JP4500030B2 - Production method of embroidery products - Google Patents

Production method of embroidery products Download PDF

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JP4500030B2
JP4500030B2 JP2003340869A JP2003340869A JP4500030B2 JP 4500030 B2 JP4500030 B2 JP 4500030B2 JP 2003340869 A JP2003340869 A JP 2003340869A JP 2003340869 A JP2003340869 A JP 2003340869A JP 4500030 B2 JP4500030 B2 JP 4500030B2
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pattern data
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政志 浅井
洋一 石橋
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株式会社バルダン
日本電波株式会社
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、刺繍製品の生産システムに関するものである。   The present invention relates to an embroidery product production system.

従来、図４に示すような生産システムが知られている。ここでは、受注部門（営業部門）５１が、顧客５２の注文に応じた作業指示書５３を作成し、これを生産管理部門５４に送る。生産管理部門５４は、作業指示書５３の指示に従い生地や縫製品等の刺繍資材５５を手配するとともに、刺繍柄データの作成を柄作成部門５６に依頼する。   Conventionally, a production system as shown in FIG. 4 is known. Here, the order receiving department (sales department) 51 creates a work instruction 53 according to the order of the customer 52 and sends it to the production management department 54. The production management department 54 arranges embroidery materials 55 such as fabrics and sewing products in accordance with instructions of the work instruction form 53 and requests the pattern creation department 56 to create embroidery pattern data.

柄作成部門５６は、作業指示書５３に指示された刺繍柄データを作成し、これをＦＤ（フレキシブルディスク）５７に記録して生産管理部門５４に納める。生産管理部門５４は、作業指示書５３と刺繍資材５５とＦＤ５７とをセットして刺繍部門５８に渡す。刺繍部門５８では、作業指示書５３の指示に従いＦＤ５７の刺繍柄データを用いて刺繍機を稼働させ、刺繍資材５５に刺繍柄を加工して、刺繍製品を生産する。   The pattern creation department 56 creates embroidery pattern data instructed in the work instruction form 53, records it on an FD (flexible disk) 57, and stores it in the production management department 54. The production management department 54 sets the work instruction sheet 53, the embroidery material 55, and the FD 57 and passes them to the embroidery department 58. The embroidery department 58 operates the embroidery machine using the embroidery pattern data of the FD 57 in accordance with the instruction of the work instruction form 53, processes the embroidery pattern on the embroidery material 55, and produces an embroidery product.

なお、特許文献１及び特許文献２には、バーコードを用いて刺繍柄データを刺繍機に取り入れる技術が記載されている。特許文献３には、刺繍柄データや作業指示情報を画像データに変換し、ミシンの表示部に表示する技術が記載されている。
特公平１−４２２２４号公報 特開平６−３１０６９号公報 特開平１１−３４７２７６号公報 Note that Patent Literature 1 and Patent Literature 2 describe a technique for incorporating embroidery pattern data into an embroidery machine using a barcode. Patent Document 3 describes a technique for converting embroidery pattern data and work instruction information into image data and displaying the image data on a display unit of a sewing machine.
Japanese Examined Patent Publication No. 1-4422 JP-A-6-31069 JP-A-11-347276

ところが、従来の生産システムによると、刺繍柄データをＦＤ５７に格納しているため、生産管理部門５４から刺繍部門５８への発注に際し、ＦＤ５７を誤って別の作業指示書５３や刺繍資材５５にセットしたり、ＦＤ５７を紛失したりすることがあった。特に、多品種を小ロットで生産する縫製工場では、発注時に大量の物品の受け渡しで混雑するため、刺繍柄データを間違える可能性が高く、不良品が増加するという問題点があった。   However, according to the conventional production system, since the embroidery pattern data is stored in the FD 57, when placing an order from the production management department 54 to the embroidery department 58, the FD 57 is erroneously set in another work instruction 53 or embroidery material 55. Or lost the FD57. In particular, in a garment factory that produces a large variety of products in small lots, there is a problem that the embroidery pattern data is likely to be mistaken because there is a large amount of goods delivered at the time of ordering, and defective products increase.

