JPS6130059A - 半導体装置の製造方法 - Google Patents

半導体装置の製造方法

Info

Publication number
JPS6130059A
JPS6130059A JP15059884A JP15059884A JPS6130059A JP S6130059 A JPS6130059 A JP S6130059A JP 15059884 A JP15059884 A JP 15059884A JP 15059884 A JP15059884 A JP 15059884A JP S6130059 A JPS6130059 A JP S6130059A
Authority
JP
Japan
Prior art keywords
layer
bumps
circuit boards
metal
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15059884A
Other languages
English (en)
Inventor
Masaaki Yasumoto
安本 雅昭
Hiroshi Hayama
浩 葉山
Tadayoshi Enomoto
榎本 忠儀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
Original Assignee
NEC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NEC Corp filed Critical NEC Corp
Priority to JP15059884A priority Critical patent/JPS6130059A/ja
Priority to DE19853586732 priority patent/DE3586732T2/de
Priority to EP19850108891 priority patent/EP0168815B1/en
Priority to US06/755,987 priority patent/US4612083A/en
Publication of JPS6130059A publication Critical patent/JPS6130059A/ja
Pending legal-status Critical Current

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    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、半導体集積回路に係)、更に詳しくは、機能
が異なる半導体集積回路基板を積層して得られる多層半
導体集積回路の製造方法に関する。
〔従来技術とその問題点〕
多層半導体集積回路は、トランジスタ、ダイオード、抵
抗、容量等の機能菓子と各機能素子間を接続する金属配
線等が平面上に集積化された能動層を複数層積層した構
造を持ち、単一能動層からなる現在良く知られた二次元
半導体集積回路に比べて、集積回路の集積密度の向上や
、多機能化が期待できる。多層半導体集積回路の製造方
法として現在知られているものは、(1)第1の能動層
上に形成された絶縁膜上に、レーザビーム、電子ビーム
、あるいはストリップヒータ等を用いてアニールし再結
晶化させたポリシリコン層(SOI構造)を形成し、(
2)このポリシリコン層上に第2の能動層を形成し、以
下、これらの工程を繰ル返すことによシ多層化する方法
である( S、Kawamura 。
IEDM Technical DigestB、 P
P 、 364 、1983)。
しかしこの方法には、能動層を順に形成するため、製造
期間が長くなる2歩留シの低下が激しい9等の短所があ
る。更には、各能動層の表面を平担にする技術、既に形
成されている下層の能動層の素子特性を劣化させずに新
しく積層する能動層を作製する低温プロセス技術、ある
いは大面積のSOI構造を形成する技術、等新たに開発
を必要とする新技術が多い。
〔本発明の目的〕
本発明は、従来の多層半導体集積回路の製造方法の欠点
を除去できる多層半導体集積回路の製造方法を提供する
ことを目的とする。
〔発明の構成〕
本発明に依れば1表面に絶縁層が形成された半導体装置
を半導体基板上に形成し、前記絶縁層の一部分を貫通す
る金属バンプを形成して得られる半導体回路基板を2枚
準備し、一方あるいは両方の半導体回路基板の表面に該
