JPH08309865A - Apparatus for automatic combination of molding part - Google Patents
Apparatus for automatic combination of molding partInfo
- Publication number
- JPH08309865A JPH08309865A JP11694795A JP11694795A JPH08309865A JP H08309865 A JPH08309865 A JP H08309865A JP 11694795 A JP11694795 A JP 11694795A JP 11694795 A JP11694795 A JP 11694795A JP H08309865 A JPH08309865 A JP H08309865A
- Authority
- JP
- Japan
- Prior art keywords
- molded
- molding
- chuck
- combined
- molded parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明はスイッチ等の機構部品あ
るいはコネクターを含む配線部品等のいわゆる成形加工
によって作られる製品を生産する際に使用される成形部
品の組み合わせ製造装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for producing a combination of molded parts used for producing a product such as a mechanical part such as a switch or a wiring part including a connector, which is formed by so-called molding.
【０００２】[0002]
【従来の技術】従来、この種の成形部品の組み合わせ製
造装置においては、あらかじめ各々の成形部品を作って
ストックしておき、最後に各々の成形部品を人によるハ
ンド組み合わせもしくは、パーツフィダーなどの装置を
用いて整列させた後、位置決めを行ってから自動組み合
わせをするように構成されていた。2. Description of the Related Art Conventionally, in this type of combined manufacturing apparatus for molded parts, each molded part is prepared in advance and stocked, and finally each molded part is manually assembled by a person or a device such as a part feeder. It was configured to be aligned by using, and then be positioned and then automatically combined.
【０００３】[0003]
【発明が解決しようとする課題】しかしながら、前記従
来の構成では成形部品がシンプルな形状のものであれば
整列させて位置決め後、自動組み合わせすることが容易
であったが、形状が複雑であれば自動組み合わせが困難
であるという問題があり、また、あらかじめ作っておい
た成形部品がお互いに接触して形状が変形あるいは破損
し、組み合わせ挿入率および品質的にも問題があった。However, in the above-mentioned conventional structure, if the molded parts have a simple shape, it is easy to align and position them and then automatically combine them, but if the shapes are complicated. There is a problem that automatic combination is difficult, and the molded parts that are made in advance contact each other and the shape is deformed or damaged, which causes problems in combination insertion rate and quality.
【０００４】さらに成形部品をストックするパレットお
よび倉庫、整列装置、位置決め装置、人が必要であり、
複雑で多くの装置と工程を必要とし、成形部品もあらか
じめ作っておく必要があることから時間を要し、生産性
も低いものであった。Further, a pallet and a warehouse for stocking molded parts, an aligning device, a positioning device, and a person are required.
Since it is complicated and requires many devices and processes, and molded parts have to be made in advance, it takes time and productivity is low.
【０００５】本発明は前記従来の課題を解決し、簡単な
構成の装置でしかも信頼性と生産性の高い優れた成形部
品の組み合わせ製造装置を提供することを目的とするも
のである。SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned conventional problems and to provide a combined component manufacturing apparatus having a simple structure and excellent reliability and productivity.
【０００６】[0006]
【課題を解決するための手段】前記課題を解決するため
に本発明による成形部品の組み合わせ製造装置は、成形
部品を作る成形加工部とこの成形加工部内で作られた成
形部品を成形加工部よりロボット部の先端に取り付けら
れたチャックを介して取り出し、前記チャックの移動に
より成形加工部にある他の成形部品と組み合わせを行う
構成としたものあるいは成形部品をつくる成形加工部と
この成形加工部内で作られた成形部品を成形加工部より
ロボット部の先端に取り付けられたチャックを介して取
り出し、前記チャックの移動によりプレス加工を行うプ
レス加工部の金型内に前記成形部品を設置してプレス加
工後、プレス加工部にあるこの成形部品をロボット部の
先端に取り付けられたチャックを介して取り出し、前記
チャックの移動により、他の成形部品との組み合わせを
行う構成としたものである。In order to solve the above-mentioned problems, a combined manufacturing apparatus for molded parts according to the present invention provides a molding part for forming a molded part and a molded part made in this molding part from the molding part. The robot is taken out through a chuck attached to the tip of the robot part, and the chuck is moved to combine with other molded parts in the molded part, or the molded part that makes the molded part and the molded part The formed part is taken out from the forming part via a chuck attached to the tip of the robot part, and the pressing part is installed in the mold of the pressing part that performs pressing by moving the chuck. After that, this molded part in the press processing part is taken out via the chuck attached to the tip of the robot part, and the chuck is moved. Ri is obtained by a configuration in which the combination of the other molded part.