また、不良品は人的要因によっても発生する。通常、大規模な縫製工場では、刺繍機が２４時間稼働し、作業員が交代勤務し、シーズン中は増員し、シーズンオフには減員する労務管理システムを採用している。しかし、生産管理者が、５０名を越える作業員のうち誰が、いつ、どの刺繍機で、どんな製品を加工したかを把握することはたいへん困難であった。このため、不良品の人的要因を特定しにくく、品質を向上させるための有効な対策を講じることができなかった。   In addition, defective products also occur due to human factors. Normally, large garment factories employ a labor management system in which an embroidery machine operates 24 hours a day, workers work shifts, increase during the season, and decrease during the off-season. However, it has been very difficult for the production manager to grasp which of the over 50 workers, when, with which embroidery machine, and what products have been processed. For this reason, it is difficult to identify human factors of defective products, and effective measures for improving quality cannot be taken.

本発明の目的は、上記課題を解決し、刺繍柄データを迅速かつ正確に受け渡し、不良品の発生を抑えて、刺繍製品を効率よく生産できるシステムを提供することにある。また、本発明の別の目的は、この生産システムを利用して不良品の人的要因を容易に把握することにある。   An object of the present invention is to solve the above-mentioned problems, and to provide a system capable of efficiently producing an embroidery product while delivering embroidery pattern data quickly and accurately, suppressing the occurrence of defective products. Another object of the present invention is to easily grasp human factors of defective products using this production system.

上記の課題を解決するために、本発明の生産方法は、受注部門が顧客の注文に応じて作成した作業指示書に従い、生産管理部門で刺繍資材と刺繍柄データとを手配し、柄作成部門で刺繍柄データを作成し、刺繍部門で刺繍機を稼働させて刺繍製品を生産する刺繍製品の生産方法において、生産管理部門と柄作成部門と刺繍部門とにコンピュータを設置し、各コンピュータを通信回線を介して接続し、柄作成部門のコンピュータで刺繍柄データを作成し、該作成した刺繍柄データに作業指示書と共通の符号情報を付して保存し、該保存した刺繍柄データを生産管理部門のコンピュータにアップロードし、刺繍部門のコンピュータに、符号情報を読み取る手段を設け、該手段で作業指示書の前記保存した刺繍柄データと共通の符号情報を読み取ることにより、生産管理部門のコンピュータを正しい情報で検索して、前記アップロードした正確な刺繍柄データを、刺繍部門のコンピュータにダウンロードすることを特徴とする。 In order to solve the above problems, the production method of the present invention arranges embroidery materials and embroidery pattern data in the production management department in accordance with the work instructions created by the order receiving department in response to customer orders, and the pattern creation department In the embroidery product production method of creating embroidery products by creating embroidery pattern data and operating the embroidery machine in the embroidery department, computers are installed in the production management department, pattern creation department, and embroidery department, and each computer communicates Connect via line, create embroidery pattern data with a computer in the pattern creation department, store the created embroidery pattern data with code information common to work instructions, and produce the stored embroidery pattern data uploaded to the management department of the computer, the embroidery department computer, a means for reading the code information, reading the common code information and the embroidery pattern data described above stored in the work instruction in the unit And by, by searching the production management department of the computer with the correct information, the exact embroidery pattern data that the upload, characterized in that it downloaded to the embroidery department of computer.

ここで、通信回線としては、ＬＡＮ等の専用回線を使用できるほか、公衆回線を利用することもでき、遠隔地の受注部門を含むネットワークを築く場合には、公衆電話回線と専用回線とを組み合わせた通信回線を使用することも可能である。作業指示書と刺繍柄データとに共通の符号情報としては、特定の情報に限定されず、バーコードによる光学情報、又は、磁気テープ（チップ）による磁気情報等を例示できる。符号情報を読み取る手段としては、バーコードの場合にバーコードリーダーを使用でき、磁気テープの場合は磁気ヘッド（ＭＲヘッド）を内蔵した読み取り装置を使用できる。   Here, as a communication line, a dedicated line such as a LAN can be used, and a public line can also be used. When building a network including a remote order receiving department, a combination of a public telephone line and a dedicated line is used. It is also possible to use a communication line. The code information common to the work instruction and the embroidery pattern data is not limited to specific information, and can be exemplified by optical information using a bar code or magnetic information using a magnetic tape (chip). As a means for reading the code information, a bar code reader can be used in the case of a bar code, and a reading device incorporating a magnetic head (MR head) can be used in the case of a magnetic tape.

