JP5594881B2 - Cooked rice feeder - Google Patents

Cooked rice feeder Download PDF

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JP5594881B2
JP5594881B2 JP2010188198A JP2010188198A JP5594881B2 JP 5594881 B2 JP5594881 B2 JP 5594881B2 JP 2010188198 A JP2010188198 A JP 2010188198A JP 2010188198 A JP2010188198 A JP 2010188198A JP 5594881 B2 JP5594881 B2 JP 5594881B2
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cooked rice
divided
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conveying
rice
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JP2012044891A (en
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育冶 小根田
忠明 戸澤
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鈴茂器工株式会社
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本発明は、供給される米飯を板状に圧縮移送し、分割して供給する米飯供給装置に係り、特に押し寿司等の製造に適した米飯供給装置に関するものである。   The present invention relates to a cooked rice supply apparatus that compresses and feeds the supplied cooked rice in a plate shape and divides and supplies it, and more particularly to a cooked rice supply apparatus suitable for manufacturing pressed sushi and the like.

従来の米飯供給装置は、板状に圧縮して移送される米飯を分割し、この分割された板状米飯を例えば海苔シート上に供給して海苔巻き等を製造する用途などに利用されている。   The conventional cooked rice supply apparatus is used for the purpose of dividing the cooked rice that is compressed and transported into a plate shape, supplying the divided cooked rice rice on, for example, a laver sheet, and manufacturing a laver roll or the like. .

従来、この種の米飯供給装置に関連する技術としては、本出願人の出願に係る特開２００４−４９１７０号公報等が挙げられる。   Conventionally, as a technique relevant to this kind of cooked rice supply apparatus, JP 2004-49170 A related to the application of the present applicant is cited.

特開２００４−４９１７０号公報に係る技術は、米飯圧縮移送装置の各送りローラの長さおよびその両側の米飯案内板の間隔をワンタッチで簡単かつ迅速に変更できるようにして供給される板状米飯の横幅の変更を可能とすることを課題とし、米飯圧縮移送装置を前後部に対向配置された２個一対の送りローラを上下方向に複数段配設すると共に、各送りローラの左右両端に米飯の案内板を対向配置した構成とした米飯供給装置において、前記各送りローラを本体ローラおよび外径が本体ローラと同径の長さ調整ローラにて形成し、該長さ調整ローラを本体ローラの左右両側に、本体ローラ両端面に当接する位置と、前記案内板が介挿できる隙間を保持する位置に各固定されるようスライド自在に設けて構成するようにしている。   The technology according to Japanese Patent Application Laid-Open No. 2004-49170 is a plate-shaped cooked rice that is supplied so that the length of each feed roller of the cooked rice compression transfer device and the interval between the cooked rice guide plates on both sides can be easily and quickly changed with one touch. In addition to arranging a pair of feed rollers, which are arranged opposite to the front and rear portions, in a plurality of stages in the vertical direction, the cooked rice is placed on the left and right ends of each feed roller. In the cooked rice supply apparatus having the structure in which the guide plates are arranged opposite to each other, each of the feed rollers is formed by a main body roller and a length adjusting roller having an outer diameter the same as that of the main body roller. On both the left and right sides, it is configured to be slidably provided so as to be respectively fixed at a position where it abuts on both end faces of the main body roller and a position where a gap where the guide plate can be inserted is held.

特開２００４−４９１７０号公報JP 2004-49170 A

ところで、米飯供給装置によって供給される板状の米飯については、海苔巻きの製造以外に、押し寿司（米飯と具材（例えば、鯖や穴子など）とを重ねて一定時間にわたって力をかけて押して作製する寿司）にも適用したいという要望がある。   By the way, for plate-shaped cooked rice supplied by the cooked rice supply device, in addition to the production of nori rolls, press sushi (paste rice and ingredients (such as rice cakes and conger)) and apply it over a certain period of time. There is a desire to apply to sushi to be made.

即ち、押し寿司の作製に用いる押し寿司器（型枠）等に投入するのに適したサイズや分量の板状の米飯を供給することができれば、押し寿司の作製に要する手間や時間が低減され、効率的に押し寿司を製造することができる。   In other words, if it is possible to supply plate-shaped cooked rice of a size and quantity suitable for feeding into a pressed sushi device (formwork) used for making pressed sushi, the labor and time required for preparing pressed sushi can be reduced. , Can produce pressed sushi efficiently.

しかしながら、上記従来技術に係る米飯供給装置は、海苔巻き等の作製に適した比較的長尺の板状の米飯を供給するように構成されているため、押し寿司の作製に適したサイズや分量の米飯を供給できないという不都合があった。   However, the cooked rice supply device according to the above prior art is configured to supply a relatively long plate-shaped cooked rice suitable for the production of laver rolls, etc., so the size and quantity suitable for the production of pressed sushi There was an inconvenience of not being able to supply the cooked rice.

本発明は、上述の技術的背景からなされたものであって、押し寿司等の製造効率を向上させることのできる米飯供給装置を提供することを目的とする。   This invention is made | formed from the above-mentioned technical background, Comprising: It aims at providing the cooked rice supply apparatus which can improve manufacturing efficiency, such as pressed sushi.