金属バンプを十分に覆い、しかも表面がほぼ平担になる
膜厚の絶縁性樹脂接着剤層を回転塗布し、しかる後、前
記金属バンプの表面が現われるまで、該絶縁性樹脂接着
剤層を一様にエツチングし、次にとれら2枚の半導体回
路基板表面を互い対向させた状態で、両半導体回路基板
上の金属バンプが互−に一致するようにして両半導体回
路基板を接触させ、咳絶縁性樹脂接着剤層を加熱、乾燥
させることKより、両半導体回路基板を接着させ、しか
も咳金属バンプ同志を電気的に接続させることを特徴と
する半導体装置の製造方法が得られる。
〔実施例〕
以下、図面を用いて本発明の実施例を詳細に説明する。
第1図(a)〜(f)は本発明を用い声多層半導体集積
回路の製造方法の流れである。第1図(a)は。
シリコン、ガリウム砒素等の半導体や二酸化シリコン、
サファイア等の絶縁体からなる基板101上K、機能素
子、およびこれらを互いに接続するアルミニウム等の金
属配線からなる能動層102と、102を保護する二酸
化シリコン等の絶縁層103を形成した半導体回路基板
1を示したものである。この半導体回路基板1は、通常
の二次元集積回路を製造するプロセス、例えばNMOS
プロセス、PMOSプロセス、CMOSプロセス、バイ
ポーラプロセス、等によシ作製される。
次に第1図中)に示すように、l上の103の一部に開
口部を設け、この開口部に金等の金属バンプ104′f
t:形成する。第1図(b)を形成する方法として、与
真喰刻法を用いてパターン化されたフォトレジスIfマ
スクとし、7ツ酸等の薬品を用いて二酸化シリコン等の
103を開口した後、真空蒸着等により103の膜厚よ
シ厚い、金等の金属膜を形成し、最後にフォトレジスト
を除去(リフトオツ7法と言う)し、金属バンプ104
t−形成する方法等がある。尚、104は能動層102
と機能的に接続されている。
この後、第1図(e)に示すように、絶縁層103、お
よび104上K、104を完全に覆い、しかも表面が殆
ど平担化される膜厚のポリイミド系樹脂等の絶縁性樹脂
接着剤をスピン塗布する。例えば。
金属バンプの高さを能動層102の表面から測って1.
5μmとし、ポリイミド系樹脂の膜厚が2.5μm程度
になるように、スピン速度やスピン時間を選ぶと、塗布
後の表面はは埋平担になる。次に酸素プラズマ中等で絶
縁性樹脂接着剤層を表面から一様に金属バンプ104の
表面が現われるまでエツチングする。
この結果、第1図(d)K示されているように、金属バ
ンプ104が露出し、それ以外の部分が平担な絶縁性樹
脂接着剤層105でおおわれた半導体回路基板1が得ら
れる。以上の工程を経た半導体回路基板を2枚準備し、
一方の表面を上向きに、他方の表面を下向きにし、これ
らの半導体回路基板に設けられた金属バッグの位置が元
いに一致するように目合せを行なう〔第1図(e)〕。
以下の説明では、下の半導体回路基板を第1の回路基板
150゜上の半導体回路基板を第2の回路基板151と
称する。図面番号は、150が第1図(d)の番号を。
151が第1図(d)の番号にダッシュがついた本のを
使用する。
目合せ方法の1例として、縮少投影露光機等に用いられ
ているオフ・アクシス法がある。目合せ装置内に2か所
の目合せ場所を設ける。それぞれの目合せ場所にはチッ
プあるいはウニ/1−を固定するステージと目合せ基準
マークが設けられている。2か所の目合せ基準マークの
距離はあらかじめ決められている。まず、150.15
14’それぞれのステージに固定した後、ステージを微
動させ、それぞれの目合せ基準マークと一致させる。次
に、一方、例えば150が固定されているステージを目
合せ基準マーク間の距離だけ移動させ、150が151
の直下へ来るようにする。この結果、150と151は
ステージを移動させる機械的な精度内で目合せされる。
最後に、150と151の平面方向の相対位置を保った
状態で、150と151を接触、加熱し。
105.105’を乾燥させることにより、105と1
05′を接着させ、第1図(f)に示されている多層半
導体集積回路が実現できる。この時、金属バンプ104
,104’も接触し、150と151は、104゜10
4′を介して電気的に接続される。105,105′が
ポリイミド系樹脂の場合、加熱する温度は250〜40
0℃1時間は20〜60分である。加熱時に150と1
51′の間にある一定の圧力を加えれば、104と10
4″は互いに拡散溶接され、104,104’間の電気