生産管理部門のコンピュータには、これをホストコンピュータ又はネットワーク・サーバーとして機能させるために、新規又は既存の刺繍柄データを登録するデータベースとしての柄メモリを設けるとよい。柄作成部門で作成された刺繍柄データは、該部門のコンピュータから通信回線を介して柄メモリにアップロードされ、柄メモリの刺繍柄データが刺繍部門のコンピュータにダウンロードされる。このとき、刺繍柄データには作業指示書と共通の符号情報が付されているため、刺繍部門のコンピュータは読み取り手段により作業指示書の符号情報を正しく読み取り、該情報で柄メモリを検索して、刺繍柄データを間違いなくダウンロードすることができる。   The computer of the production management department may be provided with a pattern memory as a database for registering new or existing embroidery pattern data in order to make it function as a host computer or a network server. The embroidery pattern data created in the pattern creation department is uploaded to the pattern memory from the department computer via the communication line, and the embroidery pattern data in the pattern memory is downloaded to the embroidery department computer. At this time, since the embroidery pattern data has code information common to the work instruction sheet, the computer of the embroidery department correctly reads the code information of the work instruction sheet by the reading means, and searches the pattern memory with the information. The embroidery pattern data can be downloaded without fail.

また、刺繍機を操作する作業員のＩＤカードに作業指示書と同種の符号情報を付し、刺繍部門のコンピュータが該符号情報と共に刺繍機の稼働データを生産管理部門のコンピュータに転送するとよい。こうすれば、刺繍部門の作業員のうち誰が、いつ、どの刺繍機で、どんな製品を加工したかを生産管理部門で容易に把握でき、不良品の人的要因を特定しやすくなり、品質を向上させるための有効な対策を講じることができる。また、生産管理部門のコンピュータに転送されたデータをログとして蓄積することで、集計ソフトを用いて作業員の生産高、勤務時間等を集計でき、このデータを勤務評価や給料算出の目安として利用することも可能となる。   Further, it is preferable to attach the same type of code information as the work instruction sheet to the ID card of the operator who operates the embroidery machine, and the embroidery department computer transfers the embroidery machine operation data together with the code information to the production management department computer. In this way, it is easy for the production management department to know who, when, which embroidery machine, and what products were processed, and it is easy to identify human factors for defective products. Effective measures to improve can be taken. In addition, by accumulating data transferred to the computer of the production management department as a log, it is possible to aggregate the production volume, working hours, etc. of workers using aggregation software, and use this data as a guideline for work evaluation and salary calculation. It is also possible to do.

本発明に係る生産システムによれば、生産管理部門、柄作成部門及び刺繍部門のコンピュータを通信回線を介して接続するとともに、作業指示書と刺繍柄データとに共通の符号情報を付したので、刺繍柄データを迅速かつ正確に受け渡しでき、不良品の発生を抑えて、刺繍製品を効率よく生産できるという効果を奏する。また、刺繍部門では、作業指示書の符号情報を読み取る手段を利用し、作業員のＩＤカードに付された符号情報を読み取り、これを刺繍機の稼働データと照合することで、不良品の人的要因を容易に把握できる効果もある。   According to the production system according to the present invention, the computer of the production management department, the pattern creation department and the embroidery department is connected via the communication line, and the common code information is attached to the work instruction and the embroidery pattern data. The embroidery pattern data can be transferred quickly and accurately, the occurrence of defective products can be suppressed, and embroidery products can be produced efficiently. Also, the embroidery department uses a means for reading the code information of the work instruction document, reads the code information attached to the worker's ID card, and compares this with the operating data of the embroidery machine, so There is also an effect of easily grasping the cause.

