JP6129582B2 - Gas cooler - Google Patents

Gas cooler Download PDF

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Publication number
JP6129582B2
JP6129582B2 JP2013037108A JP2013037108A JP6129582B2 JP 6129582 B2 JP6129582 B2 JP 6129582B2 JP 2013037108 A JP2013037108 A JP 2013037108A JP 2013037108 A JP2013037108 A JP 2013037108A JP 6129582 B2 JP6129582 B2 JP 6129582B2
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Prior art keywords
cooling pipe
cooling
reciprocating
opening
cooling chamber
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JP2014163631A (en
Inventor
道明 堤
道明 堤
泰成 古賀
泰成 古賀
富永　健一
健一 富永
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JFE Steel Corp
JP Steel Plantech Co
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JFE Steel Corp
JP Steel Plantech Co
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Priority to JP2013037108A priority Critical patent/JP6129582B2/en
Priority to PCT/JP2014/000981 priority patent/WO2014132626A1/en
Priority to KR1020157025268A priority patent/KR101786755B1/en
Priority to CN201480010331.1A priority patent/CN105026874B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023—Cleaning the external surface
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
    • F28G1/00—Non-rotary, e.g. reciprocated, appliances
    • F28G1/08—Non-rotary, e.g. reciprocated, appliances having scrapers, hammers, or cutters, e.g. rigidly mounted

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Cleaning In General (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Chemical Vapour Deposition (AREA)

Description

本発明は、例えばＣＶＤ法（化学気相蒸着法）による浸珪処理により高濃度珪素鋼帯を製造する設備の排ガスを冷却するガスクーラ（排ガス冷却装置）のように、ダストを含む排ガス冷却用のガスクーラに関する。   The present invention is for cooling exhaust gas containing dust, such as a gas cooler (exhaust gas cooling device) that cools exhaust gas of equipment that manufactures high-concentration silicon steel strip by siliconization treatment by CVD (chemical vapor deposition), for example. Regarding the gas cooler.

上記高珪素鋼帯を製造する炉設備の排ガスには、塩化第一鉄（ＦｅＣｌ2 以下、塩化鉄と称す）が含有されており、この物質は沸点1024℃、融点670℃の物性を有している。
この排ガスを炉内温度から融点以下まで急冷すると排ガス中に塩化鉄が微粉として生成する。そのため、排ガスをこの温度からさらにガスクーラで冷却する場合、ガスクーラには伝熱面のダスト除去装置が必要となる。ダスト除去装置が無いと冷却能力が低下するだけでなく、伝熱面に付着した塩化鉄により排ガス流路が閉塞し炉の運転が継続できなくなる。 The exhaust gas of the furnace equipment for producing the high silicon steel strip contains ferrous chloride (FeCl 2 or less, referred to as iron chloride), and this substance has physical properties of boiling point 1024 ° C and melting point 670 ° C. ing.
When this exhaust gas is rapidly cooled from the furnace temperature to below the melting point, iron chloride is produced as fine powder in the exhaust gas. For this reason, when the exhaust gas is further cooled by the gas cooler from this temperature, the gas cooler requires a dust removing device on the heat transfer surface. Without the dust removing device, not only the cooling capacity is lowered, but also the exhaust gas flow path is blocked by iron chloride adhering to the heat transfer surface, and the furnace operation cannot be continued.

そこで、このようなガスクーラには伝熱面を構成する冷却パイプ部に付着したダストを簡単に払い落すことができ、冷却パイプ部でのダストによる付着物の成長を防止することができる機構を有することが要望され、例えば特許文献１に開示された冷却パイプ付着ダストの払い落し機構を有するガスクーラが提案されている。   Therefore, such a gas cooler has a mechanism capable of easily removing dust adhering to the cooling pipe portion constituting the heat transfer surface and preventing the growth of the adhering matter due to dust in the cooling pipe portion. For example, a gas cooler having a mechanism for removing dust adhering to the cooling pipe disclosed in Patent Document 1 has been proposed.

特許文献１に開示されたガスクーラは、「冷却パイプを摺動可能に嵌挿若しくは遊嵌挿し得る複数の挿通孔を有し、前記複数の冷却パイプに対し、その各挿通孔に冷却パイプが嵌挿若しくは遊嵌挿するようにして取り付けられるダスト払い落し板と、該ダスト払い落し板を冷却パイプの管軸方向に対して移動させる移動機構とからなる」（特許文献１の請求項１参照）ことを特徴とするものである。   The gas cooler disclosed in Patent Document 1 has “a plurality of insertion holes into which a cooling pipe can be slidably inserted or loosely inserted, and a cooling pipe is fitted into each of the plurality of cooling pipes. It comprises a dust wiping plate that is mounted so as to be inserted or loosely inserted, and a moving mechanism that moves the dust wiping plate relative to the tube axis direction of the cooling pipe ”(see claim 1 of Patent Document 1). It is characterized by this.

