JPS62209235A - Manufacture of disc brake pad - Google Patents
Manufacture of disc brake padInfo
- Publication number
- JPS62209235A JPS62209235A JP5303886A JP5303886A JPS62209235A JP S62209235 A JPS62209235 A JP S62209235A JP 5303886 A JP5303886 A JP 5303886A JP 5303886 A JP5303886 A JP 5303886A JP S62209235 A JPS62209235 A JP S62209235A
- Authority
- JP
- Japan
- Prior art keywords
- grooves
- working
- disc brake
- disc
- pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000011368 organic material Substances 0.000 claims abstract description 8
- 239000002783 friction material Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 abstract description 3
- 239000011324 bead Substances 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 235000019645 odor Nutrition 0.000 description 3
- 239000010425 asbestos Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- FWBHETKCLVMNFS-UHFFFAOYSA-N 4',6-Diamino-2-phenylindol Chemical compound C1=CC(C(=N)N)=CC=C1C1=CC2=CC=C(C(N)=N)C=C2N1 FWBHETKCLVMNFS-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
- B29C43/361—Moulds for making articles of definite length, i.e. discrete articles with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons
- B29C2043/3615—Forming elements, e.g. mandrels or rams or stampers or pistons or plungers or punching devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D2069/004—Profiled friction surfaces, e.g. grooves, dimples
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Braking Arrangements (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、摩擦材が有機質の材料によって形成される
ディスクブレーキパッドを、安価に能率良く生産するた
めの製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a manufacturing method for efficiently producing a disc brake pad whose friction material is made of an organic material at low cost.
アスベスト系パッドのように、摩擦材の殆んどが有機質
の材料によって形成されるディスクブレーキパッド、或
いはセミメタリックパッドのように、摩擦材の一部に有
機質材料の含まれるディスクブレーキパッドは、制動時
の摩擦熱でガスを発生し、そのガスによりディスクとの
摩擦係数が変化する（いわゆるフェード現象を起こす）
ので、その防止策を必要とする。Disc brake pads in which most of the friction material is made of organic materials, such as asbestos-based pads, or disc brake pads in which part of the friction material includes organic materials, such as semi-metallic pads, are The frictional heat generated during the process generates gas, which changes the coefficient of friction with the disc (causing the so-called fade phenomenon).
Therefore, preventive measures are required.
このフェード対策として従来採られている方法には、完
成したパッドを熱処理して予めガスを逃がしておくスコ
ーチ処理と、摩擦材のディスク摺接面にディスク半径方
向のスリットを設けて、ディスクとの摺接によりディス
ク回入側で先に発生してディスク回収側に向かうガスの
流れをこのスリットで遮断する方法の２つがある。Conventionally used methods to prevent this fade include scorch treatment, in which the completed pad is heat-treated to release gas in advance, and slits in the radial direction of the disc are provided in the friction material's sliding contact surface with the disc. There are two methods: one uses the slit to block the flow of gas that is generated first on the disk input side and heads toward the disk recovery side by sliding contact.
〔発明が解決しようとする間１題点〕
しかＬながら、上記の従来法は、いずれも加工タクトが
長く、作業の連続的な自動化も難しいことから、加工コ
スト、特に直接加工費が非常に高くつく欠点がある。[One problem that the invention is still trying to solve] However, all of the above conventional methods have a long processing takt time and it is difficult to continuously automate the work, so the processing cost, especially the direct processing cost, is very high. It has the disadvantage of being expensive.
また、前者の方法は、スコーチ処理時に臭気、タール等
が発生するので、その回収設備を必要とし、一方、後者
の方法は、スリットの加工を切削や研削によって行りて
いるため、加工時に発生する粉塵の回、収設備を必要と
する欠点もある。In addition, the former method generates odor, tar, etc. during scorch treatment, and requires equipment to collect them.On the other hand, in the latter method, the slits are processed by cutting or grinding, which generates odor and tar during processing. Another drawback is that it requires equipment to collect and collect the dust.
この発明は、これ等の欠点を解消して、有機質の材料を
含むディスクブレーキパッドを、安価に、しかも、量産
性良く製造し得るようにすることを目的としている。The object of the present invention is to eliminate these drawbacks and to make it possible to manufacture disc brake pads containing organic materials at low cost and with good mass productivity.
この発明の方法は、第１図に示すように、パッド裏板１
の一面に接着する有機質の材料を含んだ摩擦材２のディ
スク摺接面３に、プレス金型４を押し当て、金型４の前
面に形成された高さ数ｎ以下の突条５により、ディスク
摺接面３上に突条の圧痕である溝６を生じさせることを
特徴とする。As shown in FIG.
A press mold 4 is pressed against the disk sliding surface 3 of the friction material 2 containing an organic material that adheres to one surface, and a protrusion 5 having a height of no more than n formed on the front surface of the mold 4 allows A feature is that grooves 6, which are impressions of protrusions, are formed on the disk sliding surface 3.
