JPS6336606Y2 - - Google Patents

Info

Publication number
JPS6336606Y2
JPS6336606Y2 JP13842283U JP13842283U JPS6336606Y2 JP S6336606 Y2 JPS6336606 Y2 JP S6336606Y2 JP 13842283 U JP13842283 U JP 13842283U JP 13842283 U JP13842283 U JP 13842283U JP S6336606 Y2 JPS6336606 Y2 JP S6336606Y2
Authority
JP
Japan
Prior art keywords
electrode body
support rod
sintered electrode
sintered
discharge lamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP13842283U
Other languages
Japanese (ja)
Other versions
JPS6046648U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP13842283U priority Critical patent/JPS6046648U/en
Publication of JPS6046648U publication Critical patent/JPS6046648U/en
Application granted granted Critical
Publication of JPS6336606Y2 publication Critical patent/JPS6336606Y2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Discharge Lamp (AREA)

Description

【考案の詳細な説明】 本考案は閃光放電灯に関するものである。[Detailed explanation of the idea] The present invention relates to a flash discharge lamp.

一般に閃光放電灯は、第1図イに示すように、
リード棒11にタングステンより成る陽極12を
接続し、その中央部にガラスビーズ13を設けて
成る陽極部材10と、第1図ロに示すように、リ
ードを兼ねる支持棒21の一端に焼結電極体22
を接続して形成された陰極23の前記支持棒21
の他端にリード棒24を接続し、さらに支持棒2
1の中央部にガラスビーズ25を設けて成る陰極
部材20とを製作し、次いで第1図ハに示すよう
に、ガラス管の両端をそれぞれ前記陽極部材10
および陰極部材20のガラスビーズ13および2
5に溶着して封体30を形成せしめることにより
製造され、このようにして得られた閃光放電灯
は、陽極12および陰極23が封体30内におい
て互に対向し、リード棒11および24が外部に
突出する構成を有する。
In general, flash discharge lamps, as shown in Figure 1A,
An anode member 10 includes an anode 12 made of tungsten connected to a lead rod 11 and a glass bead 13 provided in the center thereof, and a sintered electrode at one end of a support rod 21 that also serves as a lead, as shown in FIG. body 22
The support rod 21 of the cathode 23 formed by connecting the
Connect the lead rod 24 to the other end, and then connect the support rod 2
A cathode member 20 having a glass bead 25 provided in the center of the glass tube is manufactured, and then, as shown in FIG.
and glass beads 13 and 2 of cathode member 20
The flash discharge lamp thus obtained has an anode 12 and a cathode 23 facing each other within the envelope 30, and lead rods 11 and 24 It has a structure that protrudes to the outside.

そして、陰極23を構成する焼結電極体22と
支持棒21との接続方法としては、高周波加熱に
よるロウ付法、アーク溶接法、プラズマ溶接法、
一体成形による方法、機械的固定方法などが提案
されているが、以下に述べるような種々の事情が
あり、結局は工程数の多い機械的固定方法が一般
的に用いられている。
The method of connecting the sintered electrode body 22 constituting the cathode 23 and the support rod 21 includes a brazing method using high-frequency heating, an arc welding method, a plasma welding method,
Although integral molding methods and mechanical fixing methods have been proposed, there are various circumstances as described below, and in the end, mechanical fixing methods that require a large number of steps are generally used.