前記課題を解決するため、請求項１の発明に係る米飯供給装置は、米飯を上方より下方へ圧縮して板状にしながら搬送する米飯圧縮搬送手段と、前記米飯圧縮搬送手段によって搬送される米飯を搬送方向と直交する方向に分割する分割手段と、該分割手段で分割された米飯を受け、排出側に搬送する搬送トレイと、板状の米飯が２以上の組に分割され、分割された前記板状の米飯の各組の間に隙間が形成され、さらに分割された前記板状の米飯が２以上の組で１セットとなって前記搬送トレイ上に載置されるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御する制御手段と、を備えることを特徴とする。
請求項２の発明に係る米飯供給装置は、請求項１に記載の発明について、前記制御手段は、前記米飯圧縮搬送手段によって搬送される米飯を前記分割手段で分割した後、前記搬送トレイを所定距離だけ搬送方向に移動させ、その後に次の米飯の分割動作を行って前記板状の米飯の各組の間に隙間が形成されるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御することを特徴とする。 In order to solve the above-mentioned problem, the cooked rice supply apparatus according to the invention of claim 1 includes a cooked rice compressing / conveying means for compressing cooked rice from above to form a plate shape, and a cooked rice conveyed by the cooked rice compression / conveying means. Dividing means in a direction perpendicular to the conveying direction, a conveying tray that receives the rice divided by the dividing means and conveys it to the discharge side, and the plate-shaped rice is divided into two or more sets and divided The cooked rice is compressed so that a gap is formed between each set of the plate-shaped cooked rice, and the divided plate-shaped cooked rice is placed on the transport tray as a set of two or more sets. And a control unit that controls driving of the transport unit, the dividing unit, and the transport tray.
According to a second aspect of the present invention, there is provided a cooked rice supply apparatus according to the first aspect of the invention, wherein the control means divides the cooked rice conveyed by the cooked rice compression conveying means by the dividing means, and then sets the conveying tray to a predetermined value. The cooked rice compressing and conveying means, the dividing means, and the conveying tray are moved in the conveying direction by a distance, and then a next rice dividing operation is performed so that a gap is formed between each set of the plate-shaped cooked rice. It is characterized by controlling the driving of

請求項３の発明に係る米飯供給装置は、請求項１または請求項２の何れかに記載の発明について、前記制御手段は、分割された前記板状の米飯の各組が同サイズとなるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御することを特徴とする。 According to a third aspect of the present invention, there is provided the cooked rice supply apparatus according to the first or second aspect of the present invention, wherein the control means is configured such that each set of the divided plate-shaped cooked rice has the same size. And controlling the drive of the cooked rice compressing and conveying means, the dividing means and the conveying tray.

請求項４の発明に係る米飯供給装置は、請求項１から請求項３の何れかに記載の発明について、前記米飯圧縮搬送手段で搬送される前記米飯の厚さを設定する厚さ設定手段をさらに備えることを特徴とする。   According to a fourth aspect of the present invention, there is provided a cooked rice supply apparatus according to any one of the first to third aspects, wherein a thickness setting means for setting a thickness of the cooked rice conveyed by the cooked rice compression conveying means. It is further provided with the feature.

請求項５の発明に係る米飯供給装置は、請求項１から請求項４の何れかに記載の発明について、前記板状の米飯の分割数を設定する分割数設定手段をさらに備えることを特徴とする。   The cooked rice supply apparatus according to the invention of claim 5 further comprises a division number setting means for setting the number of divisions of the plate-shaped cooked rice according to any one of claims 1 to 4. To do.

請求項６の発明に係る米飯供給装置は、請求項１から請求項５の何れかに記載の発明について、前記分割手段で分割される前記板状の米飯の排出方向の長さを設定する長さ設定手段をさらに備えることを特徴とする。   The cooked rice supply apparatus according to the invention of claim 6 is a length for setting the length in the discharge direction of the plate-shaped cooked rice divided by the dividing means in the invention of any one of claims 1 to 5. It is characterized by further comprising a length setting means.

本発明によれば以下の効果を奏することができる。   According to the present invention, the following effects can be obtained.

すなわち、請求項１に記載の発明によれば、押し寿司等の作製に適した板状の米飯を供給することができるという効果がある。これにより、作製された押し寿司の側面に米飯と具材の層をきれいに見せることができる。また、型枠（押し寿司器等）の寸法とほぼ同じ寸法の板状の米飯を供給できるので、具材のはみ出しを抑制できる。また、型枠に米飯を引き延ばす手間を省くことができ、押し寿司を作製するのに要する時間を短縮することができる。
また、板状の米飯の各組の間に隙間が形成されるように制御するので、各組の米飯が密着することがなく、調理を行う者による米飯の取り扱いがより容易になるという効果がある。
請求項２に記載の発明によれば、板状の米飯の各組の間に隙間が形成されるように制御するので、各組の米飯が密着することがなく、調理を行う者による米飯の取り扱いがより容易になるという効果がある。 That is, according to the invention described in claim 1, there is an effect that it is possible to supply plate-shaped cooked rice suitable for producing pressed sushi and the like. Thereby, the layer of cooked rice and ingredients can be shown neatly on the side of the produced pressed sushi. Moreover, since the plate-shaped cooked rice of the substantially same dimension as a formwork (pressed sushi device etc.) can be supplied, the protrusion of ingredients can be suppressed. In addition, it is possible to save time and effort for extending cooked rice to the formwork, and it is possible to shorten the time required to produce the pressed sushi.
Moreover, since it controls so that a clearance gap is formed between each set of plate-shaped cooked rice, there is no effect that the cooked rice can be handled more easily by a person who cooks without the sticking of each set of cooked rice. is there.
According to invention of Claim 2, since it controls so that a clearance gap is formed between each set of plate-shaped cooked rice, the cooked rice by the person who cooks does not contact each set of cooked rice. There is an effect that handling becomes easier.