移動機構として、特許文献１には、上記各ダスト払い落し板に、グランドパッキンおよびガスシール用ブッシュからなるシールを介して機内に挿入されたスライド軸の先端を接続し、このスライド軸をその長手方向でスライド移動させることにより、各ダスト払い落し板を冷却パイプ管軸方向にスライド移動させることが記載されている。より具体的には、移動機構に駆動装置（シリンダ装置）を用い、機外に延出した複数のスライド軸を連結板で連結し、この連結板に駆動装置たるシリンダ装置のロッドを接続することが記載されている。   As a moving mechanism, in Patent Document 1, a tip of a slide shaft inserted into the machine is connected to each dust wiping plate via a seal formed by a gland packing and a gas seal bush, and the slide shaft is connected to its longitudinal direction. It is described that each dust removing plate is slid in the direction of the cooling pipe pipe axis by sliding in the direction. More specifically, a driving device (cylinder device) is used as the moving mechanism, a plurality of slide shafts extending outside the machine are connected by a connecting plate, and the rod of the cylinder device as a driving device is connected to the connecting plate. Is described.

実開平５−２７０４９号公報Japanese Utility Model Publication No. 5-27049

特許文献１に開示されているように、各ダスト払い落し板は全面に多数の挿通孔を有しており、この挿通孔に多数の冷却パイプが遊貫され、これを往復移動させるというものである。
そして、ダスト払い落し板はガスが通過する冷却室に配置され、一方、これを駆動する駆動機構は冷却部屋の外側に配置されている。そのため、ガスが漏れ出さないようにシールをした駆動軸を機外側から冷却室内に挿通し、それを支持と直線運動の案内を行うことにより、冷却パイプの軸方向に沿う方向に往復移動させる必要がある。つまり、このような装置においては、シール性を維持しつつ直線移動をさせる必要がある。 As disclosed in Patent Document 1, each dust wiping plate has a large number of insertion holes on the entire surface, and a large number of cooling pipes are loosely passed through the insertion holes and reciprocally move them. is there.
The dust wiping plate is disposed in the cooling chamber through which the gas passes, while the drive mechanism for driving the dust wiping plate is disposed outside the cooling chamber. Therefore, it is necessary to reciprocate in the direction along the axial direction of the cooling pipe by inserting the drive shaft sealed so as not to leak gas into the cooling chamber from the outside of the machine, and supporting it and guiding linear motion There is. That is, in such an apparatus, it is necessary to perform linear movement while maintaining sealing performance.

しかしながら、払い落し板の荷重とダストの抵抗を受けながら往復移動をさせることから、スライド軸および駆動軸の撓みを防止するためこれらの軸やその支持部の剛性を高くする必要がある。また、シール効果を高めるために摺動部の密閉性を上げると、その分摺動抵抗が高くなるので、駆動力をより大きくする必要がある。
このため、従来のダスト払い落し板を駆動する駆動機構においては、安定した駆動を実現させるため装置全体が大型化していたという問題があった。
そこで、小型化が可能で、シール性と安定した駆動を両立させたガスクーラの開発が望まれていた。 However, since the reciprocation is performed while receiving the load of the scraping plate and the resistance of dust, it is necessary to increase the rigidity of these shafts and their support portions in order to prevent the slide shaft and the drive shaft from being bent. Further, if the sealing performance of the sliding portion is increased in order to enhance the sealing effect, the sliding resistance increases accordingly, so that it is necessary to increase the driving force.
For this reason, the conventional drive mechanism for driving the dust wiping plate has a problem that the entire apparatus is enlarged in order to realize stable driving.
Therefore, it has been desired to develop a gas cooler that can be downsized and has both a sealing property and a stable drive.

なお、上記のような課題は、高珪素鋼板製造用ＣＶＤ処理設備の排ガス処理ラインに設けられるガスクーラに限られるものではなく、冷却室内に並列した複数の直管式の冷却パイプで構成される管群を有し、これらの管群に付着したダストを払い落す機能を有するガスクーラに共通する課題である。   Note that the above-described problems are not limited to the gas cooler provided in the exhaust gas treatment line of the CVD processing facility for producing high silicon steel sheets, but a pipe constituted by a plurality of straight pipe cooling pipes arranged in parallel in the cooling chamber. This is a problem common to gas coolers having a group and a function of removing dust adhering to these tube groups.

本発明はかかる課題を解決するためになされたものであり、ダスト払い落し装置の小型化、軽量化が可能で、かつ排ガスの外部への漏れ出しを防止しつつ冷却パイプに付着したダストの安定的な払い落しが可能なガスクーラを提供することを目的としている。   The present invention has been made to solve such a problem, and it is possible to reduce the size and weight of the dust wiping device and to stabilize the dust attached to the cooling pipe while preventing the exhaust gas from leaking to the outside. The purpose is to provide a gas cooler that can be used for effective disbursement.