例えば、高周波加熱によるロウ付法において
は、焼結電極体の接続部にあらかじめ支持棒の先
端を挿入する盲穴を設け、この盲穴内にロウ材な
らびに支持棒の先端を挿入し、高周波加熱によつ
てロウ付を行つて焼結電極体と支持棒とを接続す
るものであるが、この方法によれば、加熱時間が
数秒間にも及び、比較的長いために、ロウ材が蒸
散して封体を黒化させたり、また焼結電極体中の
「エミツター」と呼ばれる電子放射性物質、例え
ばセシウムなどが蒸散してしまうために、高性能
で使用寿命の長い閃光放電灯を得ることができな
い。
For example, in the brazing method using high-frequency heating, a blind hole is made in advance at the connection part of the sintered electrode body into which the tip of the support rod is inserted, and the brazing material and the tip of the support rod are inserted into this blind hole. Therefore, the sintered electrode body and the support rod are connected by brazing, but this method requires a relatively long heating time of several seconds, so the brazing material evaporates. It is not possible to obtain a flash discharge lamp with high performance and a long service life because the envelope blackens and the electron radioactive substances called "emitters" such as cesium in the sintered electrode body evaporate. .

また、アーク溶接法においては、焼結電極体の
接続部に対して若干の距離を隔てて支持棒を対向
させて両者間にアークを発生せしめ、このアーク
の熱によつて両者を溶接するものであるが、この
方法によれば、発生するアークによつて焼結電極
体全体が加熱されてその温度が著しく高くなるこ
とから、前記ロウ付法と同様、焼結電極体のエミ
ツターが蒸散し、使用寿命の長い閃光放電灯を得
ることができず、また溶接部の外観が劣悪であつ
て商品価値を損ねる。
In addition, in the arc welding method, a support rod is opposed to the connection part of the sintered electrode body at a certain distance to generate an arc between the two, and the heat of this arc welds the two. However, according to this method, the entire sintered electrode body is heated by the generated arc and its temperature becomes extremely high, so the emitter of the sintered electrode body evaporates, similar to the brazing method described above. However, it is not possible to obtain a flash discharge lamp with a long service life, and the appearance of the welded part is poor, reducing the commercial value.

プラズマ溶接法においては、焼結電極体の接続
部に支持棒の先端を付き合せ、この付き合せ部分
にノズルよりプラズマジエツトを吹き付けて溶接
するものであるが、この方法によれば、通常被溶
接物である焼結電極体および支持棒が小型である
ことなどからプラズマジエツトが被溶接部分に飛
行せずにノズルに近接するより尖鋭な突出部、例
えば焼結電極体の稜線部などに飛行しやすく、そ
のため高能率で確実な溶接を行うことができな
い。
In the plasma welding method, the tip of the support rod is brought into contact with the connection part of the sintered electrode body, and plasma jet is sprayed from a nozzle onto this contact part to weld. Due to the small size of the sintered electrode body and support rod, which are the objects to be welded, the plasma jet does not fly to the part to be welded, but instead hits sharper protrusions near the nozzle, such as the ridgeline of the sintered electrode body. It is easy to fly, and therefore cannot perform highly efficient and reliable welding.

本考案は以上のような背景の下になされたもの
であつて、封体内を汚染することがなく、しかも
エミツターの蒸散のない優れた特性を有する陰極
を具え、使用寿命が長く、製造の容易な閃光放電
灯を提供することを目的とし、その特徴とすると
ころは、陽極と、リードを兼ねる支持棒の一端に
焼結電極体を接続して形成される陰極とを、両者
が対向するよう封体内に封入して成る閃光放電灯
において、前記焼結電極体と支持棒とがスポツト
溶接によつて接続されてなる点にある。
The present invention was developed against the above-mentioned background, and includes a cathode that does not contaminate the inside of the enclosure, has excellent characteristics such as no emitter evaporation, has a long service life, and is easy to manufacture. The purpose is to provide a flash discharge lamp, and its feature is that the anode and the cathode, which is formed by connecting a sintered electrode body to one end of a support rod that also serves as a lead, are arranged so that they face each other. In a flash discharge lamp enclosed in an enclosure, the sintered electrode body and support rod are connected by spot welding.

以下、図面を参照しながら本考案の一実施例に
ついて詳細に説明する。
Hereinafter, one embodiment of the present invention will be described in detail with reference to the drawings.

