KR100352099B1 - 혼합이온 전도체 및 이것을 이용한 장치 - Google Patents
혼합이온 전도체 및 이것을 이용한 장치 Download PDFInfo
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- KR100352099B1 KR100352099B1 KR1020000007509A KR20000007509A KR100352099B1 KR 100352099 B1 KR100352099 B1 KR 100352099B1 KR 1020000007509 A KR1020000007509 A KR 1020000007509A KR 20000007509 A KR20000007509 A KR 20000007509A KR 100352099 B1 KR100352099 B1 KR 100352099B1
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- ion conductor
- mixed ion
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- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/407—Cells and probes with solid electrolytes for investigating or analysing gases
- G01N27/4073—Composition or fabrication of the solid electrolyte
- G01N27/4074—Composition or fabrication of the solid electrolyte for detection of gases other than oxygen
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Abstract
본 발명은 연료전지 등에서의 사용환경을 고려하여, 페로브스카이트(perovskite)형 산화물 혼합이온 전도체의 화학적 안정성을 더욱 더 개선하고자 한 것이다.
식 Baa(Ce1-bM1 b)LcO3-r(M1은 Ce를 제외한 3가 희토류 원소, L은 Zr, Ti, V, Nb, Cr, Mo, W, Fe, Co, Ni, Cu, Ag, Au, Pd, Pt, Bi, Sb, Sn, Pb 및 Ga 중에서 선택된 적어도 한 종류의 원소, a는 0. 9이상 1이하, b는 0.16이상 0.26이하, c는 0.01이상 0.1이하, r은 (2+b-2a)/2이상 1.5미만)으로 나타낸 페로브스카이트형 산화물로 이루어진 혼합이온 전도체로 한다. 또는 바륨 지르코늄계 또는 바륨 지르코늄 세륨계 페로브스카이트형 산화물로 이루어진 혼합이온 전도체로 한다.
Description
본 발명은 혼합이온 전도체 및 이것을 이용한 연료전지, 가스센서 등 전기화학 장치에 관한 것이다.
본 출원인은 프로톤과 산소이온의 혼합이온 전도체에 대해서, 개발을 계속해 왔다(특개평 5-28820호 공보, 특개평 6-236114호 공보 등). 이 혼합이온 전도체는 기본적으로 바륨, 세륨을 기제로 한 페로브스카이트형 산화물로, 세륨의 일부를 치환원소(M)로 치환함으로써, 높은 이온전도체를 발생시킨 것이었다(일반식 : BaCe1-pMpO3-q). 특히 치환원소(M)의 치환량(p)을 0.16에서 0.23으로 하면 높은 도전성을 가지고, 종래 산소이온 전도체로서 이용되어져 왔던 지르코니아계 산화물(YSZ : 산화이트륨 안정화 지르코니아)보다도 고이온 전도성을 얻을 수 있었다. 치환원소(M)로는 희토류 원소가 적당하고, 특히 중희토류 원소는 원자반경 및 전하 밸런스의 관점에서 가장 적합하다.
이 재료를 고체 전해질로 이용한 새로운 연료전지, 센서 등, 전기화학장치도 개발되어져 왔다. 이 재료를 이용한 연료전지의 방전특성이나, 센서 특성은 종래에 없는 뛰어난 특성을 나타내고, 공업적으로도 뛰어난 것이 실제로 입증되고 있다. 이들의 관련특허출원으로는 특개평 5-234604호 공보, 특개평 5-290860호 공보, 특개평 6-223857호 공보, 특개평 6-290802호 공보, 특개평 7-65839호 공보, 특개평 7-136455호 공보, 특개평 8-29390호 공보, 특개평 8-162121호 공보, 특개평 8-220060호 공보 등이 있다.
그러나, 상기 재료는 화학적 안정성의 점에서 전혀 문제가 없는 것은 아닌데, 예를 들면 탄산가스 중에서는 바륨이 석출되는 경우가 있다. 이 문제에 대해 본 출원인은 특개평 8-107918호 공보에서 대책을 제시했다. 그러나, 상기 대책은 최선이 아니라 예를 들어, 저온 85℃, 습도 85%중에서의 방치시험 또는 수중열탕시험에서는 바륨의 석출이 관찰되었다. 또, 연료전지에서의 방전중과 같은 고수증기압하에서는 백금전극 근방에서 바륨의 편석이 보였다. 한편, 가스센서 등에서는 저온에서의 고이온 전도성의 장기유지나 산화물 자체의 내산성의 향상이 문제였다.