請求項３に記載の発明によれば、板状の米飯の各組が同サイズとなるように制御するので、押し寿司等の製造効率をより向上させることができる。 According to invention of Claim 3 , since it controls so that each set of plate-shaped cooked rice becomes the same size, manufacturing efficiency, such as pressed sushi, can be improved more.

請求項４に記載の発明によれば、米飯の厚さを設定する厚さ設定手段をさらに備えるので、押し寿司等の作製により適した厚さの米飯を供給することができる。また、一定の厚みの米飯を供給することで、作製された押し寿司の米飯と具材の積層面がほぼ水平になり、きれいに見せることができる。   According to invention of Claim 4, since the thickness setting means which sets the thickness of cooked rice is further provided, the cooked rice of thickness more suitable for production of pressed sushi etc. can be supplied. Moreover, by supplying cooked rice with a certain thickness, the laminated surface of the cooked sushi cooked rice and ingredients becomes almost horizontal and can be seen beautifully.

請求項５に記載の発明によれば、板状の米飯の分割数を設定する分割数設定手段をさらに備えるので、各種の押し寿司に容易に対応することができる。   According to the fifth aspect of the present invention, since the division number setting means for setting the division number of the plate-shaped cooked rice is further provided, it is possible to easily cope with various types of pressed sushi.

請求項６に記載の発明によれば、板状の米飯の排出方向の長さを設定する長さ設定手段をさらに備えるので、各種の押し寿司に容易に対応することができる。   According to the invention described in claim 6, since the length setting means for setting the length of the plate-shaped cooked rice in the discharging direction is further provided, it is possible to easily cope with various types of pressed sushi.

実施の形態に係る米飯供給装置Ｍ１の機能構成を示す機能ブロック図である。It is a functional block diagram which shows the function structure of the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１の外観を示す斜視図である。It is a perspective view which shows the external appearance of the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１の構成を示す説明図である。It is explanatory drawing which shows the structure of the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１による米飯Ｒの分割状態を示す説明図である。It is explanatory drawing which shows the division | segmentation state of the cooked rice R by the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１による米飯Ｒの他の分割状態を示す説明図である。It is explanatory drawing which shows the other division | segmentation state of the cooked rice R by the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１により供給される米飯Ｒを用いた押し寿司の作製例を示す説明図である。It is explanatory drawing which shows the preparation example of the pressed sushi using the cooked rice R supplied by the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１に適用される分割シャッターの構成例を示す斜視図である。It is a perspective view which shows the structural example of the division | segmentation shutter applied to the cooked rice supply apparatus M1 which concerns on embodiment. 実施の形態に係る米飯供給装置Ｍ１に適用される分割シャッターの動作例を示す説明図である。It is explanatory drawing which shows the operation example of the division shutter applied to the cooked rice supply apparatus M1 which concerns on embodiment.

以下、本発明の一例としての実施の形態を図面に基づいて詳細に説明する。ここで、添付図面において同一の部材には同一の符号を付しており、また、重複した説明は省略されている。なお、ここでの説明は本発明が実施される最良の形態であることから、本発明は当該形態に限定されるものではない。   Hereinafter, an embodiment as an example of the present invention will be described in detail with reference to the drawings. Here, in the accompanying drawings, the same reference numerals are given to the same members, and duplicate descriptions are omitted. In addition, since description here is the best form by which this invention is implemented, this invention is not limited to the said form.

図１から図８を参照して、本発明についての実施の形態に係る米飯供給装置Ｍ１について説明する。   With reference to FIGS. 1-8, the rice supply apparatus M1 which concerns on embodiment about this invention is demonstrated.

まず、図１を参照して、本実施の形態に係る米飯供給装置Ｍ１の機能構成について説明する。   First, the functional configuration of the cooked rice supply apparatus M1 according to the present embodiment will be described with reference to FIG.

図１の機能ブロック図に示すように、本実施の形態に係る米飯供給装置Ｍ１は、米飯を一時的に貯留する貯留手段としての米飯ホッパー１と、米飯ホッパー１から供給された米飯を解す解し手段としての米飯解し部２と、米飯解し部２で解された米飯を上方より下方へ圧縮しながら搬送する米飯圧縮搬送手段としての米飯圧縮搬送部４と、米飯圧縮搬送部４によって搬送される連続状の米飯を搬送方向と直交する方向に板状に分割する分割手段としての分割シャッター６と、分割シャッター６で分割された板状の米飯を受け、排出側に搬送する搬送トレイ８と、板状の米飯が２以上の組に分割されるように米飯圧縮搬送部４、分割シャッター６および搬送トレイ８の駆動を制御するマイクロコンピュータ等で構成される制御手段としての制御装置１０２とを備える。   As shown in the functional block diagram of FIG. 1, the cooked rice supply device M1 according to the present embodiment solves the cooked rice hopper 1 as a storage means for temporarily storing cooked rice and the cooked rice supplied from the cooked rice hopper 1. The cooked rice unwinding unit 2 as the brewing means, the cooked rice compression and conveying unit 4 as the cooked rice compression and conveying unit for conveying the rice cooked by the cooked rice unraveling unit 2 while compressing downward from above, and the cooked rice compression and conveying unit 4 A dividing shutter 6 as a dividing means for dividing the continuous cooked rice to be divided into a plate shape in a direction orthogonal to the carrying direction, and a carrying tray for receiving the plate-like cooked rice divided by the divided shutter 6 and carrying it to the discharge side 8 and control as a control means comprising a microcomputer for controlling the drive of the cooked rice compressing and conveying unit 4, the dividing shutter 6 and the carrying tray 8 so that the plate-like cooked rice is divided into two or more groups And a location 102.