第2図は本考案に係る閃光放電灯の製造方法の
要部をなす、スポツト溶接による焼結電極体と支
持棒との接続工程を示す説明用斜視図である。
FIG. 2 is an explanatory perspective view showing a process of connecting a sintered electrode body and a support rod by spot welding, which is a main part of the method for manufacturing a flash discharge lamp according to the present invention.

ここに焼結電極体22は、タングステン、モリ
ブデン、タンタルなどの高融点金属の粉末に「エ
ミツター」と呼ばれる電子放射性物質(例えば
BaCO3,BaAl2O4等のバリウム化合物、その他
セシウム等のアルカリ金属系物質)を数重量%添
加してこれらを焼結させた、空孔率(ポロシテ
イ)15〜50%の多孔質焼結体より成り、通常、直
径3〜8mm、高さ3〜10mmの円柱形とされる。支
持棒21としては通常直径0.5〜10mmのタングス
テン棒もしくはモリブデン棒が用いられる。
Here, the sintered electrode body 22 is made of powder of high-melting point metal such as tungsten, molybdenum, tantalum, etc., and an electron radioactive substance called "emitter" (for example,
Porous sintered material with a porosity of 15 to 50%, made by adding several weight percent of barium compounds such as BaCO 3 and BaAl 2 O 4 , and other alkali metal substances such as cesium, and sintering them. It is usually cylindrical in shape, with a diameter of 3 to 8 mm and a height of 3 to 10 mm. As the support rod 21, a tungsten rod or a molybdenum rod with a diameter of 0.5 to 10 mm is usually used.

焼結電極体22が保持される溶接用電極40
は、例えばモリブデンなどの高融点金属より成る
柱体41と、この柱体41をカバーする冷却効果
の高い銅より成る筒体42とから構成され、柱体
41の端面43には焼結電極体22を挿入・保持
する電極体保持孔44が形成されている。
Welding electrode 40 holding sintered electrode body 22
is composed of a column 41 made of a high-melting point metal such as molybdenum, and a cylinder 42 made of copper with a high cooling effect and covering the column 41, and a sintered electrode body is provided on the end surface 43 of the column 41. An electrode body holding hole 44 into which the electrode body 22 is inserted and held is formed.

支持棒21が保持される溶接用電極50は、分
割可能な銅製の上板51と下板52とより成り、
上板51の下面53および下板52の上面54の
それぞれ対応する位置にはモリブデンなどの高融
点金属より成る芯材55,56が埋設され、さら
にこれら芯材55,56の表面には支持棒挿通溝
57,58が形成され、上板51と下板52とを
接合したときに支持棒21の外形に適合する孔が
形成されることとなる。
The welding electrode 50 on which the support rod 21 is held is composed of a divisible copper upper plate 51 and a lower plate 52,
Core materials 55 and 56 made of a high melting point metal such as molybdenum are buried in corresponding positions on the lower surface 53 of the upper plate 51 and the upper surface 54 of the lower plate 52, respectively, and support rods are provided on the surfaces of these core materials 55 and 56. Insertion grooves 57 and 58 are formed, and when the upper plate 51 and lower plate 52 are joined, a hole that matches the outer shape of the support rod 21 is formed.

以上述べた溶接用電極40および50を用いる
スポツト溶接においては、一方の電極40の電極
保持孔44内に焼結電極体22の端部を挿入して
固定・接続し、他方の電極50の下板52の支持
棒挿通溝58内に支持棒21を配置し、さらにこ
の上から上板51を載置して支持棒21を固定・
接続し、その後前記焼結電極体22と支持棒21
とをその接続部において突き合せ、瞬間的に大電
流を供給して溶接する。
In spot welding using the welding electrodes 40 and 50 described above, the end of the sintered electrode body 22 is inserted into the electrode holding hole 44 of one electrode 40 to be fixed and connected, and the end of the sintered electrode body 22 is inserted under the other electrode 50. The support rod 21 is placed in the support rod insertion groove 58 of the plate 52, and the upper plate 51 is placed on top of the support rod 21 to fix the support rod 21.
After that, the sintered electrode body 22 and the support rod 21 are connected.
The two are butted together at their joints, and a large current is momentarily supplied to weld them.