【０００７】[0007]
【作用】この構成により、組み合わせ用の成形部品をあ
らかじめ別工程で作る必要がなくなり、このために前記
成形部品のストック用のパレットおよび倉庫、また組み
合わせ時の整列装置、位置決め装置も不要となり、しか
も複雑な形状の成形部品でも人によるハンド挿入が不要
で、ストックを行うことによる品質面の問題もなくな
る。With this structure, it is not necessary to prepare the molded parts for combination in a separate step in advance, so that the pallet and the warehouse for stocking the molded parts, the aligning device and the positioning device at the time of combination are unnecessary, and Even for molded parts with complicated shapes, there is no need for human hands to insert them, and there is no quality problem due to stocking.
【０００８】また成形加工部で作った組み合わせ用の成
形部品を自動で成形加工部の金型内あるいはプレス加工
部の金型内にセットすることができるので、成形部品の
ストックまたは整列、位置決めをする時間が不要となっ
て生産タクトが向上し、品質的にも安定し、組み合わせ
挿入率を高くして生産性を高めることができる。Further, the molded parts for combination made in the molding part can be automatically set in the mold of the molding part or the mold of the press part, so that the molding parts can be stocked, aligned, or positioned. It is possible to improve productivity by improving the production takt time, stabilizing the quality, and increasing the combination insertion rate.
【０００９】[0009]
【実施例】以下、本発明の一実施例について図面を用い
て説明する。図１は同実施例による成形部品の組み合わ
せ製造装置の全体のレイアウトを示す平面図、図２の
（ａ）と（ｂ），（ｃ）と（ｄ）は同実施例による組み
合わせを行うそれぞれの成形部品を例にしたその平面図
と正面図、（ｅ）と（ｆ）はその組み合わされた成形部
品を示した平面図と正面図、図３は同実施例の成形加工
部を示す斜視図、図４は前記成形加工部の前記成形部品
を設置した成形金型を示す平面図、図５は同実施例のロ
ボット部を示す斜視図、図６（ａ）と（ｂ）は前記ロボ
ット部の先端のチャックを示す正面図と下面図、図７
（ａ）〜（ｃ）は同実施例による成形加工部から成形部
品を自動で取り出す動作状態を示した要部正面図、図８
（ａ）〜（ｅ）は同実施例による成形加工部から取り出
した成形部品を自動で成形部品の組み合わせを行う動作
状態および組み合わせ成形部品を金型から取り出した状
態を示した要部正面図、図９は同実施例の成形部品をプ
レス加工するプレス加工部を示す斜視図、図１０は前記
プレス加工部の前記成形部品を設置したプレス金型を示
す平面図、図１１は同実施例による自動で成形部品の組
み合わせを行った際に組み合わせ成形部品をメカチャッ
クで保持を行う状態を示した要部正面図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a plan view showing the overall layout of a combined manufacturing apparatus for molded parts according to the same embodiment, and FIGS. 2A and 2B, and 2C and 2D respectively show the combination according to the embodiment. A plan view and a front view of the molded part as an example, (e) and (f) are a plan view and a front view showing the combined molded part, and FIG. 3 is a perspective view showing a molding part of the embodiment. FIG. 4 is a plan view showing a molding die in which the molding part of the molding processing section is installed, FIG. 5 is a perspective view showing a robot section of the same embodiment, and FIGS. 6 (a) and 6 (b) are the robot section. 7 is a front view and a bottom view showing the chuck at the tip of FIG.
8 (a) to 8 (c) are front views of essential parts showing an operation state in which a molded part is automatically taken out from a molding part according to the embodiment.
(A)-(e) is a front view of essential parts showing an operating state in which the molded parts taken out from the molding part according to the embodiment are automatically combined and the combined molded parts are taken out from the mold, 9 is a perspective view showing a press working part for pressing the molded part of the embodiment, FIG. 10 is a plan view showing a press die in which the molded part of the press working part is installed, and FIG. 11 is according to the embodiment. It is a principal part front view showing the state of holding the combined molded parts by a mechanical chuck when the molded parts are automatically combined.