また、本実施の形態では、米飯圧縮搬送部４で搬送される米飯の厚さを設定するタッチパネル等で構成される厚さ設定手段としての米飯厚さ設定部１０３を備えている。   Moreover, in this Embodiment, the cooked rice thickness setting part 103 as a thickness setting means comprised with the touchscreen etc. which set the thickness of the cooked rice conveyed by the cooked rice compression conveyance part 4 is provided.

さらに、本実施の形態では、板状の米飯の分割数を設定するタッチパネル等で構成される分割数設定手段としての分割数設定部１０４を備えている。   Further, in the present embodiment, a division number setting unit 104 is provided as a division number setting unit configured by a touch panel or the like for setting the number of divisions of plate-shaped cooked rice.

そして、本実施の形態では、板状の米飯の長さを設定するタッチパネル等で構成される長さ設定手段としての米飯長さ設定部１００を備えている。   And in this Embodiment, the cooked rice length setting part 100 as a length setting means comprised with the touchscreen etc. which set the length of plate-shaped cooked rice is provided.

但し、米飯厚さ設定部１０３、分割数設定部１０４、米飯長さ設定部１００は必須ではなく、例えば工場出荷時等に各設定値を予め設定し、ユーザが変更できないようにすることもできる。   However, the cooked rice thickness setting unit 103, the division number setting unit 104, and the cooked rice length setting unit 100 are not indispensable. For example, each set value can be set in advance at the time of factory shipment so that the user cannot change it. .

また、米飯圧縮搬送部４が備えるローラの回転角度、駆動時間あるいは駆動速度の制御により、米飯の分量を間接的に調整するようにしてもよい。   Further, the amount of cooked rice may be indirectly adjusted by controlling the rotation angle, drive time, or drive speed of the roller included in the cooked rice compression transport unit 4.

ここで、本実施の形態では、制御装置１０２は、分割された板状の米飯の各組が同サイズとなるように米飯圧縮搬送部４、分割シャッター６および搬送トレイ８の駆動を制御するようにしている。   Here, in the present embodiment, the control device 102 controls the driving of the cooked rice compressing and conveying unit 4, the divided shutter 6 and the conveying tray 8 so that each set of divided plate-like cooked rice has the same size. I have to.

また、本実施の形態では、制御装置１０２は、分割された板状の米飯の各組の間に隙間が形成されるように分割シャッター６および搬送トレイ８の駆動を制御するようにしている。   In the present embodiment, the control device 102 controls the driving of the divided shutter 6 and the conveyance tray 8 so that a gap is formed between each set of divided plate-shaped cooked rice.

次に、図２〜図５を参照して、本実施の形態に係る米飯供給装置Ｍ１の構成について説明する。   Next, with reference to FIGS. 2-5, the structure of the cooked rice supply apparatus M1 which concerns on this Embodiment is demonstrated.

図２および図３に示すように、米飯供給装置Ｍ１は、米飯ホッパー１、米飯解し部２、米飯圧縮搬送部４、分割シャッター６および搬送トレイ８を上方から下方に向かって配置することにより構成されている。   As shown in FIGS. 2 and 3, the cooked rice supply device M <b> 1 arranges the cooked rice hopper 1, the cooked rice unwinding unit 2, the cooked rice compression transport unit 4, the divided shutter 6, and the transport tray 8 from above to below. It is configured.

なお、米飯供給装置Ｍ１の前面側上方には、長さ設定部１００、米飯厚さ設定部１０３および分割数設定部１０４を構成する液晶表示部を備えるタッチパネル２００が設けられている。   In addition, a touch panel 200 including a liquid crystal display unit that constitutes the length setting unit 100, the cooked rice thickness setting unit 103, and the division number setting unit 104 is provided above the front side of the cooked rice supply apparatus M1.

米飯ホッパー１には、炊飯され酢や砂糖等の調味料が混合された米飯が投入されるようになっている。   The cooked rice hopper 1 is fed with cooked rice mixed with seasonings such as vinegar and sugar.

米飯解し部２は、複数の解し羽根３を有しており、解し羽根３の回転によって米飯ホッパー１からの米飯を解しながら米飯圧縮搬送部４に供給するようになっている。   The cooked rice cracking unit 2 has a plurality of cracked blades 3, and is supplied to the cooked rice compressing and conveying unit 4 while the cooked rice from the cooked rice hopper 1 is being unwound by the rotation of the cracked blades 3.

米飯圧縮搬送部４は、複数対のローラ５が米飯Ｒの供給方向に沿って配置されている。 複数対のローラ５は、米飯供給方向の上流側から下流側に向かって間隔が徐々に狭められるように配置されており、米飯Ｒを圧縮しながら下方に移送する。   In the cooked rice compressing and conveying unit 4, a plurality of pairs of rollers 5 are arranged along the supply direction of the cooked rice R. The plurality of pairs of rollers 5 are arranged so that the interval is gradually narrowed from the upstream side to the downstream side in the cooked rice supply direction, and the cooked rice R is transferred downward while being compressed.

そして、長さ設定部１００、米飯厚さ設定部１０３および分割数設定部１０４による設定に基づいて、分割シャッター６は、連続状の米飯Ｒを所定の数の組に分割する。   Then, based on the settings by the length setting unit 100, the cooked rice thickness setting unit 103, and the division number setting unit 104, the division shutter 6 divides the continuous cooked rice R into a predetermined number of sets.