この図示例においては、被溶接物たる焼結電極
体22および支持棒21を保持する電極体保持孔
44および支持棒挿通溝57,58を高融点金属
によつて形成しているので、通電による発熱によ
つて電極体保持孔44あるいは支持棒挿通溝5
7,58を形成する材が溶融して被溶接物に付着
し、これを汚染するおそれがない。
In this illustrated example, the electrode body holding hole 44 that holds the sintered electrode body 22 and the support rod 21, which are the objects to be welded, and the support rod insertion grooves 57, 58 are formed of a high melting point metal, so that Due to heat generation, the electrode body holding hole 44 or the support rod insertion groove 5
There is no risk that the material forming the parts 7 and 58 will melt and adhere to the work to be welded and contaminate it.

スポツト溶接に影響を与える重要な要素として
は、溶接電流、通電時間、電極加圧力などが挙げ
られるが、溶接部においては充分な発熱量が得ら
れ、一方非溶接部、特に焼結電極体22の非溶接
部においては焼結電極体22の組織構造に悪影響
を及ぼすような熱が発生しないことが要求され
る。そのため、溶接部にできるだけ短時間に大エ
ネルギー(大電流)を供給して非溶接部への熱拡
散を抑制すること、ならびに非溶接部と溶接用電
極との接触面積を大きくして非溶接部における電
流密度を小さくすると共に発生した熱を効率的に
放散することなどの配慮が必要とされる。また溶
接部における酸化を防止するために、例えばアル
ゴンなどの不活性保護ガスを溶接部分に流してこ
の付近を中性雰囲気に保つことが好ましい。
Important factors affecting spot welding include welding current, current application time, and electrode pressure, but it is required that a sufficient amount of heat is generated in the welded portion, while heat that adversely affects the structure of the sintered electrode body 22 is not generated in the non-welded portion, particularly in the non-welded portion of the sintered electrode body 22. Therefore, it is necessary to supply large energy (large current) to the welded portion in as short a time as possible to suppress heat diffusion to the non-welded portion, and to increase the contact area between the non-welded portion and the welding electrode to reduce the current density in the non-welded portion and efficiently dissipate the generated heat. In addition, in order to prevent oxidation in the welded portion, it is preferable to flow an inert protective gas such as argon into the welded portion to keep the vicinity of the welded portion in a neutral atmosphere.

以上のことから、スポツト溶接においては、数
ミリセカンド〜数十ミリセカンドの瞬時に、数百
アンペア〜数千アンペアの大電流を流すことが必
要であり、ここにスポツト溶接の条件の一例を挙
げると次のとおりである。
From the above, in spot welding, it is necessary to flow a large current of several hundred amperes to several thousand amperes in an instant of several milliseconds to several tens of milliseconds.Here is an example of the conditions for spot welding. and as follows.

(条件) 焼結電極体:直径6mm、長さ6mmの円柱形をな
す、モリブデン、タングステン粉末
のプレス焼結体 支 持 棒:直径2mmのタングステン棒 溶接 電流:3000A(実効値) 通電 時間:6/1000秒 電極加圧力:5Kg/cm2 不活性保護ガス:アルゴン このようにして得られた陰極は、焼結電極体の
溶接部周辺のごく限られた小範囲においてのみ溶
接時の融解に伴う組織変化が認められるに止ま
り、エミツターの蒸散・飛散もなく全体として優
れた特性を有し、しかも焼結電極体と支持棒との
接合強度も十分なものであつた。
(Conditions) Sintered electrode body: Pressed sintered body of molybdenum and tungsten powder in the shape of a cylinder with a diameter of 6 mm and a length of 6 mm. Rod: Welded tungsten rod with a diameter of 2 mm. Current: 3000 A (effective value) Current application time: 6 /1000 seconds Electrode pressure: 5Kg/cm 2 Inert protective gas: Argon The cathode thus obtained is melted during welding only in a very limited small area around the welded part of the sintered electrode body. Only structural changes were observed, and overall characteristics were excellent, with no evaporation or scattering of emitters, and the bonding strength between the sintered electrode body and the support rod was also sufficient.