以下、本発明を具体化した一実施形態を図面に基づいて説明する。図１は、大規模な縫製企業体における刺繍製品の生産システムを示すものである。この企業体には、顧客１の注文を受注する複数の受注部門（営業部門）２と、刺繍製品の生産を請け負う生産部門３とが設けられている。生産部門３は、刺繍資材や刺繍柄データの手配並びに労務管理等を行う生産管理部門４と、刺繍柄データを作成する柄作成部門５と、刺繍製品を加工する刺繍部門６とから構成されている。そして、受注部門２から刺繍部門６にわたり専用の通信回線（ＬＡＮ回線）７が配線され、企業内情報を共有するためのイントラネットが構築されている。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of the invention will be described with reference to the drawings. FIG. 1 shows an embroidery product production system in a large-scale sewing enterprise. This business entity is provided with a plurality of order receiving departments (sales departments) 2 for receiving orders from customers 1 and a production department 3 undertaking the production of embroidery products. The production department 3 is composed of a production management department 4 that arranges embroidery materials and embroidery pattern data and labor management, a pattern creation department 5 that creates embroidery pattern data, and an embroidery department 6 that processes embroidery products. Yes. Then, a dedicated communication line (LAN line) 7 is wired from the order receiving department 2 to the embroidery department 6, and an intranet for sharing in-company information is constructed.

受注部門２は、顧客１の注文に応じて図２に例示するような作業指示書９を作成する。この作業指示書９には、注文番号、顧客名、納期、生産枚数、刺繍資材（生地又は縫製品）の番号、サイズ、刺繍位置Ａ，Ｂ、刺繍デザインＡ，Ｂ、糸情報等が記載されている。また、作業指示書９には、二つの刺繍デザインＡ，Ｂに対応する２枚のバーコードラベル１０が貼り付けられ、各ラベル１０にコンピュータが認識可能な符号情報としてバーコード１０ａが付されている。そして、この作業指示書９が受注部門２から生産管理部門４、柄作成部門５、刺繍部門６に回覧され、各部門４，５，６で作業指示書９の指示に基づく作業が行われるようになっている。なお、作業指示書９の回覧には、電子メール、ＦＡＸ、手渡し等の任意の手段を採用できる。また、バーコード１０ａを作業指示書９に直接プリントしてもよい。   The order receiving department 2 creates a work instruction sheet 9 as illustrated in FIG. This work instruction sheet 9 describes the order number, customer name, delivery date, production quantity, embroidery material (fabric or sewing product) number, size, embroidery positions A and B, embroidery designs A and B, thread information, and the like. ing. Further, two barcode labels 10 corresponding to the two embroidery designs A and B are affixed to the work instruction sheet 9, and a barcode 10a is attached to each label 10 as code information that can be recognized by the computer. Yes. Then, the work instruction sheet 9 is circulated from the order receiving department 2 to the production management department 4, the pattern creation department 5, and the embroidery department 6 so that the work based on the instruction of the work instruction sheet 9 is performed in each department 4, 5, and 6. It has become. It should be noted that any means such as e-mail, FAX, or personal delivery can be adopted for circulation of the work instruction sheet 9. Further, the barcode 10a may be directly printed on the work instruction sheet 9.

図３に示すように、生産管理部門４には、ホストコンピュータ１２が設置され、このコンピュータ１２に刺繍柄データのデータベースとして機能する柄メモリ１３が設けられている。柄作成部門５には、刺繍柄データの作成作業を行うコンピュータ１４が設置され、そのＨＤ（ハードディスク）１５に作成後の刺繍柄データが作業指示書９と共通の符号情報、つまりバーコード１０ａの番号と同じファイル名を付して保存されている。刺繍部門６には、複数台の刺繍機１６が設置され、各刺繍機１６に操作パネルとして機能するコンピュータ１７が付設されている。生産部門３のコンピュータ１２，１４，１７と受注部門２のコンピュータ（図示略）とは通信回線７を介して相互に接続されるとともに、各コンピュータ１２，１４，１７に作業指示書９のバーコード１０ａを読み取るバーコードリーダー１８が接続されている。   As shown in FIG. 3, the production management department 4 is provided with a host computer 12, and this computer 12 is provided with a pattern memory 13 that functions as a database of embroidery pattern data. The pattern creation department 5 is provided with a computer 14 for creating embroidery pattern data. The created embroidery pattern data is stored in the HD (hard disk) 15 with code information common to the work instruction sheet 9, that is, the barcode 10a. It is saved with the same file name as the number. In the embroidery department 6, a plurality of embroidery machines 16 are installed, and each embroidery machine 16 is provided with a computer 17 that functions as an operation panel. The computers 12, 14, 17 of the production department 3 and the computer (not shown) of the order receiving department 2 are connected to each other via the communication line 7. A barcode reader 18 for reading 10a is connected.

