CN104794524B - A kind of smart electronicses number system and method for sewing preceding operation - Google Patents
A kind of smart electronicses number system and method for sewing preceding operation Download PDFInfo
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- CN104794524B CN104794524B CN201510214330.5A CN201510214330A CN104794524B CN 104794524 B CN104794524 B CN 104794524B CN 201510214330 A CN201510214330 A CN 201510214330A CN 104794524 B CN104794524 B CN 104794524B
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Abstract
The invention discloses a kind of smart electronicses number system and method for sewing preceding operation, the system includes server, acquisition of information and issue terminal and the access terminal for access server；Terminal, acquisition of information and issue terminal is accessed to be connected with server communication；Server obtains identity information, quantity information and the instruction code of employee from acquisition of information and issue terminal, and performs data recording operation and data feedback operation by the identification to instruction code；Described data recording operation refers to that the pending material information process information corresponding with the material information of the identity information of some described employee, the quantity information of employee input, the employee is stored in described database with recording mode；Terminal is accessed for the database in access server to check record information.This is used to sew the smart electronicses number system and method for preceding operation by the way of electronic counting, and counting efficiency is high, far superior to traditional artificial counting pattern.
Description
Technical field
The present invention relates to a kind of smart electronicses number system and method for sewing preceding operation.
Background technology
Clothes industry includes operation before sewing operation and sewing, in operation is sewed, using ripe electronics work-ticket system
Can solve the problem of counting.Electronics work-ticket system, i.e. RFID EPRS (Electronic Productive
Recording System), it is to replace bar code paper with the rfid card of electronics, given birth to using electronic wireless REID
Produce the system for counting.Electronics work-ticket replaces traditional papery bar code work-ticket using RFID less radio-frequencies sensing card, to producing
Number of passes according to Real-time Collection is carried out, help enterprise obtain in real time manufacturing schedule, employee's production yields, the processing of material flow to information,
Quality information etc., the data according to field assay are made scheduling and are adjusted in time, balance produced on-site bottleneck, improve production technology
Deng.Electronics work-ticket uses RFID radio RF recognition technologies, and the quantity and content that workman is produced are directly by the reading of IC/ID cards
Write device is sent to computer, and records the quantity of workman's completion and time-consuming, the function such as analysis workshop flowing water situation, with real time,
Fast, accurately, environmental protection the features such as, can greatly improve production efficiency.Electronics work-ticket Id cards are divided into material card and employee job card.
Specific workflow is：
1st, each station installs RFID controller；
2nd, an electronics work-ticket is added during lashing materials；
3rd, brush electronics work-ticket after the completion of each station；
4th, real-time statistics creation data, saves artificial timing statisticses；
5th, the actual hours of workman is monitored, the production efficiency of workman is improved.
Material and reckon by the piece management, its core that this electronics work-ticket system is widely used in the sewing operation of apparel industry
It is that every dress sets a label, the tracing management for label is that the manufacturing schedule for being capable of achieving whole factory is monitored.
Operation refers to the operation before shop worker is sew the clothes with sewing machine before garment sewing, and pattern (is printed to clothes by such as bat printing
A kind of operation for installing), embroider, watermark thermoprint etc..
Operation is counted：Refer to that this operation is completed by certain employee, each employee completes how many.
But existing electronics work-ticket system is to be not appropriate for being applied to sew preceding process management, and its reason is as follows：
Before sewing there is extremely many subdivisions in operation, if each material of each operation adds unique material label,
Operation it is extremely cumbersome, such as bat printing anter (dress material on front side of clothes) rear panel (dress material on rear side of clothes) collar embroider be accomplished by
3 different id material labels, increased issue of bidding documents label and swipe the card and reclaim the workload of label, also increase label in itself
Cost.
For these reasons, the operation generally management through figures by the way of artificial counting before sewing, this mode efficiency is low
Under, also each operation and each material cannot be counted carries out real-time statistics, as the maximum in whole garment production link
Bottleneck, it is also this area hang-up urgently to be resolved hurrily that operation is counted before sewing.
The content of the invention
The technical problems to be solved by the invention be to provide a kind of smart electronicses number system for sewing preceding operation and
Method, solves the problem of reckoning by the piece in the preceding operation of sewing.The smart electronicses number system and method that are used to sew preceding operation are used
The mode of electronic counting, counting efficiency is high, far superior to traditional artificial counting pattern.
