JPS5831190B2 - High moisture roughage dehydration equipment - Google Patents
High moisture roughage dehydration equipmentInfo
- Publication number
- JPS5831190B2 JPS5831190B2 JP56068776A JP6877681A JPS5831190B2 JP S5831190 B2 JPS5831190 B2 JP S5831190B2 JP 56068776 A JP56068776 A JP 56068776A JP 6877681 A JP6877681 A JP 6877681A JP S5831190 B2 JPS5831190 B2 JP S5831190B2
- Authority
- JP
- Japan
- Prior art keywords
- cake
- ring
- roughage
- juice
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
- B30B9/207—Roller-and-ring presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fodder In General (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Description
【発明の詳細な説明】
本発明は、牧草のような高水分粗飼料を磨砕しケーキと
ジュースに分離する脱水装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a dehydration device for grinding high-moisture roughage such as grass and separating it into cake and juice.
生の牧草のような高水分粗飼料を脱水してケーキとジュ
ースに分離し、ケーキは更に乾草にするために人工乾燥
すれば、乾燥に要する燃料が飛躍的に節約できて省エネ
ルギになると共に、乾草品質が良好となることが判明し
ている。If high-moisture roughage such as fresh grass is dehydrated and separated into cake and juice, and the cake is then artificially dried to make hay, the fuel required for drying can be dramatically reduced, resulting in energy savings. It has been found that hay quality is better.
また、ケーキをサイレージにすれば、高水分の１１のも
のよりも発酵品質が良く、飼育中の嗜好性が高いことモ
認められている。It has also been recognized that if the cake is made into silage, the fermentation quality is better than that of 11 with high moisture content, and it is more palatable during breeding.
ジュースはその１１豚の飼料としてもよく、また、これ
を乾燥して水分蒸散すれば、蛋白質に富んだ濃厚飼料と
して活用し得るものである。The juice can be used as feed for the pigs, and if it is dried and water evaporated, it can be used as a concentrated feed rich in protein.
このように、高水分粗飼料を脱水してケーキとジュース
に分離して、これらを有効利用するために用いられる脱
水装置としては、従来、スクリュープレス、三木ローラ
プレス、濾布併用ローラプレスなど、各種の形式のもの
が使用されている。Conventionally, there are various types of dewatering equipment used to dehydrate high-moisture roughage, separate it into cake and juice, and use these effectively, such as screw presses, Miki roller presses, and roller presses with filter cloth. The format is used.
しかし、これら従来の脱水装置は、材料を単に細断した
だけの場合には脱水率を高めることが出来ないため、脱
水装置に供給する前に、前処理として粉砕装置や磨砕装
置にかけて、より脱水しやすし状態にしてｂる。However, these conventional dehydrators cannot increase the dehydration rate if the material is simply shredded, so before feeding the material to the dehydrator, it is necessary to pre-process the material by applying it to a crusher or grinder. Dehydrate and boil until smooth.
このような前処理は、材料が高水分であるために、粉砕
や磨砕するための所要動力が非常に太きくなる欠点があ
った。Such pretreatment has the disadvantage that the power required for crushing or grinding becomes very large due to the high moisture content of the material.
本発明は上述の事情にかんがみなされたもので、縦方向
に回転するリング状のダイのリング部分を中空とし、こ
のリング部分を放射方向に貫通する多数の孔を穿設し、
これらの各社に、周面に多数の脱水用通孔を有するスリ
ーブを挿嵌すると共に、前記リング部分の内周面に沿っ
て回転するローラを設け、リング部分の内周部に飼料を
供給して脱水処理するようにすることによって、高水分
飼料を磨砕、粉砕して前処理し、同時に臣縮してジュー
スとケーキに分離して取出すことができ、しかも、ケー
キの含水率を低くし、所要動力が少くて能率的な脱水作
業ができ、前記従来装置の欠点を解消する高水分飼料脱
水装置を提供するものである。The present invention was conceived in view of the above-mentioned circumstances, and includes a hollow ring portion of a ring-shaped die that rotates in the vertical direction, and a large number of holes penetrating the ring portion in the radial direction.
In each of these companies, a sleeve having a large number of dewatering holes on the circumferential surface is inserted, and a roller is provided that rotates along the inner circumferential surface of the ring portion, and feed is supplied to the inner circumferential portion of the ring portion. By performing the dehydration treatment, high-moisture feed can be pretreated by grinding and pulverizing, and at the same time, it can be separated into juice and cake and taken out, and the moisture content of the cake can be lowered. The present invention provides a high-moisture feed dewatering device that requires less power and can perform efficient dewatering work, eliminating the drawbacks of the conventional devices.
