JPS58102707A - Manufacture of aggregate wood - Google Patents
Manufacture of aggregate woodInfo
- Publication number
- JPS58102707A JPS58102707A JP20287581A JP20287581A JPS58102707A JP S58102707 A JPS58102707 A JP S58102707A JP 20287581 A JP20287581 A JP 20287581A JP 20287581 A JP20287581 A JP 20287581A JP S58102707 A JPS58102707 A JP S58102707A
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- primary
- wood
- flitch
- laminated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Finished Plywoods (AREA)
- Manufacture Of Wood Veneers (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
この発明は集成化粧単板等の集成材の製法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing laminated wood such as laminated decorative veneer.
一般に、けやき等の波状環孔材の孔開にみられるような
立体集中道管が形成されている集成化粧単板は、これま
でつぎのようにして製造されていた。In general, laminated decorative veneers in which three-dimensional convergence channels are formed, such as those seen in the perforations of corrugated annular porous materials such as zelkova, have been manufactured in the following manner.
第1の方法は、道管数の多い南洋材(例えば、エリマ、
ラワン)の単板に脱色、染色処理を施し、これを孔開表
現用単板として用い、非孔圏表現用単板と積層接着して
フリッチ化しスライスするという方法である。The first method is to use South Sea wood with a large number of tubes (e.g. frill,
This method involves decolorizing and dyeing a veneer of lauan, which is used as a veneer for expressing perforations, and then laminating and bonding it with a veneer for expressing non-porous areas, forming flitches, and slicing.
第2の方法は、原木単板を適宜の色調に調色したのち、
接着剤を介して複数枚積層し、これを一対の平型で圧締
して1次フリッチ化し、得られた1次フリッチに対して
スライス(柾目取り)を施し1次スライス単板をつくる
。つぎに、これを孔開表現用単板とし、通常用いられて
いる単板(非孔圏表現用単板)と接着剤を介して積層し
、型面に凹凸をもつ一対の凹凸型で圧締して2次フリッ
チ化し、これを積層面に平行にスライスすることにより
集成化粧単板を製造するという方法である。The second method is to tone the raw wood veneer to an appropriate color tone, then
A plurality of veneers are laminated with an adhesive, pressed together with a pair of flat dies to form a primary flitch, and the resulting primary flitch is sliced (straight-grained) to produce a primary sliced veneer. Next, this is made into a veneer for expressing perforations, laminated with a commonly used veneer (veneer for expressing non-porous areas) via adhesive, and pressed with a pair of uneven molds that have unevenness on the mold surface. This is a method in which a laminated decorative veneer is manufactured by tightening the flitch to form a secondary flitch and slicing it parallel to the laminated surface.
第8の方法は、第2の方法において、1次フリッチ製造
時に、接着剤の上に木粉を散布して積層するという方法
である。The eighth method is a method in which, in the second method, wood flour is sprinkled on the adhesive and laminated at the time of primary flitch production.
しかしながら、これらの方法にはそれぞれっぎのような
問題があった。すなわち、第1の方法によって得られる
集成化粧単板は、道管の絶対数が不足しており自然感に
欠ける。第2の方法は、1次スライス単板の接着剤層(
、木目様に現われている)によって道管を表現するため
、道管が平面的であり天然品のような立体感に欠ける。However, each of these methods had its own problems. That is, the laminated decorative veneer obtained by the first method lacks the absolute number of vessels and lacks a natural feel. The second method uses the adhesive layer (
, which appear like wood grain) to express the vessels, the vessels are flat and lack the three-dimensional feel of natural products.