【００１０】図１〜図１１において、１は本実施例で自
動にて一端に端子部Ａ２２と端子部Ｂ２３を取付端部２
１に設けた成形部品１ａと、一端に端子部Ｃ２４を他端
に端子部Ｄ２５とさらに他の端に端部２６をそして、上
面に成形部品１ａとの接続・装着のためのはめ合い突起
部Ａ２７と突起部Ｂ２８を設けた成形部品１ｂの組み合
わせで成った組立成形部品、２ａ・２ｂ・２ｃ・２ｄ・
２ｅ・２ｆはこの組立成形部品１と成すための位置決め
等を行うために成形部品１ａおよび成形部品１ｂの必要
個所に設けられたパイロット穴、３は組立成形部品１を
プレス加工を行う駆動・制御・伝達部を内部に持つ筺体
部４３、各種プレス加工あるいは組み合わせを行うプレ
ス金型４を搭載した矢印方向に移動するためのスライダ
ー部４２と、プレス金型４と対向するプレス上金型４１
との位置決め用のプレス金型４に設けたガイドポスト４
４、プレス上金型４１を上下移動させプレス加工を行う
ためにシリンダー等の駆動部４５で成るプレス加工部で
ある。In FIG. 1 to FIG. 11, reference numeral 1 designates automatically a terminal portion A22 and a terminal portion B23 at one end according to the present embodiment.
1 and the molded part 1a provided at 1, the terminal portion C24 at one end, the terminal portion D25 at the other end, and the end portion 26 at the other end, and the fitting protrusion for connecting and mounting the molded component 1a on the upper surface. Assembled molded parts made up of a combination of A27 and a molded part 1b provided with a protrusion B28, 2a, 2b, 2c, 2d.
Reference numerals 2e and 2f are pilot holes provided at necessary portions of the molded component 1a and the molded component 1b for performing positioning and the like for forming the assembled molded component 1, and 3 is drive / control for pressing the assembled molded component 1. -A housing part 43 having a transmission part inside, a slider part 42 for moving in a direction of an arrow on which a press die 4 for various press workings or combinations is mounted, and a press upper die 41 facing the press die 4
Guide post 4 provided on press die 4 for positioning with
4. A press working unit including a driving unit 45 such as a cylinder for moving the upper press die 41 up and down to perform the press working.
【００１１】５ａおよび５ｂは組立成形部品１と成すた
めに挿入や取り出しあるいは組み合わせを行う際、チャ
ック７の位置決めを行うためにプレス金型４に設けられ
たパイロット穴、６は組立成形部品１と成すために取り
出し、組み合わせ、搬送を行うために配置された取付台
５８の上に上部に取り付けた第一アーム５９を回転・駆
動用のサーボモータ部Ｄ５７を搭載し、第一アーム５９
の他端に取り付けた第二アーム５５の回転・駆動用のサ
ーボモータ部Ｃ５６を設け、第二アーム５５の他端に、
成形部品１ａ・成形部品１ｂ・組立成形部品１をチャッ
キングするチャック７を、取付プレート５１・保持ロッ
ド６１を介して設けたツール取付け軸５２の回転動作を
行うために回転駆動を行うサーボモータ部Ａ５３と、上
下動作を行うために上下駆動を行うサーボモータ部Ｂ５
４を設けて成るロボット部である。Reference numerals 5a and 5b designate pilot holes formed in the press die 4 for positioning the chuck 7 when inserting, removing or combining to form the assembly-molded part 1, and 6 indicates the assembly-molded part 1. The first arm 59 mounted on the upper portion is mounted on the mounting base 58 arranged for taking out, combining, and transporting the first arm 59 for rotation / driving.
A servo motor unit C56 for rotating and driving the second arm 55 attached to the other end of the second arm 55 is provided.
Servo motor unit for rotationally driving the chuck 7 for chucking the molded part 1a, the molded part 1b, and the assembled molded part 1 so as to rotate the tool mounting shaft 52 provided via the mounting plate 51 and the holding rod 61. A53 and a servo motor unit B5 that drives up and down to perform up and down operation
This is a robot unit provided with 4.
