KR20000014506A - Manufacturing method of pickled cucumbers - Google Patents
Manufacturing method of pickled cucumbers Download PDFInfo
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- KR20000014506A KR20000014506A KR1019980033975A KR19980033975A KR20000014506A KR 20000014506 A KR20000014506 A KR 20000014506A KR 1019980033975 A KR1019980033975 A KR 1019980033975A KR 19980033975 A KR19980033975 A KR 19980033975A KR 20000014506 A KR20000014506 A KR 20000014506A
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- cucumbers
- cucumber
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- boring
- seasoning
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- 235000021573 pickled cucumbers Nutrition 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 240000008067 Cucumis sativus Species 0.000 claims abstract description 65
- 235000009849 Cucumis sativus Nutrition 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 31
- 238000011033 desalting Methods 0.000 claims abstract description 18
- 235000000346 sugar Nutrition 0.000 claims abstract description 15
- 150000003839 salts Chemical class 0.000 claims abstract description 13
- 235000013599 spices Nutrition 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 230000001954 sterilising effect Effects 0.000 claims abstract description 5
- 239000002253 acid Substances 0.000 claims abstract description 4
- 239000004575 stone Substances 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims abstract description 3
- 235000010799 Cucumis sativus var sativus Nutrition 0.000 claims description 31
- 235000021110 pickles Nutrition 0.000 claims description 19
- 238000005554 pickling Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 8
- 239000000796 flavoring agent Substances 0.000 claims description 6
- 235000019634 flavors Nutrition 0.000 claims description 6
- 239000005715 Fructose Substances 0.000 claims description 5
- 229930091371 Fructose Natural products 0.000 claims description 5
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 5
- 239000012267 brine Substances 0.000 claims description 5
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 5
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 4
- 229960000583 acetic acid Drugs 0.000 claims description 4
- 239000012362 glacial acetic acid Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000001508 potassium citrate Substances 0.000 claims description 4
- 229960002635 potassium citrate Drugs 0.000 claims description 4
- QEEAPRPFLLJWCF-UHFFFAOYSA-K potassium citrate (anhydrous) Chemical compound [K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O QEEAPRPFLLJWCF-UHFFFAOYSA-K 0.000 claims description 4
- 235000011082 potassium citrates Nutrition 0.000 claims description 4
- 239000000600 sorbitol Substances 0.000 claims description 4
- 240000000662 Anethum graveolens Species 0.000 claims description 3
- 240000008474 Pimenta dioica Species 0.000 claims description 3
- 235000006990 Pimenta dioica Nutrition 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000009928 pasteurization Methods 0.000 claims description 2
- 238000010791 quenching Methods 0.000 claims description 2
- 230000000171 quenching effect Effects 0.000 claims description 2
- 238000012216 screening Methods 0.000 claims description 2
- 238000002791 soaking Methods 0.000 claims description 2
- 240000001972 Gardenia jasminoides Species 0.000 claims 1
- 238000000855 fermentation Methods 0.000 abstract description 7
- 230000004151 fermentation Effects 0.000 abstract description 7
- 235000019643 salty taste Nutrition 0.000 abstract description 6
- 238000007598 dipping method Methods 0.000 abstract description 4
- 235000019614 sour taste Nutrition 0.000 abstract description 3
- 235000019605 sweet taste sensations Nutrition 0.000 abstract description 3
- 239000003205 fragrance Substances 0.000 abstract description 2
- 238000011068 loading method Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- 235000002639 sodium chloride Nutrition 0.000 description 14
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- 235000013372 meat Nutrition 0.000 description 6
- 210000001519 tissue Anatomy 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 5
- 239000011780 sodium chloride Substances 0.000 description 5
- 206010013911 Dysgeusia Diseases 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 239000004278 EU approved seasoning Substances 0.000 description 3
- 239000004310 lactic acid Substances 0.000 description 3
- 235000014655 lactic acid Nutrition 0.000 description 3
- 235000019640 taste Nutrition 0.000 description 3
- 244000111489 Gardenia augusta Species 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 235000021419 vinegar Nutrition 0.000 description 2