따라서, 본 발명은 본 출원인이 제안해 온 혼합이온 전도체의 화학적 안정성을 더욱 더 개선하는 것을 목적으로 한다.
상기 페로브스카이트형 산화물의 습도에 의한 부식의 주된 원인은 산화물 중의 편석 바륨이 일단 수산화바륨이 된 후에 탄산가스와 반응하여, 안정된 탄산바륨을 형성하기 때문이라고 추정된다. 따라서, 내습성을 증가시키기 위해, 본 발명에서는 이하의 페로브스카이트형 산화물로 이루어진 혼합이온 전도체를 이용한 것으로 했다.
즉, 본 발명의 제1 혼합이온 전도체는 식Baa(Ce1-bM1 b)LcO3-r(단, M1은 Ce를 제외한 3가 희토류 원소, L은 Zr, Ti, V, Nb, Cr, Mo, W, Fe, Co, Ni, Cu, Ag, Au, Pd, Pt, Bi, Sb, Sn, Pb 및 Ga 중에서 선택된 적어도 한 종류의 원소, a는 0. 9이상 1이하, b는 0.16이상 0.26이하, c는 0.01이상 0.1이하, r은 (2+b-2a)/2이상 1.5미만)으로 나타낸 페로브스카이트형 산화물로 이루어진 것을 특징으로 한다.
상기 혼합이온 전도체에서는 M1은 La, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Y 및 Sc 중에서 선택된 적어도 한 종류의 원소인 것이 바람직하고, 특히 Gd 및 Y 중에서 선택된 적어도 한 종류의 원소가 적합하다.
또, L은 Zr, Ti, Fe, Co, Ni, Cu, Bi, Sn, Pb 및 Ga 중에서 선택된 적어도 한 종류의 원소가 바람직하고, Zr, Ti, Bi, Pb 및 Ga 중에서 선택된 적어도 한 종류의 원소가 더욱 바람직하다.
본 발명의 제2 혼합이온 전도체는 식BaeZr1-zM2 zO3-s(단, M2는 3가 희토류 원소, Bi, Ga, Sn, Sb 및 In 중에서 선택된 적어도 한 종류의 원소, e는 0.9이상 1이하, z는 0.01이상 0.3이하, s는 (2+z-2e)/2이상 1.5미만)으로 나타낸 페로브스카이트형 산화물로 이루어진 것을 특징으로 한다.
상기 혼합이온 전도체에서는 z는 0.16이상 0.3이하가 바람직하다. 또, M2은 3가 희토류 원소 및 In 중에서 선택된 적어도 한 종류의 원소가 바람직하고, Pr, Eu, Gd, Yb, Sc 및 In 중에서 선택된 적어도 한 종류의 원소가 더 바람직하다.
본 발명의 제3 혼합이온 전도체는 식BadZr1-x-yCexM3 yO3-t(M3는 3가 희토류 원소, Bi, Ga, Sn, Sb 및 In 중에서 선택된 적어도 한 종류의 원소, d는 0.98이상 1이하, x는 0.01이상 0.5이하, y는 0.01이상 0.3이하, t는 (2+y-2d)/2이상 1.5미만)으로 나타낸 페로브스카이트형 산화물로 이루어진 것을 특징으로 한다.
상기 제3 혼합이온 전도체에서는 M3이 Nd, Sm, Eu, Gd, Tb, Yb, Y, Sc 및 In중에서 선택된 적어도 한 종류의 원소인 것이 바람직하고, 특히 Gd, In, Y 및 Yb 중에서 선택된 적어도 한 종류의 원소가 적합하다.
본 발명의 혼합이온 전도체는 연료전지 등의 전기화학장치에 필요한 도전성을 가지면서 뛰어난 내습성도 겸비하고 있다.