【００１２】８は組立成形部品１と成すために取り出し
と組み合わせを行う際、チャック７と成形金型１２の位
置決めを行うためにチャック７に取り付けられたパイロ
ットピン、９はチャック７と組立成形部品１と成すため
に位置決めを行うためのチャック７に取り付けられたワ
ークパイロットピン、１０は成形部品１ａや成形部品１
ｂあるいは組立成形部品１をチャック７に保持する際に
用いるためにチャック７に設けられた真空吸着パッド、
１１は組立成形部品１を作るための各種成形加工あるい
は組み合わせを行う成形金型１２を搭載した矢印方向お
よび上下方向に移動するためのスライダー部３４、成形
金型１２と対向する成形上金型３１との位置決め用の成
形金型１２に設けたガイドポスト３５、成形金型１２や
成形上金型３１の温度を調整するために、水または油を
流す温度調整用管３２と温度調整用管３３、駆動・制御
・伝達部を内部に持つ筺体部３６で成る成形加工部であ
る。Reference numeral 8 is a pilot pin attached to the chuck 7 for positioning the chuck 7 and the molding die 12 when taking out and combining to form the assembly molded component 1, and 9 is the chuck 7 and the assembly molded component. 1 is a work pilot pin attached to the chuck 7 for performing positioning to form the molded part 1a or the molded part 1
b or a vacuum suction pad provided on the chuck 7 for use in holding the assembled molded component 1 on the chuck 7,
Reference numeral 11 denotes a slider part 34 for moving a molding die 12 for performing various molding processes or combinations for making the assembled molded part 1 and moving in the arrow direction and the up-down direction, and an upper molding die 31 facing the molding die 12. For adjusting the temperature of the guide post 35, the molding die 12 and the upper molding die 31, which are provided on the molding die 12 for positioning with, a temperature adjusting pipe 32 and a temperature adjusting pipe 33 for flowing water or oil. , A molding / processing section including a housing section 36 having a drive / control / transmission section inside.
【００１３】１３ａおよび１３ｂは組立成形部品１と成
すために取り出しおよび組み合わせ挿入時、チャック７
の位置決めを行うために成形金型１２に設けられたパイ
ロット穴、１４は取り出し、組み合わせ、搬送等をする
成形部品１ａや成形部品１ｂあるいは組立成形部品１と
成形金型１２との位置決めを行うために成形金型１２に
設けられたパイロットピン、１５は成形部品１ａや成形
部品１ｂあるいは組立成形部品１をチャック７で保持す
る際真空吸着パッド７の代わりに用いるチャック７の反
対側の保持ロッド６１に取り付けられた先端に保持爪１
８を持つメカチャック、１６ａおよび１６ｂは成形部品
１ａや成形部品１ｂあるいは組立成形部品１をプレス金
型４に挿入装着時、プレス金型４との位置決めを行うパ
イロットピン、１７は組み合わせ完了後、組立成形部品
１を取り出すために組立成形部品１をチャッキングおよ
び保持するための爪である。The chucks 7a and 13b are chucked at the time of taking them out and inserting them in combination to form an assembled molded part 1.
Pilot holes provided in the molding die 12 for positioning the molding die 12 for taking out, assembling, conveying, etc., for positioning the molding die 12 with the molding part 1a or the molding part 1b. The pilot pin 15 provided on the molding die 12 is a holding rod 61 on the opposite side of the chuck 7 used in place of the vacuum suction pad 7 when holding the molded part 1a, the molded part 1b or the assembled molded part 1 by the chuck 7. Holding claw 1 at the tip attached to
8 is a mechanical chuck, 16a and 16b are pilot pins for positioning the molded part 1a, the molded part 1b or the assembled molded part 1 in the press mold 4 when the mold part 4 is inserted and mounted. It is a claw for chucking and holding the assembly molded part 1 in order to take out the assembly molded part 1.
【００１４】このように構成された本発明による成形部
品の組み合わせ製造装置の動作について説明すると、ま
ず成形加工部１１の成形金型１２内にて成形部品１ａと
成形部品１ｂが作られるとロボット部６の先端に取り付
けられたチャック７が成形金型１２へ移動し、組立成形
部品１と成す、組み合わせを行うために取り出し動作を
開始する。The operation of the molded part combination manufacturing apparatus according to the present invention thus constructed will be described. First, when the molded part 1a and the molded part 1b are formed in the molding die 12 of the molding part 11, the robot part is formed. The chuck 7 attached to the tip of 6 moves to the molding die 12 and starts the take-out operation for combination with the assembled molding part 1.
【００１５】図７（ａ）〜（ｃ）で示すようにこの取り
出し動作はまずチャック７が降下していく時チャック７
の先端に取り付けられたパイロットピン８を図４で示す
成形金型１２の中に設けられたパイロット穴１３ａに挿
入してチャック７の位置決めを行い、そして降下にとも
なってワークパイロットピン９が成形部品１ａのパイロ
ット穴２ｆに挿入することでチャック７と成形部品１ａ
の位置決めを行った後に真空吸着パッド１０で成形部品
１ａの吸着保持を行い、ロボット部６の先端部に取付け
られたチャック７の上昇動作により成形部品１ａの取り
出しが行われる。As shown in FIGS. 7 (a) to 7 (c), this take-out operation is first performed when the chuck 7 descends.
