KR20120063947A - Coating apparatus and method of fabricating liquid crystal display device using the same - Google Patents
Coating apparatus and method of fabricating liquid crystal display device using the same Download PDFInfo
- Publication number
- KR20120063947A KR20120063947A KR1020100125133A KR20100125133A KR20120063947A KR 20120063947 A KR20120063947 A KR 20120063947A KR 1020100125133 A KR1020100125133 A KR 1020100125133A KR 20100125133 A KR20100125133 A KR 20100125133A KR 20120063947 A KR20120063947 A KR 20120063947A
- Authority
- KR
- South Korea
- Prior art keywords
- nozzle
- coating
- substrate
- color filter
- slit coater
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C21/00—Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
Landscapes
- Optical Filters (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The coating liquid coating apparatus of the present invention and the manufacturing method of the liquid crystal display device using the same have a ratio to the coating liquid by coating Teflon after processing the nozzle side and the lower surface of the slit coater flat. In order to improve the coating uniformity by increasing the adhesiveness to prevent contamination of the nozzle and increasing the width of the lower surface of the nozzle, a slit coater and a slit coater for applying a coating liquid such as photoresist to a substrate in a predetermined direction In the coating liquid applying apparatus including a drive unit for moving, the slit coater is composed of a nozzle body including the nozzle, the inlet and the discharge port, the side and the lower surface of the nozzle is processed to be teflon coated It features.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating liquid coating device, and more particularly, to a coating liquid such as a photoresist, a developing solution, a color filter, or the like on a surface of an object such as a flat panel display (FPD) substrate or a semiconductor wafer. It relates to a coating liquid coating apparatus and a manufacturing method of a liquid crystal display device using the same.
The manufacturing process of a flat panel display device or a semiconductor device includes a thin film deposition process, a photolithography process for exposing a selected region of the thin film, and an etching process for removing the thin film of the selected region. A coating process for forming a photoresist film of a photosensitive material on a wafer and an exposure and development process for patterning the pattern using a mask having a predetermined pattern formed thereon.
In general, a spray coating method, a roll coating method, or a spin coating method is used for the coating process of forming a photoresist film on a substrate or a wafer.
In the case of the spray coating method and the roll coating method, the spin coating method is used for forming a high precision pattern because the coating film is not suitable for high precision in adjusting the uniformity and film thickness of the coating film.
Hereinafter, a spin coater used in the spin coating method will be described in detail with reference to the accompanying drawings.
1 is a cross-sectional view showing the structure of a general spin coater.
As shown in the figure, the spin coater not only surrounds the
The
The spin coater constructed as described above sprays a photoresist on the surface of the
When the photoresist is sprayed onto the
When the
When the photoresist is applied to the entire surface of the
However, the spin coating method using the spin coater is suitable for coating a photosensitive material on a small workpiece such as a wafer, and has a large and heavy substrate for a flat panel display device (for example, a liquid crystal display). It is not suitable for coating photosensitive material on panel glass substrate).
The spin coating method has a problem that waste of photoresist is severe because there is too much amount discarded compared to the amount of photoresist used for coating. That is, a large amount of photoresist applied to the surface of the substrate is scattered out of the spin chuck during high speed rotation. Substantially more photoresist is wasted than the photoresist used for photosensitization.
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and provides a coating liquid coating device capable of uniformly applying a coating liquid, such as a photoresist, a developing solution, a color filter, to a large area substrate, and a method of manufacturing a liquid crystal display device using the same. The purpose is to.
Another object of the present invention is to provide a coating liquid applying apparatus and a method of manufacturing a liquid crystal display device using the same, which prevents contamination of a nozzle and enhances durability.
Other objects and features of the present invention will be described in the configuration and claims of the invention described below.
In order to achieve the above object, the coating liquid coating apparatus of the present invention is a coating liquid coating apparatus comprising a slit coater for applying a coating liquid such as photoresist to a substrate and a drive unit for moving the slit coater in a predetermined direction. The slit coater is composed of a nozzle body including an nozzle, an inlet and an outlet, and the side and bottom surfaces of the nozzle are flat, and then Teflon is coated.
At this time, the coating solution is characterized in that it comprises a photoresist, a developer or a color filter.
Side surface and the bottom surface of the nozzle is characterized in that the surface roughness is improved to about 0.1㎛, 0.025㎛ and 0.1㎛ in the maximum height (Rmax), arithmetic mean roughness (Ra) and 10-point average roughness (Rz), respectively.