（１）本発明に係るガスクーラは、ガスが流通する冷却室内に配置された水冷管群と、水冷管群の各冷却パイプの周面に往復移動可能に設けられたダスト払い落し部材と、該ダスト払い落し部材を前記冷却パイプの軸方向に往復移動させる往復移動機構を有するガスクーラであって、
前記往復移動機構は、
前記ダスト払い落し部材を前記冷却パイプの軸方向に往復移動可能に保持すると共に前記冷却パイプの軸方向と交差方向に延出する保持部材と、
前記冷却室の側壁に設けられて、前記保持部材が前記冷却室側から延出して前記冷却パイプの軸方向に往復移動するのを可能にする開口部と、
該開口部に設けられて、前記冷却室内のガスが外部に漏れるのを防止するシール機構と、
前記冷却室の外部に設けられて前記開口部から延出した前記保持部材を支持すると共に前記冷却パイプの軸方向と平行な方向に往復移動可能な移動体と、
該移動体を前記冷却パイプの軸方向と平行な方向に往復移動させる駆動手段とを備えてなることを特徴とするものである。 (1) A gas cooler according to the present invention includes a water-cooled tube group disposed in a cooling chamber through which gas flows, a dust wiping member provided so as to be able to reciprocate on the peripheral surface of each cooling pipe of the water-cooled tube group, A gas cooler having a reciprocating mechanism for reciprocating a dust wiping member in the axial direction of the cooling pipe,
The reciprocating mechanism is
A holding member that holds the dust wiping member so as to be reciprocable in the axial direction of the cooling pipe and extends in a direction crossing the axial direction of the cooling pipe;
An opening provided on a side wall of the cooling chamber, the holding member extending from the cooling chamber side and reciprocating in the axial direction of the cooling pipe;
A seal mechanism provided in the opening to prevent the gas in the cooling chamber from leaking to the outside;
A movable body provided outside the cooling chamber and supporting the holding member extending from the opening and capable of reciprocating in a direction parallel to the axial direction of the cooling pipe;
Drive means for reciprocating the moving body in a direction parallel to the axial direction of the cooling pipe is provided.

（２）また、上記（１）に記載のものにおいて、前記開口部を囲んで閉鎖空間を形成する周壁を有する小部屋を前記冷却室の外側部に有し、該小部屋には内部を冷却室内圧以上に保持するための不活性ガスが充填されており、
前記小部屋内に前記移動体が設けられていることを特徴とするものである。 (2) Further, in the above-described (1), a small room having a peripheral wall surrounding the opening and forming a closed space is provided on the outer side of the cooling chamber, and the inside of the small room is cooled. Filled with inert gas to keep the pressure above the room pressure,
The moving body is provided in the small room.

（３）また、上記（１）又は（２）に記載のものにおいて、前記シール機構は、前記保持部材に設けられて、前記冷却室の内側から前記開口部を覆うシール板と、該シール板を開口部側に常時押圧する付勢手段とを備えてなることを特徴とするものである。 (3) Further, in the above (1) or (2), the seal mechanism is provided on the holding member and covers the opening from the inside of the cooling chamber, and the seal plate And an urging means for always pressing toward the opening side.

（４）また、上記（１）乃至３のいずれかに記載のものにおいて、前記移動体は車輪を有する走行車であることを特徴とするものである。 (4) Further, in any one of the above (1) to (3), the moving body is a traveling vehicle having wheels.

（５）また、上記（１）乃至（４）のいずれかに記載のものにおいて、前記駆動手段は、ボールねじと該ボールねじを回転駆動するモータを備えてなり、前記ボールねじを回転させることで前記移動体を往復移動させるように構成されていることを特徴とするものである。 (5) Further, in any of the above (1) to (4), the driving means includes a ball screw and a motor that rotationally drives the ball screw, and rotates the ball screw. The moving body is configured to reciprocate.

本発明においては、ダスト払い落し部材を前記冷却パイプの軸方向に往復移動させる往復移動機構を、前記ダスト払い落し部材を前記冷却パイプの軸方向に往復移動可能に保持すると共に前記冷却パイプの軸方向と交差方向に延出する保持部材と、前記冷却室の側壁に設けられて、前記保持部材が前記冷却室側から延出して前記冷却パイプの軸方向に往復移動するのを可能にする開口部と、該開口部に設けられて、前記冷却室内のガスが外部に漏れるのを防止するシール機構と、前記冷却室の外部に設けられて前記開口部から延出した前記保持部材を支持すると共に前記冷却パイプの軸方向と平行な方向に往復移動可能な移動体と、該移動体を前記冷却パイプの軸方向と平行な方向に往復移動させる駆動手段とを備えてなる構成としたので、装置全体の小型化が可能で、かつ排ガスの外部への漏れ出しを防止しつつ安定してダストの払い落しが実現できる。
安定したダストの除去が可能になると、伝熱面の汚れによる効率低下を見込んだ伝熱面積に対する余裕率を低くとることができ、冷却装置全体を小型にすることが可能となる。 In the present invention, a reciprocating mechanism for reciprocating the dust wiping member in the axial direction of the cooling pipe holds the dust wiping member so as to be capable of reciprocating in the axial direction of the cooling pipe, and the shaft of the cooling pipe. A holding member extending in a direction crossing the direction, and an opening provided on a side wall of the cooling chamber to allow the holding member to extend from the cooling chamber side and reciprocate in the axial direction of the cooling pipe. And a seal mechanism that is provided at the opening to prevent the gas in the cooling chamber from leaking to the outside, and supports the holding member that is provided outside the cooling chamber and extends from the opening. And a moving body capable of reciprocating in a direction parallel to the axial direction of the cooling pipe, and driving means for reciprocating the moving body in a direction parallel to the axial direction of the cooling pipe. Is possible to reduce the size of the 置全 body, and is stable brushing dust while preventing leakage to the outside of the exhaust gas can be realized.
If the dust can be removed stably, the margin for the heat transfer area, which is expected to decrease the efficiency due to contamination of the heat transfer surface, can be reduced, and the entire cooling device can be reduced in size.