分割された各組の米飯Ｒは、搬送トレイ８上に落下して載置され、排出側（図３では矢印Ａ方向）に搬送される。   Each divided set of cooked rice R falls and is placed on the transport tray 8 and transported to the discharge side (in the direction of arrow A in FIG. 3).

ここで、図４および図５を参照して、米飯Ｒの分割の仕方の例について説明する。   Here, with reference to FIG. 4 and FIG. 5, the example of how to divide the cooked rice R will be described.

図４の（ａ）は、分割数設定部１０４で米飯Ｒの組の分割数を「２」に設定した場合で、各組の間に隙間を生じないように制御した場合の例である。   FIG. 4A shows an example of the case where the division number setting unit 104 sets the division number of the set of cooked rice R to “2” and the control is performed so that no gap is generated between the sets.

この場合には、２分割された米飯Ｒ１とＲ２とが隣接した状態で搬送トレイ８上に載置される。   In this case, the two divided rices R1 and R2 are placed on the transport tray 8 in a state where they are adjacent to each other.

また、図４の（ｂ）は、分割数設定部１０４で米飯Ｒの組の分割数を「２」に設定した場合で、各組の間に隙間を生じるように制御した場合の例である。   FIG. 4B is an example of the case where the division number setting unit 104 sets the division number of the set of cooked rice R to “2” and the control is performed so that a gap is generated between the sets. .

この場合には、２分割された米飯Ｒ１とＲ２が隙間Ｓ１を設けた状態で搬送トレイ８上に載置される。   In this case, the two divided rices R1 and R2 are placed on the transport tray 8 with a gap S1.

図５の（ａ）は、分割数設定部１０４で米飯Ｒの組の分割数を「３」に設定した場合で、各組の間に隙間を生じないように制御した場合の例である。   FIG. 5A illustrates an example in which the division number setting unit 104 sets the division number of the set of cooked rice R to “3” and the control is performed so that no gap is generated between the sets.

この場合には、３分割された米飯Ｒ１、Ｒ２、Ｒ３とが隣接した状態で搬送トレイ８上に載置される。   In this case, the three divided rices R1, R2, and R3 are placed on the transport tray 8 in a state of being adjacent to each other.

また、図５の（ｂ）は、分割数設定部１０４で米飯Ｒの組の分割数を「３」に設定した場合で、各組の間に隙間を生じるように制御した場合の例である。   FIG. 5B shows an example of the case where the division number setting unit 104 sets the division number of the set of cooked rice R to “3”, and the control is performed so that a gap is generated between the sets. .

この場合には、３分割された米飯Ｒ１、Ｒ２、Ｒ３が隙間Ｓ１、Ｓ２を設けた状態で搬送トレイ８上に載置される。   In this case, the three divided rices R1, R2, and R3 are placed on the transport tray 8 with gaps S1 and S2 provided.

隙間Ｓ１、Ｓ２を形成する制御方法は、特には限定されないが、例えば、分割シャッター６で米飯Ｒ１を分割した後、搬送トレイ８を所定距離だけ矢印Ａ方向（図３参照）に移動させ、その後に米飯Ｒ２の分割動作を行うなどが考えられる。   The control method for forming the gaps S1 and S2 is not particularly limited. For example, after dividing the cooked rice R1 with the dividing shutter 6, the transport tray 8 is moved in the direction of arrow A (see FIG. 3) by a predetermined distance, and thereafter For example, the dividing operation of the cooked rice R2 can be considered.

なお、上記実施例では、米飯Ｒの組の分割数を「２」または「３」に設定する場合について述べたがこれに限定されず、４つ以上に分割するように設定してもよい。   In the above-described embodiment, the case where the division number of the set of cooked rice R is set to “2” or “3” has been described, but the present invention is not limited to this, and may be set to be divided into four or more.

また、分割数設定部１０４による分割数の設定に加えて、長さ設定部１００による米飯Ｒの長さ設定、米飯厚さ設定部１０３による厚さ設定を行うことにより、各種の長さ、厚さの米飯Ｒを所望の組数で分割することができる。   In addition to setting the number of divisions by the division number setting unit 104, various lengths and thicknesses can be obtained by setting the length of the cooked rice R by the length setting unit 100 and setting the thickness by the cooked rice thickness setting unit 103. Sano rice R can be divided into a desired number of sets.

図６には、米飯供給装置Ｍ１によって供給される米飯Ｒ（Ｒ１、Ｒ２、Ｒ３）を用いて押し寿司を作製する例を示す。   In FIG. 6, the example which produces pressed sushi using the cooked rice R (R1, R2, R3) supplied by the cooked rice supply apparatus M1 is shown.

作業者は、まず、木製あるいは樹脂製の型枠３００に下板３０１を入れた後、図５の（ａ）または（ｂ）のように３分割された米飯Ｒ１、Ｒ２、Ｒ３から一番手前の米飯Ｒ１を手で取って型枠３００内に平らに入れる。   The operator first puts the lower plate 301 into a wooden or resin mold 300, and then the foremost side from the rice R1, R2, R3 divided into three as shown in FIG. 5 (a) or (b). The cooked rice R1 is picked up by hand and placed flat in the mold 300.

なお、この際に、図５の（ａ）のように米飯Ｒ１、Ｒ２、Ｒ３が隙間を置かずに隣接する場合に比して、図５の（ｂ）のように米飯Ｒ１、Ｒ２、Ｒ３の間に隙間Ｓ１、Ｓ２を設けた場合の方が、隣接する米飯Ｒの組が粘着せずにスムーズに取ることができ、より効率化を図ることができる。   At this time, compared to the case where the cooked rice R1, R2, and R3 are adjacent to each other without a gap as shown in FIG. 5A, the cooked rice R1, R2, and R3 are used as shown in FIG. 5B. When the gaps S1 and S2 are provided between them, the pair of adjacent cooked rice R can be taken smoothly without sticking, and more efficiency can be achieved.