One width of the lower surface of the nozzle is characterized in that about 60㎛ ~ 80㎛.
A method of manufacturing a liquid crystal display device of the present invention includes the steps of providing a first substrate and a second substrate; Providing a slit coater comprising a nozzle body including a nozzle, an inlet and an outlet; Forming a color filter layer by slit coating a color filter on the surface of the first substrate using the slit coater, and then rotating a first substrate coated with the color filter using a spin chuck; And bonding the first substrate and the second substrate to each other.
At this time, the step of providing the slit coater is a step of flattening the side and the bottom surface of the nozzle; And coating Teflon on the side and bottom surfaces of the flatly processed nozzle.
The forming of the color filter layer may include: slit coating a color filter on the surface of the first substrate using the slit coater; Rotating the first substrate coated with the color filter using a spin chuck; And exposing and developing the color filter to form a color filter layer.
The step of providing the slit coater is characterized in that the processing of one width of the nozzle lower surface of about 60㎛ ~ 80㎛.
The side and bottom surfaces of the nozzle may be flattened to be about 0.1 μm, 0.025 μm, and 0.1 μm at the maximum height Rmax, arithmetic mean roughness Ra, and ten-point average roughness Rz, respectively.
As described above, the coating liquid applying apparatus and the manufacturing method of the liquid crystal display device using the same according to the present invention provide the effect of improving the yield and productivity by securing the coating uniformity.
The coating liquid coating apparatus and the method of manufacturing the liquid crystal display device using the same according to the present invention provide an effect of improving the yield by preventing the contamination of the nozzle by increasing the non-adhesion to the coating liquid on the nozzle side and the lower surface. In addition, by preventing contamination of the nozzle, the maintenance time of the slit coater is reduced while the durability of the nozzle is strengthened, thereby providing an effect of increasing productivity as the number of nozzle repairs is reduced.
1 is a cross-sectional view showing the structure of a typical spin coater.
2A and 2B are perspective views illustrating a basic concept of a slit coater and a photosensitive material applied by the slit coater.
3 is a cross-sectional view illustrating a phenomenon in which a photosensitive material adheres to a nozzle surface of a slit coater.
4A and 4B show non-tackiness of liquid according to the roughness of the nozzle face;
5 is a cross-sectional view schematically showing a coating liquid applying apparatus according to an embodiment of the present invention.
Figure 6 is a perspective view schematically showing a slit coater according to an embodiment of the present invention.
7 is a cross-sectional view schematically showing a slit coater according to an embodiment of the present invention.
Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the coating liquid coating apparatus and a method of manufacturing a liquid crystal display device using the same according to the present invention.
In general, in the semiconductor manufacturing field and flat panel display device manufacturing field, a photolithography process is required as described above in order to pattern a thin film performing a specific function, for example, an oxide thin film, a metal thin film, or a semiconductor thin film, into a desired shape. Photolithography processes use photosensitive materials such as photoresists that chemically react with light.
At this time, the photosensitive material should be formed in a very uniform thickness on the substrate on which the thin film is formed so that no defect occurs during the process. For example, when the photosensitive material is formed thicker than the specified thickness, the desired portion of the thin film is not etched, and when the photosensitive material is formed thinner than the specified thickness, the thin film is etched more than the desired etching amount. .
In particular, the application of the uniform photosensitive material is one of the very important factors in the current trend of increasing the size of the substrate as the substrate for a flat panel display device, especially the liquid crystal display panel, becomes larger.
In order to solve the above problem, a nozzle method of spraying a predetermined photosensitive material using a nozzle without using a spinner like a conventional spin chuck has been proposed. Since the nozzle-type coating liquid coating device does not use a spinner, the photosensitive material is injected through a spinless coater or a slit and thus is called a slit coater. The slit coater is suitable for applying a photosensitive material to a large liquid crystal display panel by supplying the photosensitive material through a slit-shaped nozzle longer than its width to apply a photosensitive material to the surface of the substrate in the form of a surface.
2A and 2B are perspective views illustrating a basic concept of a slit coater and a photosensitive material applied by the slit coater.
As shown in the figure, the
That is, the
In addition, the
For reference,
However, such a structure alone does not prevent contamination of the nozzle face of the slit coater, because the present invention lacks recognition of the importance of the nozzle face processing technology of the slit coater. This is solved by increasing the non-tackiness.