本発明の実施の形態に係るガスクーラの要部を説明する説明図である。It is explanatory drawing explaining the principal part of the gas cooler which concerns on embodiment of this invention.

本実施の形態に係るガスクーラ１を図１に基づいて説明する。
本実施の形態のガスクーラ１は、図１に示すように、ガスが流通する冷却室３内に並列して配置された多数本の冷却パイプ５と、冷却パイプ５の周面に摺動可能に設けられたダスト払い落し部材７と、ダスト払い落し部材７を冷却パイプ５の軸方向に往復移動させる往復移動機構９を有している。
以下、各構成を詳細に説明する。 A gas cooler 1 according to the present embodiment will be described with reference to FIG.
As shown in FIG. 1, the gas cooler 1 according to the present embodiment is slidable on a large number of cooling pipes 5 arranged in parallel in a cooling chamber 3 through which gas flows and the peripheral surface of the cooling pipe 5. A dust removing member 7 provided and a reciprocating mechanism 9 for reciprocating the dust removing member 7 in the axial direction of the cooling pipe 5 are provided.
Hereinafter, each configuration will be described in detail.

＜冷却室＞
冷却室３は、排ガスが流通する室であり、排ガスは、図１の矢印で示すように、冷却パイプ５に直交する下から上方向、または上から下方向へと流れる。
冷却室３の側壁３ａは、扉構造となっており、図の矢印で示すように開閉可能になっている。側壁３ａを開閉可能にすることで、ダスト払い落し部材７の交換等のメンテナンスや内部点検が容易になっている。 <Cooling room>
The cooling chamber 3 is a chamber through which exhaust gas flows, and the exhaust gas flows from the bottom orthogonal to the cooling pipe 5 or from top to bottom as indicated by the arrows in FIG.
The side wall 3a of the cooling chamber 3 has a door structure and can be opened and closed as indicated by arrows in the figure. By making the side wall 3a openable and closable, maintenance such as replacement of the dust wiping member 7 and internal inspection are facilitated.

＜冷却パイプ＞
冷却パイプ５は冷却室３内に並列して多数本が配置された冷却水パイプ群を形成し、この冷却水パイプ群が複数段になるように設置されている。冷却パイプ５の内部には冷却水が通流しており、冷却パイプ５の周面に排ガスが接触することで排ガスが冷却される。 <Cooling pipe>
The cooling pipe 5 forms a cooling water pipe group in which a plurality of cooling pipes are arranged in parallel in the cooling chamber 3, and the cooling water pipe group is installed in a plurality of stages. Cooling water flows through the inside of the cooling pipe 5, and the exhaust gas is cooled when the exhaust gas contacts the peripheral surface of the cooling pipe 5.

＜ダスト払い落し部材＞
ダスト払い落し部材７は、冷却パイプ５の周面に摺動可能に設けられている。
ダスト払い落し部材７は、図１に示すように、断面がＬ字のアングル材からなり、アングル材の片側の面にＵ字状の多数の切欠き部７ａが設けられている。そして、切欠き部７ａが設けられた面が縦方向になり、他の面が上側で横方向になるように配置された上側横面７ｂとなるように配置されている。切欠き部７ａには、冷却パイプ５が当接又は近接するように挿入されている。
ダスト払い落し部材７は、上段から下段の冷却パイプ５の全てに対応して設けられ、かつ冷却パイプ５の軸方向に所定間隔を離して複数設けられている。ダスト払い落し部材７が往復移動範囲を冷却パイプ５の全長にわたるようにすることで、冷却パイプ５におけるダストが付着している部位を摺動できるようになっている。 <Dust removal member>
The dust wiping member 7 is slidably provided on the peripheral surface of the cooling pipe 5.
As shown in FIG. 1, the dust wiping member 7 is made of an angle member having an L-shaped cross section, and a large number of U-shaped notches 7a are provided on one side of the angle member. And it arrange | positions so that it may become the upper side horizontal surface 7b arrange | positioned so that the surface in which the notch part 7a was provided may become a vertical direction, and another surface may become a horizontal direction on the upper side. The cooling pipe 5 is inserted into the notch portion 7a so as to contact or be close to each other.
The dust wiping member 7 is provided corresponding to all of the cooling pipes 5 from the upper stage to the lower stage, and a plurality of dust removing members 7 are provided at predetermined intervals in the axial direction of the cooling pipe 5. Since the dust wiping member 7 extends the reciprocating movement range over the entire length of the cooling pipe 5, the portion of the cooling pipe 5 where dust is attached can be slid.

ダスト払い落し部材７の形状は特に限定されるものではなく、半円状の切欠きを有し、冷却パイプ５を上下から挟むようなものや、単なる棒状のようなものであってもよい。
なお、ダスト払い落し部材７を、図１に示すようなＬ字のアングル材で形成した場合には、下の段に配置されるアングル材の上側横面７ｂが上の段の冷却パイプ５の下面に当接又は近接するように配置することで、冷却パイプの下面側のダスト払い落しを行うことができるので好ましい。 The shape of the dust wiping member 7 is not particularly limited, and it may be a semicircular cutout that sandwiches the cooling pipe 5 from above and below, or a mere bar shape.
In addition, when the dust wiping member 7 is formed of an L-shaped angle material as shown in FIG. 1, the upper side surface 7b of the angle material arranged in the lower stage is formed on the cooling pipe 5 in the upper stage. It is preferable to arrange it so as to contact or be close to the lower surface because dust can be removed from the lower surface side of the cooling pipe.