- 239000000052 vinegar Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 240000004160 Capsicum annuum Species 0.000 description 1
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 description 1
- 235000007862 Capsicum baccatum Nutrition 0.000 description 1
- 244000223760 Cinnamomum zeylanicum Species 0.000 description 1
- 244000163122 Curcuma domestica Species 0.000 description 1
- 235000003392 Curcuma domestica Nutrition 0.000 description 1
- 244000147568 Laurus nobilis Species 0.000 description 1
- 235000017858 Laurus nobilis Nutrition 0.000 description 1
- 244000203593 Piper nigrum Species 0.000 description 1
- 244000223014 Syzygium aromaticum Species 0.000 description 1
- 235000016639 Syzygium aromaticum Nutrition 0.000 description 1
- 235000005212 Terminalia tomentosa Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 239000001728 capsicum frutescens Substances 0.000 description 1
- 235000017803 cinnamon Nutrition 0.000 description 1
- 235000003373 curcuma longa Nutrition 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 235000019688 fish Nutrition 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 235000021109 kimchi Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000019508 mustard seed Nutrition 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 235000013550 pizza Nutrition 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- 235000019600 saltiness Nutrition 0.000 description 1
- 238000009938 salting Methods 0.000 description 1
- 235000012046 side dish Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 235000013976 turmeric Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 235000020334 white tea Nutrition 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/08—Preserving with sugars
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
- A23B7/10—Preserving with acids; Acid fermentation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/10—Preserving against microbes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Storage Of Fruits Or Vegetables (AREA)
Abstract
Description
본 발명은 고기, 생선, 빵 등에 곁들여 먹는 피클오이의 제조방법에 관한 것으로, 더욱 상세하게는 개선된 제조방법으로 적정짠맛에 단맛과 신맛을 유지하면서, 뒷맛이 깨끗하고, 발효성의 향취미가 우수하며, 육질이 단단하고 조밀한 조직을 갖는 피클오이의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing pickle cucumbers served with meat, fish, bread, etc. More specifically, the improved manufacturing method, while maintaining a sweet and sour taste in an appropriate salty taste, clean aftertaste, excellent fermentable flavor The present invention relates to a method for producing pickle cucumber having a hard and dense structure of meat.
피클오이는 짠 특성을 지니면서 달고 신맛을 내는 일종의 서양식 김치로서, 오이를 식초, 설탕, 소금, 향신료를 섞어 만든 액체에 담아 절여서 만들고, 피자, 돈까스 등의 양식이나 기름끼가 많은 한식에도 반찬으로서 보편적으로 이용된다.Pickle cucumber is a kind of western kimchi that has salty and sweet taste. It is made by pickling cucumbers in a liquid mixture of vinegar, sugar, salt, and spices. It is also used as a side dish for pizza and pork cutlet. Universally used.
그러나, 종래의 수입산 또는 국내에서 제조되는 피클오이는, 소금, 식초, 설탕 등을 섞어 만든 소스에 오이를 일정기간동안 침지시켜 소스가 오이에 스며들게 하여 제조되는 것으로, 단맛, 신맛, 짠맛을 제공하나 잔미가 남고 육질이 물러 씹는 감촉이 좋지 못하고 품질이 떨어진다는 문제점이 있다.However, pickle cucumbers, which are conventionally imported or domestically manufactured, are prepared by immersing cucumbers in sauce made of salt, vinegar, sugar, etc. for a certain period of time, soaking the sauce into cucumbers, providing sweetness, sourness, salty taste. There is a problem that the residue is left and the quality of the meat is not good to chew away.
이에 본 발명은 상기와 같은 상황을 감안하여 발명한 것으로, 오이를 염수에 침지시키는 절임공정을 1, 2차에 걸쳐 실시하고, 그 중간중간에 염장오이를 적정염도로 탈염하고 잔미를 제거하는 탈염공정과, 상기 염장 및 탈염으로 육질이 물러진 오이를 단단한 조직로 복귀시키는 보오링공정을 추가하고, 또한 장기간 유통보관이 가능하도록 조미물을 주입한 후 밀봉하고 이를 살균포장하는 개선된 피클오이의 제조방법에 의해서, 적정 짠맛에 단맛과 신맛을 유지하면서, 잔미가 남지않아 뒷맛이 개운하고, 발효성의 황갈색감과 향취미가 우수하며, 육질이 단단하고 조밀한 조직으로 씹을 때 아작그리는 촉감이 뛰어날 뿐만 아니라, 장기간 유통보관이 가능한 피클오이의 제조방법을 제공하고자 함에 그 목적이 있다.Accordingly, the present invention has been invented in view of the above situation, and the pickling process of dipping cucumbers in saline is carried out in the first and second stages. Process and a boring process for returning the cucumber, which has been dehydrated by salting and desalting, to the hard tissue, and furthermore, after the infusion of seasoning for sealing for long-term distribution, sealing and sterilizing it According to the manufacturing method, it retains sweetness and sourness in a proper salty taste, leaving no residue and refreshing aftertaste, excellent fermentation yellowish brown taste and flavor, and excellent texture when chewed with hard and dense tissue. Rather, the purpose is to provide a method of manufacturing pickle cucumbers that can be stored for a long time.
