JP6659837B2 - キャリア膜上の赤外反射被覆を有している複合ペインを製造するための方法 - Google Patents
キャリア膜上の赤外反射被覆を有している複合ペインを製造するための方法 Download PDFInfo
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- JP6659837B2 JP6659837B2 JP2018521047A JP2018521047A JP6659837B2 JP 6659837 B2 JP6659837 B2 JP 6659837B2 JP 2018521047 A JP2018521047 A JP 2018521047A JP 2018521047 A JP2018521047 A JP 2018521047A JP 6659837 B2 JP6659837 B2 JP 6659837B2
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Images
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Landscapes
- Laminated Bodies (AREA)
- Joining Of Glass To Other Materials (AREA)
- Surface Treatment Of Glass (AREA)
Description
(a)赤外反射被覆を有しているキャリア膜を提供すること、
(b)キャリア膜の赤外反射被覆に、第一積層膜を配置すること、
(c)キャリア膜及び第一積層膜を接合して、二重層を形成すること、
(d)外部ペイン又は内部ペインに、二重層を配置すること、ここで、第一積層膜が、外部ペイン又は内部ペインに面状に置かれる、及び、二重層上に第二積層膜を配置すること、ここで、第二積層膜が、キャリア膜に面状に置かれる、
(e)第二積層膜に、外部ペイン又は内部ペインを配置すること、
(f)下記のものをこの順番で有している積層体を、オートクレーブして、複合ペインを形成すること:
− 外部ペイン、
− 第一積層膜(第一積層膜は、外部ペインと接している)及び赤外反射被覆を有しているキャリア膜(その内側において、キャリア膜と第一積層膜との間に、赤外反射被覆を有している)からできている二重層、
− 第二積層膜、並びに
− 内部ペイン。
− 外側面及び内側面を有している外部ペイン、
− 外部ペインの内側面上の第一積層膜、
− 赤外反射被覆を有しており、この導電性被覆が、第一積層膜に置かれている、キャリア膜、
− 第二積層膜、並びに
− 内側面及び外側面を有しており、その内側面が第二積層膜上に置かれている、内部ペイン。
I 赤外反射被覆6を有しているキャリア膜5を提供すること
II 第一積層膜4.1を、キャリア膜5の赤外反射被覆6に配置すること
III キャリア膜5及び第一積層膜4.1を接合して、二重層7を形成すること、ここでは、キャリア膜5及び第一積層膜4.1を、55℃の温度を有している加熱されたローラー対(ローラーペア)の間に通過させて、かつ、一緒に押圧して、二重層7を形成する
IV 外部ペイン2のサイズに従って、二重層7を切り整えること、ここでは、切り整えられた二重層7の輪郭を、外部ペイン2の輪郭に対応させる
V 随意:端領域Aにおいて量xだけ、かつ、要求される範囲で、少なくとも1つのセンサーウィンドウの領域Bにおいて、赤外反射被覆6を有しているキャリア膜5を切り取ること
VI 外部ペイン2に二重層7を配置すること、ここでは、第一積層膜4.1を、外部ペイン2の内側面IIに面状に置き、これを完全に覆う
VII 外部ペイン2のサイズに対応している第二積層膜4.2を提供すること、ここでは、切り整えられた第二積層膜4.2の輪郭を、外部ペイン2の輪郭に対応させる
VIII 二重層7に、第二積層膜4.2を配置すること、ここでは、第二積層膜4.2を、キャリア膜5に面状に置き、これを完全に覆う
IX 第二積層膜4.2に内部ペイン3を配置すること、ここでは、内部ペイン3の内側面IIIを、第二積層膜4.2に面状に置き、完全にこれを覆う
X オートクレーブにおいて積層体を積層加工して、複合ペイン1を形成すること。
IA 赤外反射被覆6を有しているキャリア膜5を提供すること
IIA 第二積層膜4.2を、キャリア膜5の被覆されていない表面に配置すること、ここでは、第二積層膜4.2、キャリア膜5、及び赤外反射被覆6から(この順番で)構成されている積層体が、作り出される