＜往復移動機構＞
往復移動機構９は、ダスト払い落し部材７を冷却パイプ５の軸方向に往復移動させるものであり、ダスト払い落し部材７を保持する保持部材１７と、冷却室３の側壁に設けられ保持部材１７が挿通される開口部１９と、開口部１９をシールするシール機構２１と、保持部材１７を支持して冷却パイプ５の軸方向と平行な方向に往復移動可能な移動体２２と、移動体２２を駆動する駆動手段２４とを備えている。 <Reciprocating mechanism>
The reciprocating mechanism 9 reciprocates the dust wiping member 7 in the axial direction of the cooling pipe 5, and a holding member 17 that holds the dust wiping member 7 and a holding member 17 provided on the side wall of the cooling chamber 3. Are inserted, a sealing mechanism 21 that seals the opening 19, a moving body 22 that supports the holding member 17 and can reciprocate in a direction parallel to the axial direction of the cooling pipe 5, and a moving body 22 Drive means 24 for driving the motor.

なお、本実施の形態では、冷却室３の外側部に開口部１９を囲んで閉鎖空間を形成する周壁２３ａを有する小部屋２３が設けられており、この小部屋２３に往復移動機構９の主な構成要素が収容されている。図１では、小部屋２３は冷却室３の片側のみのものが図示されているが、小部屋２３は冷却室３の反対側にも設けられており、反対側の小部屋にも同様の往復移動機構９の主な構成が収容されている。
小部屋２３には、例えば窒素ガス等がパージされ、冷却室３の内圧よりも小部屋２３の内圧が高くなるように窒素ガス等を充填して、シール機構２１から排ガスが小部屋２３に漏れ出すのをより確実に防止している。
以下、往復移動機構９の各構成を詳細に説明する。 In the present embodiment, a small chamber 23 having a peripheral wall 23 a surrounding the opening 19 and forming a closed space is provided on the outer side of the cooling chamber 3, and the main chamber of the reciprocating mechanism 9 is provided in the small chamber 23. The various components are housed. In FIG. 1, the small chamber 23 is shown only on one side of the cooling chamber 3, but the small chamber 23 is also provided on the opposite side of the cooling chamber 3, and the same reciprocation is performed on the opposite small chamber. The main structure of the moving mechanism 9 is accommodated.
The small chamber 23 is purged with nitrogen gas, for example, and filled with nitrogen gas or the like so that the internal pressure of the small chamber 23 becomes higher than the internal pressure of the cooling chamber 3, and the exhaust gas leaks from the seal mechanism 21 to the small chamber 23. It is more reliably prevented from taking out.
Hereinafter, each configuration of the reciprocating mechanism 9 will be described in detail.

《保持部材》
保持部材１７は、ダスト払い落し部材７を冷却パイプ５の軸方向に往復移動可能に保持すると共に冷却パイプ５の軸方向と直交方向に延出して、その端部が冷却室３の側壁３ａから外側に突き出ている。
なお、本実施の形態の保持部材１７は、冷却パイプ５の軸方向に直交方向に延出しているが、必ずしも直交する必要はなく、冷却パイプ５の軸方向に交差する方向に延出して、端部が冷却室３の側壁３ａから突出していればよい。 《Holding member》
The holding member 17 holds the dust removing member 7 so as to be capable of reciprocating in the axial direction of the cooling pipe 5 and extends in a direction orthogonal to the axial direction of the cooling pipe 5, and its end portion extends from the side wall 3 a of the cooling chamber 3. Sticks out.
The holding member 17 of the present embodiment extends in a direction orthogonal to the axial direction of the cooling pipe 5, but does not necessarily need to be orthogonal, extends in a direction intersecting the axial direction of the cooling pipe 5, The end part should just protrude from the side wall 3a of the cooling chamber 3. FIG.

保持部材１７は、図１に示すように、冷却パイプ５の軸方向に所定の幅を有する板状体からなり、冷却パイプ５の軸方向の剛性が高くなっている。そのため、ダスト払い落し部材７が冷却パイプ５の周面を摺動する際の摺動抵抗による応力を受けた場合にも撓みにくくなっている。   As shown in FIG. 1, the holding member 17 is made of a plate-like body having a predetermined width in the axial direction of the cooling pipe 5, and the rigidity of the cooling pipe 5 in the axial direction is high. Therefore, even when the dust wiping member 7 is subjected to stress due to sliding resistance when sliding on the peripheral surface of the cooling pipe 5, it is difficult to bend.

