JP6657116B2 - 向上した成形性を有するアルミニウムシートからアルミニウム容器を製造する方法 - Google Patents
向上した成形性を有するアルミニウムシートからアルミニウム容器を製造する方法 Download PDFInfo
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- JP6657116B2 JP6657116B2 JP2016564955A JP2016564955A JP6657116B2 JP 6657116 B2 JP6657116 B2 JP 6657116B2 JP 2016564955 A JP2016564955 A JP 2016564955A JP 2016564955 A JP2016564955 A JP 2016564955A JP 6657116 B2 JP6657116 B2 JP 6657116B2
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- 229910052782 aluminium Inorganic materials 0.000 title claims description 44
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 44
- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims description 19
- 229910045601 alloy Inorganic materials 0.000 claims description 11
- 239000000956 alloy Substances 0.000 claims description 11
- 238000010409 ironing Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 description 7
- 230000006378 damage Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000005482 strain hardening Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 208000008517 Dysequilibrium syndrome Diseases 0.000 description 2
- 241000616244 Thetys Species 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/02—Making hollow objects characterised by the structure of the objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/28—Deep-drawing of cylindrical articles using consecutive dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/24—Making hollow objects characterised by the use of the objects high-pressure containers, e.g. boilers, bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
- B21D51/2615—Edge treatment of cans or tins
- B21D51/2638—Necking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0207—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
- B65D1/0276—Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
- C22C21/08—Alloys based on aluminium with magnesium as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/047—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Ceramic Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Wrappers (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Bag Frames (AREA)
Description
本願は、2014年4月30日に出願された米国仮特許出願第61/986,692号の優先権を主張し、前記出願は、引用を以てその全体が本明細書に組み込まれる。
図1を参照すると、アルミニウムシート100は、長手方向(longitudinal direction)の測定値が186〜228MPa(27〜33ksi)の引張降伏強度(Tensile Yield Strength:TYS)と極限引張強度(Ultimate Tensile Strength:UTS)とを有し、極限引張強度と引張降伏強度の差が22.8MPa(3.30ksi)より小さい(UTS−TYS<22.8MPa(3.30ksi))AA3XXX又は5xxx合金を含む。幾つかの実施形態において、長手方向に測定された引張降伏強度は、193〜221MPa(28〜32ksi)である。幾つかの実施形態において、長手方向に測定された引張降伏強度は、196.7〜214.7MPa(28.53〜31.14ksi)である。幾つかの実施形態において、極限引張強度から引張降伏強度を引いた値は、20.0〜22.8MPa(2.90〜3.30ksi)である。幾つかの実施形態において、極限引張強度から引張降伏強度を引いた値は、20.6〜22.8MPa(2.99〜3.30ksi)である。幾つかの実施形態において、アルミニウムシートは、AA3x03、AA3x04又はAA3x05の1つを含む。幾つかの実施形態において、アルミニウムシートはAA3104を含む。幾つかの実施形態において、アルミニウムシートはAA5043を含む。幾つかの実施形態において、極限引張強度は207〜248MPa(30〜36ksi)である。幾つかの実施形態において、極限引張強度は214〜241MPa(31〜35ksi)である。幾つかの実施形態において、極限引張強度は、217.3〜237.9MPa(31.51〜34.51ksi)である。
Claims (12)
- 3XXX合金又は5xxx合金を含むアルミニウムシートを得ることであって、前記アルミニウムシートは、長手方向で測定された引張降伏強度が186〜228MPa(27〜33ksi)であって、極限引張強度と前記引張降伏強度との差が22.8MPa(3.30ksi)より小さく(UTS−TYS<22.8MPa(3.30ksi))、厚さが0.015cm〜0.076cm(0.006インチ〜0.030インチ)である、アルミニウムシートを得ることと、
前記アルミニウムシートに絞り加工及びしごき加工を施すことによってドーム部を有するアルミニウム容器を形成することと、
前記アルミニウム容器をネッキングすることにより、前記アルミニウム容器の一部分の直径を減少させて、ボトルを形成することと、
前記ボトルが閉鎖具を受け入れられるように、前記ボトルを仕上げることと、
を含む方法。 - 長手方向に測定された引張降伏強度は、193〜221MPa(28〜32ksi)である、請求項1の方法。
- 長手方向に測定された引張降伏強度は、196.7〜214.7MPa(28.53〜31.14ksi)である、請求項1の方法。
- 極限引張強度から引張降伏強度を引いた値が、20.0〜22.8MPa(2.90〜3.30ksi)である、請求項1の方法。
- 極限引張強度から引張降伏強度を引いた値が、20.6〜22.8MPa(2.99〜3.30ksi)である、請求項1の方法。
- 前記アルミニウムシートは、AA3x03、AA3x04又はAA3x05の1つを含む、請求項1の方法。
- 前記アルミニウムシートはAA3104を含む、請求項1の方法。
- 縮小された直径を有する前記アルミニウム容器の一部分のセクションを拡大することをさらに含む、請求項1の方法。