IIIA キャリア膜5及び第二積層膜4.2を接合させて、二重層7Aを形成すること、ここでは、キャリア膜5及び第一積層膜4.1を、55℃の温度を有している加熱されているローラー対に通過させて、一緒に押圧して、二重層7Aを形成する
IVA 外部ペイン2のサイズに対応している二重層7Aを切り整えること、ここでは、切り整えられた二重層7Aの輪郭を、外部ペイン2の輪郭に対応させる
VA 随意:端領域Aにおいて量xだけ、かつ、要求される範囲で、少なくとも1つのセンサーウィンドウの領域Bにおいて、赤外反射被覆6を有しているキャリア膜5を切り取ること
VIA 外部ペイン2のサイズに対応している第一積層膜4.1を提供すること、ここでは、切り整えられた第一積層膜4.1の輪郭を、外部ペイン2の輪郭に対応させる
VIIA 外部ペイン2に、第一積層膜4.1を配置すること、ここでは、第一積層膜4.1を、外部ペイン2の内側面IIに面状に置き、これを完全に覆う
VIIIA 第一積層膜4.1に二重層7Aを配置すること、ここでは、キャリア膜5の赤外反射被覆6を、第一積層膜4.1に面状に置く
IXA 二重層7Aに内部ペイン3を置くこと、ここでは、内部ペイン3の内側面IIIを、第二積層膜4.2に面状に置き、これを完全に覆う
XA オートクレーブ内で積層体を積層加工して、複合ペイン1を形成すること。
本発明の態様は、以下のとおりである:
〈態様1〉
下記の工程を有している、複合ペイン(1)を製造するための方法:
(a)赤外反射被覆(6)を有しているキャリア膜(5)を提供すること、
(b)第一積層膜(4.1)を、前記キャリア膜(5)の前記赤外反射被覆(6)に配置すること、
(c)前記キャリア膜(5)及び前記第一積層膜(4.1)を接合させて、二重層(7)を形成すること、
(d)外部ペイン(2)又は内部ペイン(3)に前記二重層(7)を配置して、それにより、前記第一積層膜(4.1)が、前記外部ペイン(2)又は前記内部ペイン(3)に面状に置かれているようにすること、及び、前記二重層(7)に第二積層膜(4.2)を配置して、それにより、前記第二積層膜(4.2)が、前記キャリア膜(5)に面状に置かれているようにすること、
(e)前記第二積層膜(4.2)に、外部ペイン(2)又は内部ペイン(3)を配置すること、
(f)以下を有している積層体をオートクレーブして、複合ペイン(1)を作成すること:
− 前記外部ペイン(2)、
− 前記第一積層膜(4.1)及び赤外反射被覆(6)を有している前記キャリア膜(5)でできている、前記二重層(7)、
− 前記第二積層膜(4.2)、並びに
− 前記内部ペイン(3)。
〈態様2〉
工程(c)において、前記キャリア膜(5)及び前記第一積層膜(4.1)を、圧力下で40℃〜80℃の温度で接合させて、二重層(7)を形成する、態様1に記載の方法。
〈態様3〉
工程(c)において、前記キャリア膜(5)及び前記第一積層膜(4.1)を、それぞれ、ロールから巻き出し、そして、接合させて、二重層(7)を形成し、かつ、前記二重層(7)をロールに巻き取る、態様1又は2に記載の方法。
〈態様4〉
工程(d)において、前記第二積層膜(4.2)を配置する前に、赤外反射被覆(6)を有している前記キャリア膜(5)を、前記複合ペイン(1)の少なくとも1つの端領域(A)において取り除く、態様1〜3のいずれか一項に記載の方法。
〈態様5〉
工程(d)において、前記第二積層膜を配置する前に、赤外反射被覆(6)を有している前記キャリア膜(5)を、前記複合ペイン(1)の少なくとも1つのセンサーウィンドウの領域(B)において取り除く、態様1〜4のいずれか一項に記載の方法。
〈態様6〉
工程(c)と工程(d)の間に、少なくとも2個のバスバー(9)を、前記二重層(7)に挿入し、前記バスバー(9)を、前記赤外反射被覆(6)に導電的に接続させ、かつ、導電性被覆を、赤外反射被覆(6)として使用する、態様1〜5のいずれか一項に記載の方法。
〈態様7〉
工程(a)の前に、前記赤外反射被覆(6)を、物理気相成長によって前記キャリア膜(5)に適用する、態様1〜6のいずれか一項に記載の方法。
〈態様8〉
前記赤外反射被覆(6)が、少なくとも銀及び/又は導電性酸化物を含有している、態様1〜7のいずれか一項に記載の方法。
〈態様9〉
前記第一積層膜(4.1)及び前記第二積層膜(4.2)が、ポリビニルブチラール(PVB)、エチレンビニルアセテート(EVA)、ポリウレタン(PU)、並びに/又は、それらの混合物、及び/若しくはコポリマー、及び/若しくは派生物を含有している、態様1〜8のいずれか一項に記載の方法。
〈態様10〉