以下、図示の実施例を参照して本発明を説明する。The invention will now be described with reference to illustrated embodiments.
図に釦すて、符号１は脱水装置の架台で、この架台１内
には、３つのリングダイ支持脚２，３゜４が立設され、
各支持脚２，３．４の上端部には左右一対のリングダイ
支持ローラ５．６．７が軸支されていて、これら支持ロ
ーラ５，６．７１ＣＩＪングダイ８の外周面を転勤可能
に支持している。Referring to the figure, reference numeral 1 indicates a stand for the dewatering device, and within this stand 1, three ring die support legs 2, 3°4 are installed.
A pair of left and right ring die support rollers 5.6.7 are pivotally supported at the upper end of each support leg 2, 3.4, and these support rollers 5, 6.71 support the outer peripheral surface of the CIJ ring die 8 in a removable manner. are doing.
前記支持ローラ６の回転軸９には、ローラと隣接して歯
車１０が固着され、この歯車１０と噛合する歯車１１が
リングダイ８の外周に刻設されてあり、前記回転軸９に
取付けたプーリ１２を介して動力が伝達されて歯車１１
，１０の噛合でリングダイ８を縦方向（第２図の矢印方
向）に回転するようになっている。A gear 10 is fixed to the rotating shaft 9 of the support roller 6 adjacent to the roller, and a gear 11 that meshes with the gear 10 is carved on the outer periphery of the ring die 8 and is attached to the rotating shaft 9. Power is transmitted through the pulley 12 and the gear 11
, 10, the ring die 8 is rotated in the vertical direction (in the direction of the arrow in FIG. 2).
前記リングダイ８は、リング部が中空となってｉ−リ、
このリング部に放射方向に多数の孔が貫通して穿設され
ている。The ring die 8 has a hollow ring part and has an i-ri shape.
A large number of holes are drilled through this ring portion in the radial direction.
これらの各社の径は、リング部の内周側が犬きく、外周
側が小さくなっていて、この孔にスリーブ１３が嵌挿さ
れている。The diameter of each of these companies is larger on the inner circumferential side of the ring portion and smaller on the outer circumferential side, and the sleeve 13 is fitted into this hole.
このスリーブ１３は、周面に多数の脱水用孔１４を有す
ると共に、リング部の外周側に位置してテーパ状の絞り
部１５を形成している。This sleeve 13 has a large number of dewatering holes 14 on its circumferential surface, and also forms a tapered constricted portion 15 located on the outer circumferential side of the ring portion.
また、前記ダイ８のリング部の両側面の一方は密閉され
、他方にはジュース排出孔１６が設けられ、この排出孔
１６が設けられた側のダイ８にはジュース受部１７が形
成され、ジュース受部１７の底部には機外に連通ずるジ
ュース排出樋１８が設けられている。Further, one of both sides of the ring portion of the die 8 is sealed, the other side is provided with a juice discharge hole 16, and a juice receiving portion 17 is formed in the die 8 on the side where the discharge hole 16 is provided. A juice discharge gutter 18 communicating with the outside of the machine is provided at the bottom of the juice receiving section 17.
一方、リングダイ８の内周面の下部には、架台１を兼ね
る左右一対の支持脚１９に軸支されたローラ２０が、そ
の外周面をダイ８の内周面と近接させダイ８の周速度と
ほぼ等しい周速度で回転するように配設されている。On the other hand, at the lower part of the inner circumferential surface of the ring die 8, a roller 20 pivotally supported by a pair of left and right support legs 19 which also serves as a pedestal 1 is arranged so that its outer circumferential surface approaches the inner circumferential surface of the die 8. It is arranged to rotate at a circumferential speed that is approximately equal to the speed.
このローラ２０は、その回転軸２１に取付けたプーリ２
２から動力を受けて第２図で矢印方向に回転するように
しである。This roller 20 has a pulley 2 attached to its rotating shaft 21.
It receives power from 2 and rotates in the direction of the arrow in Figure 2.
ローラ２０の上方のダイ８内周空間には、機体−側に設
けた飼料供給ホッパ２３の供給端が臨１せである。A feed end of a feed supply hopper 23 provided on the machine body side faces toward the inner peripheral space of the die 8 above the rollers 20 .