4 is inserted into the pilot hole 13a provided in the molding die 12 shown in FIG. 4 to position the chuck 7, and as the work pilot pin 9 descends, the work pilot pin 9 is formed. By inserting into the pilot hole 2f of 1a, the chuck 7 and the molded part 1a
After the positioning is performed, the molded component 1a is suction-held by the vacuum suction pad 10, and the molded component 1a is taken out by the lifting operation of the chuck 7 attached to the tip of the robot unit 6.
【００１６】次に図８（ａ）〜（ｅ）に示すように取り
出された成形部品１ａは組み合わせを行うためにチャッ
ク７の移動・回転により同じ成形金型１２の中にあるも
う一方の成形部品１ｂへと移動し、その後、移動・回転
してきたチャック７は降下を開始する。Next, as shown in FIGS. 8 (a) to 8 (e), the molded part 1a taken out is formed in the same molding die 12 by moving / rotating the chuck 7 in order to perform the other molding. The chuck 7 that has moved to the component 1b and then moved / rotated starts to descend.
【００１７】降下の途中でチャック７はまず、チャック
７の先端に取り付けられたパイロットピン８を図４に示
す成形金型１２の中に設けられたパイロット穴１３ｂに
挿入して位置決めを行い、そしてその後の降下途中で成
形金型１２の中に設けられた成形部品１ｂをパイロット
穴２ｃにて規制・保持しているパイロットピン１４を、
降下途中の成形部品１ａに設けられたパイロット穴２ａ
に挿入することで成形金型１２と成形部品１ａおよび成
形部品１ｂの位置決めを行い装着する。During the descent, the chuck 7 first inserts the pilot pin 8 attached to the tip of the chuck 7 into the pilot hole 13b provided in the molding die 12 shown in FIG. 4 for positioning, and During the subsequent descent, the pilot pin 14 which regulates and holds the molded part 1b provided in the molding die 12 by the pilot hole 2c,
Pilot hole 2a provided in the molded part 1a on the way down
Then, the molding die 12 and the molding parts 1a and 1b are positioned and mounted by being inserted into.
【００１８】装着の後、この成形部品１ａを保持してい
る真空吸着パッド１０の保持を解除することで成形部品
１ａと成形金型１２の中にあるもう一方の成形部品１ｂ
との挿入装着すなわち組み合わせが完了する。After mounting, the vacuum suction pad 10 holding the molded part 1a is released to release the molded part 1a and the other molded part 1b in the molding die 12.
The insertion mounting, that is, the combination is completed.
【００１９】次に他の実施例・方法は成形加工部１１の
成形金型１２内にて作られた成形部品１ａ、成形部品１
ｂを、前記と同様の動作にて成形金型１２から取り出
し、ロボット部６の先端部に取り付けられたチャック７
の移動・回転によりプレス加工部３のプレス金型４へと
移動し、チャック７の降下により成形部品１ａ、成形部
品１ｂのプレス金型４の所定位置への設置を開始する。Next, another embodiment and method are as follows: Molded part 1a and molded part 1 made in the molding die 12 of the molding part 11.
b is taken out from the molding die 12 by the same operation as described above, and the chuck 7 attached to the tip of the robot unit 6 is removed.
Is moved and rotated to the press die 4 of the press working section 3, and the chuck 7 is lowered to start the installation of the molded parts 1a and 1b at predetermined positions of the press die 4.
【００２０】降下の途中チャック７はまず、チャック７
の先端に取り付けられたパイロットピン８を図１０に示
すプレス金型４の中に設けられたパイロット穴５ａに挿
入して位置決めを行いそして、その後の降下途中でプレ
ス金型４の中に設けられたパイロットピン１６ａを降下
途中の成形部品１ａに設けられたパイロット穴２ｂに挿
入することでプレス金型４と成形部品１ａの位置決めを
行って所定位置に設置し、同様に成形部品１ｂをパイロ
ット穴５ｂ、パイロットピン１６ｂ、パイロット穴２ｃ
により位置決めを行い所定位置に設置する。During the descent, first the chuck 7
The pilot pin 8 attached to the tip of the is inserted into the pilot hole 5a provided in the press die 4 shown in FIG. 10 for positioning, and is provided in the press die 4 while descending thereafter. By inserting the pilot pin 16a into the pilot hole 2b provided in the molding part 1a in the middle of descending, the press die 4 and the molding part 1a are positioned and set in predetermined positions, and the molding part 1b is likewise installed in the pilot hole. 5b, pilot pin 16b, pilot hole 2c
Position by and install at the specified position.
