JP6766437B2 - 端子付き電線及び端子 - Google Patents
端子付き電線及び端子 Download PDFInfo
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- JP6766437B2 JP6766437B2 JP2016094438A JP2016094438A JP6766437B2 JP 6766437 B2 JP6766437 B2 JP 6766437B2 JP 2016094438 A JP2016094438 A JP 2016094438A JP 2016094438 A JP2016094438 A JP 2016094438A JP 6766437 B2 JP6766437 B2 JP 6766437B2
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- electric wire
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- plate portion
- crimped
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0249—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Description
前記かしめ片が前記電線の前記絶縁被覆の外周に巻き付くようにかしめられた状態で、前記かしめ片の先端縁が、前記電線の中心を通り前記底板部と平行になる第2仮想面よりも前記底板部側に位置し、前記底板部における前記かしめ片が設けられている側とは反対側の側縁に近接する構成としても良い。
前記電線が前記かしめ片にかしめられた状態で、前記かしめ片の端面が前記底板部に突き当てられる構成としても良い。
実施形態1を図1から図7の図面を参照しながら説明する。
本実施形態の端子付き電線10は、図1及び図2に示すように、電線20と、この電線20の端末に接続された端子30とを備えている。以下の説明では、上下方向については、Z方向を上方とし、左右方向については、X方向を右方とし、前後方向については、Y方向を前方とする。
まず、電線20の端部において、絶縁被覆23を皮剥ぎする。この際に、溶接部31の前後方向の寸法よりも若干短くなる程度に芯線21を露出させる。
次に、実施形態2を図8から図13によって説明する。
実施形態2の端子付き電線110では、かしめ部140の形状が、実施形態1とは相違する。なお、実施形態1と同一機能を有する部材、部位については、同一の符号を付すことで、説明を省略しまたは簡略化する。また、上下左右前後方向については、実施形態1と同じ方向とする。
導電性の金属板材をプレス加工することで、図13に示すように、端子130を打ち抜く。この際に、かしめ片143の先端縁43A(左端位置)は、溶接部31の左端位置と同じでとなっており、かしめ片143の展開長(幅方向の寸法)を短くすることができ、歩留まりを向上させることができる。また、溶接部31の右端面31Aと、首部135の右端面と底板部の右端面141Aとが面一となっている。そのため、少なくとも右側の端面は揃っていることから、歩留まりの更なる向上につながる。
本明細書によって開示される技術は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような種々の態様も含まれる。
(1)上記実施形態1及び2では、かしめ片43、143の先端縁43A、143Aは第2仮想面P2より下側に位置していたが、第1仮想面P1を通過してれば第2仮想面P2に至っていなくても良い。
20:電線
21:芯線
23:絶縁被覆
30、130:端子
31:溶接部
31A:右端面
35、135:首部
40、140:かしめ部
41、141:底板部
141A:右端面
43、143:かしめ片
43A、143A:先端縁
143B:突き当て面
45:補助片
45A:右端面
147:被突き当て面
O:電線の径方向の中心
P1:第1仮想面
P2:第2仮想面
Claims (3)
- 芯線の外周が絶縁被覆で包囲された電線の端部から露出した前記芯線に端子が接続された端子付き電線であって、
前記端子は、
前記芯線が溶接された平板状の溶接部と、
前記溶接部に連なると共に前記電線の前記絶縁被覆が載置された底板部と、
前記底板部の一方の側縁から、前記底板部に載置された前記電線が延びる方向と交差する方向に延びるかしめ片と、を備え、
前記かしめ片が前記電線の前記絶縁被覆の外周に巻き付くようにかしめられた状態で、前記かしめ片の先端縁が、前記電線の中心を通り前記底板部と垂直な第1仮想面よりも前記底板部の他方の側縁に近い側に位置し、前記底板部における前記かしめ片が設けられている側とは反対側の側縁に近接しており、
前記底板部の前記かしめ片が設けられている側と反対側の側縁には、前記底板部に載置された前記電線が延びる方向と交差する方向に延び、かつ前記かしめ片よりも短い補助片が設けられており、
前記電線が前記かしめ片にかしめられた状態で、前記かしめ片の端部と前記補助片の端部が重なり合っており、
前記溶接部の端面と前記補助片の端面とが平板状に展開された状態で面一となっている端子付き電線。 - 前記かしめ片が前記電線の前記絶縁被覆の外周に巻き付くようにかしめられた状態で、前記かしめ片の先端縁が、前記電線の中心を通り前記底板部と平行になる第2仮想面よりも前記底板部側に位置し、前記底板部における前記かしめ片が設けられている側とは反対側の側縁に近接する請求項1に記載の端子付き電線。
- 電線の芯線が溶接される平板状の溶接部と、
前記溶接部に連なると共に前記電線の絶縁被覆で包囲された部分が載置される底板部と、
前記底板部の一方の側縁から、前記底板部に載置された前記電線が延びる方向と交差する方向に延びるかしめ片と、を備え、
前記かしめ片が前記電線の外周に巻き付くようにかしめられた状態で、前記かしめ片の先端縁が、前記底板部における前記かしめ片が設けられたのとは反対側の側縁に近接しており、
前記底板部の前記かしめ片が設けられている側と反対側の側縁には、前記底板部に載置された前記電線が延びる方向と交差する方向に延び、かつ前記かしめ片よりも短い補助片が設けられており、
前記電線が前記かしめ片にかしめられた状態で、前記かしめ片の端部と前記補助片の端部が重なり合っており、
前記溶接部の端面と前記補助片の端面とが平板状に展開された状態で面一となっている端子。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016094438A JP6766437B2 (ja) | 2016-05-10 | 2016-05-10 | 端子付き電線及び端子 |