도 1 - 본 발명의 실시예에 관한 보오링기를 도시한 도면1-shows a boring machine according to an embodiment of the present invention
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 보오링기 11 : 보오링 탱크10: boring machine 11: boring tank
12 : 에어배관 13 : 스팀배관12: air piping 13: steam piping
상기 목적을 달성하기 위한 본 발명의 피클오이의 제조방법은, 엄선된 오이를 10% 정도의 염수에 4-10일간 침지시키는 1차 절임단계; 상기 1차 절여진 오이를 15-16% 염수에 침지시키고 그 위에 다량의 소금을 뿌린 다음 누름돌로 눌러 놓는 2차 절임단계; 상기 2차 절여진 오이를 염도 8%까지 탈염하는 1차 탈염단계; 상기 탈염된 오이를 선별재단한 후, 보오링기(10)에 적재하고 80℃ 물에 에어를 공급하면서 10분간 데친 다음, 10℃ 이하의 냉수에 급냉시키는 보오링단계; 상기 보오링된 오이를 냉수에서 염도 2%까지 탈염하는 2차 탈염단계; 상기 보오링 및 2차 탈염된 오이를 용기에 담고, 당, 산 및 향신료가 포함된 조미물을 주입·밀봉하는 단계; 상기 조미물이 주입·밀봉된 오이를 75℃ 물에 25분간 살균한 다음 급냉하는 저온살균단계 및 포장단계로 구성되는 것을 특징으로 한다.Method for producing a pickle cucumber of the present invention for achieving the above object, the first pickling step of immersing the selected cucumber in saline of about 10% for 4-10 days; A second pickling step of immersing the first pickled cucumber in 15-16% brine, sprinkle a large amount of salt on it, and then pressing it with a push stone; A first desalting step of desalting the second pickled cucumber to 8% salinity; After screening the desalted cucumbers, the boring step is loaded on the boring machine (10) and boiled for 10 minutes while supplying air to the water 80 ℃, the boring step of quenching in cold water below 10 ℃; A second desalting step of desalting the bored cucumbers to 2% salinity in cold water; Placing the boring and the second desalted cucumber in a container, and injecting and sealing a seasoning containing sugar, acid and spices; Cucumber with the seasoning injected and sealed is sterilized in 75 ℃ water for 25 minutes and then characterized by consisting of a low temperature sterilization step and packaging step.
또한, 본 발명의 피클오이의 제조방법은, 상기 보오링기(10)가 보오링 탱크(11)와, 이 보오링 탱크(11)의 바닥에 설치되고 다수의 구멍이 천공된 에어배관(12) 및 스팀배관(13)으로 구성되면서, 상기 에어배관(12)은 콤프레셔를 수단으로 에어를 공급하고, 보오링 탱크(11)의 물은 스팀배관(13)에 연결되는 스팀보일러를 수단으로 온도조절되는 것을 특징으로 한다.In addition, the pickle cucumber manufacturing method of the present invention, the boring machine 10, the boring tank 11 and the air pipe 12 is installed in the bottom of the boring tank 11, a plurality of holes perforated And a steam pipe 13, the air pipe 12 supplies air by means of a compressor, and the water in the boring tank 11 controls temperature by means of a steam boiler connected to the steam pipe 13. It is characterized by.