《開口部》
開口部１９は、冷却室３の側壁３ａに設けられ、冷却パイプ５の軸方向に延びる長孔状に形成されている。開口部１９の幅は、保持部材１７が挿入可能な幅に設定され、開口部１９の長さは保持部材１７の往復移動範囲と同等程度に設定されている。 "Aperture"
The opening 19 is provided in the side wall 3 a of the cooling chamber 3 and is formed in a long hole shape extending in the axial direction of the cooling pipe 5. The width of the opening 19 is set to a width in which the holding member 17 can be inserted, and the length of the opening 19 is set to be approximately equal to the reciprocating range of the holding member 17.

《シール機構》
シール機構２１は、保持部材１７に取り付けられて、冷却室３の内側から開口部１９を覆うシール板２５と、シール板２５を開口部側に常時押圧する付勢手段とを備えてなる。
シール板２５における冷却室３の開口部１９側のシール面２５ａは、テフロン（登録商標）加工がされており、耐食性を有すると同時に冷却室３との摩擦力を低減して円滑な動きが可能になっている。
保持部材１７におけるシール板２５の冷却室３側には、シール板２５と所定の隙間を介して反力板２６が取り付けられており、反力板２６にはシール板２５を開口部１９側に常時押圧する付勢手段としてのバネ装置２８が設置されている。 <Seal mechanism>
The seal mechanism 21 is attached to the holding member 17 and includes a seal plate 25 that covers the opening 19 from the inside of the cooling chamber 3 and an urging unit that constantly presses the seal plate 25 toward the opening.
The sealing surface 25a on the opening 19 side of the cooling chamber 3 in the sealing plate 25 is processed with Teflon (registered trademark), and has a corrosion resistance and at the same time, can reduce the frictional force with the cooling chamber 3 and can move smoothly. It has become.
A reaction force plate 26 is attached to the holding member 17 on the cooling chamber 3 side of the seal plate 25 via a predetermined gap from the seal plate 25. The seal plate 25 is attached to the reaction plate 26 on the opening 19 side. A spring device 28 is installed as an urging means that always presses.

シール板２５によって開口部１９が冷却室３側から覆われ、かつシール板２５が開口部１９側に押圧された状態で保持部材１７と共に移動するので、開口部１９は常時シールされ、排ガスが冷却室３から漏れるのが防止されている。
なお、後述するように、保持部材１７は移動体２２によって支持されているので、シール機構２１にダスト払い落し部材７の荷重が作用することはない。 Since the opening 19 is covered from the cooling chamber 3 side by the seal plate 25 and moves together with the holding member 17 while the seal plate 25 is pressed to the opening 19 side, the opening 19 is always sealed and the exhaust gas is cooled. Leakage from the chamber 3 is prevented.
As will be described later, since the holding member 17 is supported by the moving body 22, the load of the dust wiping member 7 does not act on the seal mechanism 21.

《移動体》
移動体２２は、冷却室３の外部の小部屋２３内に設けられて開口部１９から延出した保持部材１７の端部を支持すると共に冷却パイプ５の軸方向と平行な方向に往復移動可能になっている。
移動体２２は、保持部材１７が載置されることで、保持部材１７を保持しており、その荷重は、移動体２２の下部に設けられた車輪２９によって支持されている。
このように、保持部材１７を移動体２２によって支持し、移動体を往復動させるようにしたので、保持部材１７の往復動に要する駆動をボールねじ３３の回転とスクリュスリーブ４０で行うため駆動トルクが小さくてよく、駆動装置全体を小型化できる。
特に、本実施の形態の移動体２２は、小部屋２３内に冷却パイプ５の軸方向と平行な方向に延びるように設けられたレール２７上を走行する車輪２９を有する走行車によって構成したので、移動体２２の走行を円滑にでき、ダスト払い落し部材７の往復移動を極めて小さな駆動力で実現できる。
なお、本発明の移動体２２は、車輪を有するものに限られず、冷却パイプの軸方向と平行な方向に円滑に移動可能なものであれば、他の態様でもよく、例えばレール状をスライドするようなものであってもよい。 《Moving object》
The moving body 22 is provided in the small chamber 23 outside the cooling chamber 3, supports the end of the holding member 17 extending from the opening 19, and can reciprocate in a direction parallel to the axial direction of the cooling pipe 5. It has become.
The moving body 22 holds the holding member 17 by placing the holding member 17, and the load is supported by a wheel 29 provided at the lower part of the moving body 22.
Thus, since the holding member 17 is supported by the moving body 22 and the moving body is reciprocated, the driving torque required to drive the holding member 17 by the rotation of the ball screw 33 and the screw sleeve 40 is required. Can be small, and the entire drive device can be miniaturized.
In particular, the moving body 22 of the present embodiment is constituted by a traveling vehicle having wheels 29 that travel on rails 27 provided in the small chamber 23 so as to extend in a direction parallel to the axial direction of the cooling pipe 5. The traveling of the moving body 22 can be performed smoothly, and the reciprocating movement of the dust wiping member 7 can be realized with an extremely small driving force.
Note that the moving body 22 of the present invention is not limited to the one having wheels, and may be any other form as long as it can move smoothly in a direction parallel to the axial direction of the cooling pipe, for example, slides in a rail shape. It may be something like this.