또, 본 명세서에서 희토류 원소로는 Sc, Y 및 란탄족 원소(원자번호 57(La)∼71(Lu))를 지칭한다. 또, 상기 각 식에서 r, s 및 t는 부정비의 산소결손량에 의해 정해진다.
본 발명은 상기 혼합이온 전도체를 이용한 장치도 제공한다. 즉, 본 발명의 연료전지는 상기 혼합이온 전도체를 고체 전해질로 포함하는 것을 특징으로 한다. 또, 본 발명의 가스센서는 상기 혼합이온 전도체를 고체 전해질로서 포함하는 것을 특징으로 한다. 본 발명의 혼합이온 전도체를 이용함으로써, 내습성이 높고, 수명이 길며 고성능인 연료전지, 가스 센서 등의 전기장치가 된다.
도 1은 본 발명의 혼합이온 전도체를 이용한 연료전지의 일형태를 도시한 단면 절결도,
도 2는 본 발명의 혼합이온 전도체를 이용한 가스센서의 일형태를 도시한 단면도,
도 3은 본 발명의 혼합이온 전도체의 도전율의 예를 도시한 그래프이다.
<도면의 주요부분에 대한 부호의 설명>
1, 15 : 양극(공기극) 2, 14 : 고체 전해질
3, 16 : 음극(연료극) 4 : 분리기
5 : 연료가스(수소, 천연가스) 6 : 산화가스(공기)
7 : 적층유닛 13 : 확산률 조절구멍
17 : 기판 18 : 무기 접착제
19 : 히터
이하, 본 발명의 바람직한 실시형태에 대해서 설명한다.
본 발명의 혼합이온 전도체의 높은 전도성은 본 출원인에 의한 상기 공보에 기재된 바와 같이, 산소이온과 프로톤의 혼합이온 전도성에서 유래된다. 이 혼합이온 전도체의 내습성을 개선하기 위해, 상기 제1 혼합이온 전도체에서는 페로브스카이트형 산화물 중의 바륨량을 화학량론비 이하로 하여 적절한 치환원소를 도입하도록 했다. 이하, 혼합이온 전도체를 「첨가물계」전도체라고 한다.
또, 본 발명에 의하면, 내습성이 높은 혼합이온 전도체로서 상기 제2 혼합이온 전도체와 상기 제3 혼합이온 전도체가 제공된다. 이하, 이들의 혼합이온 전도체는 각각 「바륨 지르코늄계」전도체, 「바륨 지르코늄 세륨계」전도체라 한다. 이들 계에서는 프로톤 전도성을 나타내는 혼합이온 전도체이면서 높은 내습성을 얻을 수 있다.
상기 각 계의 혼합이온 전도체는 종래로부터 이용되어져 온 원료와 제조를 적용하면 얻을 수 있다. 제조의 일예는 실시예로서 후술한다.
이하, 본 발명의 혼합이온 전도체를 이용한 장치의 예에 대해서 설명한다.
도 1은 본 발명의 연료전지의 일형태의 사시도이다. 이 평판의 연료전지에는 고체 전해질(2)을 통해 양극(공기극)(1) 및 음극(연료극)(3)이 적층되어 있다. 그리고, 이 적층유닛(7) 사이에 분리기(4)가 사이에 끼워진 구조를 가지고 있다.
발전시에는 양극(1)에는 산화가스(6)(예를 들면 공기)가 공급되고, 음극(3)에는 연료가스(5)(예를 들면, 수소, 천연가스 등의 환원가스)가 공급된다. 각 전극에서의 산화환원반응에 따라 발생하는 전자는 외부로 꺼내진다.
도 2는 본 발명의 가스센서의 일형태의 단면도이다. 이 HC센서(탄화수소 센서)는 고체 전해질(14)을 통해 양극(15)과 음극(16)이 적층되어 있다. 이 적층채는 기판(세라믹 기판)(17)상의 사이에 공간이 유지되도록, 이 기판상에 무기접착제(18)로 고정되어 있다. 이 내부공간(20)은 확산률 조절구멍(13)을 통해 외부로 도통되어 있다.