3 is a cross-sectional view illustrating a phenomenon in which a photosensitive material is attached to a nozzle surface of a slit coater.
As shown in the figure, when applying an organic material, such as
As described above, the
In order to prevent this, the operator frequently performs manual cleaning, which lowers the productivity, and poses a risk due to the initial failure occurring immediately after the manual cleaning.
4A and 4B show non-tackiness of liquids according to the roughness of the nozzle face.
As shown in FIG. 4A, when the roughness of the surface of the
On the other hand, as shown in FIG. 4B, when the
To this end, the present invention is characterized by increasing the non-adhesiveness to the coating liquid by coating the Teflon (Teflon) after processing the nozzle side and the bottom surface of the slit coater, will be described in detail with reference to the drawings.
5 is a cross-sectional view schematically showing a coating liquid applying apparatus according to an embodiment of the present invention.
At this time, the coating liquid applying apparatus of this embodiment uses a rectangular glass substrate for manufacturing the screen panel of the liquid crystal display device as the substrate to be treated, and in the photolithography process for selectively patterning electrode layers, color filter layers, etc. formed on the surface of the substrate. It is used for the coating liquid coating process of apply | coating a coating liquid to the surface of a board | substrate. In addition, the coating liquid applying apparatus may be modified as a device for applying a processing liquid (coating liquid) to not only glass substrates for liquid crystal display devices but also various substrates for flat panel displays in general.
As shown in the drawing, the coating liquid applying apparatus according to an embodiment of the present invention is a table 220, the substrate (not shown) is seated, the
At this time, although not shown in the drawing, the supply unit is composed of a storage tank for storing the coating liquid and a supply pipe for supplying the photosensitive material stored therein to the
The storage tank stores a coating liquid such as a photoresist, a developing solution, and a color filter supplied to the
The pumping means applies a predetermined pressure to the
An object to be processed, such as a glass substrate, is mounted on the table 220, and a plurality of pins (not shown) are provided on the table surface to lift the substrate from the table 220.
At this time, the table 220 is made of a rectangular stone (stone), the upper surface and the side is processed flat.
The upper surface of the table 220 is a horizontal plane, the substrate is seated, a plurality of vacuum suction holes (not shown) are formed on the upper surface, through the adsorption of the substrate during processing of the substrate in the coating liquid application device Keep the substrate in a predetermined horizontal position.
At this time, although not shown in the drawing, one side of the table 220 is provided with a preliminary ejection device is installed when the first start of coating or after the coating is completed each time by performing a preliminary ejection from the
The driving
At this time, the
The moving means 270 guides the movement of the
An upper part of the table 220 is provided with an
At this time, the
In addition, the
The
The slit coater according to the embodiment of the present invention configured as described above has a flat surface of the nozzle side and the bottom surface, and then coated Teflon to increase the non-adhesiveness to the coating liquid to prevent contamination of the nozzle, while By increasing the width it is possible to improve the coating uniformity, which will be described in detail with reference to the drawings.
6 is a perspective view schematically showing a slit coater according to an embodiment of the present invention, Figure 5 is a cross-sectional view schematically showing a slit coater according to an embodiment of the present invention.
As shown in the figure, the
As described above, the
The
In this case, the
The gap between the
The
To this end, the side surfaces 243 and the
For reference, the maximum height Rmax, arithmetic mean roughness Ra, and ten-point average roughness Rz may be defined as parameters for surface roughness as follows.
When the multi-sided curve is cut into the average line, the section of the cross-section curve that is divided like an island that rises above the water is called the cross-section mountain. The height from the center line to each cross section peak is called cross section peak height Yp, and the depth from the average line to each cross section valley is also called cross section valley depth Yv.
At this time, the absolute value obtained by adding the heights of the cross-sectional mountains adjacent to each other and the depth of the cross-sectional valleys is called the cross-sectional uneven height.
The height from the lowest point to the highest point of the cross-sectional curve within one reference length is called the maximum height Rmax. The maximum height Rmax is a parameter in which roughness representativeness is a problem, but since it is relatively easy to measure, it has been used as a roughness parameter since the early days when the roughness measurement technology has not developed, and has reached the present.
The 10-point average roughness Rz is the absolute value of the absolute value of the elevation Yp from the highest peak to the fifth peak measured in the direction of the longitudinal magnification from the average line of the sample by drawing the reference length in the direction of the average line from the roughness curve. The sum of the average value and the average value of the absolute values of the elevations Yv of the fifth bone bottom to the lowest valley bottom is obtained, and this value is expressed in micrometers. The ten-point average roughness (Rz) is not a relatively widely used parameter, but it is not easy to measure such as small valve seats, grooves, bottoms or sides where high mountains or deep valleys affect performance. In this case, it is a parameter that can be measured easily.