前記リングダイ８の下方は解放されていてケーキ収容部
２４を形成すると共に、前記支持脚２に固着したケーキ
掻取りナイフ２５が設けられてあって、ダイ８の外周に
押出されるケーキを掻落すようにしである。The lower part of the ring die 8 is open to form a cake storage part 24, and a cake scraping knife 25 fixed to the support leg 2 is provided to scrape off the cake extruded to the outer periphery of the die 8. That's how it is.
また、脱水装置の上側はカバー２６により覆われている
。Further, the upper side of the dehydrating device is covered with a cover 26.
このような構成の脱水装置に釦いて、プーリ９゜２２ｖ
ｃ伝達される動力でリングダイ８釦よびローラ２０が第
２図で矢印方向に回転し、飼料供給ホッパ２３からロー
ラ２０の上方空間に供給される高水分の細断粗飼料は、
ローラ２０とダイ８の内周面間に噛み込ｔＦＬるように
して磨砕、粉砕され、飼料の細胞膜が多数破壊されて非
常に脱水し易い状態となる。When using a dewatering device with such a configuration, the pulley 9° 22v
The ring die 8 button and the roller 20 rotate in the direction of the arrow in FIG.
The feed is caught between the roller 20 and the inner circumferential surface of the die 8 and is ground and crushed, destroying many of the cell membranes of the feed and making it extremely easy to dehydrate.
そして、次つぎと供給される飼料に押圧されて磨砕飼料
はスリーブ１３内に押込渣れ、絞り部１５で抵抗を受け
て強い力で圧縮され、ジュースを絞り出すと共に、スリ
ーブ１３の終端からケーキ状に押出される。Then, the ground feed is pushed into the sleeve 13 by being pressed by the fed feed one after another, and is compressed with a strong force against resistance at the squeezing part 15, and the juice is squeezed out and a cake-like shape is formed from the end of the sleeve 13. is extruded.
そして、スリーブ１３内で絞り出されたジュースは脱水
用孔１４を通ってスリーブ１３外に排出され、ジュース
排出孔１６からジュース受部１７にもたらされ、ジュー
ス排出樋１８を介して機外に排出される。The juice squeezed out within the sleeve 13 is discharged to the outside of the sleeve 13 through the dehydration hole 14, brought to the juice receiving portion 17 from the juice discharge hole 16, and then discharged to the outside of the machine via the juice discharge gutter 18. It is discharged.
また、スリーブ１３から押出されるケーキは、ケーキ掻
取りナイフ２５により削り落されてケーキ収容部２４内
に落下して適宜な容器に収容されて機外に取出される。Further, the cake extruded from the sleeve 13 is scraped off by a cake scraping knife 25, falls into the cake storage section 24, is stored in a suitable container, and is taken out of the machine.
取出されたケーキは、磨砕と圧縮作用によって水分（ジ
ュース）が大量に搾り出されているので含水率カー低く
、これを人工乾燥して乾草にする場合の燃料が少なくて
すみ、省エネルギとなる。The removed cake has a large amount of water (juice) squeezed out through grinding and compression, so it has a low moisture content, and when it is artificially dried to make hay, less fuel is required, resulting in energy savings. Become.
また、ジュースはそのま１豚等の飼料となり、さらに、
水分を蒸散させて濃厚飼料とすることもできる。In addition, the juice can be used as feed for pigs, etc., and
It is also possible to make concentrated feed by evaporating the moisture.
実験によると、従来の脱水装置を用いて細断しただけの
飼料を脱水した場合には、水分８０係以上のものを７５
係１で脱水するのは困難で、前処理を行なった飼料でも
７ｏ％以下にするのは容易でなかった。According to experiments, when feed that has just been shredded is dehydrated using a conventional dehydrator, the moisture content is 75% or more.
It was difficult to dehydrate in Section 1, and even with pretreated feed, it was not easy to reduce it to 7% or less.
ところが、本発明の装置を用いると、前処理と脱水作業
を同時行程で行なうので、容易に水分７０ｔｌ）以下、
即ち、６０％台のケーキを得ることができ、筺た、スリ
ーブ１３の絞り部１５の形状を変えることにより、脱水
程度を任意に変えることができることが判明した。However, when using the apparatus of the present invention, the pretreatment and dehydration operations are performed simultaneously, so it is easy to reduce the water content to 70 tl or less.