【００２１】各々設置後は、プレス加工部３にてプレス
加工を行うことで、成形部品１ａおよび成形部品１ｂの
修正加工、あるいは、成形加工時に発生したゲートの削
減等を行い、プレス加工後に、前記と同様の動作で成形
部品１ａおよび成形部品１ｂの位置決めを行い装着す
る。装着の後、この成形部品１ａを保持している真空吸
着パッド１０の保持を解除することで成形部品１ａと成
形部品１ｂとの挿入装着すなわち組み合わせが完了す
る。After each installation, press working is performed in the press working section 3 to correct the molded parts 1a and 1b, or to reduce gates generated during the molding process. The molded parts 1a and 1b are positioned and mounted by the same operation as described above. After the mounting, the holding of the vacuum suction pad 10 holding the molded component 1a is released to complete the insertion mounting, that is, the combination of the molded component 1a and the molded component 1b.
【００２２】また組立成形部品１としての組み合わせが
完了後、プレス金型４および成形金型１２から組立成形
部品１を取り出すためには図８（ｅ）で示すようにチャ
ック７の先端に成るように保持ロッド６１に取付金具６
２で取り付けた爪１７でチャッキング保持して組み合わ
せた組立成形部品１を取り出すのである。After the assembly as the assembled molded part 1 is completed, in order to take out the assembled molded part 1 from the press die 4 and the molding die 12, the tip of the chuck 7 is formed as shown in FIG. 8 (e). To the holding rod 61 to the mounting bracket 6
The assembled molded part 1 is taken out by chucking and holding it with the claw 17 attached in 2.
【００２３】なおまた、真空吸着パッド１０の代わりに
図１１に示すようにチャック７の反対側の保持ロッド６
１に取り付けられた先端に保持爪１８を持つメカチャッ
ク１５を用いても成形部品１ａの保持を行う事ができ
る。Further, instead of the vacuum suction pad 10, as shown in FIG. 11, the holding rod 6 on the opposite side of the chuck 7 is provided.
The molded part 1a can also be held by using the mechanical chuck 15 having the holding claw 18 attached to the end of the molded part 1.
【００２４】このように本発明の成形部品の組み合わせ
製造装置は、成形加工部１１で作られ成形金型１２中に
設置されたる成形部品１ａをロボット部６の先端に取り
付けたチャック７で位置決めして取り出しすることがで
き、この取り出した成形部品１ａの組み合わせをチャッ
ク７の移動動作で、同じ成形金型１２の中に設置された
他の成形部品１ｂへ位置決め挿入装着したり、同様にプ
レス加工部３のプレス金型４でもあるいは成形金型１２
とプレス金型４にて組み合わせすることが可能なもので
あり、プレス加工部３、成形加工部１１、ロボット部
６、チャック７のみの簡単な構成の装置で成形部品１ａ
と成形部品１ｂを挿入装着すなわち組み合わせすること
ができ、非常にシンプルな構成の装置であるばかりでな
く、生産能力が高く、組立成形部品１の品質不良が極め
て少なく、それに伴う組み合わせ挿入失敗も極めて少な
い、品質的にもすぐれた各種の成形部品の自動挿入装着
すなわち組み合わせができるものである。As described above, in the apparatus for producing a combination of molded parts according to the present invention, the molded part 1a made in the molding part 11 and installed in the molding die 12 is positioned by the chuck 7 attached to the tip of the robot part 6. The combination of the molded parts 1a thus taken out can be positioned and inserted into another molded part 1b installed in the same molding die 12 by the moving operation of the chuck 7 or similarly pressed. The press die 4 of the part 3 or the forming die 12
And the press die 4 can be combined with each other, and the molded part 1a can be formed by a simple device including only the press working part 3, the molding working part 11, the robot part 6 and the chuck 7.
And the molded part 1b can be inserted and mounted, that is, combined with each other, and not only is the device of a very simple structure, but also the production capacity is high, the quality defect of the assembled molded part 1 is extremely small, and the combined insertion failure is extremely accompanied. It is possible to automatically insert, mount, or combine various molded parts that are few and excellent in quality.
【００２５】なお本実施例では、成形部品１とするため
の取り出しと挿入装着すなわち組み合わせを行うための
製造装置としたが、他の部品や端子等の自動取り出し組
み合わせ挿入を行う製造装置としても有効に活用するこ
とができる。In the present embodiment, the manufacturing apparatus for taking out, inserting, mounting, or combining to form the molded part 1 is used, but it is also effective as a manufacturing apparatus for automatically taking out and inserting other parts, terminals and the like. Can be used for.