The technical solution of invention is as follows：
A kind of smart electronicses number system for sewing preceding operation, including server, acquisition of information and issue terminal and
For the access terminal of access server；
Terminal, acquisition of information and issue terminal is accessed to be connected with server communication；
Acquisition of information and issue terminal are one or more；It is one or more to access terminal；
Acquisition of information and issue terminal obtain identity information, and by the button on acquisition of information and issue terminal or touch
Touch screen input quantity information (referring generally to how many materials) and instruction code；
Instruction code is one of key point of the invention, will on the premise of not made any changes to hardware by instruction code
Common station machine or attendance recorder becomes a brand-new data communication terminal omnipotent in other words, without function key, operation
It is easy.
Identity information is obtained by reading ID cards, or defeated by the button or touch-screen on acquisition of information and issue terminal
Enter；
Database is provided with server, the identity information of the employee that is stored with database, process information, material information (refer to
Bed, bed time is corresponding with specific order, an order correspondence 1 or many, and one is segmented into prick or more than one piece material more)；
Server obtains identity information, quantity information and the instruction code of employee from acquisition of information and issue terminal, and leads to
Cross and data recording operation and data feedback operation are performed to the identification of instruction code；
Described data recording operation refers to the quantity letter for being input into the identity information of some described employee, the employee
The pending material information process information corresponding with the material information of breath, the employee is stored in described data with recording mode
In storehouse；If the original amount in some employee in the operation and material is non-zero, the quantity information that this is input into it is upper
The quantity information of secondary input is added up；
Described material information and process information are obtained or in server from acquisition of information and issue terminal from material card
It is manually entered or is inquired about in database according to identity information and obtains；
Described data feedback operation refers to that (record information after usually updating, such as wrap by current record information
Include identity information, the quantity information of employee input, the pending material information of the employee and the material letter of some employee
Cease corresponding process information) feed back to acquisition of information and issue terminal.It is easy to the person of swiping the card to know whether to operate successfully, i.e., data are
It is no to be successfully updated.Avoiding maloperation feedack can include total quantity information, this newly-increased quantity information, former quantity
Information (quantity information that server is recorded before this operation).
Terminal is accessed for the database in access server to check record information.
Acquisition of information and issue terminal use station machine or attendance recorder.
Access terminal is PC, notebook computer, panel computer or smart mobile phone.
A kind of connected mode：Acquisition of information and issue terminal pass through wired connection with server.
Another connected mode：Acquisition of information and issue terminal have wireless transceiver [such as zigbee transceivers], information
Obtain and issue terminal and wireless router wireless communication connection, wireless router is connected by gateway with server.
Acquisition of information and issue terminal have wireless transceiver, acquisition of information and issue terminal and wireless router channel radio
Letter connection, wireless router is connected by gateway with server.
A kind of smart electronicses method of counting for sewing preceding operation, using the intelligence electricity for being previously described for sewing preceding operation
Sub-count system；Comprise the following steps：
Step 1：Obtain record information：
Record information includes：Identity information (i.e. employee's id information), material information, process information and quantity information；Quantity
Information is input into by button or touch-screen matched orders code (such as ###)；
Identity information is obtained by way of acquisition of information and issue terminal are with hand input-data or brush employee job card；It is preferred that
Brush employee job card gathers the identity information of employee.
Material information, process information are manually entered by acquisition of information and issue terminal or are obtained in data base querying；Thing
Material information can also be obtained by brush material card or material label on acquisition of information and issue terminal；
Step 2：Described record information is formed the record stored in database；
Multiple operations (operation for usually being counted by bed), each operation at least one operation of correspondence are provided with database
People is completed, each operation completes people's separate records quantity, and maximum quantity is one or one total number of order；
Database includes a plurality of record information；
Each record information includes that the identity information of some employee, the quantity information of employee input, the employee treat
The material information for the treatment of process information corresponding with the material information；
After new record information is formed in database, the new record information is fed back into acquisition of information and issue terminal shows
Show.