이 센서에서는 양극(15, 16)간에 소정의 전압(예를 들면 1.2V)을 인가한 상태를 유지하면, 양극(15)에 접하는 공간에 존재하는 탄화수소의 농도에 따른 전류값이 출력으로서 얻어진다. 센서는 측정시에는 기판에 부착된 히터(19)에 의해 소정온도로 유지된다. 내부공간(20)으로 유입된 측정종류(탄화수소)의 유입량을 제한하기 위해 확산률 조절구멍(13)을 설치하는 것이 바람직하다.
또, 상기에서는 HC센서에 대해서 설명했지만 도시한 구조에서 양극과 음극을 바꿔넣으면, 산소센서로 할 수도 있다. 또, 본 발명의 혼합이온 전도체는 상기에 한하지 않고 각종의 전기화학장치에 적용할 수 있다.
(실시예)
이하, 본 발명을 실시예에 의해 더 상세히 설명하겠는데, 본 발명은 이하의 실시예에 의해 제한되는 것은 아니다.
본 실시예에서는 (표 1)∼(표 6)에 나타낸 페로브스카이트형 산화물을 합성했다. 각 산화물의 합성은 고상반응법을 이용했다. 바륨, 세륨, 지르코늄, 희토류 원소 등 각 원소의 산화분말을 각각 표 중의 조성비가 되도록 칭량하고, 마노 모르타르(agate mortar)중에서 에탄올 용매를 사용하여 분쇄 및 혼합했다. 충분히 혼합한 후, 용매를 비산시키고, 또 버너를 이용하여 탈지하고 다시 마노 모르타르 중에서 분쇄 및 혼합을 반복했다. 그 후, 원주형상으로 프레스성형하여 1300℃에서 10시간 소성했다. 소성 후, 대강 분쇄하여 다시 벤젠 용매 중에서 유성 볼 밀(ball mill) 분쇄에 의해 3㎛정도의 입자로 제조했다. 얻어진 분말을 150℃ 진공건조한 후, 2톤/㎠에서의 정수압 프레스에 의해 원주로 성형한 직후 1650℃에서 10시간 소성하여 소결체를 합성했다. 대부분의 샘플에 대해서는 충분히 치밀하게 단상 페로브스카이트형 산화물이 얻어졌다. 이렇게 얻은 각 샘플에 대해서 이하의 항목을 평가했다.
·열탕시험
내습시험의 가속시험으로서 100℃의 비등수 중에 샘플을 투입하여, Ba의 석출정도를 10시간후의 pH값으로 평가했다. 바륨의 석출과 함께 수용액 중의 pH값이 증가하는 것을 이용한 평가법이다. 내습성은 pH변화가 2이하인 경우를 아주 좋음(A), 2를 넘고 3.5이하인 경우를 좋음(B), 3.5를 넘고 4이하인 경우를 보통(C), 4를 넘는 경우를 나쁨(D)으로 판정했다.
·도전율
다음에, 상기 열탕시험 후의 샘플을 원주 소결체로부터 두께 0.5㎜로 직경 13㎜의 디스크상에 가공하고, 그 디스크의 양면에 각각 0.5㎠의 면적이 되도록 백금 페이스트를 도포해서 도금하여, 이온도전율 측정용 시료로 했다. 이 시료의 도전율은 공기중, 교류 임피던스법에 의한 저항값으로부터 산출했다. 측정온도는 500℃이다. 측정장치 중의 리드저항성분은 완전히 보정했다. 도전율(S/㎝)은 0.007이상을 A, 0.001이상 0.007미만을 B, 0.001미만을 C로 판정했다.
또, 도 3에 본 발명의 재료의 도전율의 일예를 아레니우스 플롯(Arrhenius plot)으로 나타낸다.
· 결정성
소결 후, 단상이 된 경우를 A, 다상이 된 경우를 B, 소결불가능한 경우를 C로 판정했다.
또, 각 표에 각각의 500℃에서의 도전율과 열탕시험의 pH평가결과와 함께 나타낸다.
(표 1)
(표 2)
(표 3)
(표 4)
(표 5)
(표 6)
평가 결과로부터 알 수 있는 바와 같이, 본 발명의 혼합이온 전도체는 내습성은 현저히 향상하고, 또 이온 전도성도 실용적인 레벨을 유지하고 있다.