《駆動手段》
駆動手段２４は、移動体２２を冷却パイプ５の軸方向と平行な方向に往復移動させるものであり、モータ３５と、モータ３５の回転軸３７にカップリング３９を介して接続されたボールねじ３３と、移動体２２に設けられてボールねじ３３が螺合するスクリュスリーブ４０を備えており、モータ３５によってボールねじ３３を回転させることで移動体２２がボールねじ３３の軸線に沿って往復移動するようになっている。 <Drive means>
The driving means 24 reciprocates the moving body 22 in a direction parallel to the axial direction of the cooling pipe 5, and a motor 35 and a ball screw 33 connected to a rotating shaft 37 of the motor 35 via a coupling 39. And a screw sleeve 40 that is provided on the moving body 22 and into which the ball screw 33 is screwed. By rotating the ball screw 33 by the motor 35, the moving body 22 reciprocates along the axis of the ball screw 33. It is like that.

なお、図１に示すように、モータ３５は小部屋２３の外側に設置され、ボールねじ３３における軸部が小部屋２３の外側から内側に貫通している。なお、モータはサーボモータを採用することにより移動の精度確保とプログラム作動が可能になる。
上述したように、小部屋２３には窒素ガス等がパージされているため、ボールねじ３３の軸部が貫通する部位から窒素ガス等が漏れないようにシールする必要があるが、ボールねじ３３の軸部は回転軸であり、往復直動する軸部のシールに比べて容易かつ確実にシールができる。 As shown in FIG. 1, the motor 35 is installed outside the small chamber 23, and the shaft portion of the ball screw 33 penetrates from the outside to the inside of the small chamber 23. In addition, as for the motor, the accuracy of the movement and the program operation can be achieved by adopting the servo motor.
As described above, since the small chamber 23 is purged with nitrogen gas or the like, it is necessary to seal the nitrogen screw or the like so as not to leak from the portion through which the shaft portion of the ball screw 33 penetrates. The shaft portion is a rotating shaft, and can be easily and reliably sealed as compared to the seal of the shaft portion that reciprocates linearly.

以上のように構成された本実施の形態のガスクーラ１の動作を説明する。
ダストを含んだ排ガスが冷却室３内を冷却パイプ５の軸線方向に交差するように流通し、排ガスは冷却パイプ５の表面に触れることで冷却される。
ガスクーラ１を稼働していると冷却パイプ５の表面にダストが付着するので、駆動手段２４を駆動して、往復移動機構９によってダスト払い落し部材７を冷却パイプ５管軸方向（水平方向）に往復移動させる。
各冷却パイプ５はダスト払い落し部材７に接触又は近接しているので、ダスト払い落し部材７の往復移動により冷却パイプ５の表面に付着しているダストが払い落される。払い落されたダストはクーラの下方のダスト受け（図示なし）に落下し、適当な量のダストが溜まったときに外部に排出される。 Operation | movement of the gas cooler 1 of this Embodiment comprised as mentioned above is demonstrated.
The exhaust gas containing dust flows through the cooling chamber 3 so as to intersect the axial direction of the cooling pipe 5, and the exhaust gas is cooled by touching the surface of the cooling pipe 5.
Since dust adheres to the surface of the cooling pipe 5 when the gas cooler 1 is in operation, the driving means 24 is driven, and the dust wiping member 7 is moved in the axial direction (horizontal direction) of the cooling pipe 5 by the reciprocating mechanism 9. Move back and forth.
Since each cooling pipe 5 is in contact with or close to the dust wiping member 7, the dust adhering to the surface of the cooling pipe 5 is shed by the reciprocating movement of the dust wiping member 7. The dust that has been removed falls to a dust receiver (not shown) below the cooler, and is discharged to the outside when an appropriate amount of dust has accumulated.

以上のように、本実施の形態によれば、ダスト払い落し部材７は、保持部材１７によって保持され、保持部材１７は移動体２２によって支持されてボールねじ３３とスクリュスリーブ４０で構成される移動ユニットにより、ボールねじ３３の回転が冷却パイプ５の軸方向の往復動に変換されるので、小さな駆動トルクで円滑に行うことができ、駆動装置の小型化が可能な構造になっている。
また、冷却室３の側壁３ａに設けられた開口部１９はシール機構２１によってシールされ、かつ開口部１９は小部屋２３に囲まれて、該小部屋２３内には窒素ガス等のパージガスが充填されているので、排ガスが外部に漏れることもない。
このように、本実施の形態のガスクーラは、ダスト払い落し部材７の円滑な駆動と、排ガスのシールを両立させている。 As described above, according to the present embodiment, the dust wiping member 7 is held by the holding member 17, and the holding member 17 is supported by the moving body 22 and is configured by the ball screw 33 and the screw sleeve 40. Since the rotation of the ball screw 33 is converted into the axial reciprocation of the cooling pipe 5 by the unit, it can be smoothly performed with a small driving torque, and the structure of the driving device can be reduced.
The opening 19 provided in the side wall 3a of the cooling chamber 3 is sealed by a sealing mechanism 21, and the opening 19 is surrounded by a small chamber 23. The small chamber 23 is filled with a purge gas such as nitrogen gas. As a result, exhaust gas does not leak outside.
Thus, the gas cooler of the present embodiment achieves both smooth driving of the dust wiping member 7 and exhaust gas sealing.