A material sum S0 is previously provided with database to each operation；When the corresponding all quantity informations of the operation
When sum S1 exceedes material sum S0, smart electronicses number system alert, warning message includes the name of the operation
Title, the material sum S1 of the actual count of the default material sum S0 and the operation of the operation；Described warning message with
At least one mode in the following manner is issued：
(1) issue is in the access interface for accessing terminal；
(2) issue is on the display screen of acquisition of information and issue terminal.
The method of Query Information is any one in following methods in the described database：
(1) Query Information is obtained by acquisition of information and issue terminal
Operator brush employee job card or is manually entered employee information on acquisition of information and issue terminal, then presses acquisition of information
And the query function key on issue terminal, then the corresponding record information of the Database Feedback employee information is to acquisition of information and issue
On the display screen of terminal；
(2) by accessing terminal inquiry information
Employee information is input into the access interface that terminal is accessed in operator to access database, so as to inquire about employee letter
Cease corresponding record information.
The method for obtaining material information (stock number), (1) is obtained by material label, and material label can be a goods
Thing can also be used from existing sewing operation by the label for pricking counting with a label, (2), and (3) can also directly input thing
Expect the corresponding tag number of label to recognize material.
Smart electronicses number system also has the function of generation form, and this is one of basic function of general electronic system,
It is existing mature technology.
Server judge obtain quantity add the quantity summation being recorded into no more than this bed material total quantity (prevent number
Amount is more than default total number).
Acquisition of information and issue terminal obtain material information and employee's id information respectively by brush material card and brush employee job card.
Detailed process is：Employee's brush material card, from the data base querying material process information, (believes in id swiping card equipments
Breath is obtained and issue terminal) display user mutual ui (i.e. user interface), employee's input quantity information is waited, judge the lattice of input
Whether formula meets condition, and (such as whether have input forbidden character, general correct format is：Pattern of the input is quantity+predefined
Instruction identification code name, referring to Fig. 2), meet condition and then show user mutual ui in id swiping card equipments, employee's brush employee job card is waited,
After brush employee job card, judgement is eligible【Such as judge whether there is registration in database in the employee】, in data-base recording data.
Can also a brush employee job card, its step is：Employee's brush employee job card, system is according to employee id from the data base querying member
Whether the operation of work binding has the operation that counting is swiped the card, and is then to be input into number in id swiping card equipments display user mutual ui prompting employees
Amount information and code, judge input information form whether meet it is pre-conditioned (such as quantity whether exceed sum, code input is
No mistake), condition is met then in data-base recording data；Or first wait employee true in id swiping card equipments display user mutual ui
After recognizing, in data-base recording data.
Querying method has 3 kinds, the inquiry of id card-reading apparatus, computer inquiry and mobile phone terminal inquiry.
(1) computer inquiry refers to access database by PC, is input into employee's ID query-relevant datas.
(2) the id card-reading apparatus inquiry described in, is by double brush employee job cards【Brush employee job card twice】, computer judges id cards
Whether number identical, if to be to count operation employee, whether double brush interval times meet requirement (such as interval time is no more than 5s), bar
Part satisfaction then inquires nearest 4 and counts record, is shown on id card-reading apparatus.
(3) described in mobile phone terminal inquiry a kind of mode be：By operation record generation text document, server is stored in
On, mobile phone terminal accesses the logging document by network address.
The data preparation of record is output as document, document is named as the telephone number of year+month+employee, and (or employee compiles
Number), such as 20150315077552599.txt represents this mobile phone owner work in March in (15077552599) 2015 year
(quantity) recording documents.
Document storing opens corresponding network address and checks document in server by internet terminal, and the input of network address can
Workman is issued with by short message.
In addition, the system is desirably integrated into electronics work-ticket system, or by the system integration of electronics work-ticket in the present system, it is real
Existing 2 slitless connections of system so that whole garment production link entirety electronic information.
Beneficial effect：
Smart electronicses number system and method for sewing preceding operation of the invention, biggest advantage is with intelligence electricity
Subsystem replaces traditional manual count system, realizes the electronic and informationization of operation before sewing, solves this area long
Insurmountable technical problem since phase.
A key point of the invention is the form of the material label card for having abandoned electronics work-ticket system, seems and realizes step
Simply, do not allow what is be readily conceivable that actually, having the technical effect that for generation it is extremely significant (it is such as easy to operate, it is cost-effective, subsequently
Further illustrate), the bottleneck that the preceding operation of sewing cannot be electronic is overcome at one stroke, the preceding operation of sewing can be realized and operation is sewed
Slitless connection.