또한, 본 발명의 피클오이의 제조방법은, 상기 조미물이 물 600kg을 100℃까지 끓인 후, 고과당 180kg과, 솔비톨 240kg, 뉴슈가 7.2kg, 구연산 칼륨 0.96kg, 설탕 24kg, 미풍 1.2kg을 넣고 혼합하여 1차 조미물을 얻고; 냉수 20kg에 피클링 스파이스 6kg, 딜향 1kg, 치자분 0.5kg, 올 스파이스 3kg을 넣고, 100℃에서 10분간 끓여 식히는 추출과정을 2회 반복하여 2차 조미물을 얻으며; 상기 1차 조미물에 2차 조미물을 혼합하고 식힌 후, 빙초산 32kg을 첨가하여 되는 것을 특징으로 한다.In addition, the method of producing pickle cucumber of the present invention, after boiling 600kg of water seasoning to 100 ℃, 180kg of high fructose, 240kg of sorbitol, 7.2kg of new sugar, 0.96kg of potassium citrate, 24kg of sugar, brine 1.2kg Put and mix to obtain a primary seasoning; 6 kg of pickling spice, 1 kg of dill fragrance, 0.5 kg of gardenia powder, 3 kg of all spices were added to 20 kg of cold water, and boiled at 100 ° C. for 10 minutes to repeat the extraction process twice to obtain a second seasoning; After mixing and cooling the secondary seasoning to the primary seasoning, characterized in that the addition of glacial acetic acid 32kg.
이하 본 발명의 제조방법을 실시예에 의거하여 상세히 설명한다.Hereinafter, the manufacturing method of the present invention will be described in detail with reference to Examples.
(실시예)(Example)
1차 절임 : 육질이 단단한 국산오이(백다다기, 취청, 청오이 등)와 피클용 오이를 선별하여 10%정도의 염수에 침지시킨다.1st pickling: Selected domestic cucumbers (white tea, cheongsam, blue cucumber, etc.) and pickled cucumbers, which are hard meat, are immersed in 10% saline.
2차 절임 : 1차 절임후 4-10일이 경과하면 오이의 색깔이 황갈색으로 변화면서 젖산발효가 왕성하게 일어나며, 이때 2차 절임을 실시한다. 2차 절임은 15-16% 의 염수에 1차 절여진 오이를 침지시키고, 그 위에 다량의 소금을 뿌린 다음, 누름돌로 단단히 눌러 공기의 혼입을 방지한다.Secondary pickling: After 4-10 days after the first pickling, the color of cucumber is changed to yellowish brown, and lactic acid fermentation is vigorous. The second pickling is to immerse the first pickled cucumber in 15-16% brine, sprinkle a large amount of salt on it, and then press it firmly with a push stone to prevent the incorporation of air.
이와 같은 고염도이고 공기차단된 2차 절임에 의해, 젖산의 발효가 중단되고 발효에 의한 가스생성도 없어지면서 장기간 보관이 가능해진다. 이로써, 1년 내내 제품을 생산할 수 있고, 오이철에 맣이 수매하여 장기보관함으로써 수입피클보다 가격경쟁력에서 앞서고 신선한 제품을 공급할 수가 있다.By such a high salt and air-blocked secondary pickling, the fermentation of lactic acid is stopped and gas generation by fermentation is eliminated, so that it can be stored for a long time. As a result, the product can be produced all year round, and the product can be purchased and stored for a long time in the cucumber season to supply fresh products ahead of the price competitiveness of imported pickles.
1차 탈염 : 상기 1, 2차에 걸쳐 절임숙성된 염장오이는 냉수에 담그고 염도 8%까지 1차 탈염시킨다. 1차 탈염이 완료된 오이중 피클용 오이는 통채로 사용하고, 국산오이는 슬라이스기로 약 7mm정도의 두께로 썰어서 사용한다.Primary desalting: Salted cucumbers pickled and matured in the first and second stages are soaked in cold water and desalted up to 8% salt. Pickled cucumber is used as a whole, and domestic cucumber is sliced into slicers with a thickness of about 7mm.
여기서, 상기 슬라이스 칼날은 요철형상으로 만들 수 있고, 이를 이용하여 오이를 재단하는 것이 외관상 보기가 좋다.Here, the slice blade can be made into an uneven shape, it is good to look at the appearance of cutting the cucumber using this.