抵抗が非常に小さくなる他、150と151′の接着力
も強化される。
第2図は、本発明の製造方法を用いて作製された2層半
導体集積回路の一例である。201は第1の回路基板(
以下下層と称する)250のシリコン等の基板、202
は二酸化シリコン等の絶縁膜。
220は、ソース、ドレイン203,205 、チャネ
ル204.ゲート206がSOI構造上に作製された下
層の薄膜トランジスタである。207は下層の金属配線
、208は、下層の絶縁層である。また、209は、下
層の金属バンプ、210は下層の絶縁性樹脂接着剤層で
ある。尚、第2の回路基板(以下、上層と称する)25
1のうち、下層と同一素子は、下層の素子番号にダッシ
ュが付けられている。
第2図に示されているように、上下層の薄膜トランジス
タ、220,220’のソース、ドレイン205゜20
5′は、金属配線、207,207’および金属バンプ
209,209’ffi介して接続され、目的とする回
路を形成することができる。
第2図は、2層半導体集積回路について示されているが
、上下層に、それぞれ、従来方式を用いて作製されたに
層、に′層半導体集積回路を用いれば、(k十に’)層
の多層集積回路も実現できる。
あるいは、第2図において、上層の絶縁膜202″を貫
通する垂直配線t−Sらかじめ設けておき、本発明を用
いて上下層を積層した後、上層の基板201′を除去し
、再び本発明を用いて、第3の回路基板を積層する工程
を繰シ返せば3層以上の多層半導体集積回路も実現でき
る。3層積層した場合の一例を第3図に示す、301は
、第1の回路基板で第2図の250に相等する。302
は第2の回路基板で第2図の251から基板201′を
除去したものに相等する。301.302を構成する素
子名は、第2図のそれと等しい。新しく追加されている
部分は、絶縁[202’を貫通する金やアルミニウム等
からなる垂直配線304である。303は、第3の回路
基板である。311は基板、305は、絶縁膜。
306は薄膜トランジスタ、307は、金属配線。
308は、絶縁層、309は、金属バンク、310は、
第3の回路基板上に形成された絶縁性樹脂接着剤層であ
る。、306は、307.309,209’を介して電
気的に、207′と接続されるから、第1゜第2.第3
の回路基板は、機能的に接続される。
第1図の説明では、絶縁性樹脂接着剤層を第1および第
2の回路基板に形成する場合について説明したが、一方
の回路基板にのみ形成する場合であってもかまわない。
また、第2図、第3図において、各層の回路基板として
SOI構造を示したが、これに限るものでない。全く異
なる基板、たとえばシリコン基板とSO8基板、シリコ
ン基板とガリウム砒素基板でもかまわない。あるいは、
全く異なる機能、例えば、CMO8集積回路とイメージ
センサ、信号処理用集積回路と発光、受光菓子との組み
合わせ等でもよい。また、第1の回路基板と第2の回路
基板のサイズが異なってもかまわない。例えば、ウェハ
ースケール集積回路上に複数個の小さなチップを積層す
る場合も考えられる。
〔発明の効果〕
本発明に依れば、各層の能動層は並行して同時に作製で
きるから従来の多層半導体集積回路の製造方法に比べて
製造期間が短縮できる。また、各層の能動層をあらかじ
め検査し、正常な動作をするもののみ積層すれば歩留シ
の向上が期待できる。
また、レーザアニール技術等による大面積SOI製造技
術の開発を待たずして、バルク基板やSO8基板を用い
た多層半導体集積回路が実現できるから、開発スe−ド
が早い、また、積層するプロセスが低温プロセスである
。絶縁性樹脂接着剤層を形成する工程で各層の回路基板
表面が平担化される1等、今までの製造方法の欠点を除
去できる。
更には、各層の回路基板の構造、製造プロセスに制限が
ないから、多機能化等、今までの製造方法では、考えら
れなかった応用も可能となる。
【図面の簡単な説明】
第1図(&)〜(f)は本発明による多層半導体集積回
路の製造方法の流れを説明するための断面図である。1
01,102,103,104,105はそれぞれ、基
板、能動層、絶縁層、金属バンプ、絶縁性樹脂接着剤層
である。また150.151は、第1の回路基板、第2
の回路基板である。第2図、第3図は、本発明の応用例
の断面図で、それぞれ2層半導体集積回路、3層半導体
集積回路を示したものである。250.301は第1の
回路基板、251゜302は第2の回路基板、303は
第3の回路基板である。 第1図 第1図 第2図 第3図