そのうえ、得られる集成化粧単板の表面にワイピング塗
装を施しても天然品のように塗料が道管に含浸されない
という欠点もあった。第8の方法は、1次フリッチ製造
時に接着剤の上に木粉を散布して1次スライス単板の接
着剤層に立体感表現用の空隙を生じさせるというもので
あるが、2次フリッチ製造時に、使用する接着剤が1次
スライス単板の接着剤層の空隙内に侵入するため、得ら
れる集成化粧単板にワイピング塗装を施しても塗料が含
浸されにくいという問題がある。Furthermore, even if the surface of the resulting laminated decorative veneer is applied with a wiping coating, the paint does not impregnate the vessels like a natural product. The eighth method is to create voids for expressing a three-dimensional effect in the adhesive layer of the first sliced veneer by scattering wood flour on the adhesive during the production of the first flitch. During manufacturing, the adhesive used enters the voids in the adhesive layer of the primary sliced veneer, so there is a problem that paint is difficult to impregnate even if the resulting laminated decorative veneer is subjected to wiping painting.
この発明は、このような事情に鑑みなされたもので、複
数枚の薄いシート状体を、接着剤および木粉を介して積
層接着することにより1次フリッチ化し、この1次フリ
ッチをスライスして1次スライス単板をつくり、この1
次スライス単板を孔開表現用単板として用いて2次フリ
ッチをつくり、この2次フリッチに対して加工を施すこ
とにより集成材を得る集成材の製法であって、2次フリ
ッチ化に先立って1次スライス単板の単板面に、浸透性
に欠ける被膜形成剤による被膜を形成させることをその
要旨とするものである。This invention was made in view of the above circumstances, and consists of forming a primary flitch by laminating and adhering a plurality of thin sheet-like bodies through an adhesive and wood powder, and slicing this primary flitch. Make the first slice veneer and use this 1
This is a method of manufacturing laminated wood in which a secondary flitch is created using the next sliced veneer as a veneer for expressing holes, and a laminated wood is obtained by processing this secondary flitch, and the process is performed prior to forming the secondary flitch. The gist of this method is to form a film using a film-forming agent that lacks permeability on the veneer surface of the primary sliced veneer.
すなわち、上記のように1次スライス単板の表面に、浸
透性に欠ける被膜形成剤による被膜を形成することによ
り、2次フリッチ化の際に1次スライス単板の接着剤層
の空隙に対する接着剤の浸透が阻止され、その空隙(被
膜形成剤は浸透性に欠けるため被膜形成の際空隙に侵入
しない)が集成化粧単板等の集成材の表面に現われるよ
うになる。したがって、道管が立体的になり、かつワイ
ピング塗装の際、塗料が天然品と同様に含浸されるよう
になるのである。That is, by forming a film using a film-forming agent that lacks permeability on the surface of the primary sliced veneer as described above, adhesion to the voids in the adhesive layer of the primary sliced veneer is improved during secondary flitching. Penetration of the agent is blocked, and the voids (the film-forming agent lacks permeability, so it does not penetrate into the voids during film formation) appear on the surface of the laminated wood such as laminated decorative veneer. Therefore, the vessel becomes three-dimensional, and during wiping painting, the paint is impregnated in the same way as a natural product.
1次フリッチ製造用に使用される薄いシート状体として
は、原木単板、もしくはそれを脱・染色したものがあげ
られるが、このような木質系のもの以外にレジンヘーハ
ー等の非木質系のものを用いてもよい。Thin sheet materials used for primary flitch production include raw wood veneers or de-stained and dyed wood veneers, but in addition to these wood-based materials, non-wood materials such as resin-based materials can also be used. may also be used.
上記薄いシート状体接着用の接着剤としては、通常ウレ
タン系の接着剤が用いられる。また、接着剤と共に用い
られる木粉は特に限定されるものではないが、天然品の
集中道管の道管径、ワイピング塗装時の塗料の含浸性を
向上させる空隙寸法等を考慮すると、粒径14〜82メ
ツシユのものを用いることが好ましく、その使用量を8
0〜701/d 、圧締時の圧力を1.0〜2.0峙〕
に設定することが最も好ましい。As the adhesive for bonding the thin sheet, a urethane adhesive is usually used. In addition, the wood powder used with the adhesive is not particularly limited, but considering the diameter of the concentrated pipe of natural products, the size of the voids that improve the impregnation of the paint during wiping painting, etc., the particle size It is preferable to use one with 14 to 82 meshes, and the amount used is 8
0 to 701/d, pressure during clamping 1.0 to 2.0]
It is most preferable to set it to .