- 前記セクションの長さは少なくとも0.76cm(0.3インチ)である、請求項8の方法。
- 前記長さは少なくとも1.02cm(0.4インチ)である、請求項9の方法。
- 前記アルミニウムシートは、3XXX合金である、請求項1の方法。
- 前記5xxx合金は、5043合金である、請求項1の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201461986692P | 2014-04-30 | 2014-04-30 | |
US61/986,692 | 2014-04-30 | ||
PCT/US2015/028583 WO2015168443A1 (en) | 2014-04-30 | 2015-04-30 | Aluminum sheet with enhanced formability and an aluminum container made from aluminum sheet |
Related Child Applications (1)
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JP2020017774A Division JP2020110842A (ja) | 2014-04-30 | 2020-02-05 | 向上した成形性を有するアルミニウムシートからアルミニウム容器を製造する方法 |
Publications (2)
Publication Number | Publication Date |
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JP2017524530A JP2017524530A (ja) | 2017-08-31 |
JP6657116B2 true JP6657116B2 (ja) | 2020-03-04 |
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JP2016564955A Active JP6657116B2 (ja) | 2014-04-30 | 2015-04-30 | 向上した成形性を有するアルミニウムシートからアルミニウム容器を製造する方法 |
JP2020017774A Pending JP2020110842A (ja) | 2014-04-30 | 2020-02-05 | 向上した成形性を有するアルミニウムシートからアルミニウム容器を製造する方法 |
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Country Status (10)
Country | Link |
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US (3) | US20150314361A1 (ja) |
EP (2) | EP3137641B1 (ja) |
JP (2) | JP6657116B2 (ja) |
KR (1) | KR101920982B1 (ja) |
CN (2) | CN107723632B (ja) |
BR (1) | BR112016024729B1 (ja) |
CA (1) | CA2946883C (ja) |
RU (1) | RU2664006C2 (ja) |
SA (1) | SA516380182B1 (ja) |
WO (1) | WO2015168443A1 (ja) |
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CN106661678B (zh) | 2014-09-12 | 2019-10-22 | 诺维尔里斯公司 | 用于高度塑形铝产品的合金及其制作方法 |
US20170008656A1 (en) * | 2015-07-06 | 2017-01-12 | Novelis Inc. | Process to manufacture large format aluminum bottles |
US10604826B2 (en) | 2015-12-17 | 2020-03-31 | Novelis Inc. | Aluminum microstructure for highly shaped products and associated methods |
US11433441B2 (en) | 2016-08-30 | 2022-09-06 | Kaiser Aluminum Warrick, Llc | Aluminum sheet with enhanced formability and an aluminum container made from aluminum sheet |
CN108467975B (zh) * | 2018-06-20 | 2019-12-17 | 辽宁忠旺集团有限公司 | 一种3系铝合金管材的生产工艺 |
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- 2015-04-30 CN CN201710929865.XA patent/CN107723632B/zh active Active
- 2015-04-30 BR BR112016024729-9A patent/BR112016024729B1/pt active IP Right Grant
- 2015-04-30 KR KR1020167030390A patent/KR101920982B1/ko active IP Right Grant
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- 2015-04-30 JP JP2016564955A patent/JP6657116B2/ja active Active
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- 2015-04-30 RU RU2016142194A patent/RU2664006C2/ru active
- 2015-04-30 EP EP15722847.9A patent/EP3137641B1/en active Active
- 2015-04-30 EP EP19210272.1A patent/EP3633053A1/en not_active Withdrawn
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US10022773B2 (en) | 2018-07-17 |
JP2017524530A (ja) | 2017-08-31 |
CA2946883C (en) | 2021-11-16 |
EP3633053A1 (en) | 2020-04-08 |
US20150314361A1 (en) | 2015-11-05 |
RU2016142194A3 (ja) | 2018-05-30 |
SA516380182B1 (ar) | 2020-11-08 |
KR20160138281A (ko) | 2016-12-02 |
JP2020110842A (ja) | 2020-07-27 |
CN105039878B (zh) | 2017-11-07 |
US20180009022A1 (en) | 2018-01-11 |
EP3137641B1 (en) | 2020-01-08 |
EP3137641A1 (en) | 2017-03-08 |
CN107723632B (zh) | 2021-03-19 |
WO2015168443A1 (en) | 2015-11-05 |
RU2016142194A (ru) | 2018-05-30 |
RU2664006C2 (ru) | 2018-08-14 |
BR112016024729B1 (pt) | 2021-04-06 |
CN105039878A (zh) | 2015-11-11 |
BR112016024729A2 (pt) | 2017-08-15 |
CN107723632A (zh) | 2018-02-23 |
CA2946883A1 (en) | 2015-11-05 |
US20180318907A1 (en) | 2018-11-08 |
KR101920982B1 (ko) | 2018-11-22 |
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