JP6302570B2 - 電子装置生産システム - Google Patents
電子装置生産システム Download PDFInfo
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- JP6302570B2 JP6302570B2 JP2016567542A JP2016567542A JP6302570B2 JP 6302570 B2 JP6302570 B2 JP 6302570B2 JP 2016567542 A JP2016567542 A JP 2016567542A JP 2016567542 A JP2016567542 A JP 2016567542A JP 6302570 B2 JP6302570 B2 JP 6302570B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 69
- 238000003860 storage Methods 0.000 claims description 104
- 238000009826 distribution Methods 0.000 claims description 19
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 description 5
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/0052—Gripping heads and other end effectors multiple gripper units or multiple end effectors
- B25J15/0057—Gripping heads and other end effectors multiple gripper units or multiple end effectors mounted on a turret
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0084—Programme-controlled manipulators comprising a plurality of manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0093—Programme-controlled manipulators co-operating with conveyor means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1428—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container rotating movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/94—Devices for flexing or tilting travelling structures; Throw-off carriages
- B65G47/945—Devices for flexing or tilting travelling structures; Throw-off carriages tilting endless surfaces, e.g. belts
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/021—Loading or unloading of containers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/028—Simultaneously loading a plurality of loose objects, e.g. by means of vibrations, pressure differences, magnetic fields
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/043—Feeding one by one by other means than belts
- H05K13/0434—Feeding one by one by other means than belts with containers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/086—Supply management, e.g. supply of components or of substrates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0452—Mounting machines or lines comprising a plurality of tools for guiding different components to the same mounting place
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49828—Progressively advancing of work assembly station or assembled portion of work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53313—Means to interrelatedly feed plural work parts from plural sources without manual intervention
- Y10T29/53317—Box or pallet assembly means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53313—Means to interrelatedly feed plural work parts from plural sources without manual intervention
- Y10T29/53365—Multiple station assembly apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53313—Means to interrelatedly feed plural work parts from plural sources without manual intervention
- Y10T29/53383—Means to interrelatedly feed plural work parts from plural sources without manual intervention and means to fasten work parts together
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/53435—Means to assemble or disassemble including assembly pallet
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Operations Research (AREA)
- Automatic Assembly (AREA)
Description
Claims (12)
- 電子装置生産システムであって、
実質的に閉ループの形態の送出レールと、
各々が異なる形状を有する部品を保持するための複数の保持部を備える、前記送出レール上を循環する複数の保管トレイと、
異なる形状を有する前記部品を夫々の前記保持部に取り付けるように構成される少なくとも一つの自動分配装置と、
前記保管トレイから前記部品を把持するように構成される少なくとも一つの自動組み立て装置を備え、
前記自動分配装置は、
ベースと、
前記ベースに取り付けられ且つ複数の部品を保管するように構成される保管デバイスと、
前記保管デバイスに配置された前記部品を認識するように構成される認識デバイスと、