Claims (1)

    【特許請求の範囲】
  1.  表面に絶縁層が設けられた半導体装置を半導体基板上
    に形成し、前記絶縁層の一部分を貫通する金属バンプを
    形成して得られる半導体回路基板を2枚準備し、一方あ
    るいは両方の半導体回路基板の表面に該金属バンプを十
    分に覆い、しかも表面がほぼ平担になる膜厚の絶縁性樹
    脂接着剤層を回転塗布し、しかる後、前記金属バンプの
    表面が現われるまで、該絶縁性樹脂接着剤層を一様にエ
    ッチングし、次にこれら2枚の半導体回路基板表面を互
    い対向させた状態で、両半導体回路基板上の金属バンプ
    が互いに一致するようにして両半導体回路基板を接触さ
    せ、該絶縁性樹脂接着剤層を加熱、乾燥させることによ
    り、両半導体回路基板を接着させ、しかも該金属バンプ
    同志を電気的に接続させることを特徴とする半導体装置
    の製造方法。
JP15059884A 1984-07-20 1984-07-20 半導体装置の製造方法 Pending JPS6130059A (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP15059884A JPS6130059A (ja) 1984-07-20 1984-07-20 半導体装置の製造方法
DE19853586732 DE3586732T2 (de) 1984-07-20 1985-07-16 Verfahren zum herstellen einer dreidimentionaler halbleiteranordung.
EP19850108891 EP0168815B1 (en) 1984-07-20 1985-07-16 Process for fabricating three-dimensional semiconductor device
US06/755,987 US4612083A (en) 1984-07-20 1985-07-17 Process of fabricating three-dimensional semiconductor device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15059884A JPS6130059A (ja) 1984-07-20 1984-07-20 半導体装置の製造方法

Publications (1)

Publication Number Publication Date
JPS6130059A true JPS6130059A (ja) 1986-02-12

Family

ID=15500377

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15059884A Pending JPS6130059A (ja) 1984-07-20 1984-07-20 半導体装置の製造方法

Country Status (4)

Country Link
US (1) US4612083A (ja)
EP (1) EP0168815B1 (ja)
JP (1) JPS6130059A (ja)
DE (1) DE3586732T2 (ja)

Cited By (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62272556A (ja) * 1986-05-20 1987-11-26 Fujitsu Ltd 三次元半導体集積回路装置及びその製造方法
JPH0442957A (ja) * 1990-06-06 1992-02-13 Matsushita Electron Corp 半導体集積回路装置の製造方法
JPH04132258A (ja) * 1990-09-25 1992-05-06 Nec Corp 半導体基板の接続体およびその接続方法
US5327621A (en) * 1992-03-23 1994-07-12 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Method of producing fabric reinforcing matrix for composites
US5956605A (en) * 1996-09-20 1999-09-21 Micron Technology, Inc. Use of nitrides for flip-chip encapsulation
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WO2022203020A1 (ja) * 2021-03-26 2022-09-29 昭和電工マテリアルズ株式会社 半導体装置の製造方法、半導体装置、集積回路要素、及び、集積回路要素の製造方法
WO2024029390A1 (ja) * 2022-08-01 2024-02-08 三井化学株式会社 基板積層体の製造方法及び半導体装置

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