US16/097,940 US10476175B2 (en) | 2016-05-10 | 2017-04-19 | Terminal-equipped electric wire, and terminal |
PCT/JP2017/015665 WO2017195547A1 (ja) | 2016-05-10 | 2017-04-19 | 端子付き電線及び端子 |
CN201780028357.2A CN109075459B (zh) | 2016-05-10 | 2017-04-19 | 带端子的电线及端子 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2016094438A JP6766437B2 (ja) | 2016-05-10 | 2016-05-10 | 端子付き電線及び端子 |
Publications (2)
Publication Number | Publication Date |
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JP2017204355A JP2017204355A (ja) | 2017-11-16 |
JP6766437B2 true JP6766437B2 (ja) | 2020-10-14 |
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JP2016094438A Active JP6766437B2 (ja) | 2016-05-10 | 2016-05-10 | 端子付き電線及び端子 |
Country Status (4)
Country | Link |
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US (1) | US10476175B2 (ja) |
JP (1) | JP6766437B2 (ja) |
CN (1) | CN109075459B (ja) |
WO (1) | WO2017195547A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US11283197B2 (en) * | 2017-05-31 | 2022-03-22 | Connect Fusion G.k | Connection structure of electric wire and auxiliary terminal |
JP7041180B2 (ja) * | 2020-02-10 | 2022-03-23 | 矢崎総業株式会社 | 電線の接続構造及び接続方法 |
JP7402419B2 (ja) * | 2020-09-16 | 2023-12-21 | 住友電装株式会社 | 端子付き電線 |
JP2022106091A (ja) * | 2021-01-06 | 2022-07-19 | 日本航空電子工業株式会社 | ケーブル組立体の製造方法、その方法に用いられるホーンチップ及びその方法により製造されるケーブル組立体 |
Family Cites Families (9)
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JP3156833B2 (ja) | 1995-09-22 | 2001-04-16 | 矢崎総業株式会社 | ブスバーへの電線接続方法 |
JP4970093B2 (ja) * | 2006-08-01 | 2012-07-04 | 矢崎総業株式会社 | 取付構造 |
JP4966130B2 (ja) | 2007-08-10 | 2012-07-04 | 長野日本無線株式会社 | 圧着端子 |
EP2266167B1 (en) * | 2008-03-11 | 2013-05-15 | FCI Automotive Holding | Electrical terminal system |
EP2458694B1 (en) * | 2010-11-24 | 2013-06-26 | Tyco Electronics Nederland B.V. | Terminal assembly and method for connecting an electric wire to a terminal element |
JP5601259B2 (ja) * | 2011-03-24 | 2014-10-08 | 住友電装株式会社 | 端子金具 |
JP2014107104A (ja) | 2012-11-27 | 2014-06-09 | Sumitomo Wiring Syst Ltd | 端子金具 |
US9343820B2 (en) * | 2013-01-11 | 2016-05-17 | Tyco Electronics Corporation | Crimp contact and cable assembly including the same |
CN203911001U (zh) * | 2014-02-25 | 2014-10-29 | 浙江华西科技有限公司 | 冷压端子 |
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2016
- 2016-05-10 JP JP2016094438A patent/JP6766437B2/ja active Active
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2017
- 2017-04-19 WO PCT/JP2017/015665 patent/WO2017195547A1/ja active Application Filing
- 2017-04-19 CN CN201780028357.2A patent/CN109075459B/zh active Active
- 2017-04-19 US US16/097,940 patent/US10476175B2/en active Active
Also Published As
Publication number | Publication date |
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US20190148843A1 (en) | 2019-05-16 |
WO2017195547A1 (ja) | 2017-11-16 |
US10476175B2 (en) | 2019-11-12 |
CN109075459B (zh) | 2021-02-26 |
JP2017204355A (ja) | 2017-11-16 |
CN109075459A (zh) | 2018-12-21 |
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