(10)이 면섬유인 것을 특징으로 하는 레이어바디.
  9. 제4항에 있어서, 베이스섬유층(10)이 양모섬유인 것을 특징으로 하는 레이어바디.
  10. 제1항 내지 제9항에 있어서, 베이스섬유층(10)이 500 내지 3000g/㎡의 표면중량을 가지는 것을 특징으로 하는 레이어바디.
  11. 제10항에 있어서, 베이스섬유층(10)이 1500내지 2500g/㎡의 표면중량을 가지는 것을 특징으로 하는 레이어바디 .
  12. 제1항에 있어서, 베이스섬유층(10)이 약 2000g/㎡의 표면중량을 가지는 것을 특징으로 하는 레이어바디.
  13. 제4항에 있어서, 베이스섬유층(10)이 인조섬유 20 내지 80중량% 및 천연섬유 80내지 20중량%로 구성되는 것을 특징으로 하는 레이어바디.
  14. 제13항에 있어서, 베이스섬유층(10)이 동일한 중량부의 인조섬유와 천연섬유로 구성된 것을 특징으로 하는 레이어바디.
  15. 제1항에 있어서, 열가소성 부분을 가진 중간층(12)이 섬유층인 것을 특징으로 하는 레이어바디.
  16. 제15항에 있어서, 중간층이 폴리에스테르비닐인 것을 특징으로 하는 레이어바디.
  17. 제1항에 있어서, 열가소성 부분을 가진 중간층(12)이 거품막인 것을 특징으로 하는 레이어바디.
  18. 제1항에 있어서, 중간충(12)이 100내지 500g/㎡니 표면중량을 가지는 것을 특징으로 하는 레이어바디.
  19. 제18항에 있어서, 중간충(12)이 약 300g/㎡의 표면중량을 가지는 것을 특징으로 하는 레이어바디.
  20. 제1항에 있어서, 커버층(14)이 중간층(12)을 통해 베이스섬유층(10)과 연결되는 것을 특징으로 하는 레이어바디.
  21. 제20항에 있어서, 커버층(14)이 차단막인 것을 특징으로 하는 레이어바디.
  22. 제1항에 있어서, 커버층(14)이 폴리비닐클로라이드로 구성된 것을 특징으로 하는 레이어바디.
  23. 제1항에 있어서, 커버층(14)이 섬유원료를 구성된 것을 특징으로 하는 레이어바디.
  24. 제1항에 있어서, 커버층(14)과 연결기는 것을 특싱으로 하는 레이어바디.
  25. 제1항에 있어서, 베이스섬유층(10)이 평평한 면에 대해 수직방향으로 합성수지재의 밀도가 변화하는 것을 특징으로 하는 레이어바디.
  26. 제25항에 있어서, 밀도변화가 계속적인 것을 특징으로 하는 레이어바디.
  27. 제25항에 있어서, 밀도변화가 불연속적인 것을 특징으로 하는 레이어바디.
  28. 제1항에 따른 평면 레이어바디를 제조하기 위한 방법에 있어서, 베이스섬유층이 열가소성 합성섬유의 성분을 함유하며, 압축 및 열에 의해 경화되고, 그의 적어도 일측면상에서 합성수지가 함유된 커버층과 연결되며, 베이스섬유층은 처음에 상기합성섬유의 연화온도 이상의 온도로 가열되고, 또한 가열된 베이스섬유층은 베이스 섬유충의 합성섬유와 상이하거나 동일찬 물질로 구성되며, 베이스 섬유층의 합성섬유보다 연화온도가 높은, 열가소성 부분을 가진 중간층과 연결되고 ; 상기 베이스 섬유층은 가열되지 않고, 마찬가지로 비가열된 커버층과 공통 압축과정을 통해, 베이스섬유층을 경화시키면서 베이스층과 커버층이 연결되는 것을 특징으로 하는 제조방법.
  29. 제28항에 있어서, 베이스섬유층이 뜨거운 통풍에 의해 가열되는 것을 특징으로 하는 레이어바디.
  30. 제28항 또는 제29항에 있어서, 베이스섬유층이 가열에 의해 밀도가 변화되는 것을 특징으로 하는 레이어바디.
  31. 제28항에 있어서, 중간층이 베이스섬유층과 하나로 되기전에 커버층과 연결되는 것을 특징으로 하는 레이어바디.
  32. 제28항에 있어서, 중간층이 커버층과 점착되는 것을 특징으로 하는 레이어바디 제조방법.
  33. 제28항에 있어서, 베이스섬유층에 이어서 커버층이 가열되고, 베이스 섬유층은 실온 또는 그 이하에서 가열되는 것을 특징으로 하는 레이어바디 제조방법.
  34. 제28항에 있어서, 커버층의 예열온도가 70내지 120℃사이인 것을 특징으로 하는 레이어바디 제조방법.
  35. 제28항에 있어서, 예열된 베이스섬유층, 비-예열되거나 또는 약간 예열된 중간층, 비-예열된 커버층으로 이루어진 패키지를 모아서 일체화 하기 전에 베이스섬유층은 대략 200℃로 가열되는 것을 특징으로 하는 레이어바디 제조방법.
  36. 제35항에 있어서, 압축공정은 약 60℃의 은도로 실시되는 것을 특징으로 하는 레이어바디 제조방법.
  37. 제28항에 있어서, 압축은 30내지 140초 동안 실시하는 것을 특징으로 하는 레이어바디 제조방법.
  38. 제37항에 있어서, 압축은 약 90초 동안 실시하는 것을 특징으로 하는 레이어바디 제조방법.
  39. 제1항에 따른 레이어바디가 자동차의 라이닝에 이용되는 것을 특징으로 하는 레이어바디 이용방법.
  40. 제1항에 따른 레이어바디가 포장재료로 이웅되는 것을 특징으로 하는 레이어바디 제조방법.
  41. 제1항에 따른 레이어바디가 실내장식의 구성요소로 이용되는 것을 특징으로 하는 레이어바디 이용방법 .
    ※참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019940028637A 1993-11-02 1994-11-02 레이어바디(layer-body)와 그의 제조방법 및 이용방법. KR950013705A (ko)