Another biggest advantage of the invention is exactly, easy to operate, cost-effective, the label without manufacturing vast number
Card, is recognizable material by stock number (such as order number or bed label), numerous without labelling, scanning label and remove label etc.
Trivial operation, efficiency high.
By the verification of total quantity, the generation of miscount can be to a certain extent prevented, by the statistics and report of sum
The output of table, is easy to manager to understand manufacturing schedule.
Sum it up, the smart electronicses number system and method for sewing preceding operation of the invention, before solving sewing
The Intelligent-counting problem of operation, it is easy to implement, low cost is easy to operate, and efficiency high, error rate is low.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram for sewing the smart electronicses number system of preceding operation.
Fig. 2 is the user interface schematic diagram of acquisition of information and issue terminal.
Specific embodiment
The present invention is described in further details below with reference to the drawings and specific embodiments：
Embodiment 1：Such as Fig. 1, a kind of smart electronicses number system for sewing preceding operation, including server, information are obtained
Take and issue terminal and the access terminal for access server；
Terminal, acquisition of information and issue terminal is accessed to be connected with server communication；
Acquisition of information and issue terminal are one or more；It is one or more to access terminal；
Acquisition of information and issue terminal obtain identity information, and by the button on acquisition of information and issue terminal or touch
Touch screen input quantity information (referring generally to how many materials) and instruction code；
Instruction code is one of key point of the invention, will on the premise of not made any changes to hardware by instruction code
Common station machine or attendance recorder becomes a brand-new data communication terminal omnipotent in other words, without function key, operation
It is easy.
Identity information is obtained by reading ID cards, or defeated by the button or touch-screen on acquisition of information and issue terminal
Enter；
Database is provided with server, the identity information of the employee that is stored with database, process information, material information (refer to
Bed, bed time is corresponding with specific order, an order correspondence 1 or many, and one is segmented into prick or more than one piece material more)；
Server obtains identity information, quantity information and the instruction code of employee from acquisition of information and issue terminal, and leads to
Cross and data recording operation and data feedback operation are performed to the identification of instruction code；
Described data recording operation refers to the quantity letter for being input into the identity information of some described employee, the employee
The pending material information process information corresponding with the material information of breath, the employee is stored in described data with recording mode
In storehouse；If the original amount in some employee in the operation and material is non-zero, the quantity information that this is input into it is upper
The quantity information of secondary input is added up；
Described material information and process information are obtained or in server from acquisition of information and issue terminal from material card
It is manually entered or is inquired about in database according to identity information and obtains；
Described data feedback operation refers to that (record information after usually updating, such as wrap by current record information
Include identity information, the quantity information of employee input, the pending material information of the employee and the material letter of some employee
Cease corresponding process information) feed back to acquisition of information and issue terminal.It is easy to the person of swiping the card to know whether to operate successfully, i.e., data are
It is no to be successfully updated.Avoid maloperation
Feedack can be including total quantity information, this newly-increased quantity information, and former quantity information is (before this operation
The quantity information that server is recorded).
Terminal is accessed for the database in access server to check record information.
Acquisition of information and issue terminal use station machine or attendance recorder.
Access terminal is PC, notebook computer, panel computer or smart mobile phone.
A kind of connected mode：Acquisition of information and issue terminal pass through wired connection with server.
Another connected mode：Acquisition of information and issue terminal have wireless transceiver [such as zigbee transceivers], information
Obtain and issue terminal and wireless router wireless communication connection, wireless router is connected by gateway with server.
Acquisition of information and issue terminal have wireless transceiver, acquisition of information and issue terminal and wireless router channel radio
Letter connection, wireless router is connected by gateway with server.