보오링 단계 : 상기와 같이 1차 탈염되고 선별재단된 오이는 보오링기(10)에서 80℃의 물에 에어를 공급하면서 10분간 데치고 난 다음, 10℃ 이하의 냉수로 급냉시킨다. 여기서, 물의 온도는 보오링기(10)의 스팀배관(13)을 통해 조절하고, 고르게 보오링이 이루어지도록 에어배관(12)을 통해 공기를 공급시킨다.Boring step: As described above, the first desalted and screened cucumber is boiled for 10 minutes while supplying air to the water at 80 ° C. in the boring machine 10, and then quenched with cold water below 10 ° C. Here, the temperature of the water is adjusted through the steam pipe 13 of the boring machine 10, and the air is supplied through the air pipe 12 so that the boring is evenly made.
상기 보오링기(10)는 도 1에 도시된 바와 같이, 염장오이를 적재하는 보오링 탱크(11)와, 이 보오링 탱크(11)의 바닥에 설치되고 다수의 구멍이 천공된 에어배관(12) 및 스팀배관(13)으로 구성되며, 상기 에어배관(12)은 공지의 콤프레셔(도시되지 않음)와 연결되고, 싱기 스팀배관(13)은 공지의 스팀보일러(도시되지 않음)와 연결된다. 이로써, 상기 보오링 단계에서 물의 온도조절이 스팀보일러를 수단으로 한 스팀배관(13)을 통해서 이루어지고, 콤프레셔와 연결된 에어배관(12)을 통해 에어를 공급할 수 있게 된다.As shown in FIG. 1, the boring machine 10 includes a boring tank 11 for loading salted cucumbers, and an air pipe 12 installed at the bottom of the boring tank 11 and having a plurality of holes. ) And the steam pipe 13, the air pipe 12 is connected to a known compressor (not shown), the steamer steam pipe 13 is connected to a known steam boiler (not shown). Thus, the temperature control of the water in the boring step is made through the steam pipe 13 by means of the steam boiler, it is possible to supply air through the air pipe 12 connected to the compressor.
이와 같은 보오링 단계는 염수에 절여져 쭈글쭈글해진 오이의 조직과 표피를 단단하고 조밀한 원상태로 복귀시키는 작용을 하는 것으로, 피클오이의 육질이 아주 단단하고 조밀해지며, 먹을 때 아작그림과 씹는 감촉이 탁월하여 제품질을 크게 향상시킬 수 있게 되는 것이다.This boring step is to restore the tissues and epidermis of crunchy cucumbers pickled in saline to a firm and dense state, and the pickle cucumber's flesh becomes very hard and dense. The texture is excellent and the quality of the product can be greatly improved.
2차 탈염 : 상기 보오링이 끝난 오이는 냉수에서 염도 2%까지 2차 탈염을 실시한다. 상기와 같은 1, 2차 탈염단계에서는 염장오이의 고농도에서 냉수의 저농도으로 염이 이동하는 삼투압작용이 일어나면서, 염장오이의 과도한 염분과 기타 잔맛이 축출되어, 먹을 때 적정 짠맛이 우러나고 잔미가 남지않아 담백한 맛을 느낄 수 있게 된다.Secondary desalting: The boring finished cucumber is desalted to 2% salinity in cold water. In the first and second desalting stages as described above, osmotic action of salts is transferred from high concentrations of salted cucumbers to low concentrations of cold water, and excessive salts and other sweetness of salted cucumbers are removed. You won't be able to feel the light taste.
조미물 주입·밀봉 : 상기 보오링 및 2차 탈염이 끝난 오이는 용기에 담고 준비된 조미물을 주입하여 밀봉한다. 상기 조미물은 당성분, 산성분 및 향신료를 포함하는 1차 및 2차 조미물을 혼합하고 빙초산을 첨가하여 된 것이다. 1차 및 2차 조미물의 성분과 용량은 표 1 및 표 2와 같다.Seasoning injection and sealing: The boring and secondary desalted cucumber are put in a container and sealed by injecting prepared seasoning. The seasoning is obtained by mixing primary and secondary seasonings containing sugar, acid and spices and adding glacial acetic acid. The components and doses of the primary and secondary seasonings are shown in Table 1 and Table 2.