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DE20020712U1 (de) * 2000-12-07 2002-04-18 Hp Chem Pelzer Res & Dev Ltd Schichtformkörper
DE10319967A1 (de) * 2003-05-05 2004-11-25 Quadrant Plastic Composites Ag Faservlies-Verbundelement
DE10356665A1 (de) 2003-12-04 2005-07-07 Benecke-Kaliko Ag Verfahren zur Herstellung von genarbten Formkörpern und die danach hergestellten Formkörper
DE102004042405A1 (de) 2004-09-02 2006-03-30 Rkw Ag Rheinische Kunststoffwerke Vlies-Folien-Laminate
DE102005005576A1 (de) 2005-02-07 2006-08-17 Benecke-Kaliko Ag Verfahren zur Herstellung einer genarbten Folie und deren Verwendung
JP4558091B1 (ja) * 2009-10-29 2010-10-06 株式会社イノアックコーポレーション 繊維強化成形体及びその製造方法
CN103112234A (zh) * 2013-03-04 2013-05-22 苏州裕克施乐塑料制品有限公司 复合材料薄板生产方法及其双张紧装置
DE102013007283A1 (de) 2013-04-27 2014-03-06 Volkswagen Ag Innenverkleidungsbauteil aus naturfaserverstärktem Kunststoff
CN105235314B (zh) * 2015-09-23 2017-07-18 常州市泛亚汽车饰件有限公司 耐高温的汽车轻量化用聚酯无纺布及其制备方法

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JPS5288923A (en) * 1976-01-16 1977-07-26 Daicel Chem Ind Ltd Interior material for automobile
JPS5756562A (en) * 1980-09-20 1982-04-05 Uni Charm Corp Nonwoven fabric and production thereof
US4445954A (en) * 1983-02-09 1984-05-01 Albany International Corp. Method of manufacturing molded upholstery panels
JPS62223356A (ja) * 1986-03-20 1987-10-01 三菱油化バーディッシェ株式会社 敷設材の製造方法
DE3614533A1 (de) * 1986-04-29 1987-11-05 Walter Isphording Verfahren zum herstellen von kompakten, eine verstaerkungseinlage aus fasern enthaltenden formkoerpern aus thermoplastischem kunststoff
US4840832A (en) * 1987-06-23 1989-06-20 Collins & Aikman Corporation Molded automobile headliner
US4851283A (en) * 1988-12-05 1989-07-25 Monsanto Company Headliners having improved sound-absorbing characteristics

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DE59408134D1 (de) 1999-05-27
CN1110223A (zh) 1995-10-18
ES2130330T3 (es) 1999-07-01
EP0650828A1 (de) 1995-05-03
ATE179114T1 (de) 1999-05-15
JP2632297B2 (ja) 1997-07-23
CZ268594A3 (en) 1996-03-13
AU7758394A (en) 1995-05-18
JPH07195601A (ja) 1995-08-01
SI0650828T1 (en) 1999-06-30
AU680301B2 (en) 1997-07-24

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