A kind of smart electronicses method of counting for sewing preceding operation, using the intelligence electricity for being previously described for sewing preceding operation
Sub-count system；Comprise the following steps：
Step 1：Obtain record information：
Record information includes：Identity information (i.e. employee's id information), material information, process information and quantity information；
Quantity information is input into by button or touch-screen matched orders code (such as ###)；
Identity information is obtained by way of acquisition of information and issue terminal are with hand input-data or brush employee job card；
Material information, process information are manually entered by acquisition of information and issue terminal or are obtained in data base querying；Thing
Material information can also be obtained by brush material card or material label on acquisition of information and issue terminal；
Step 2：Described record information is formed the record stored in database；
Multiple operations (operation for usually being counted by bed), each operation at least one operation of correspondence are provided with database
People is completed, each operation completes people's separate records quantity, and maximum quantity is one or one total number of order；
Database includes a plurality of record information；
Each record information includes that the identity information of some employee, the quantity information of employee input, the employee treat
The material information for the treatment of process information corresponding with the material information；
After new record information is formed in database, the new record information is fed back into acquisition of information and issue terminal shows
Show.
A material sum S0 is previously provided with database to each operation；When the corresponding all quantity informations of the operation
When sum S1 exceedes material sum S0, smart electronicses number system alert, warning message includes the name of the operation
Title, the material sum S1 of the actual count of the default material sum S0 and the operation of the operation；Described warning message with
At least one mode in the following manner is issued：
(1) issue is in the access interface for accessing terminal；
(2) issue is on the display screen of acquisition of information and issue terminal.
The method of Query Information is any one in following methods in the described database：
(1) Query Information is obtained by acquisition of information and issue terminal
Operator brush employee job card or is manually entered employee information on acquisition of information and issue terminal, then presses acquisition of information
And the query function key on issue terminal, then the corresponding record information of the Database Feedback employee information is to acquisition of information and issue
On the display screen of terminal；
(2) by accessing terminal inquiry information
Employee information is input into the access interface that terminal is accessed in operator to access database, so as to inquire about employee letter
Cease corresponding record information.
Fig. 2 gives an acquisition of information and issue terminal is input into the example of relevant information.
Part I：(the name i.e. identity information of employee has now been obtained after employee's brush id cards：Zhang Ping), prompting is used
Family is input into quantity and bed label, and in the 500###1503001 of employee's input, 500 is quantity, and ### is instruction code, before representing code
Numeral be the quantitative value of employee's input, 1503001 is bed label, a certain batch materials of bed label correspondence some order (equivalent to
Material information)；
Part II, bed label correspondence is multiple, points out user's selection specific which bed (representing different operations)；User selects
1, it is corresponding to be meant that embroidery.
Part III, shows feedback information.
Claims (9)
1. a kind of smart electronicses number system for sewing preceding operation, it is characterised in that including server, acquisition of information and hair
Cloth terminal and the access terminal for access server；
Terminal, acquisition of information and issue terminal is accessed to be connected with server communication；
Acquisition of information and issue terminal are one or more；It is one or more to access terminal；
Acquisition of information and issue terminal obtain identity information, and by the button or touch-screen on acquisition of information and issue terminal
Input quantity information and instruction code；
Identity information is obtained by reading ID cards, or is input into by the button on acquisition of information and issue terminal or touch-screen；Clothes
Database is provided with business device, the identity information of the employee that is stored with database, process information, material information；
Server obtains identity information, quantity information and the instruction code of employee from acquisition of information and issue terminal, and by right
The identification of instruction code performs data recording operation and data feedback operation；
Described data recording operation refers to quantity information, the employee for being input into the identity information of some employee, the employee
Pending material information process information corresponding with the material information is stored in described database with recording mode；If certain
Original amount in one employee in the operation and material is non-zero, then the number of the quantity information being input into this and last time input
Amount information is added up；
Described material information and process information are obtained or manual from acquisition of information and issue terminal in server from material card
It is input into or is inquired about in database according to identity information and obtains；
Described data feedback operation refers to that current record information is fed back into acquisition of information and issue terminal；
Terminal is accessed for the database in access server to check record information.
2. the smart electronicses number system for sewing preceding operation according to claim 1, it is characterised in that acquisition of information
And issue terminal uses station machine or attendance recorder.
3. the smart electronicses number system for sewing preceding operation according to claim 1, it is characterised in that access terminal
It is PC, notebook computer, panel computer or smart mobile phone.
4. the smart electronicses number system for sewing preceding operation according to claim 1, it is characterised in that acquisition of information
And issue terminal passes through wired connection with server.