孔開表現用の1次スライス単板の単板面に塗布する、浸
透性に欠ける被膜形成剤(シーリング剤)としては、例
えば、被膜形成能の優れたカルボキシメチルセルロース
(CMC)、メチルセルロース等の水溶性樹脂があげら
れ、数百〜数千cpsの粘度の水溶液状で用いられる。As a film-forming agent (sealing agent) that lacks permeability and is applied to the veneer surface of the primary slice veneer for expressing holes, for example, water-soluble materials such as carboxymethylcellulose (CMC) and methylcellulose, which have excellent film-forming ability, can be used. These resins are used in the form of an aqueous solution with a viscosity of several hundred to several thousand cps.
1次スライス単板は、このような水溶性樹脂の水溶液中
に浸漬されたのち、60〜70℃の温度で乾燥されその
単板面に被膜が形成される。The primary sliced veneer is immersed in an aqueous solution of such a water-soluble resin and then dried at a temperature of 60 to 70°C to form a film on the surface of the veneer.
集成化粧単板等の集成材の製造は、上記のような処理を
経た孔開表現用1次スライス単板と、適宜の色調に脱・
染色等された非孔開表現用単板とを接着剤を介して積層
し凹凸型で圧締して2次フリッチ化し、例えばこれをス
ライスしたり(集成化粧単板が得られる)、もしくはか
んなかけ、のこびき、のみかけ加工したり(集成化粧単
板よりも厚みが大な板状、柱状の集成材が得られる)す
ることにより行われる。The production of laminated wood such as laminated decorative veneer is made by first slicing the veneer to express holes, which has undergone the above-mentioned treatment, and then removing it to an appropriate color tone.
A non-perforated expression veneer that has been dyed, etc. is laminated with an adhesive, pressed with a concave-convex mold to form a secondary flitch, and then, for example, this can be sliced (to obtain a laminated decorative veneer) or planed. This is done by carving, sawing, and finishing (glued laminated wood in the shape of a plate or column is obtained which is thicker than a laminated decorative veneer).
このようにして得られる集成材は、木粉によつ ′て生
じる空隙により道管が立体的になっており、かつワイピ
ング塗装時に塗料が天然品と同様、道管部分に含浸され
るようになるのである。In the laminated wood obtained in this way, the vessels are three-dimensional due to the voids created by the wood flour, and the paint is impregnated into the vessels during wiping, similar to natural products. It will become.
つぎに、実施例について比較例と併せて説明する。Next, examples will be described together with comparative examples.
〔実施例1〕
南洋針葉樹アガチス材の0.8〜0.4Mスライス単板
を脱色したのち目標とするオーク材の孔開と同じ色に染
色し含水率を45±5重量%(以下「チ」と略す)に調
整し第1図に示す染色単板lを得た。つぎに、第2図に
示すように、この染色単板lの単板面にローラ2により
ウレタン系接着剤8を約200f〜の割合に塗布した。[Example 1] After decolorizing a 0.8-0.4M sliced veneer of South Sea conifer Agatis wood, it was dyed to the same color as the target hole opening of the oak wood, and the water content was 45 ± 5% by weight (hereinafter referred to as "chip"). '') to obtain the stained veneer l shown in FIG. Next, as shown in FIG. 2, a urethane adhesive 8 was applied to the veneer surface of the dyed veneer l using a roller 2 at a rate of about 200 f.