以上のように本考案においては、焼結電極体と
支持棒との接続による閃光放電灯の陰極の形成に
おいてスポツト溶接構造を採用していることか
ら、得られる閃光放電灯は次のような利点を有す
る。
As described above, in this invention, a spot welding structure is adopted in forming the cathode of the flash discharge lamp by connecting the sintered electrode body and the support rod, so the resulting flash discharge lamp has the following advantages. has.

(1) スポツト溶接によれば溶接に要する時間が極
めて短いことから焼結電極体と支持棒との接続
作業を非常に高能率で行うことができ、製造が
容易である。
(1) Spot welding requires an extremely short time for welding, so the connection work between the sintered electrode body and the support rod can be performed with extremely high efficiency, and manufacturing is easy.

(2) スポツト溶接においては、溶接部における温
度上昇は大きいが、その他の非溶接部における
温度上昇は比較的小さいことから、過熱によつ
て焼結電極体が変質するおそれがなく、またエ
ミツターの蒸散・飛散がなく、したがつて特性
が良好であつて使用寿命が長い。
(2) In spot welding, the temperature rise in the welded part is large, but the temperature rise in other non-welded parts is relatively small, so there is no risk of deterioration of the sintered electrode body due to overheating, and the emitter There is no evaporation or scattering, so it has good properties and a long service life.

(3) スポツト溶接においては、ロウ材などの電極
部材以外の材料を用いないことから、これらの
材料の蒸散によつて封体内が汚染されることが
ない。
(3) In spot welding, since materials other than the electrode members, such as brazing filler metal, are not used, the inside of the enclosure is not contaminated by evaporation of these materials.

(4) 焼結電極体と支持棒との接合強度が十分大き
いので、良好な耐振性を有する。
(4) Since the bonding strength between the sintered electrode body and the support rod is sufficiently large, it has good vibration resistance.