溝６は、裏板１と摩擦材２とを予め接着しておき、それ
を図のようにプレス機の受は台７上にセラ）して常温又
は加温加圧により加工するほか、摩擦材の成形時に付す
こともできる。即ち、有機質の材料を用いた摩擦材は、
例えば、アスベストとバインダーレジン等を混ぜた材料
を裏板上で加熱、加圧して成形し、同時に裏板に接着さ
せるのが一般的であるので、この際の成形金型に突条を
設けて、成形、接着と同時に溝加工することも考えられ
る。The grooves 6 can be formed by bonding the back plate 1 and the friction material 2 in advance, placing them on the stand 7 of the press as shown in the figure, and machining them at room temperature or by heating and pressing. It can also be applied when forming materials. In other words, friction materials using organic materials are
For example, it is common to heat and pressurize and mold a mixture of asbestos and binder resin on a backing plate, and at the same time adhere it to the backing plate. It is also conceivable to process grooves at the same time as molding and adhesion.
なお、溝６は、摩擦材にき裂を生じさせないため、深さ
を数ｎ以下、好ましくは０．５〜２朋程度に収めるのが
望ましく、この程度の深さがあれば、不足の無いフェー
ド防止効果が得られる。この溝６の断面形状は、特に限
定されない。即ち、第２図の（イ）〜に）に例示した如
き種々の形状を採り得る。In addition, in order to prevent cracks from occurring in the friction material, it is desirable that the depth of the groove 6 be within several nanometers, preferably approximately 0.5 to 2 mm.With this depth, there will be no shortage. Provides anti-fade effect. The cross-sectional shape of this groove 6 is not particularly limited. That is, it can take various shapes as exemplified in (a) to (b) of FIG.
溝６の設置本数、設置ピッチ、配向方向も第３図の（イ
）〜（ハ）に示すように任意に設定できる。同図の（イ
）はディスク半径方向に延びる３本の溝を、（ロ）はク
ロス配向の計８本の溝を、（→はパッド中心におけるデ
ィスク半径方向軸と直交する向きの２本の溝を設けたパ
ッドである。The number of installed grooves 6, the installation pitch, and the orientation direction can also be arbitrarily set as shown in FIG. 3 (A) to (C). In the same figure, (a) shows three grooves extending in the radial direction of the disk, (b) shows a total of eight cross-oriented grooves, and (→ shows two grooves in the direction perpendicular to the disk radial axis at the center of the pad). It is a pad with grooves.
以上述べたこの発明の方法によれば、フェード対策用の
溝を、プレスして設けるので、溝加工の自動化を容易に
実現でき、また、１バッド当りの加工時間を僅か数秒に
短縮でき、さらに、臭気や粉塵等を回収する付帯設備も
不要になり、従って、加工コストの大巾に削減された安
価なパッドを得ることができる。According to the method of the present invention described above, since the grooves for preventing fade are formed by pressing, the automation of groove machining can be easily realized, and the machining time per pad can be shortened to just a few seconds. Additionally, there is no need for incidental equipment for collecting odors, dust, etc., and therefore, an inexpensive pad with significantly reduced processing costs can be obtained.
また、金型を交換するだけで溝の本数、設置ピッチ、配
向パターン等をより望ましい状態に容易に変更できるの
で、フェード防止効果、パッドの反り矯正効果等をより
高めることも可能になる。In addition, the number of grooves, installation pitch, orientation pattern, etc. can be easily changed to a more desirable state simply by replacing the mold, so it is also possible to further enhance the fade prevention effect, pad warp correction effect, etc.
第１図は、この発明の方法の一例を示す断面図、第２図
の（イ）〜に）は溝の断面形状を示す断面図、第３図の
（イ）〜（ハ）は、この発明の方法で得られたディスク
ブレーキパッドの斜視図である。
１・・・パッド裏板、２・・・摩擦材、３・・・ディス
ク摺接面、４・・・プレス金型、５・・・突条、６・・
・溝特許出願人 住友電気工業株式会社
同代理人 鎌 １） 文 二
第１図
第２図
２ ２ ２ Ｚ第
３図Fig. 1 is a sectional view showing an example of the method of the present invention, Fig. 2 (a) to (a) are sectional views showing the cross-sectional shape of the groove, and Fig. 3 (a) to (c) are sectional views showing the cross-sectional shape of the groove. FIG. 2 is a perspective view of a disc brake pad obtained by the method of the invention. DESCRIPTION OF SYMBOLS 1... Pad back plate, 2... Friction material, 3... Disc sliding contact surface, 4... Press mold, 5... Projection, 6...