そして、第8図に示すように、接着剤層8の上に粒径約
14メツシユの木粉4を50 f/rrlの割合で塗布
しこれを50枚積層して平板プレス(図示せず)で圧締
(圧力1.5 kt)/d 、温度常温2時間2時間)
して1次フリッチ化した。つぎに、得られた1次フリッ
チ5を第4図のように切刃6を用い0.8〜0.5鱈の
適宜の厚みにスライス(柾目取り)して第5図に示すよ
うな孔開表現用1次スライス単板7を得た。この1次ス
ライス単板7の単板面には、図示のように木粉4により
空隙が生じている木粉分散接着層8が木目状に現われて
いた。つぎに、仁の1次、スライス単板7をCMC水溶
液(濃度0.2 % )に浸漬して乾燥し第6図に示す
ように単板面に被膜9を形成した。つぎに、第7図に示
すように、この被膜付1次スライス単板7と、オーク材
の非孔開と同じ色に染色され含水率が45±5チに調整
された非孔開表現用単板(ケメロ−Off厚ロータリー
単板)10とをウレタン系接着剤(塗布量70 f/d
)を介して交互に積層し、第8図に示すように凹凸型
11.12を用いて圧締(圧力15#A、時間2時間、
温度常温)し2次フリッチ化した。つぎに、この2次フ
リッチを積層面に平行に0.4〜0.6u厚にスライス
して第9図に示すような集成化粧単板1Bを得た。この
集成化粧単板1Bの単板面には、1次スライス単板70
木粉分散接着剤層8によって道管14が立体的に表現さ
れ、孔i!115が現わされていた。つぎに、この集成
化粧単板1Bの単板面にワイピング塗装を施したところ
、第1θ図のように道管14部分にワイピング塗料が入
り込んで濃色化し、孔開15がくっきりと現われるよう
になった。Then, as shown in FIG. 8, wood powder 4 with a grain size of about 14 mesh is applied at a rate of 50 f/rrl onto the adhesive layer 8, and 50 sheets of this are laminated and pressed using a flat plate press (not shown). (pressure 1.5 kt/d, temperature room temperature 2 hours 2 hours)
Then, it was made into a first flitch. Next, as shown in FIG. 4, the obtained primary flitch 5 is sliced (straight-grained) into an appropriate thickness of 0.8 to 0.5 mm using a cutting blade 6 to form holes as shown in FIG. A primary slice veneer 7 for open expression was obtained. On the veneer surface of this primary sliced veneer 7, a wood-flour-dispersed adhesive layer 8 with voids formed by the wood flour 4 appeared in the shape of wood grains, as shown in the figure. Next, the first sliced veneer 7 of the kernel was immersed in a CMC aqueous solution (concentration 0.2%) and dried to form a coating 9 on the surface of the veneer as shown in FIG. Next, as shown in Fig. 7, this coated primary slice veneer 7 is used for non-porous expression, which is dyed in the same color as the non-porous oak wood and whose moisture content is adjusted to 45±5 cm. Veneer (Kemero-Off thick rotary veneer) 10 and urethane adhesive (application amount 70 f/d)
), and as shown in Fig. 8, using a concave and convex mold 11.
(temperature: room temperature) and subjected to secondary flitching. Next, this secondary flitch was sliced parallel to the laminated surface to a thickness of 0.4 to 0.6 μ to obtain a decorative veneer assembly 1B as shown in FIG. On the veneer surface of this laminated decorative veneer 1B, a primary sliced veneer 70
The vessel 14 is expressed three-dimensionally by the wood powder dispersed adhesive layer 8, and the hole i! 115 was displayed. Next, when wiping paint was applied to the veneer surface of this laminated decorative veneer 1B, as shown in Fig. 1θ, the wiping paint got into the vessel 14 part and darkened the color, so that the perforations 15 were clearly visible. became.
〔実施例2〕
CMC水溶液に代えて、同様の濃度のPVA水溶液を用
いた。それ以外は実施例2と同様にしてワイピング処理
済集成化粧単板を得た。[Example 2] In place of the CMC aqueous solution, a PVA aqueous solution with a similar concentration was used. A wiping-treated laminated decorative veneer was obtained in the same manner as in Example 2 except for the above.