次いで、米飯Ｒ１の上に所望の具材４００を置いた後、２番目の米飯Ｒ２を取って具材４００の上に平らに敷き詰める。   Next, after placing the desired ingredient 400 on the cooked rice R1, the second cooked rice R2 is taken and spread flat on the ingredient 400.

続いて、米飯Ｒ２の上に所望の具材４０１を置いた後、３番目の米飯Ｒ３を取って具材４０１の上に平らに敷き詰める。   Subsequently, after placing the desired ingredients 401 on the cooked rice R2, the third cooked rice R3 is taken and spread flatly on the ingredients 401.

次に、米飯Ｒ３の上に所望の具材４０２を置いた後、上板３０２を載せて、上から所定時間にわたって圧力を加える。   Next, after placing a desired ingredient 402 on the cooked rice R3, the upper plate 302 is placed and pressure is applied for a predetermined time from above.

圧力の加え方は、特には限定されず、手動式の押し寿司装置や電動式の自動押し寿司装置等を用いてもよい。   The method of applying the pressure is not particularly limited, and a manual sushi device, an electric automatic sushi device, or the like may be used.

なお、上述の押し寿司を作製手順は、これに限定されず、逆の手順等で作成する場合などであってもよい。   In addition, the preparation procedure of the above-mentioned pressed sushi is not limited to this, The case where it produces by the reverse procedure etc. may be sufficient.

このようにして、本実施の形態に係る米飯供給装置Ｍ１によって供給される米飯Ｒを用いて押し寿司を製造する場合には、作製された押し寿司の側面に米飯Ｒ１、Ｒ２、Ｒ３と具材４００、４０１、４０２の層をきれいに見せることができ、型枠３００の寸法とほぼ同じ寸法の板状の米飯を供給できるので具材４００、４０１、４０２のはみ出しを抑制でき、型枠３００に米飯Ｒを引き延ばす手間を省くことができ、押し寿司を作製するのに要する時間を短縮することができるといった種々の効果を得ることができる。   Thus, when manufacturing pressed sushi using the cooked rice R supplied by the cooked rice supply apparatus M1 which concerns on this Embodiment, cooked rice R1, R2, R3 and ingredients on the side of the produced pressed sushi The layers 400, 401, and 402 can be clearly seen, and the plate-shaped cooked rice having the same dimensions as the mold 300 can be supplied. Therefore, the protrusion of the ingredients 400, 401, and 402 can be suppressed, and the cooked rice can be added to the mold 300. It is possible to save time and effort for extending R, and to obtain various effects such as shortening the time required to produce pressed sushi.

なお、本実施の形態では、制御装置１０２は、分割された板状の米飯の各組が同サイズとなるように米飯圧縮搬送部４、分割シャッター６および搬送トレイ８の駆動を制御しているので、押し寿司等の作製により適したサイズや長さの２以上の組に分割した板状の米飯を供給することができ、押し寿司等の製造効率をより向上させることができる。   In the present embodiment, the control device 102 controls the drive of the cooked rice compressing and conveying unit 4, the divided shutter 6 and the conveying tray 8 so that each set of divided plate-shaped cooked rice has the same size. Therefore, the plate-shaped cooked rice divided | segmented into 2 or more sets of the size and length more suitable for preparation of pressed sushi etc. can be supplied, and the manufacturing efficiency of pressed sushi etc. can be improved more.

また、本実施の形態では、制御装置１０２は、分割された板状の米飯の各組の間に隙間が形成されるように分割シャッター６および搬送トレイ８の駆動を制御しているので、各組の米飯が密着することがなく、調理を行う者による米飯の取り扱いがより容易になるという効果が得られる。   In the present embodiment, the control device 102 controls the driving of the divided shutter 6 and the transport tray 8 so that a gap is formed between each set of divided plate-shaped cooked rice. The effect is that the cooked rice is easier to handle by the person who cooks, without the sticking of the cooked rice.

また、本実施の形態では、米飯圧縮搬送部４で搬送される米飯の厚さを設定するタッチパネル等で構成される厚さ設定手段としての米飯厚さ設定部１０３を備えているので、押し寿司等の作製により適した厚さの米飯を供給することができる。また、一定の厚みの米飯を供給することで、作製された押し寿司の米飯と具材の積層面がほぼ水平になり、きれいに見せることができるという効果も得られる。   Moreover, in this Embodiment, since the cooked rice thickness setting part 103 as a thickness setting means comprised with the touchscreen etc. which set the thickness of the cooked rice conveyed by the cooked rice compression conveyance part 4 is provided, it is pressed sushi. It is possible to supply cooked rice having a thickness more suitable for production of the above. Moreover, by supplying cooked rice with a certain thickness, the laminated surface of the cooked sushi cooked rice and ingredients becomes almost horizontal, and the effect that it can be seen neatly is also obtained.

さらに、本実施の形態では、板状の米飯の分割数を設定するタッチパネル等で構成される分割数設定手段としての分割数設定部１０４を備えているので、サイズの異なる各種の押し寿司に容易に対応することができるという効果も得られる。   Furthermore, in this embodiment, since the division number setting unit 104 is provided as a division number setting unit configured by a touch panel or the like for setting the number of divisions of plate-shaped cooked rice, it is easy for various types of pressed sushi with different sizes. The effect that it can respond to is also acquired.

