JP6853186B2 - フラッシュランプを使用してチップを非接触移送およびはんだ付けするための装置および方法 - Google Patents
フラッシュランプを使用してチップを非接触移送およびはんだ付けするための装置および方法 Download PDFInfo
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- JP6853186B2 JP6853186B2 JP2017556644A JP2017556644A JP6853186B2 JP 6853186 B2 JP6853186 B2 JP 6853186B2 JP 2017556644 A JP2017556644 A JP 2017556644A JP 2017556644 A JP2017556644 A JP 2017556644A JP 6853186 B2 JP6853186 B2 JP 6853186B2
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Description
1b チップ
2 はんだ材料
3 基板
3t 目標位置
4 基板ハンドラ
5 フラッシュランプ
6 光パルス
6a 透過光
6b 透過光
7 マスキングデバイス
7a、7b、7c マスクパターン
7p 異なる透過係数を有する画素
8 チップキャリア
8a 接着剤
9 はんだ供給ユニット
10 トラック塗布ユニット
12 位置合わせデバイス
13 トラック
15 コントローラ
18 キャリアハンドラ
Claims (15)
- チップ(1a)を基板(3)にはんだ付けするための方法であって、
− フラッシュランプ(5)と前記基板(3)との間にチップキャリア(8)を設けるステップであって、前記チップ(1a)は前記チップキャリア(8)の前記基板(3)に面する側上で前記チップキャリア(8)に取り付けられ、はんだ材料(2)が前記チップ(1a)と前記基板(3)との間に配置されている、設けるステップ、および
− 前記チップ(1a)を加熱するために前記フラッシュランプ(5)で光パルス(6)を発生させるステップであって、前記チップ(1a)の加熱は、前記チップ(1a)が前記チップキャリア(8)から取り外されて前記基板(3)に向かって非接触的に移送されることを引き起こし、前記はんだ材料(2)は前記チップ(1a)を前記基板(3)に取り付けるために、前記光パルスによって加熱されたチップ(1a)と接触することによって少なくとも部分的に溶融される、発生させるステップ、
を含む方法。 - 前記光パルス(6)の透過光(6a)は、前記チップ(1a)が前記チップキャリア(8)と前記基板(3)との間の距離(Z)にわたり非接触的に推移する間に、前記チップ(1a)を照射し続ける、請求項1に記載の方法。
- 前記チップ(1a)に作用する光(6a)の強度(Ia)は、前記フラッシュランプ(5)または前記フラッシュランプ(5)と前記チップキャリア(8)との間のマスキングデバイス(7)の制御により、時間に応じて変調され、光強度(Ia)は、前記変調により、前記チップキャリア(8)と前記基板(3)との間での前記チップ(1a)の推移の時間の間よりも、前記チップが前記チップキャリア(8)から取り外される瞬間でより高くなる、請求項2に記載の方法。
- 前記光パルス(6)の前記透過光(6a)は、前記チップ(1a)が前記基板(3)上に位置付けられる間に前記チップ(1a)を照射し続け、前記光強度(Ia)は、推移の後で前記チップが前記基板(3)上の前記はんだ材料(2)と接触するときに増加される、請求項3に記載の方法。
- 前記チップキャリア(8)は、前記光パルス(6)に対して透明であるキャリア基板を含み、前記チップ(1a)は、前記チップキャリア(8)を通って透過される前記光パルス(6)によって加熱される、請求項1から4のいずれか一項に記載の方法。
- 前記光パルス(6)の光(6a)は、前記チップキャリア(8)と前記チップ(1a)との間の接着剤(8a)の分解を引き起こし、それによって、前記チップ(1a)を前記チップキャリア(8)から取り外す、請求項1から5のいずれか一項に記載の方法。
- 前記チップ(1a)は、前記基板(3)からある距離(Z)で前記チップキャリア(8)に取り付けられており、前記距離(Z)は、50から500マイクロメートルである、請求項1から6のいずれか一項に記載の方法。
- マスキングパターン(7a、7c)を含むマスキングデバイス(7)が、前記フラッシュランプ(5)と前記チップ(1a)との間に配置され、前記マスキングパターン(7a、7c)は、前記光パルス(6)の光(6a)を前記チップ(1a)に選択的に通過させるように構成されている、請求項1から7のいずれか一項に記載の方法。