The arithmetic mean roughness Ra is extracted from the roughness curve by the reference length in the direction of the average line, the X axis is held in the average line direction of the sample portion, the Y axis is in the vertical magnification direction, and the roughness curve is represented by y = f (x). When it cuts out, it is what shows the value calculated | required by the following formula by micrometer.
[Mathematical Expression]
Where l represents the reference length.
Since the arithmetic mean roughness Ra is not significantly affected by abnormally protruding or recessed portions, the arithmetic mean roughness Ra is representative of the surface roughness relatively well, but it is not considered complete.
As described above, the Teflon is coated after the side surfaces 243 and the
The Teflon forms a very stable compound due to the strong chemical bonding of fluorine and carbon, and thus has almost perfect chemical inertness and heat resistance, non-tackiness, excellent insulation stability, and low coefficient of friction. For example, FK-018BL Can be used.
In addition, the
Hereinafter, the manufacturing method of the liquid crystal display device using the coating liquid application device of this invention is demonstrated, for example.
The manufacturing method of the liquid crystal display device is largely composed of an array process for forming an array substrate, a color filter process for forming a color filter substrate, and a cell process for forming a unit liquid crystal display panel by combining the array substrate and the color filter substrate. Looking in more detail as follows.
First, a thin film transistor which is a switching element which is arranged vertically and horizontally on a transparent insulating substrate such as glass to define a plurality of pixel regions and is connected to the gate line and the data line in each pixel region. To form. In addition, the pixel electrode is connected to the thin film transistor through the array process and drives the liquid crystal layer as a signal is applied through the thin film transistor. In the transverse electric field mode, the pixel electrode and the common electrode for forming a horizontal electric field are formed together in the liquid crystal layer through the array process.
In addition, a color matrix is formed on the color filter substrate by a color filter process to form a black matrix that distinguishes between the color filter layer made up of red, green, and blue colors and the sub color filter, and blocks light transmitted through the liquid crystal layer. do.
The black matrix may be an organic film made of a resin material, for example, colored acrylic, epoxy, or polyimide resin including any one of carbon black and black pigment. Organic resin etc. can be applied.
Next, an overcoat layer made of a transparent insulating material is formed on the entire surface of the substrate.
The overcoat layer may be formed of a transparent resin having insulating properties in order to planarize the substrate on which the color filter layer is formed and to prevent elution of the pigment ions, and in particular, may be formed of an acrylic resin or an epoxy resin.
As described above, the array process and the color filter process require a plurality of photolithography processes to form patterns of thin film transistors and color filter layers.
The photolithography process is a series of processes for transferring a pattern drawn on a mask onto a substrate on which a thin film is deposited to form a desired pattern. The photolithography process includes a plurality of processes such as photoresist coating, exposure, and development.
At this time, for example, when the coating liquid coating apparatus of the present invention is used to apply the photosensitive liquid, a desired pattern can be obtained by applying a uniform photosensitive liquid to the entire surface of the substrate. As a result, the yield and productivity can be improved.
In particular, the slit coating method and the spin coating method may be sequentially applied to the formation of the color filter layer. First, after the slit coating of the color filter using the coating liquid applying apparatus of the present invention, the spin chuck is secondly coated to rotate the spin chuck. The color filter is characterized in that to spread evenly.
Next, a spacer is formed of an organic layer on the color filter substrate or the array substrate.
As the spacers are gradually enlarged in size, column spacers (or patterned spacers) fixed to an array substrate or a color filter substrate are used.
Subsequently, an alignment layer is applied to the array substrate and the color filter substrate, respectively, and then the alignment layer is provided to provide alignment control force or surface fixation force (ie, pretilt angle and alignment direction) to the liquid crystal molecules of the liquid crystal layer formed between the two substrates. Orientation treatment. In this case, a rubbing or photoalignment method may be applied as the alignment treatment method.
Next, a predetermined failure turn is formed with a sealant on the color filter substrate, and a liquid crystal layer is formed on the array substrate.
Thereafter, pressure is applied to the array substrate and the color filter substrate to form a unit liquid crystal display panel.