〔比較例1〕
CMC水溶液に代えて、同様の濃度のウレタンシーラー
を用いた。それ以外は実施例2と同様にしてワイピング
処理済集成化粧単板を得た。[Comparative Example 1] Instead of the CMC aqueous solution, a urethane sealer of the same concentration was used. A wiping-treated laminated decorative veneer was obtained in the same manner as in Example 2 except for the above.
〔比較例2〕
CMC水溶液の塗布をとりやめた。それ以外は実施例1
と同様にしてワイピング処理済集成化粧単板を得た。[Comparative Example 2] Application of the CMC aqueous solution was discontinued. Other than that, Example 1
A wiped laminated decorative veneer was obtained in the same manner as above.
以上の実施例および比較例において、ワイピング塗装前
と塗装後の集成化粧単板の単板面の道管部分の色差ΔE
を求めて第1表に示した。表より、実施例によれば、ワ
イピング塗装により道管部分が濃く着色されることがわ
かる。In the above Examples and Comparative Examples, the color difference ΔE of the vessel portion of the veneer surface of the laminated decorative veneer before and after wiping painting
The results are shown in Table 1. From the table, it can be seen that according to the examples, the vessel portions were colored darkly by wiping coating.
(以 下 余 白)
第 1 表
参考:天然オーク材のΔE=86.1
LI e ”I * b+・・・ワイピング前の色調を
表わす値L2.λ2.b2・・・ 〃 後
〃なお、木粉の粒径、1次フリッチ化の際の圧締圧、
木粉の添加量を下記の第2表のように変えた以外は実施
例1と同様にして1次スライス単板をつくり、その空隙
率と接着層の厚み(道管径に対応)を求めてその結果を
第2表に示した。(Margins below) Table 1 Reference: ΔE of natural oak = 86.1 LI e ”I * b+...Value representing the color tone before wiping L2.λ2.b2... After
〃In addition, the particle size of wood flour, the compaction pressure during primary flitching,
A primary sliced veneer was made in the same manner as in Example 1, except that the amount of wood flour added was changed as shown in Table 2 below, and its porosity and adhesive layer thickness (corresponding to the pipe diameter) were determined. The results are shown in Table 2.
(以 下 余 白) 第 2 表 参考:天然「オーク」道管径030〜0.40+111(Hereafter, extra white) Table 2 Reference: Natural “oak” pipe diameter 030-0.40+111
第1図ないし第8図はこの発明の一実施例の製造説明図
、第9図はそれによって得られた集成化粧単板の斜視図
、第10図はそれにワイピング塗装を施した状態の斜視
図である。
l・・・染色単板 8・・・接着剤 4・・・木粉 5
・・・1次フリッチ 7・・・1次スライス単板 8・
・・木粉分散接着剤層 9・・・被膜 10・・・非孔
開表現用単板13・・・集成化粧単板 14・・・道管
15・・・孔開第1図
第3図
第5図
第4図
第6図
第9図
第8図
第10図
=2(Figures 1 to 8 are explanatory views of manufacturing an embodiment of the present invention, Figure 9 is a perspective view of a laminated decorative veneer obtained thereby, and Figure 10 is a perspective view of the veneer after wiping coating has been applied to it. It is. l... Dyed veneer 8... Adhesive 4... Wood powder 5
...1st flitch 7.1st slice veneer 8.