また、本実施の形態では、板状の米飯の長さを設定するタッチパネル等で構成される長さ設定手段としての米飯長さ設定部１００を備えているので、サイズの異なる各種の押し寿司に容易に対応することができるという効果も得られる。   Moreover, in this Embodiment, since it has the cooked rice length setting part 100 as a length setting means comprised with the touchscreen etc. which set the length of plate-shaped cooked rice, it is suitable for various pressed sushi of different sizes. The effect that it can respond easily is also acquired.

なお、米飯厚さは、ローラ５の距離を可変することにより調整することができる。   The cooked rice thickness can be adjusted by changing the distance of the roller 5.

ここで、特に限定されないが、分割シャッター６の構成例を図７および図８を参照して簡単に説明する。   Here, although not particularly limited, a configuration example of the divided shutter 6 will be briefly described with reference to FIGS. 7 and 8.

分割シャッター６は、揺動される分割刃６ａを備えている。   The division shutter 6 includes a division blade 6a that is swung.

なお、分割刃６ａは、プラスチック材等によって成形することができる。   The dividing blade 6a can be formed of a plastic material or the like.

分割刃６ａを揺動させる機構は、特には限定されないが、例えば図７に示すような構成を採用することができる。   The mechanism for swinging the split blade 6a is not particularly limited, but for example, a configuration as shown in FIG. 7 can be adopted.

図７に示す構成例では、電動モータ６ｂに接続されるクランク機構６ｃを備えている。   The configuration example shown in FIG. 7 includes a crank mechanism 6c connected to the electric motor 6b.

クランク機構６ｃは、分割刃６ａの旋回中心となる軸６ｅ、アーム部材６ｄを介して分割刃６ａに接続されている。   The crank mechanism 6c is connected to the split blade 6a via a shaft 6e and an arm member 6d that serve as a turning center of the split blade 6a.

そして、電動モータ６ｂが所定のタイミングで駆動されると、クランク機構６ｃの作用により分割刃６ａは矢印Ｂ方向に往復揺動されるようになっている。   When the electric motor 6b is driven at a predetermined timing, the split blade 6a is reciprocally swung in the arrow B direction by the action of the crank mechanism 6c.

なお、分割刃６ａの先端は、下方側への揺動が最大になった位置において米飯Ｒを下方に滑らせる下板７の表面に接触するようになっている。   The tip of the split blade 6a comes into contact with the surface of the lower plate 7 that slides the cooked rice R downward at a position where the downward swing is maximized.

次に、図８を参照して分割シャッター６の動作例について説明する。   Next, an example of the operation of the divided shutter 6 will be described with reference to FIG.

図８の（ａ）に示すように、圧縮された板状の米飯Ｒがローラ５により搬送された状態において、分割シャッター６が駆動されると、分割刃６ａが矢印Ｃ方向に揺動され、板状の米飯Ｒの分割を開始する。   As shown in FIG. 8A, when the divided shutter 6 is driven in a state where the compressed plate-shaped cooked rice R is conveyed by the roller 5, the divided blade 6a is swung in the direction of the arrow C, The division of the plate-shaped cooked rice R is started.

次いで、図８の（ｂ）に示すように、分割刃６ａの下方側への揺動が最大になった位置で先端は、下板７の表面に一旦接触し、その後、クランク機構６ｃの作用により矢印Ｄ方向に戻って行く。   Next, as shown in FIG. 8 (b), the tip once contacts the surface of the lower plate 7 at the position where the downward swing of the divided blade 6a is maximized, and then the action of the crank mechanism 6c. To go back in the direction of arrow D.

これにより、分割シャッター６による板状の米飯Ｒの一回分の分割動作が完了し、次の分割まで待機することとなる。   Thereby, the division | segmentation operation | movement for one time of the plate-shaped cooked rice R by the division | segmentation shutter 6 is completed, and it will wait until the next division | segmentation.

以上の分割動作を上述のように設定された回数だけ繰り返すことにより、板状の米飯Ｒを所望の数に分割することが可能となる。   By repeating the above dividing operation for the number of times set as described above, the plate-shaped cooked rice R can be divided into a desired number.

以上本発明者によってなされた発明を実施の形態に基づき具体的に説明したが、本明細書で開示された実施の形態はすべての点で例示であって開示された技術に限定されるものではないと考えるべきである。すなわち、本発明の技術的な範囲は、前記の実施の形態における説明に基づいて制限的に解釈されるものでなく、あくまでも特許請求の範囲の記載に従って解釈すべきであり、特許請求の範囲の記載技術と均等な技術および特許請求の範囲内でのすべての変更が含まれる。   Although the invention made by the present inventor has been specifically described based on the embodiments, the embodiments disclosed herein are illustrative in all respects and are not limited to the disclosed technology. Should not be considered. That is, the technical scope of the present invention should not be construed restrictively based on the description in the above embodiment, but should be construed according to the description of the scope of claims. All modifications that fall within the scope of the claims and the equivalent technology are included.

例えば、本実施の形態に係る米飯供給装置Ｍ１は、押し寿司を作製するのに適した米飯Ｒ（例えばＲ１〜Ｒ３）を供給するように構成されているが、これと併せて、海苔巻き等の作製に適した米飯を供給するようにしてもよい。   For example, the cooked rice supply device M1 according to the present embodiment is configured to supply cooked rice R (for example, R1 to R3) suitable for making pressed sushi, but in addition to this, nori rolls, etc. You may make it supply the rice suitable for preparation of.