표 1과 같은 성분으로 이루어진 1차 조미물은, 먼저 먼저 물 600kg을 100℃까지 끓인 후, 고과당 및 나머지 부재료를 넣고 잘 혼합하여 제조된다.The primary seasoning consisting of the components shown in Table 1, first boiled 600kg of water to 100 ℃, and then prepared by mixing high fructose and the remaining subsidiary materials well.
상기 1차 조미물 성분중 고과당은 피클오이의 점성을 높이고, 솔비톨은 오이의 슬라이스면에 윤기를 나게 하며, 뉴슈가는 당을 높이고, 구연산 칼륨은 육질을 단단하게 하는 데 조력하며, 설탕은 뒷맛이 개운하고, 미풍은 조미료로서 사용되는 것이다.The high fructose of the primary seasoning ingredients increases the viscosity of the pickle cucumber, sorbitol makes the sliced surface of the cucumber shiny, New sugars increase the sugar, potassium citrate helps to harden the meat, sugar Aftertaste is refreshing and breezy is used as seasoning.
2차 조미물의 제조는 먼저 냉수 20kg에 피클링 스파이스 등 향신료를 넣고 100℃에서 10분간 끓인 다음 식히고, 이를 2회 반복하여 향신료를 추출하는 것으로 제조된다.The secondary seasoning is prepared by first putting spices such as pickling spice in 20 kg of cold water, boiling at 100 ° C. for 10 minutes, and then cooling them and repeating them twice to extract spices.
상기 2차 조미물 성분중 피클링 스파이스는 시판되는 것으로 계피, 겨자 씨, 썰러리 씨, 고춧가루, 심황, 정향, 월계수 잎, 피맨트 고추잎 등으로 된 것이고, 올 스파이스 역시 시판되는 것이다.Pickling spice of the secondary seasoning ingredients are commercially available, such as cinnamon, mustard seeds, chopped seeds, red pepper powder, turmeric, cloves, laurel leaves, pepper pepper leaves, etc. are also commercially available.
상기와 같이 얻어진 1차 조미물에 2차 조미물을 섞고 식힌 다음, 빙초산 32kg을 첨가하여 완성된 조미물로 사용한다.The secondary seasoning is mixed with the primary seasoning obtained as described above, cooled, and then used as a finished seasoning by adding 32 kg of glacial acetic acid.
저온살균 : 조미물이 주입·밀봉된 오이는 75℃의 물에 25분간 살균하고 급냉하는 것으로 저온살균을 실시하고, 물기을 제거하여 포장·출고될 수 있다.Low temperature sterilization: Cucumbers injected and sealed with seasonings can be sterilized in water at 75 ° C for 25 minutes and quenched to be pasteurized, dried and packaged and shipped.
이와 같이 본 발명의 피클오이의 제조방법은, 오이가 황갈색으로 젖산발효되고 염장되는 1차 절임단계, 발효 및 공기를 차단하고 보관상태를 유지하는 2차 절임단계, 피클오이의 잔미를 제거하고 적정 짠맛과 부드러운 맛이 우러나게 하는 1차 및 2차 탈염단계, 염장오이의 육질을 단단하고 조밀한 조직으로 회복시켜 씹을 때 피클오이 자체의 미감과 함께 아작그림의 촉감을 유도하여 제품의 질을 크게 향상시키는 보오링 단계, 염장오이의 짠맛에 우수한 향취미와 적정한 단맛과 신맛을 첨가하는 조미물 주입·밀봉단계 및 저온살균단계를 포함하는 것으로, 적정 짠맛과 새콤달콤한 맛의 미감은 물론, 윤기가 나는 향갈색의 시각효과와, 향취미가 우수할 뿐만 아니라, 팽팽한 육질로 아작그림과 씹는 촉감이 매우 좋은 피클오이를 제조할 수 있고, 이로써 피클오이제품의 품질을 크게 향상시킬 수 있게 되는 것이다.Thus, the method of manufacturing pickle cucumber of the present invention, the first pickling step in which the cucumber is lactic acid fermented and tanned, the second pickling step of blocking fermentation and air and maintaining the storage state, removing the pickle cucumber and titrating 1st and 2nd desalting stages bringing saltiness and soft taste together, and restores the quality of salted cucumbers to hard and dense tissues. It includes boring step to improve, seasoning injection, sealing step and pasteurization step to add excellent flavor and proper sweetness and sour taste to salty salt of salted cucumber. I can make pickle cucumber with not only good visual effect and flavor, but also a tacky meat and very good touch with chewy touch. The quality of pickle cucumber products will be greatly improved.