【００２６】[0026]
【発明の効果】以上のように本発明による成形部品の自
動組み合わせ製造装置は、ロボットの移動動作とチャッ
クのみで各種の成形部品の位置決め、取り出し搬送、挿
入装着すなわち組み合わせを行うことが可能になるもの
であり、極めてシンプルな装置および方法で、取り出し
・組み合わせ挿入率も極めて高く成形部品の品質不良も
非常に少なく、各種成形部品の自動取り出しと挿入装着
すなわち組み合わせができるという効果が得られるもの
である。As described above, the automatic combined manufacturing apparatus for molded parts according to the present invention can position, take out, convey, insert, and combine various molded parts only by the movement operation of the robot and the chuck. It is an extremely simple device and method, and has an extremely high extraction / combination insertion rate, very few quality defects of molded parts, and the effect of being able to automatically take out, insert, or combine various molded parts. is there.
【図１】本発明の一実施例による成形部品の組み合わせ
製造装置のレイアウトを示す平面図FIG. 1 is a plan view showing a layout of a combined component manufacturing apparatus according to an embodiment of the present invention.
【図２】（ａ）同実施例に用いる成形部品の平面図 （ｂ）同正面図 （ｃ）同実施例に用いる成形部品の平面図 （ｄ）同正面図 （ｅ）同実施例で組み合わされた成形部品の平面図 （ｆ）同正面図2A is a plan view of a molded part used in the same embodiment, FIG. 2B is a front view of the same, and FIG. 2C is a plan view of a molded part used in the same embodiment. Plan view of the formed molded part (f) Front view
【図３】同成形加工部を示す斜視図FIG. 3 is a perspective view showing the molding part.
【図４】同成形加工部に取り付けた成形部品（甲）およ
び成形部品（乙）を設置した金型の平面図FIG. 4 is a plan view of a mold in which a molded part (instep) and a molded part (B) attached to the molding part are installed.
【図５】同ロボット部を示す斜視図FIG. 5 is a perspective view showing the robot unit.
【図６】（ａ）同ロボット部の先端に取り付けられたチ
ャックの正面図 （ｂ）同下面図FIG. 6A is a front view of a chuck attached to the tip of the robot unit, and FIG. 6B is a bottom view of the chuck.
【図７】同成形加工部から成形部品を取り出す動作状態
を示す要部正面図FIG. 7 is a main part front view showing an operation state in which a molded part is taken out from the molding part.
【図８】同成形加工部の金型に成形部品を挿入装着組み
合わせの動作状態および組み合わせ成形部品を金型から
取り出す状態を示す要部正面図FIG. 8 is a front view of the essential parts showing the operating state of inserting and mounting the molded part into the mold of the molding part and the state of taking out the combined molded part from the mold.
【図９】同実施例の成形部品のプレス加工を行うプレス
加工部を示す斜視図FIG. 9 is a perspective view showing a press working portion for performing the press working of the molded part of the embodiment.
【図１０】同プレス加工部に取り付けた成形部品（甲）
および成形部品（乙）を設置したプレス金型の平面図[Fig. 10] Molded parts (instep) attached to the stamping part
And plan view of the press die with molded parts (Otsu) installed
【図１１】同ロボット部のメカチャックで成形部品の保
持を行う状態を示した要部正面図FIG. 11 is a front view of a main portion showing a state where a mechanical chuck of the robot unit holds a molded component.
１ 組立成形部品 １ａ 成形部品 １ｂ 成形部品 ２ａ パイロット穴 ２ｂ パイロット穴 ２ｃ パイロット穴 ２ｄ パイロット穴 ２ｅ パイロット穴 ２ｆ パイロット穴 ３ プレス加工部 ４ プレス金型 ５ａ パイロット穴 ５ｂ パイロット穴 ６ ロボット部 ７ チャック ８ パイロットピン ９ ワークパイロットピン １０ 真空吸着パッド １１ 成形加工部 １２ 成形金型 １３ａ パイロット穴 １３ｂ パイロット穴 １４ パイロットピン １５ メカチャック １６ａ パイロットピン １６ｂ パイロットピン １７ 爪 1 Assembly Molded Parts 1a Molded Parts 1b Molded Parts 2a Pilot Holes 2b Pilot Holes 2c Pilot Holes 2d Pilot Holes 2e Pilot Holes 2f Pilot Holes 3 Pressed Parts 4 Press Molds 5a Pilot Holes 5b Pilot Holes 6 Robot Parts 7 Chucks 8 Pilot Pins 9 Work pilot pin 10 Vacuum suction pad 11 Molding part 12 Molding die 13a Pilot hole 13b Pilot hole 14 Pilot pin 15 Mechanical chuck 16a Pilot pin 16b Pilot pin 17 Claw
Claims (6)
部品を成形する成形加工部と、成形加工部および成形部
品に設けられた位置決め用の穴にはめ込む位置決めピン
と前記成形部品を吸着保持する吸着部を設けたチャック
を先端に備え、成形加工部で成形された成形部品を取り
出して、成形加工部内の他の成形部品と組み合わせるた
めに配設されたロボット部からなる成形部品の自動組み
合わせ製造装置。1. A molding processing part for molding respective molded parts for performing a combination, a positioning pin fitted in a positioning hole provided in the molding processed part and the molding part, and a suction part for sucking and holding the molding part. An automatic combination manufacturing apparatus for molded parts, which comprises a chuck provided at the tip, takes out a molded part molded in the molding part, and is arranged to combine with other molded parts in the molding part, the robot part being arranged.