Many details are set forth in the foregoing description but should be construed as illustrative of preferred embodiments rather than to limit the scope of the invention. Therefore, the invention should not be defined by the described embodiments, but should be defined by the claims and their equivalents.
110: substrate 120,220: table
140,240: Slit coater 241,241a, 241b: Body
242: nozzle 245: inlet
246: storage space 247: discharge port
Claims (9)
The slit coater is composed of a nozzle body including the nozzle, the inlet and the discharge port, the side and the bottom surface of the nozzle is coated with a Teflon coating after the flat surface is processed.
Providing a slit coater comprising a nozzle body including a nozzle, an inlet and an outlet;
Forming a color filter layer by slit coating a color filter on the surface of the first substrate using the slit coater, and then rotating a first substrate coated with the color filter using a spin chuck; And
And attaching the first substrate and the second substrate to each other.
Flattening the side and bottom surfaces of the nozzle; And
And coating Teflon on the side and bottom surfaces of the flatly processed nozzle.
Slit coating a color filter on the surface of the first substrate using the slit coater;
Rotating the first substrate coated with the color filter using a spin chuck; And
Exposing and developing the color filter to form a color filter layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100125133A KR20120063947A (en) | 2010-12-08 | 2010-12-08 | Coating apparatus and method of fabricating liquid crystal display device using the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100125133A KR20120063947A (en) | 2010-12-08 | 2010-12-08 | Coating apparatus and method of fabricating liquid crystal display device using the same |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20120063947A true KR20120063947A (en) | 2012-06-18 |
Family
ID=46684244
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020100125133A KR20120063947A (en) | 2010-12-08 | 2010-12-08 | Coating apparatus and method of fabricating liquid crystal display device using the same |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20120063947A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9581872B2 (en) | 2014-07-18 | 2017-02-28 | Samsung Display Co., Ltd. | Slot die coating apparatus and coating method using the same |
-
2010
- 2010-12-08 KR KR1020100125133A patent/KR20120063947A/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9581872B2 (en) | 2014-07-18 | 2017-02-28 | Samsung Display Co., Ltd. | Slot die coating apparatus and coating method using the same |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4422701B2 (en) | Coating liquid coating apparatus and liquid crystal display manufacturing method using the same | |
US7449069B2 (en) | Slit coater having apparatus for supplying a coating solution | |
KR100369571B1 (en) | Coating method and coating device | |
KR100858889B1 (en) | Slit die, and method and device for producing base material with coating film | |
US7914843B2 (en) | Slit coater having pre-applying unit and coating method using the same | |
US7647884B2 (en) | Slit coater with a standby unit for a nozzle and a coating method using the same | |
KR101021904B1 (en) | Method of manufacturing a board coated with a resist film | |
WO1994007158A1 (en) | Color filter for liquid crystal display and tension expansion film formation apparatus | |
KR100493870B1 (en) | Method of forming a seal pattern for liquid crystal display device | |
KR100934834B1 (en) | Coating liquid coating device and manufacturing method of liquid crystal display device using the same | |
KR20120063947A (en) | Coating apparatus and method of fabricating liquid crystal display device using the same | |
KR101130920B1 (en) | Coating apparatus and method of fabricating liquid crystal display device using the same | |
US8474141B2 (en) | Method of modifying a surface of a nozzle of a liquid dispenser used for manufacturing a liquid crystal display | |
JP3546885B2 (en) | Method for manufacturing color filter for liquid crystal display | |
JP3901679B2 (en) | Tension development film forming equipment | |
TWI276474B (en) | Manufacturing method for substrates with resist films | |
KR100806804B1 (en) | alignment layer printing equipment | |
KR20020042243A (en) | seal pattern for liquid crystal display device and forming method thereof | |
JP5338071B2 (en) | Coating method, coating apparatus, and method for manufacturing liquid crystal display member | |
KR200378833Y1 (en) | Slit nozzle for photo register coating | |
KR101186516B1 (en) | Apparatus for drying glass and method of fabricating liquid crystal display device using the same | |
KR100652221B1 (en) | Slit coater | |
KR101206773B1 (en) | Substrate coater apparatus having minimized slit nozzle path | |
KR20050068395A (en) | Method for fabricating a color filter substrate to remove edge beads and apparatus for pre-wetting developer used in the method | |
JP2002136915A (en) | Coating apparatus and coating method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
AMND | Amendment | ||
E601 | Decision to refuse application | ||
E801 | Decision on dismissal of amendment |