이상 설명한 바와 같이 본 발명에 의하면, 오이를 염수에 침지시키는 절임공정을 1, 2차에 걸쳐 실시하고, 그 중간중간에 염장오이를 적정염도로 탈염하고 잔미를 제거하는 탈염공정과, 상기 염장 및 탈염으로 육질이 물러진 오이를 단단한 조직로 복귀시키는 보오링공정을 추가하고, 또한 장기간 유통보관이 가능하도록 조미물을 주입한 후 밀봉하고 이를 살균포장하는 개선된 피클오이의 제조방법에 의해서, 적정 짠맛에 단맛과 신맛을 유지하면서, 잔미가 남지않아 뒷맛이 개운하고, 발효성의 황갈색감과 향취미가 우수하며, 육질이 단단하고 조밀한 조직으로 씹을 때 아작그리는 촉감이 뛰어날 뿐만 아니라, 장기간 유통보관이 가능한 피클오이의 제조방법을 제공할 수 있다.As described above, according to the present invention, a pickling step of dipping cucumbers in saline is carried out in the first and second stages, and desalting step of desalting salted cucumbers with an appropriate salinity and removing residues in the middle. Add a boring process to return the cucumbers, which have been dehydrated due to desalting, to hard tissues, and also by the improved method of manufacturing pickle cucumbers, which are seasoned, sealed, and then sterilized and seasoned for long-term distribution. It retains sweetness and sourness in salty taste without leaving any residue, resulting in a refreshing aftertaste, excellent fermentation tan color and flavor, and good texture when it is chewed with hard and dense tissue. It is possible to provide a method for preparing pickle cucumbers.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010025701A (en) * | 2001-01-18 | 2001-04-06 | 임준호 | Process for preparing pickel of raw cucumbers |
| KR20020045732A (en) * | 2000-12-11 | 2002-06-20 | 박경자 | Producing method of the pickle cucumber |
| KR20060007749A (en) * | 2004-07-21 | 2006-01-26 | 이영식 | Cucumber for laver rice manufacture method and cutting device |
| KR100933470B1 (en) * | 2007-12-21 | 2009-12-23 | 순창군 | Preparation of Cucumber Pickles Using Dipping and Centrifugal Desalting |
| KR101718305B1 (en) * | 2016-04-29 | 2017-03-21 | 서병옥 | Seasoned radish and cucumber having fructose polymer and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100986659B1 (en) * | 2008-03-27 | 2010-10-08 | 순창군 | Pickles by dipping and pressing and method for manufacturing the same |
| KR101184258B1 (en) * | 2010-08-24 | 2012-09-21 | 양승호 | Manufacturing method of pickles |
| KR101571894B1 (en) | 2015-05-08 | 2015-11-26 | 농업회사법인 우듬지(주) | Cucumber pickle manufacturing equipmen |
| KR102596267B1 (en) * | 2018-08-09 | 2023-10-31 | 주식회사 풀무원 | Method for preparing rapidly salted cucumber pickle with high quality properties on an industrial scale |
| KR20210106600A (en) | 2020-02-20 | 2021-08-31 | 안순영 | Low salted cucumber pickle and manufacturing method thereof |
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| JPH0568505A (en) * | 1991-09-11 | 1993-03-23 | Toyo Bussan Kk | Production of daily side dish and pickles |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020045732A (en) * | 2000-12-11 | 2002-06-20 | 박경자 | Producing method of the pickle cucumber |
| KR20010025701A (en) * | 2001-01-18 | 2001-04-06 | 임준호 | Process for preparing pickel of raw cucumbers |
| KR20060007749A (en) * | 2004-07-21 | 2006-01-26 | 이영식 | Cucumber for laver rice manufacture method and cutting device |
| KR100933470B1 (en) * | 2007-12-21 | 2009-12-23 | 순창군 | Preparation of Cucumber Pickles Using Dipping and Centrifugal Desalting |
| KR101718305B1 (en) * | 2016-04-29 | 2017-03-21 | 서병옥 | Seasoned radish and cucumber having fructose polymer and manufacturing method thereof |
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