ク保持する爪を設けたメカチャックを先端に備える構成
とする請求項１記載の成形部品の自動組み合わせ製造装
置。2. The automatic combined manufacturing apparatus for molded parts according to claim 1, wherein a mechanical chuck having a claw for chuck-holding a suction portion for sucking and holding the molded part is provided at the tip.
合わせ成形部品を成形加工部から取り出しを行うために
組み合わせ成形部品をチャック保持する爪を設けたチャ
ックを先端に備える構成とした請求項１記載の成形部品
の自動組み合わせ製造装置。3. A chuck provided with a claw for holding the combined molded component at a tip thereof in order to take out the combined molded component from the molding processing unit after the combined molded components are combined, the chuck is provided at the tip. Automatic combination manufacturing equipment for molded parts.
部品を成形する成形加工部と、成形加工された成形部品
をプレス加工するためのプレス加工部と、前記成形加工
部とプレス加工部ならびに成形部品のそれぞれに設けら
れた位置決め用の穴にはめ込む位置決めピンと前記成形
部品を吸着保持する吸着部を設けたチャックを先端に備
え、成形加工部で成形された成形部品を取り出してプレ
ス加工部内へ移動設置後、プレス加工された成形部品を
取り出して、プレス加工部内の他の成形部品と組み合わ
せるために配設されたロボット部からなる成形部品の自
動組み合わせ製造装置。4. A molding processing part for molding respective molded parts for performing a combination, a pressing part for pressing the molded molded part, the molding part, the pressing part, and the molded part. Each has a positioning pin that fits into each positioning hole and a chuck that has a suction part that suction-holds the molded part. The molded part molded by the molding part is taken out and moved into the press part. After that, an automatic combination manufacturing apparatus for molded parts, which is formed by a robot section arranged to take out the pressed molded parts and combine them with other molded parts in the pressed part.
ク保持する爪を設けたメカチャックを先端に備える構成
とした請求項４記載の成形部品の自動組み合わせ製造装
置。5. An automatic combination manufacturing apparatus for molded parts according to claim 4, wherein a mechanical chuck provided with a claw for chucking a suction part for sucking and holding the molded part is provided at the tip.
合わせ成形部品をプレス加工部から取り出しを行うため
に組み合わせ成形部品をチャック保持する爪を設けたチ
ャックを先端に備える構成とした請求項４記載の成形部
品の自動組み合わせ製造装置。6. A chuck provided with a claw for holding the combined molded component at a tip thereof in order to take out the combined molded component from the press working part after the combined molded components are combined, and the tip is provided with a chuck. Automatic combination manufacturing equipment for molded parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11694795A JP3799627B2 (en) | 1995-05-16 | 1995-05-16 | Automatic combination manufacturing equipment for molded parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11694795A JP3799627B2 (en) | 1995-05-16 | 1995-05-16 | Automatic combination manufacturing equipment for molded parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08309865A true JPH08309865A (en) | 1996-11-26 |
| JP3799627B2 JP3799627B2 (en) | 2006-07-19 |
Family
ID=14699676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11694795A Expired - Fee Related JP3799627B2 (en) | 1995-05-16 | 1995-05-16 | Automatic combination manufacturing equipment for molded parts |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3799627B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1119939A (en) * | 1997-07-03 | 1999-01-26 | Central Fine Tool:Kk | Molding/assembling device for resin finished product and method for molding/assembling resin finished product |
-
1995
- 1995-05-16 JP JP11694795A patent/JP3799627B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1119939A (en) * | 1997-07-03 | 1999-01-26 | Central Fine Tool:Kk | Molding/assembling device for resin finished product and method for molding/assembling resin finished product |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3799627B2 (en) | 2006-07-19 |
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