5. the smart electronicses number system for sewing preceding operation according to claim 1, it is characterised in that acquisition of information
And issue terminal has wireless transceiver, acquisition of information and issue terminal and wireless router wireless communication connection, wireless routing
Device is connected by gateway with server.
6. the smart electronicses number system for sewing preceding operation according to claim any one of 2-4, it is characterised in that
Acquisition of information and issue terminal have wireless transceiver, acquisition of information and issue terminal and wireless router wireless communication connection,
Wireless router is connected by gateway with server.
7. a kind of smart electronicses method of counting for sewing preceding operation, it is characterised in that using any one of claim 1-5 institute
The smart electronicses number system for sewing preceding operation stated；Comprise the following steps：
Step 1：Obtain record information：
Record information includes：Identity information, material information, process information and quantity information；
Quantity information is input into by button or touch-screen matched orders code；
Identity information is obtained by way of acquisition of information and issue terminal are with hand input-data or brush employee job card；
Material information, process information are manually entered by acquisition of information and issue terminal or are obtained in data base querying；Material is believed
Breath can also be obtained by brush material card or material label on acquisition of information and issue terminal；
Step 2：Described record information is formed the record stored in database；
Multiple operations are provided with database, each operation at least one operation of correspondence completes people, and each operation completes people's independence
Record quantity, maximum quantity is one or one total number of order；
Database includes a plurality of record information；
Each record information includes that the identity information of some employee, the quantity information of employee input, the employee are pending
Material information process information corresponding with the material information；
After new record information is formed in database, the new record information is fed back into acquisition of information and issue terminal shows.
8. the smart electronicses method of counting for sewing preceding operation according to claim 7, it is characterised in that in database
A material sum S0 is previously provided with to each operation；When the corresponding all quantity information sum S1 of the operation exceed the material
During total S0, smart electronicses number system alert, the title of warning message including the operation, the operation it is default
The material sum S1 of the actual count of material sum S0 and the operation；Described warning message in the following manner at least one
The mode of kind is issued：
(1) issue is in the access interface for accessing terminal；
(2) issue is on the display screen of acquisition of information and issue terminal.
9. the smart electronicses method of counting for sewing preceding operation according to claim 8, it is characterised in that described
The method of Query Information is any one in following methods in database：
(1) Query Information is obtained by acquisition of information and issue terminal
Operator brush employee job card or is manually entered employee information on acquisition of information and issue terminal, then presses acquisition of information and hair
Query function key in cloth terminal, then the corresponding record information of the Database Feedback employee information is to acquisition of information and issue terminal
Display screen on；
(2) by accessing terminal inquiry information
Employee information is input into the access interface that terminal is accessed in operator to access database, so as to inquire about the employee information pair
The record information answered.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510214330.5A CN104794524B (en) | 2015-04-23 | 2015-04-23 | A kind of smart electronicses number system and method for sewing preceding operation |
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| CN201510214330.5A CN104794524B (en) | 2015-04-23 | 2015-04-23 | A kind of smart electronicses number system and method for sewing preceding operation |
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| CN104794524B true CN104794524B (en) | 2017-07-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105335894A (en) * | 2015-09-25 | 2016-02-17 | 佛山市中格威电子有限公司 | System for querying process information in production process |
| CN107992914A (en) * | 2017-12-01 | 2018-05-04 | 杰克缝纫机股份有限公司 | A kind of machining period measuring method and system, terminal |
| CN111626833A (en) * | 2019-02-28 | 2020-09-04 | 鹏鼎控股(深圳)股份有限公司 | Material posting system and material posting method |
| CN111221310A (en) * | 2020-02-03 | 2020-06-02 | 浙江杰克智能缝制科技有限公司 | System and method for acquiring utilization rate of sewing workshop |
| CN111860706A (en) * | 2020-05-09 | 2020-10-30 | 张平 | Blind scanning piece counting system and method based on Bluetooth scanning gun |
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| CN104091224A (en) * | 2014-06-10 | 2014-10-08 | 东莞市麦蒂科技有限公司 | System and method for real-time acquisition and analysis of production line data |
| CN204288287U (en) * | 2014-12-25 | 2015-04-22 | 东莞市安达发网络信息技术有限公司 | RFID real-time data acquisition system |
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| CN104794524A (en) | 2015-07-22 |
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