前記第一積層膜(2.1)及び前記第二積層膜(3)が、0.2mm〜2.0mm、好ましくは0.3mm〜1.0mmの厚さを有している、態様1〜9のいずれか一項に記載の方法。
〈態様11〉
前記キャリア膜(5)が、ポリエチレンテレフタレート(PET)、ポリエチレン(PE)、並びに/又は、それらの混合物、及び/若しくは、コポリマー、及び/若しくは派生物を含有している、態様1〜10のいずれか一項に記載の方法。
〈態様12〉
前記キャリア膜(5)が、5μm〜500μm、好ましくは10μm〜200μmの厚みを有している、態様1〜11のいずれか一項に記載の方法。
〈態様13〉
態様1〜12のいずれか一項に記載の方法によって製造される、複合ペイン(1)。
2 外部ペイン
3 内部ペイン
4 積層膜
4.1 第一積層膜
4.2 第二積層膜
5 キャリア膜
6 赤外反射被覆
7 二重層
8 中間層
9 バスバー
10 電気接続要素
11 スクリーン印刷
A キャリア膜5の切り取り部を有している端領域
B センサーウィンドウのための、キャリア膜5を有していない領域
x 複合ペイン1の周縁端部からの距離xでの、キャリア膜5の切り取り
C−C’ 切断線
I 外部ペインの外側面
II 外部ペインの内側面
III 内部ペインの内側面
IV 内部ペインの外側面
Claims (14)
- 下記の工程を有している、複合ペイン(1)を製造するための方法:
(a)赤外反射被覆(6)を有しているキャリア膜(5)を提供すること、
(b)第一積層膜(4.1)を、前記キャリア膜(5)の前記赤外反射被覆(6)に配置すること、
(c)前記キャリア膜(5)及び前記第一積層膜(4.1)を接合させて、二重層(7)を形成すること、
(d)工程cの後で、外部ペイン(2)又は内部ペイン(3)に前記二重層(7)を配置して、それにより、前記第一積層膜(4.1)が、前記外部ペイン(2)又は前記内部ペイン(3)に面状に置かれているようにすること、及び、前記二重層(7)に第二積層膜(4.2)を配置して、それにより、前記第二積層膜(4.2)が、前記キャリア膜(5)に面状に置かれているようにすること、
(e)前記第二積層膜(4.2)に、外部ペイン(2)又は内部ペイン(3)を配置すること、
(f)以下を有している積層体をオートクレーブして、複合ペイン(1)を作成すること:
− 前記外部ペイン(2)、
− 前記第一積層膜(4.1)及び赤外反射被覆(6)を有している前記キャリア膜(5)でできている、前記二重層(7)、
− 前記第二積層膜(4.2)、並びに
− 前記内部ペイン(3)。 - 工程(c)において、前記キャリア膜(5)及び前記第一積層膜(4.1)を、圧力下で40℃〜80℃の温度で接合させて、二重層(7)を形成する、請求項1に記載の方法。
- 工程(c)において、前記キャリア膜(5)及び前記第一積層膜(4.1)を、それぞれ、ロールから巻き出し、そして、接合させて、二重層(7)を形成し、かつ、前記二重層(7)をロールに巻き取る、請求項1又は2に記載の方法。
- 工程(d)において、前記第二積層膜(4.2)を配置する前に、赤外反射被覆(6)を有している前記キャリア膜(5)を、前記複合ペイン(1)の少なくとも1つの端領域(A)において取り除く、請求項1〜3のいずれか一項に記載の方法。
- 工程(d)において、前記第二積層膜を配置する前に、赤外反射被覆(6)を有している前記キャリア膜(5)を、前記複合ペイン(1)の少なくとも1つのセンサーウィンドウの領域(B)において取り除く、請求項1〜4のいずれか一項に記載の方法。
- 工程(c)と工程(d)の間に、少なくとも2個のバスバー(9)を、前記二重層(7)に挿入し、前記バスバー(9)を、前記赤外反射被覆(6)に導電的に接続させ、かつ、導電性被覆を、赤外反射被覆(6)として使用する、請求項1〜5のいずれか一項に記載の方法。
- 工程(a)の前に、前記赤外反射被覆(6)を、物理気相成長によって前記キャリア膜(5)に適用する、請求項1〜6のいずれか一項に記載の方法。
- 前記赤外反射被覆(6)が、少なくとも銀及び/又は導電性酸化物を含有している、請求項1〜7のいずれか一項に記載の方法。
- 前記第一積層膜(4.1)及び前記第二積層膜(4.2)が、ポリビニルブチラール(PVB)、エチレンビニルアセテート(EVA)、ポリウレタン(PU)、並びに/又は、それらの混合物、及び/若しくはコポリマー、及び/若しくは派生物を含有している、請求項1〜8のいずれか一項に記載の方法。
- 前記第一積層膜(2.1)及び前記第二積層膜(3)が、0.2mm〜2.0mmの厚さを有している、請求項1〜9のいずれか一項に記載の方法。