具体的には、タッチパネル２００上で、用途に合わせた米飯の種類を選択できるようにし、その選択条件に合わせて米飯の長さや厚さ等の条件等を変更することで、複数の用途に適した米飯を供給できるようにしてもよい。   Specifically, on the touch panel 200, the type of cooked rice can be selected according to the application, and the conditions such as the length and thickness of the cooked rice are changed according to the selection conditions, so that it is suitable for a plurality of applications. You may be able to supply cooked rice.

本発明による米飯供給装置は、押し寿司等の製造に適用することができる。   The cooked rice supply apparatus according to the present invention can be applied to the production of pressed sushi and the like.

Ｍ１ 米飯供給装置
１ 米飯ホッパー
２ 米飯解し部
３ 解し羽根
４ 米飯圧縮搬送部
５ ローラ
６ 分割シャッター
６ａ 分割刃
６ｂ 電動モータ
６ｃ クランク機構
６ｄ アーム部材
６ｅ 軸
７ 下板
８ 搬送トレイ
１００ 米飯長さ設定部
１０２ 制御装置
１０３ 米飯厚さ設定部
１０４ 分割数設定部
２００ タッチパネル
３００ 型枠
３０１ 下板
３０２ 上板
４００、４０２、４０３ 具材
Ｒ（Ｒ１、Ｒ２、Ｒ３） 米飯
Ｓ１、Ｓ２ 隙間 M1 Cooked rice supply device 1 Cooked rice hopper 2 Cooked rice hopper 3 Uncooked blade 4 Cooked rice compression and transport section 5 Roller 6 Split shutter 6a Split blade 6b Electric motor 6c Crank mechanism 6d Arm member 6e Shaft 7 Lower plate 8 Transport tray 100 Cooked rice length Setting unit 102 Control device 103 Cooked rice thickness setting unit 104 Division number setting unit 200 Touch panel 300 Formwork 301 Lower plate 302 Upper plate 400, 402, 403 Ingredient R (R1, R2, R3) Cooked rice S1, S2 Gap

Claims (6)

米飯を上方より下方へ圧縮して板状にしながら搬送する米飯圧縮搬送手段と、
前記米飯圧縮搬送手段によって搬送される米飯を搬送方向と直交する方向に分割する分割手段と、
該分割手段で分割された米飯を受け、排出側に搬送する搬送トレイと、
板状の米飯が２以上の組に分割され、分割された前記板状の米飯の各組の間に隙間が形成され、さらに分割された前記板状の米飯が２以上の組で１セットとなって前記搬送トレイ上に載置されるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御する制御手段と、
を備えることを特徴とする米飯供給装置。 A cooked rice compressing and conveying means for compressing the cooked rice downward from above and carrying it into a plate shape
A dividing means for dividing the cooked rice conveyed by the cooked rice compression conveying means in a direction perpendicular to the conveying direction;
A transport tray for receiving the cooked rice divided by the dividing means and transporting it to the discharge side;
The plate-shaped cooked rice is divided into two or more sets, a gap is formed between each set of the divided plate-shaped cooked rice, and the divided plate-shaped cooked rice is one set with two or more sets is the rice compressing conveying means so as to be placed on the conveyor tray, and control means for controlling the driving of said dividing means and said carrier tray,
The rice cooker characterized by comprising. 前記制御手段は、
前記米飯圧縮搬送手段によって搬送される米飯を前記分割手段で分割した後、前記搬送トレイを所定距離だけ搬送方向に移動させ、その後に次の米飯の分割動作を行って前記板状の米飯の各組の間に隙間が形成されるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御することを特徴とする請求項１に記載の米飯供給装置。 The control means includes
After dividing the cooked rice conveyed by the cooked rice compressing and conveying means with the dividing means, the conveying tray is moved in the conveying direction by a predetermined distance, and then the next divided rice rice is divided to perform each of the plate-shaped cooked rice 2. The cooked rice supply apparatus according to claim 1, wherein driving of the cooked rice compressing and conveying unit, the dividing unit, and the conveying tray is controlled so that a gap is formed between the groups . 前記制御手段は、
分割された前記板状の米飯の各組が同サイズとなるように前記米飯圧縮搬送手段、前記分割手段および前記搬送トレイの駆動を制御することを特徴とする請求項１または請求項２の何れかに記載の米飯供給装置。 The control means includes
3. The drive of the cooked rice compressing and conveying means, the dividing means and the conveying tray is controlled so that each set of the divided plate-shaped cooked rice has the same size. Crab cooked rice supply device. 前記米飯圧縮搬送手段で搬送される前記米飯の厚さを設定する厚さ設定手段をさらに備えることを特徴とする請求項１から請求項３の何れかに記載の米飯供給装置。   The cooked rice supply apparatus according to any one of claims 1 to 3, further comprising a thickness setting unit that sets a thickness of the cooked rice conveyed by the cooked rice compression conveying unit. 前記板状の米飯の分割数を設定する分割数設定手段をさらに備えることを特徴とする請求項１から請求項４の何れかに記載の米飯供給装置。   The cooked rice supply apparatus according to any one of claims 1 to 4, further comprising a divided number setting means for setting a divided number of the plate-shaped cooked rice. 前記分割手段で分割される前記板状の米飯の排出方向の長さを設定する長さ設定手段をさらに備えることを特徴とする請求項１から請求項５の何れかに記載の米飯供給装置。   The cooked rice supply apparatus according to any one of claims 1 to 5, further comprising a length setting unit configured to set a length in a discharge direction of the plate-shaped cooked rice divided by the dividing unit.
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