１ ガスクーラ
３ 冷却室
３ａ 側壁
５ 冷却パイプ
７ ダスト払い落し部材
７ａ 切欠き部
７ｂ 上側横面
９ 往復移動機構
１７ 保持部材
１９ 開口部
２１ シール機構
２２ 移動体
２３ 小部屋
２３ａ 周壁
２４ 駆動手段
２５ シール板
２６ 反力板
２５ａ シール面
２７ レール
２８ バネ装置
２９ 車輪
３３ ボールねじ
３５ モータ
３７ 回転軸
３９ カップリング
４０ スクリュスリーブ DESCRIPTION OF SYMBOLS 1 Gas cooler 3 Cooling chamber 3a Side wall 5 Cooling pipe 7 Dust removal member 7a Notch part 7b Upper side surface 9 Reciprocating movement mechanism 17 Holding member 19 Opening part 21 Sealing mechanism 22 Moving body 23 Small room 23a Perimeter wall 24 Driving means 25 Sealing plate 26 Reaction plate 25a Seal surface 27 Rail 28 Spring device 29 Wheel 33 Ball screw 35 Motor 37 Rotating shaft 39 Coupling 40 Screw sleeve

Claims (4)

ガスが流通する冷却室内に配置された水冷管群と、水冷管群の各冷却パイプの周面に往復移動可能に設けられたダスト払い落し部材と、該ダスト払い落し部材を前記冷却パイプの軸方向に往復移動させる往復移動機構を有するガスクーラであって、
前記往復移動機構は、
前記ダスト払い落し部材を前記冷却パイプの軸方向に往復移動可能に保持すると共に前記冷却パイプの軸方向と交差方向に延出する保持部材と、
前記冷却室の側壁に設けられて、前記保持部材が前記冷却室側から延出して前記冷却パイプの軸方向に往復移動するのを可能にする開口部と、
該開口部に設けられて、前記冷却室内のガスが外部に漏れるのを防止するシール機構と、
前記冷却室の外部に設けられて前記開口部から延出した前記保持部材を支持すると共に前記冷却パイプの軸方向と平行な方向に往復移動可能な移動体と、
該移動体を前記冷却パイプの軸方向と平行な方向に往復移動させる駆動手段とを備え、
前記シール機構は、前記保持部材に設けられて、前記冷却室の内側から前記開口部を覆うシール板と、該シール板を開口部側に常時押圧する付勢手段とを備えてなることを特徴とするガスクーラ。 A water-cooled tube group disposed in a cooling chamber through which the gas flows, a dust wiping member provided in a reciprocating manner on the peripheral surface of each cooling pipe of the water-cooled tube group, and the dust wiping member disposed on the shaft of the cooling pipe. A gas cooler having a reciprocating mechanism for reciprocating in a direction,
The reciprocating mechanism is
A holding member that holds the dust wiping member so as to be reciprocable in the axial direction of the cooling pipe and extends in a direction crossing the axial direction of the cooling pipe;
An opening provided on a side wall of the cooling chamber, the holding member extending from the cooling chamber side and reciprocating in the axial direction of the cooling pipe;
A seal mechanism provided in the opening to prevent the gas in the cooling chamber from leaking to the outside;
A movable body provided outside the cooling chamber and supporting the holding member extending from the opening and capable of reciprocating in a direction parallel to the axial direction of the cooling pipe;
Drive means for reciprocating the moving body in a direction parallel to the axial direction of the cooling pipe ;
The seal mechanism includes a seal plate that is provided on the holding member and covers the opening from the inside of the cooling chamber, and an urging unit that constantly presses the seal plate toward the opening. Gas cooler. 前記開口部を囲んで閉鎖空間を形成する周壁を有する小部屋を前記冷却室の外側部に有し、該小部屋には内部を冷却室内圧以上に保持するための不活性ガスが充填されており、
前記小部屋内に前記移動体が設けられていることを特徴とする請求項１記載のガスクーラ。 A small chamber having a peripheral wall surrounding the opening and forming a closed space is provided on the outer side of the cooling chamber, and the small chamber is filled with an inert gas for maintaining the interior at a pressure higher than the cooling chamber pressure. And
The gas cooler according to claim 1, wherein the moving body is provided in the small room. 前記移動体は車輪を有する走行車であることを特徴とする請求項１又は２に記載のガスクーラ。   The gas cooler according to claim 1, wherein the moving body is a traveling vehicle having wheels. 前記駆動手段は、ボールねじと該ボールねじを回転駆動するモータを備えてなり、前記ボールねじを回転させることで前記移動体を往復移動させるように構成されていることを特徴とする請求項１乃至３のいずれか一項に記載のガスクーラ。   2. The drive unit includes a ball screw and a motor that rotationally drives the ball screw, and is configured to reciprocate the moving body by rotating the ball screw. The gas cooler as described in any one of thru | or 3.
JP2013037108A 2013-02-27 2013-02-27 Gas cooler Active JP6129582B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2013037108A JP6129582B2 (en) 2013-02-27 2013-02-27 Gas cooler
PCT/JP2014/000981 WO2014132626A1 (en) 2013-02-27 2014-02-25 Gas cooler
KR1020157025268A KR101786755B1 (en) 2013-02-27 2014-02-25 Gas cooler
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CN105026874A (en) 2015-11-04
WO2014132626A1 (en) 2014-09-04

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