That is, it was found that it was possible to obtain a cake of about 60%, and that by changing the shape of the constricted portion 15 of the sleeve 13, the degree of dehydration could be arbitrarily changed.
な釦、前記実施例に卦いて、ローラ２０は必ずしも強制
回転駆動させる必要なく、リングダイ８の回転によって
供給飼料を介して回転するようにしてもよいものである
。However, in the above embodiment, the roller 20 does not necessarily have to be driven to rotate forcibly, and may be rotated through the fed feed by the rotation of the ring die 8.
以上説明したように本発明の高水分粗飼料脱水装置によ
れば、高水分粗飼料をリングダイ８とローラ２０とで磨
砕、粉砕すると共にスリーブ１３内に押込んで圧縮し、
ジュースとケーキとに分離するようにしたので、ジュー
スの絞り出しく脱水）量が多く、従って含水量の少いケ
ーキを得ることができ、しかも、構造が簡単で小馬力で
運転でき、高性能、高能率の脱水処理を行なうことがで
きる。As explained above, according to the high-moisture roughage dewatering apparatus of the present invention, high-moisture roughage is ground and crushed by the ring die 8 and the rollers 20, and is also pushed into the sleeve 13 and compressed.
Since the juice and cake are separated, a large amount of juice can be squeezed out (dehydrated) and a cake with a low water content can be obtained.Moreover, the structure is simple, it can be operated with low horsepower, and it has high performance. Highly efficient dehydration treatment can be performed.
図面は本発明の一実施例を示し、第１図は装置全体の縦
断側面図、第２図は第１図の■−■線断面図である。
２．３．４・・・リングダイ支持脚、５，６．７・・・
リングダイ支持ローラ、８・・・リングダイ、１０゜１
１・・・歯車、１３・・・スリーブ、１４・・・脱水用
通孔、１５・・・絞り部、１８・・・ジュース排出樋、
２０・・・ローラ、２３・・・飼料供給ホッパ、２４・
・・ケーキ収容部。The drawings show one embodiment of the present invention, and FIG. 1 is a longitudinal sectional side view of the entire device, and FIG. 2 is a sectional view taken along the line 1--2 in FIG. 2.3.4...Ring die support leg, 5,6.7...
Ring die support roller, 8...Ring die, 10°1
DESCRIPTION OF SYMBOLS 1... Gear, 13... Sleeve, 14... Dehydration hole, 15... Throttle part, 18... Juice discharge gutter,
20...Roller, 23...Feed supply hopper, 24...
...Cake storage department.
Claims (1)
ング部分を中空とし、該リング部分を放射方向に貫通す
る多数の孔と、これら各社に嵌挿され、その周面に多数
の脱水用通孔を有するスリーブと、リング部分の内周面
に沿って回転するローラとを備え、リング部分の内周部
に高水分飼料を供給して脱水処理するようにしたことを
特徴とする高水分粗飼料脱水装置。1. A ring-shaped die that rotates in the vertical direction, a hollow ring part of this die, and a large number of holes that penetrate the ring part in the radial direction. A high-moisture feed product comprising a sleeve having a through hole and a roller that rotates along the inner circumference of the ring portion, and is configured to supply high-moisture feed to the inner circumference of the ring portion for dehydration treatment. Roughage dehydration equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56068776A JPS5831190B2 (en) | 1981-05-06 | 1981-05-06 | High moisture roughage dehydration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56068776A JPS5831190B2 (en) | 1981-05-06 | 1981-05-06 | High moisture roughage dehydration equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57186481A JPS57186481A (en) | 1982-11-16 |
| JPS5831190B2 true JPS5831190B2 (en) | 1983-07-04 |
Family
ID=13383467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56068776A Expired JPS5831190B2 (en) | 1981-05-06 | 1981-05-06 | High moisture roughage dehydration equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5831190B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105286053A (en) * | 2015-11-30 | 2016-02-03 | 无锡市双氏机械有限公司 | Circulating cutting and mixing type feed processing device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105341968A (en) * | 2015-11-30 | 2016-02-24 | 无锡市双氏机械有限公司 | Heat preservation type feed processing device in flowing, circulating and cutting manner |
-
1981
- 1981-05-06 JP JP56068776A patent/JPS5831190B2/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105286053A (en) * | 2015-11-30 | 2016-02-03 | 无锡市双氏机械有限公司 | Circulating cutting and mixing type feed processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57186481A (en) | 1982-11-16 |
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