본 실시예에서는 고상 소결법을 이용하여 합성했지만, 이것에 한정되지 않고 예를 들면 공침법, 질산염법, 스프레이 과립법 등의 수법을 이용하여 산화물을 합성해도 된다. 또, CVD법, 스퍼터링법 등의 성막법을 적용해도 된다. 또, 열 스프레이에 의해 제작해도 된다. 산화물의 형상도 한정되지 않고, 벌크나 막을 포함하는 어떤 형상이어도 된다.
이상과 같이, 본 발명의 혼합이온 전도체에 의하면 내습성이 현저히 향상하고, 또 이온전도성도 실용적인 레벨을 유지할 수 있다.
Claims (13)
- 삭제
- 삭제
- 삭제
- 삭제
- 삭제
- 삭제
- 삭제
- 삭제
- 식 BadZr1-x-yCexM3 yO3-t로 표시되고, 상기 식 중 M3는 3가 희토류 원소, Bi, Ga, Sn, Sb 및 In 중에서 선택된 적어도 한 종류의 원소, d는 0.98이상 1이하, x는 0.01이상 0.5이하, y는 0.01이상 0.3이하, t는(2+y-2d)/2이상 1.5미만인 페로브스카이트형 산화물로 이루어진 것을 특징으로 하는 혼합이온 전도체.
- 제 9항에 있어서, M3은 Nd, Sm, Eu, Gd, Tb, Yb, Y, Sc 및 In 중에서 선택된 적어도 한 종류의 원소인 것을 특징으로 하는 혼합이온 전도체.
- 제 10항에 있어서, M3은 Gd, In, Y 및 Yb 중에서 선택된 적어도 한 종류의 원소인 것을 특징으로 하는 혼합이온 전도체.
- 제 9항에 기재된 혼합이온 전도체를 고체 전해질로서 포함하는 것을 특징으로 하는 연료전지.
- 제 9항에 기재된 혼합이온 전도체를 고체 전해질로서 포함하는 것을 특징으로 하는 가스 센서.
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JP3253198B2 (ja) | 1993-11-24 | 2002-02-04 | 松下電器産業株式会社 | 窒素酸化物還元装置 |
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JP2951887B2 (ja) | 1996-04-26 | 1999-09-20 | 松下電器産業株式会社 | 混合イオン導電体 |
US6235417B1 (en) | 1999-04-30 | 2001-05-22 | Her Majesty The Queen In Right Of Canada, As Represented By The Minister Of Natural Resources | Two-phase hydrogen permeation membrane |
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2000
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- 2000-02-17 EP EP00301251A patent/EP1029837B1/en not_active Expired - Lifetime
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- 2000-02-17 KR KR1020000007509A patent/KR100352099B1/ko not_active IP Right Cessation
- 2000-02-17 EP EP02025062A patent/EP1284249A1/en not_active Withdrawn
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- 2002-12-19 US US10/324,301 patent/US7491461B2/en not_active Expired - Fee Related
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KR20010014488A (ko) | 2001-02-26 |
KR100352096B1 (ko) | 2002-09-13 |
KR20020053787A (ko) | 2002-07-05 |
US7491461B2 (en) | 2009-02-17 |
EP1281694B1 (en) | 2008-08-27 |
EP1029837B1 (en) | 2003-05-07 |
EP1029837A2 (en) | 2000-08-23 |
CA2298850A1 (en) | 2000-08-17 |
EP1284249A1 (en) | 2003-02-19 |
EP1281694A1 (en) | 2003-02-05 |
EP1029837A3 (en) | 2000-09-20 |
US20050260477A1 (en) | 2005-11-24 |
KR100352097B1 (ko) | 2002-09-13 |
US6528195B1 (en) | 2003-03-04 |
DE60002510D1 (de) | 2003-06-12 |
DE60040097D1 (de) | 2008-10-09 |
US20030124403A1 (en) | 2003-07-03 |
KR20020053786A (ko) | 2002-07-05 |
DE60002510T2 (de) | 2004-04-08 |
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