- 複数のチップ(1a、1b)が前記チップキャリア(8)から前記基板(3)へ同時に移送され、前記基板(3)にはんだ付けされる、請求項1から8のいずれか一項に記載の方法。
- 1つ以上のチップの移送およびはんだ付けは、単一の光パルス(6)によって達成される、請求項1から9のいずれか一項に記載の方法。
- − 異なる加熱特性(C1、C2)を有する2つ以上の異なるチップ(1a、1b)が前記チップキャリア(8)に取り付けられており、
− マスキングデバイス(7)が前記フラッシュランプ(5)と前記チップ(1a、1b)との間に配置され、前記光パルス(6)の別々のエリア(6a、6b)における別々の光強度(Ia、Ib)が前記マスキングデバイス(7)を通過することを引き起こし、それにより、少なくとも部分的に前記異なる加熱特性(C1、C2)を補償するために、別々の光強度(Ia、Ib)で前記チップ(1a、1b)を加熱し、前記光パルス(6)による加熱の結果としておこる前記チップ間の温度の差異を低減させている、請求項1から10のいずれか一項に記載の方法。 - 前記基板(3)は、ロール・ツー・ロール工程において可撓性フォイルを含む、請求項1から11のいずれか一項に記載の方法。
- チップ(1a)を基板(3)にはんだ付けするための装置であって、
− 前記基板(3)の位置を決定するように構成された基板ハンドラ(4)と、
− チップキャリア(8)の前記基板(3)に面する側上に取り付けられた前記チップ(1a)を有する前記チップキャリア(8)の位置を決定するように構成されたキャリアハンドラ(18)と、
− 前記チップキャリア(8)に取り付けられた前記チップ(1a)を、前記基板(3)上の前記チップ(1a)の目標位置(3t)に対して位置合わせするように構成された位置合わせデバイス(12)と、
− 前記チップ(1a)を加熱するために光パルス(6)を発生させるように構成されたフラッシュランプ(5)と、を含み、
前記チップ(1a)の加熱は、前記チップ(1a)が前記基板(3)に向かって前記チップキャリア(8)から取り外されることを引き起こし、前記チップ(1a)と前記基板(3)との間のはんだ材料(2)は、前記チップ(1a)を前記基板(3)に取り付けるために、前記光パルスによって加熱されたチップ(1a)と接触することにより少なくとも部分的に溶融され、
− 前記フラッシュランプ(5)および/または前記フラッシュランプとチップキャリア(8)との間の任意のマスキングデバイス(7)の制御により、時間に応じて前記チップ(1a)に作用する光(6a)の強度(Ia)を変調するように構成されたコントローラを含み、
前記コントローラは、前記チップ(1a)が前記チップキャリア(8)と前記基板(3)との間の距離(Z)にわたって非接触的に推移する間に、前記光パルス(6)が前記チップ(1a)を照射し続けることを引き起こすように構成されている、装置。 - 光強度(Ia)は、前記変調により、前記チップキャリア(8)と前記基板(3)との間での前記チップ(1a)の推移の時間の間よりも、前記チップが前記チップキャリア(8)から取り外される瞬間でより高くなる、請求項13に記載の装置。
- 使用中に前記フラッシュランプ(5)と前記チップキャリア(8)との間に配置されるマスキングデバイス(7)であって、異なる加熱特性(C1、C2)を有する、前記チップキャリア(8)上の複数のチップ(1a、1b)を、別々の光強度(Ia、Ib)で加熱するために、前記マスキングデバイス(7)を通過する前記光パルス(6)の別々のエリア(6a、6b)において別々の光強度(Ia、Ib)を引き起こすように構成されたマスキングデバイス(7)を含む、請求項13または14に記載の装置。
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US20180130683A1 (en) | 2018-05-10 |
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US10304709B2 (en) | 2019-05-28 |
WO2016175654A3 (en) | 2017-01-05 |
KR102482399B1 (ko) | 2022-12-28 |
EP3289605A2 (en) | 2018-03-07 |
WO2016175654A2 (en) | 2016-11-03 |
KR20180002732A (ko) | 2018-01-08 |
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