前記認識デバイスの認識結果に従って、前記認識された部品をピックアップし、前記ピックアップされた部品を前記保管トレイの夫々の前記保持部に配置するように構成されるピックアップデバイスを備える、電子装置生産システム。 - 前記保管デバイスは、前記複数の部品を配置するように構成される支持トレイを備え、
前記保管デバイスは、前記ベースに取り付けられた第1の支持座をさらに備え、且つ
前記支持トレイは、前記第1の支持座に取り付けられ、
前記支持トレイは、実質的に円形状を有し、且つ
前記保管デバイスは、前記第1の支持座に取り付けられた第1のモータをさらに備え、且つ前記第1のモータは、回転するように前記支持トレイを駆動するように構成される、
請求項1に記載の電子装置生産システム。 - 半径方向に延在する複数の分割プレートが、前記支持トレイに設けられ、それによって、前記支持トレイは、実質的に扇形状を有する複数の保管セクションに分割される請求項2に記載の電子装置生産システム。
- リング形状の阻止プレートが、前記支持トレイの周囲に設けられ、それによって、前記部品が前記支持トレイから落下することを阻止する請求項2または請求項3に記載の電子装置生産システム。
- 扇形状の阻止プレートが、前記支持トレイに設けられ、それによって、前記部品が前記支持トレイから落下することを阻止する請求項2〜4のいずれか一項に記載の電子装置生産システム。
- 前記自動分配装置は、
前記保管デバイスに前記部品を送出するように構成される第1の送出デバイスを備え、
前記第1の送出デバイスは、
前記ベースに取り付けられる第2の支持座と、
前記第2の支持座に取り付けられ且つ前記部品を受容するための受容端と前記部品を解放するための解放端を備えるコンベアベルトアセンブリと、
前記第2の支持座に取り付けられ且つ前記コンベアベルトアセンブリのコンベアベルトを駆動するように構成される第2のモータを備え、
前記自動分配装置は、
前記コンベアベルトアセンブリの前記受容端に前記部品を装填するように構成される装填デバイスをさらに備え、
前記装填デバイスは、
中に前記コンベアベルトアセンブリの前記受容端が実質的に水平方向に挿入される、実質的に水平方向に配向される回転ドラムと、
回転するように前記回転ドラムを駆動するように構成される駆動デバイスと、
軸方向に前記回転ドラムの内壁に取り付けられる少なくとも一つのかき寄せプレートを備える、
請求項1〜5のいずれか一項に記載の電子装置生産システム。 - 前記装填デバイスは、
前記コンベアベルトアセンブリの前記受容端を挿入するための前記回転ドラムの一端とは反対の前記回転ドラムの他端で前記回転ドラムの内部空間と連通する投入デバイスをさらに備え、それによって、前記部品を前記回転ドラム内に投入する請求項6に記載の電子装置生産システム。 - 水平面に対する前記コンベアベルトアセンブリの表面の角度は、前記コンベアベルトの送出方向に対して垂直な横方向に調節可能である請求項6または請求項7に記載の電子装置生産システム。
- 前記第2の支持座は、少なくとも二つの弧状ブラケットを備え、前記各少なくとも二つの弧状ブラケットの各々は、
弧状溝と、
前記弧状溝の周囲に沿って弧状形状に配置された複数の貫通孔と、
前記コンベアベルトアセンブリが取り付けられる横方向ブラケットを備え、
前記横方向ブラケットの両端が前記複数の貫通孔の内の二つの貫通孔に選択的係合されることで、前記横方向ブラケットは、変化可能な姿勢で前記弧状溝の一部の上をまたぐ請求項8に記載の電子装置生産システム。 - 少なくとも一つの事前分配装置をさらに備え、前記少なくとも一つの事前分配装置の各々は、
各々の上に複数の単一のタイプの部品が事前配置される少なくとも一つの分配ディスクと、
前記分配ディスクから前記部品を把持して、前記把持された部品を前記保管トレイに取り付けるように構成される第2のロボットを備える請求項1〜9のいずれか一項に記載の電子装置生産システム。 - 前記送出レールは、順に接続される複数の第2の送出デバイスを備え、前記第2の送出デバイスの各々は、
前記ベースに取り付けられる第4の支持座と、
前記第4の支持座に取り付けられる送出チェーンであって、前記保管トレイが前記送出チェーンに配置されることで前記送出チェーンと共に移動することと、
循環的に移動するように前記送出チェーンを駆動する、前記第4の支持座に取り付けられる駆動シャフトを備え、
保持デバイスが前記第4の支持座に設けられ、且つ前記保持デバイスは、前記第4の支持座上に前記保管トレイを滑動自在に保持するように構成される、
請求項1〜10のいずれか一項に記載の電子装置生産システム。 - 前記認識デバイスは、前記保管デバイス上に配置された部品の種類を認識するように構成される、
請求項1〜11のいずれか一項に記載の電子装置生産システム。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410202796.9 | 2014-05-14 | ||
CN201410202796.9A CN105083976B (zh) | 2014-05-14 | 2014-05-14 | 电子设备生产*** |
PCT/IB2015/053552 WO2015173761A1 (en) | 2014-05-14 | 2015-05-14 | Electronic apparatus production system |
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JP2017517403A JP2017517403A (ja) | 2017-06-29 |
JP6302570B2 true JP6302570B2 (ja) | 2018-03-28 |
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JP2016567542A Expired - Fee Related JP6302570B2 (ja) | 2014-05-14 | 2015-05-14 | 電子装置生産システム |
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US (1) | US10350717B2 (ja) |
EP (1) | EP3142829B1 (ja) |
JP (1) | JP6302570B2 (ja) |
CN (1) | CN105083976B (ja) |
WO (1) | WO2015173761A1 (ja) |
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US10221015B2 (en) * | 2016-06-27 | 2019-03-05 | Amazon Technologies, Inc. | Automated item singulation |
CN106144510B (zh) * | 2016-08-25 | 2018-11-27 | 深圳市泽宇智能工业科技有限公司 | 供料机构及包含供料机构的柔性生产线 |
DE102016218042B4 (de) * | 2016-09-20 | 2019-09-12 | Bundesdruckerei Gmbh | Halte- und Transportvorrichtung, Verfahren zum Betrieb einer Halte- und Transportvorrichtung, System und Verfahren zur Herstellung eines buchförmigen Ausweis-, Wert- oder Sicherheitsdokuments |
WO2018083752A1 (ja) * | 2016-11-02 | 2018-05-11 | 株式会社Fuji | 部品供給システム |
WO2018116342A1 (ja) * | 2016-12-19 | 2018-06-28 | 株式会社Fuji | 部品装着機 |
CN106736531A (zh) * | 2016-12-30 | 2017-05-31 | 湖南先步信息股份有限公司 | 封闭循环式自动化装配平台 |
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WO2015173761A1 (en) | 2015-11-19 |
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