そして、柄作成部門５のＨＤ１５に保存された刺繍柄データが通信回線７を介してホストコンピュータ１２の柄メモリ１３にアップロードされ、柄メモリ１３の刺繍柄データが刺繍部門６のコンピュータ１７にダウンロードされる。このとき、刺繍柄データには作業指示書９のバーコード１０ａと同じ符号情報が付されているため、コンピュータ１７に接続したバーコードリーダー１８で作業指示書９のバーコード１０ａを読み取ることにより、ホストコンピュータ１２の柄メモリ１３を正しい情報で検索できて、そこから正確な刺繍柄データをダウンロードすることができる。   The embroidery pattern data stored in the HD 15 of the pattern creation department 5 is uploaded to the pattern memory 13 of the host computer 12 via the communication line 7, and the embroidery pattern data of the pattern memory 13 is downloaded to the computer 17 of the embroidery department 6. The At this time, since the embroidery pattern data is attached with the same sign information as the barcode 10a of the work instruction sheet 9, the barcode reader 18 connected to the computer 17 reads the barcode 10a of the work instruction sheet 9, The pattern memory 13 of the host computer 12 can be searched with correct information, and accurate embroidery pattern data can be downloaded therefrom.

また、刺繍機１６を操作する作業員１９のＩＤカード２０にも、作業指示書９と同種の符号情報、つまりバーコード２０ａが付されている。このバーコード２０ａはバーコードリーダー１８によって刺繍部門６のコンピュータ１７に入力され、刺繍機１６の稼働データと共にコンピュータ１７から通信回線７を介して生産管理部門４のホストコンピュータ１２に転送される。このため、５０名を越える作業員１９が交代勤務する大規模な刺繍部門６であっても、生産管理者は、作業員１９のうち誰が、いつ、どの刺繍機１６で、どんな製品を加工したかを容易に把握でき、不良品の人的要因を特定しやすくなる。   The ID card 20 of the worker 19 who operates the embroidery machine 16 is also provided with the same type of code information as the work instruction sheet 9, that is, a bar code 20a. The barcode 20a is input to the computer 17 of the embroidery department 6 by the barcode reader 18, and is transferred from the computer 17 to the host computer 12 of the production management department 4 through the communication line 7 together with the operation data of the embroidery machine 16. For this reason, even in the large-scale embroidery department 6 where more than 50 workers 19 are working in shifts, the production manager processes who, when and in which embroidery machine 16 what product among the workers 19 Can be easily grasped, and it becomes easy to identify human factors of defective products.

なお、本発明は前記実施形態に限定されるものではなく、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
（１）通信回線に無線ＬＡＮを使用する。
（２）縫製企業内のＬＡＮ回線をファイアウォールを介してインターネットに接続する。
（３）コンピュータが読み取り可能な符号情報に磁気テープ又は磁気チップを使用する。 In addition, this invention is not limited to the said embodiment, For example, it can also be suitably changed and embodied as follows, for example in the range which does not deviate from the meaning of invention.
(1) A wireless LAN is used for the communication line.
(2) The LAN line in the sewing company is connected to the Internet through a firewall.
(3) A magnetic tape or magnetic chip is used for computer-readable code information.

本発明の一実施形態を示す生産システムの全体構成図である。1 is an overall configuration diagram of a production system showing an embodiment of the present invention. 図１のシステムで使用する作業指示書の書式図である。It is a format figure of the work instruction document used with the system of FIG. 図１のシステムにおける生産部門の工程説明図である。It is process explanatory drawing of the production department in the system of FIG. 従来の生産システムを示す構成図である。It is a block diagram which shows the conventional production system.