- 前記第一積層膜(2.1)及び前記第二積層膜(3)が、0.3mm〜1.0mmの厚さを有している、請求項10に記載の方法。
- 前記キャリア膜(5)が、ポリエチレンテレフタレート(PET)、ポリエチレン(PE)、並びに/又は、それらの混合物、及び/若しくは、コポリマー、及び/若しくは派生物を含有している、請求項1〜11のいずれか一項に記載の方法。
- 前記キャリア膜(5)が、5μm〜500μmの厚みを有している、請求項1〜12のいずれか一項に記載の方法。
- 前記キャリア膜(5)が、10μm〜200μmの厚みを有している、請求項13に記載の方法。
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JP6127804B2 (ja) * | 2013-07-24 | 2017-05-17 | 旭硝子株式会社 | 車両用合わせガラスおよびその製造方法 |
EA201690830A1 (ru) * | 2013-10-23 | 2016-08-31 | Сэн-Гобэн Гласс Франс | Многослойное оконное стекло по меньшей мере с одной химически закаленной пластиной |
EP3081545B8 (en) * | 2013-12-13 | 2018-10-24 | AGC Inc. | Method for producing composite film |
-
2016
- 2016-10-20 US US15/738,975 patent/US20190091971A1/en not_active Abandoned
- 2016-10-20 JP JP2018521047A patent/JP6659837B2/ja not_active Expired - Fee Related
- 2016-10-20 BR BR112018004624-8A patent/BR112018004624B1/pt active IP Right Grant
- 2016-10-20 MX MX2018004773A patent/MX2018004773A/es unknown
- 2016-10-20 WO PCT/EP2016/075287 patent/WO2017068076A1/de active Application Filing
- 2016-10-20 CN CN201680002349.6A patent/CN107107570B/zh active Active
- 2016-10-20 KR KR1020187010903A patent/KR102051764B1/ko active IP Right Grant
- 2016-10-20 CA CA2998306A patent/CA2998306C/en not_active Expired - Fee Related
- 2016-10-20 EP EP16784508.0A patent/EP3365174B1/de active Active
- 2016-10-20 RU RU2018114881A patent/RU2692339C1/ru active
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MX2018004773A (es) | 2018-05-30 |
CN107107570A (zh) | 2017-08-29 |
JP2018538225A (ja) | 2018-12-27 |
KR102051764B1 (ko) | 2019-12-03 |
CN107107570B (zh) | 2021-06-01 |
US20190091971A1 (en) | 2019-03-28 |
CA2998306C (en) | 2020-05-05 |
CA2998306A1 (en) | 2017-04-27 |
KR20180055865A (ko) | 2018-05-25 |
EP3365174B1 (de) | 2023-10-25 |
RU2692339C1 (ru) | 2019-06-24 |
EP3365174A1 (de) | 2018-08-29 |
BR112018004624B1 (pt) | 2022-01-04 |
BR112018004624A2 (pt) | 2018-09-25 |
WO2017068076A1 (de) | 2017-04-27 |
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