... Wood powder dispersed adhesive layer 9 ... Coating 10 ... Veneer for non-perforated expression 13 ... Laminated decorative veneer 14 ... Vessel 15 ... Perforated Figure 1 Figure 3 Figure 5 Figure 4 Figure 6 Figure 9 Figure 8 Figure 10 = 2 (
Claims (1)
粉を介して積層接着することにより1次フリッチ化し、
この1次フリッチをスライスして1次スライス単板をつ
くり、この1次スライス単板を孔開表現用単板として用
いて2次フリッチをつくり、この2次フリッチに対して
加工を施すことにより集成材を得る集成材の製法であっ
て、2次フリッチ化に先立って1次スライス単板の単板
面に、浸透性に欠ける被膜形成剤による被膜を形成させ
ることを特徴とする集成材の製法。 (2)浸透性に欠ける被膜形成剤が水溶性樹脂である特
許請求の範囲第1項記載の集成材の製法。 (8)2次フリッチに対する加工がスライス加工である
特許請求の範囲第1項または第2項記載の集成材の製法
。[Claims] (1) A primary flitch is formed by laminating and adhering a plurality of thin sheet-like bodies through an adhesive and wood flour,
By slicing this primary flitch to create a primary sliced veneer, creating a secondary flitch using this primary sliced veneer as a veneer for expressing holes, and processing this secondary flitch. A method for producing glulam lumber to obtain glulam wood, which comprises forming a film with a film-forming agent lacking in permeability on the veneer surface of a primary sliced veneer prior to secondary flitching. Manufacturing method. (2) The method for producing a laminated wood according to claim 1, wherein the film-forming agent lacking in permeability is a water-soluble resin. (8) The method for manufacturing a laminated timber according to claim 1 or 2, wherein the processing for the secondary flitch is slicing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20287581A JPS58102707A (en) | 1981-12-15 | 1981-12-15 | Manufacture of aggregate wood |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20287581A JPS58102707A (en) | 1981-12-15 | 1981-12-15 | Manufacture of aggregate wood |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58102707A true JPS58102707A (en) | 1983-06-18 |
Family
ID=16464639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20287581A Pending JPS58102707A (en) | 1981-12-15 | 1981-12-15 | Manufacture of aggregate wood |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58102707A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014213524A (en) * | 2013-04-25 | 2014-11-17 | 日本電気硝子株式会社 | Method for producing laminate |
-
1981
- 1981-12-15 JP JP20287581A patent/JPS58102707A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014213524A (en) * | 2013-04-25 | 2014-11-17 | 日本電気硝子株式会社 | Method for producing laminate |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JPS58102707A (en) | Manufacture of aggregate wood | |
JPS5855885B2 (en) | Decorative veneer manufacturing method | |
JP2525856B2 (en) | Method of manufacturing wood veneer | |
JPS6018342A (en) | Manufacture of decorative board | |
JPS6354202A (en) | Manufacture of decorative veneer | |
JPS5922703A (en) | Manufacture of aggregate decorative veneer | |
JPS59209809A (en) | Manufacture of aggregate wood | |
JPS5857908A (en) | Manufacture of artificial grain decorative veneer | |
JPH01139201A (en) | Manufacture of woody pattern board | |
JPH06238625A (en) | Manufacture of building material | |
JPS6246323B2 (en) | ||
JPS58102706A (en) | Manufacture of coated aggregate wood | |
JPS59103706A (en) | Manufacture of aggregate veneer | |
JPS58147305A (en) | Manufacture of aggregate decorative veneer | |
JPS61193803A (en) | Manufacture of artificial precious wood decorative veneer | |
JPS58116104A (en) | Manufacture of aggregate decorative veneer | |
JPS59101309A (en) | Manufacture of aggregate veneer | |
JPS58147304A (en) | Manufacture of aggregate decorative veneer | |
JPS5822106A (en) | Manufacture of decorative veneer | |
JPS5876201A (en) | Manufacture of aggregate decorative veneer | |
JPS5842409A (en) | Manufacture of aggregate wood | |
JPS5894404A (en) | Manufacture of aggregate decorative veneer | |
JPS59209807A (en) | Manufacture of aggregate wood | |
JPS5981111A (en) | Manufacture of aggregate decorative veneer | |
JPS59169804A (en) | Manufacture of aggregate wood |