以上のように、本考案に係る閃光放電灯は陽極
と、リードを兼ねる支持棒の一端に焼結電極体を
接続して形成される陰極とを、両者が対向するよ
う封体内に封入して成る閃光放電灯において、前
記焼結電極体と支持棒とがスポツト溶接によつて
接続されてなることを特徴とするものであるの
で、封体内を汚染することがなく、しかもエミツ
ターの蒸散のない優れた特性を有する陰極を具
え、使用寿命が長く、製造が容易である。
As described above, the flash discharge lamp according to the present invention includes an anode and a cathode formed by connecting a sintered electrode body to one end of a support rod that also serves as a lead, which are enclosed in an enclosure so that they face each other. This flash discharge lamp is characterized in that the sintered electrode body and the support rod are connected by spot welding, so that there is no contamination of the inside of the envelope and there is no evaporation of the emitter. It has a cathode with excellent properties, has a long service life, and is easy to manufacture.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図イ〜ハは閃光放電灯の製造方法の一例を
工程順に示す説明用断面図、第2図はスポツト溶
接による陰極の製造工程を示す説明用斜視図であ
る。 10………陽極部材、11……リード棒、12
……陽極、13……ガラスビーズ、20………陰
極部材、21……支持棒、22……焼結電極体、
23……陰極、24……リード棒、25……ガラ
スビーズ、30……封体、40……電極、41…
…柱体、42……筒体、44……電極体保持孔、
50……電極、51……上板、52……下板、5
5,56……芯材、57,58……支持棒挿通
溝。
FIGS. 1A to 1C are explanatory cross-sectional views showing an example of a method for manufacturing a flash discharge lamp in the order of steps, and FIG. 2 is an explanatory perspective view showing a process for manufacturing a cathode by spot welding. 10... Anode member, 11... Lead rod, 12
... Anode, 13 ... Glass beads, 20 ... Cathode member, 21 ... Support rod, 22 ... Sintered electrode body,
23... Cathode, 24... Lead rod, 25... Glass beads, 30... Encapsulation, 40... Electrode, 41...
...Column body, 42... Cylindrical body, 44... Electrode body holding hole,
50... Electrode, 51... Upper plate, 52... Lower plate, 5
5, 56... Core material, 57, 58... Support rod insertion groove.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 陽極と、リードを兼ねる支持棒の一端に焼結電
極体を接続して形成される陰極とを、両者が対向
するよう封体内に封入して成る閃光放電灯におい
て、前記焼結電極体と支持棒とがスポツト溶接に
よつて接続されてなることを特徴とする閃光放電
灯。
In a flash discharge lamp, an anode and a cathode formed by connecting a sintered electrode body to one end of a support rod that also serves as a lead are enclosed in an enclosure so that they face each other, the sintered electrode body and the support A flash discharge lamp characterized in that a rod and a rod are connected by spot welding.
JP13842283U 1983-09-08 1983-09-08 flash discharge lamp Granted JPS6046648U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13842283U JPS6046648U (en) 1983-09-08 1983-09-08 flash discharge lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13842283U JPS6046648U (en) 1983-09-08 1983-09-08 flash discharge lamp

Publications (2)

Publication Number Publication Date
JPS6046648U JPS6046648U (en) 1985-04-02
JPS6336606Y2 true JPS6336606Y2 (en) 1988-09-28

Family

ID=30310590

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13842283U Granted JPS6046648U (en) 1983-09-08 1983-09-08 flash discharge lamp

Country Status (1)

Country Link
JP (1) JPS6046648U (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006140129A (en) * 2004-10-13 2006-06-01 Toshiba Lighting & Technology Corp Electrode member, lead wire for sealing, and cold cathode fluorescent lamp

Also Published As

Publication number Publication date
JPS6046648U (en) 1985-04-02

Similar Documents

Publication Publication Date Title
US4254356A (en) Inlead and method of making a discharge lamp
JPH06162993A (en) Low-pressure discharge lamp
US4136298A (en) Electrode-inlead for miniature discharge lamps
US7122953B2 (en) High pressure discharge lamp and method of manufacturing an electrode feedthrough for such a lamp
JPS6336606Y2 (en)
JP2735955B2 (en) Impregnated cathode structure and method of manufacturing the same
KR20080017419A (en) Electrode system for a lamp
JPH1083765A (en) End hat component for magnetron and manufacture of end hat component
JP2567898Y2 (en) Direct heat dispenser cathode
JP2506203B2 (en) Dispenser cathode manufacturing method
KR100195167B1 (en) Cathode heated directly and the manufacturing method thereof
US5793157A (en) Cathode structure for a cathode ray tube
US4661739A (en) Welded tungsten filament to lead joint
JP2007115498A (en) Short-arc type discharge lamp
JPS6056350A (en) Gas discharge lamp and method of producing same
JPS59111222A (en) Impregnated cathode member
JP3402463B2 (en) Manufacturing method of ultra high voltage discharge medium flash tube
CA1150761A (en) Inlead and method of making a discharge lamp
KR100473069B1 (en) Pellet support structure of electron gun cathode
RU2066895C1 (en) Method for producing porous-metal cathode for electronic device
JPH03250528A (en) Manufacture of impregnated cathode structure
JPH0718123Y2 (en) Flash discharge tube
KR950009932B1 (en) Cathode heater of electron gun for crt
JPS6321887Y2 (en)
GB2086286A (en) Brazed tungsten filament to lead joint