符号の説明Explanation of symbols

１ 顧客
２ 受注部門
３ 生産部門
４ 生産管理部門
５ 柄作成部門
６ 刺繍部門
７ 通信回線
９ 作業指示書
１０ａ バーコード
１２ ホストコンピュータ
１４ コンピュータ
１６ 刺繍機
１７ コンピュータ
１８ バーコードリーダー
２０ ＩＤカード
２０ａ バーコード DESCRIPTION OF SYMBOLS 1 Customer 2 Order reception department 3 Production department 4 Production management department 5 Pattern creation department 6 Embroidery department 7 Communication line 9 Work instruction 10a Bar code 12 Host computer 14 Computer 16 Embroidery machine 17 Computer 18 Bar code reader 20 ID card 20a Bar code

Claims (2)

受注部門（２）が顧客の注文に応じて作成した作業指示書（９）に従い、生産管理部門（４）で刺繍資材と刺繍柄データとを手配し、柄作成部門（５）で刺繍柄データを作成し、刺繍部門（６）で刺繍機（１６）を稼働させて刺繍製品を生産する刺繍製品の生産方法において、
生産管理部門（４）と柄作成部門（５）と刺繍部門（６）とにコンピュータ（１２，１４，１７）を設置し、各コンピュータを通信回線（７）を介して接続し、
柄作成部門（５）のコンピュータ（１４）で刺繍柄データを作成し、該作成した刺繍柄データに作業指示書（９）と共通の符号情報を付して保存し、該保存した刺繍柄データを生産管理部門（４）のコンピュータ（１２）にアップロードし、
刺繍部門（６）のコンピュータ（１７）に、符号情報を読み取る手段（１８）を設け、該手段で作業指示書（９）の前記保存した刺繍柄データと共通の符号情報を読み取ることにより、生産管理部門（４）のコンピュータ（１２）を正しい情報で検索して、前記アップロードした正確な刺繍柄データを、刺繍部門（６）のコンピュータ（１７）にダウンロードすることを特徴とする刺繍製品の生産方法。 The production management department (4) arranges embroidery materials and embroidery pattern data in accordance with the work instruction (9) created by the order receiving department (2) according to the customer's order, and the pattern creation department (5) embroidery pattern data. In the embroidery product production method of producing an embroidery product by operating the embroidery machine (16) in the embroidery department (6),
Computers (12, 14, 17) are installed in the production management department (4), the pattern creation department (5), and the embroidery department (6), and the computers are connected via a communication line (7).
The embroidery pattern data is created by the computer (14) of the pattern creation department (5), the created embroidery pattern data is stored with the same code information as the work instruction sheet (9), and the saved embroidery pattern data is stored. Is uploaded to the computer (12) of the production management department (4),
The computer (17) of the embroidery department (6) is provided with means (18) for reading the code information, and the code information common to the stored embroidery pattern data in the work instruction sheet (9) is read by this means. Searching the computer (12) of the management department (4) with correct information and downloading the uploaded accurate embroidery pattern data to the computer (17) of the embroidery department (6) Method. 刺繍機（１６）を操作する作業員（１９）のＩＤカード（２０）に作業指示書（９）と同種の符号情報を付し、刺繍部門（６）のコンピュータ（１７）が該符号情報と共に刺繍機（１６）の稼働データを生産管理部門（４）のコンピュータ（１２）に転送することを特徴とする請求項１記載の刺繍製品の生産方法。   The same kind of code information as the work instruction (9) is attached to the ID card (20) of the worker (19) who operates the embroidery machine (16), and the computer (17) of the embroidery department (6) sends the code information together with the code information. The method for producing an embroidery product according to claim 1, characterized in that operation data of the embroidery machine (16) is transferred to the computer (12) of the production management department (4).
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KR101887392B1 (en) * 2010-12-08 2018-08-13 썬스타 주식회사 Sewing machine and driving control method thereof

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