- Groove Patent Applicant Sumitomo Electric Industries Co., Ltd. Same Agent Sickle 1) Text 2 Figure 1 Figure 2 2 2 2 Z Figure 3
Claims (1)
材のディスク摺接面に、プレス金型を押し当て、上記プ
レス金型の前面に所望の配向パターンで形成された高さ
数ｍｍ以下の突条により、上記ディスク摺接面に凹形の
溝を生じさせることを特徴とするディスクブレーキパッ
ドの製造方法。A press mold is pressed against the sliding contact surface of a disc of a friction material containing an organic material that adheres to one surface of the pad back plate, and a desired orientation pattern is formed on the front surface of the press mold with a height of several mm or less. A method for manufacturing a disc brake pad, characterized in that a concave groove is formed on the disc sliding surface by the protrusion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5303886A JPS62209235A (en) | 1986-03-10 | 1986-03-10 | Manufacture of disc brake pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5303886A JPS62209235A (en) | 1986-03-10 | 1986-03-10 | Manufacture of disc brake pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62209235A true JPS62209235A (en) | 1987-09-14 |
Family
ID=12931716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5303886A Pending JPS62209235A (en) | 1986-03-10 | 1986-03-10 | Manufacture of disc brake pad |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62209235A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01261521A (en) * | 1988-04-12 | 1989-10-18 | Jatco Corp | Manufacture of groove-fitted brake band |
| EP0626525A1 (en) * | 1993-05-25 | 1994-11-30 | T&N TECHNOLOGY LIMITED | Friction element |
| JPH0953674A (en) * | 1995-08-11 | 1997-02-25 | Dainatsukusu:Kk | Groove structure for wet type friction engaging element |
| WO2004003397A3 (en) * | 2002-07-01 | 2004-04-08 | Marcelo Laterza Lopes | Disposition on disk brake pads |
| US20120080276A1 (en) * | 2010-10-01 | 2012-04-05 | Stewart Kahan | Noise-damping friction pads |
| CN103591190A (en) * | 2013-10-21 | 2014-02-19 | 芜湖东正汽车工业有限公司 | Heat-dissipation type disc brake pad |
| EP2865888A1 (en) * | 2013-10-23 | 2015-04-29 | S.B. Patent Holdings ApS | Wind turbine provided with yaw brakes having a brake lining with grooves |
| US20160131208A1 (en) * | 2013-06-27 | 2016-05-12 | Toyota Jidosha Kabushiki Kaisha | Disk brake device and pair of brake pads |
-
1986
- 1986-03-10 JP JP5303886A patent/JPS62209235A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01261521A (en) * | 1988-04-12 | 1989-10-18 | Jatco Corp | Manufacture of groove-fitted brake band |
| EP0626525A1 (en) * | 1993-05-25 | 1994-11-30 | T&N TECHNOLOGY LIMITED | Friction element |
| JPH0953674A (en) * | 1995-08-11 | 1997-02-25 | Dainatsukusu:Kk | Groove structure for wet type friction engaging element |
| WO2004003397A3 (en) * | 2002-07-01 | 2004-04-08 | Marcelo Laterza Lopes | Disposition on disk brake pads |
| US20120080276A1 (en) * | 2010-10-01 | 2012-04-05 | Stewart Kahan | Noise-damping friction pads |
| US20160131208A1 (en) * | 2013-06-27 | 2016-05-12 | Toyota Jidosha Kabushiki Kaisha | Disk brake device and pair of brake pads |
| US9803709B2 (en) * | 2013-06-27 | 2017-10-31 | Toyota Jidosha Kabushiki Kaisha | Disk brake device and pair of brake pads |
| CN103591190A (en) * | 2013-10-21 | 2014-02-19 | 芜湖东正汽车工业有限公司 | Heat-dissipation type disc brake pad |
| EP2865888A1 (en) * | 2013-10-23 | 2015-04-29 | S.B. Patent Holdings ApS | Wind turbine provided with yaw brakes having a brake lining with grooves |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US3486218A (en) | Method of fabricating a brake disk | |
| CA2183115C (en) | Mechanical attachment system for low volume production of brake pad assemblies | |
| JPH035414Y2 (en) | ||
| JPH06511069A (en) | Friction lining and friction lining manufacturing method | |
| US3767018A (en) | Brake shoe and method of manufacture thereof | |
| JPS62209235A (en) | Manufacture of disc brake pad | |
| GB2148424A (en) | Friction pad and its manufacture | |
| GB2245667A (en) | Disc brake pad backplate | |
| JP2016535841A (en) | Back plate for brake pad of disc brake assembly and manufacturing method thereof | |
| MY105252A (en) | Method for bonding wood materials. | |
| US5810644A (en) | Method of shaping a friction facing for friction plate assemblies | |
| JPS59500061A (en) | Brake block manufacturing method | |
| JPS61188425A (en) | Production of friction material | |
| JPH10202678A (en) | Production of friction material | |
| JPS6261816B2 (en) | ||
| JPH03255235A (en) | Clutch driven plate | |
| JP3391120B2 (en) | Manufacturing method of disc brake pad | |
| JPS59129111A (en) | Preparation of brake pad | |
| GB2078320A (en) | Brake pad for disc brakes and method of producing same | |
| JPH036953B2 (en) | ||
| JP2011132991A (en) | Disc brake pad | |
| JPS6216113A (en) | Manufacture of friction member | |
| JPH0526744Y2 (en) | ||
| JPH0211937A (en) | Manufacture of moved plate of clutch | |
| JPS609473Y2 (en) | brake disc |