JP4480758B2 - 耐火モルタル硬化成形物 - Google Patents
耐火モルタル硬化成形物 Download PDFInfo
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- JP4480758B2 JP4480758B2 JP2007335620A JP2007335620A JP4480758B2 JP 4480758 B2 JP4480758 B2 JP 4480758B2 JP 2007335620 A JP2007335620 A JP 2007335620A JP 2007335620 A JP2007335620 A JP 2007335620A JP 4480758 B2 JP4480758 B2 JP 4480758B2
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0022—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof obtained by a chemical conversion or reaction other than those relating to the setting or hardening of cement-like material or to the formation of a sol or a gel, e.g. by carbonising or pyrolysing preformed cellular materials based on polymers, organo-metallic or organo-silicon precursors
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
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- C—CHEMISTRY; METALLURGY
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
- C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00431—Refractory materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3481—Alkaline earth metal alumino-silicates other than clay, e.g. cordierite, beryl, micas such as margarite, plagioclase feldspars such as anorthite, zeolites such as chabazite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
- Y10T428/249978—Voids specified as micro
- Y10T428/249979—Specified thickness of void-containing component [absolute or relative] or numerical cell dimension
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Ceramic Products (AREA)
Description
本発明の耐火モルタル硬化成形物はセラミック耐火物の表面もしくは目地部分にモルタルを施工することにより形成されるものである。セラミック耐火物は特に限定されるものではないが、セラミック耐火物は一般的に多孔質であり、この実施形態では耐火煉瓦等を用いる耐火炉材の一部として使用されたり、炉材煉瓦の表面を保護や強度向上を狙って使用されることなどがある。セラミック耐火物は構造用耐火物以外とすることもできる。また、ここで言う多孔質とは気孔率20〜70%のものを示す。
表1に示す各種の耐火モルタルを作成し、コージライト質のセラミック耐火物の表面に施工して耐火モルタル硬化成形物を形成し、画像解析により気孔径を測定した。またそれぞれの耐火モルタル硬化成形物の特性を測定し、表中に記載した。なお、クラック発生温度の評価は、60×50×1mmの耐火モルタル硬化成形物ピースを40〜110℃で8時間以上乾燥した試料を種々温度に加熱した状態から室温下に取出し、クラック発生の有無を目視にて確認し、加熱後に初めてクラックが発生した温度をクラック発生温度とした。実施例は何れも良好な結果を示しており、クラック発生温度も500℃を越えている。
Claims (5)
- セラミック耐火物の表面もしくは目地部分に、主成分がセラミック耐火物と同質のセラミック粒子を無機バインダーと適量の水により混練した耐火モルタルを塗布したうえで硬化させて成形した成形物であって、耐火モルタルを構成するセラミック粒子の平均粒子径を10〜50μm、90%粒子径と10%粒子径の差を10〜60μmとし、かつ耐火モルタル硬化成形物の平均気孔径を5〜25μm、気孔径分布の幅を20〜80μmとしたことを特徴とする耐火モルタル硬化成形物。
- かさ密度を0.9〜1.5g/cm3としたことを特徴とする請求項1記載の耐火モルタル硬化成形物。
- セラミック粒子をシラノール基を有する無機バインダーと水により混練したモルタルをセラミック基材の表面に配して形成されたものであることを特徴とする請求項1記載の耐火モルタル硬化成形物。
- セラミック耐火物が多孔質セラミックであることを特徴とする請求項1記載の耐火モルタル硬化成形物。
- セラミック耐火物及びセラミック粒子がともにコージライト質であることを特徴とする請求項1記載の耐火モルタル硬化成形物。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007335620A JP4480758B2 (ja) | 2007-12-27 | 2007-12-27 | 耐火モルタル硬化成形物 |
US12/034,970 US7820278B2 (en) | 2007-12-27 | 2008-02-21 | Refractory mortar cured material |
CN2008100828308A CN101468919B (zh) | 2007-12-27 | 2008-02-28 | 耐火灰浆固化成形物 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007335620A JP4480758B2 (ja) | 2007-12-27 | 2007-12-27 | 耐火モルタル硬化成形物 |
Publications (2)
Publication Number | Publication Date |
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JP2009155166A JP2009155166A (ja) | 2009-07-16 |
JP4480758B2 true JP4480758B2 (ja) | 2010-06-16 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2007335620A Active JP4480758B2 (ja) | 2007-12-27 | 2007-12-27 | 耐火モルタル硬化成形物 |
Country Status (3)
Country | Link |
---|---|
US (1) | US7820278B2 (ja) |
JP (1) | JP4480758B2 (ja) |
CN (1) | CN101468919B (ja) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5523018B2 (ja) * | 2008-08-30 | 2014-06-18 | 株式会社Sumco | 石英ルツボの製造装置 |
EP2358359B1 (en) | 2008-12-15 | 2019-04-17 | Unifrax I LLC | Ceramic honeycomb structure skin coating |
JP5902894B2 (ja) * | 2011-06-10 | 2016-04-13 | 日ノ丸窯業株式会社 | 耐火断熱レンガ |
EP2977363B1 (en) * | 2013-03-19 | 2020-09-30 | NGK Insulators, Ltd. | Joined body, and production method therefor |
JP6188027B2 (ja) * | 2014-07-29 | 2017-08-30 | クアーズテック株式会社 | 不定形耐火物 |
DE102016205960A1 (de) * | 2016-04-08 | 2017-10-12 | HÜTTENES-ALBERTUS Chemische Werke Gesellschaft mit beschränkter Haftung | Verwendung von geschlossen-porigen Mikro-Kugeln aus expandiertem Perlit als Füllstoff für die Herstellung von Formkörpern für die Gießereiindustrie |
LT3301079T (lt) * | 2016-09-29 | 2019-04-25 | Refractory Intellectual Property Gmbh & Co. Kg | Ugniai atsparus keraminis mišinys ir ugniai atsparaus keraminio gaminio gamybos būdas |
JP2022161154A (ja) * | 2021-04-08 | 2022-10-21 | 住友重機械工業株式会社 | 超伝導磁石装置およびサイクロトロン |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000335980A (ja) * | 1999-05-31 | 2000-12-05 | Kawasaki Steel Corp | 黒鉛含有不定形耐火物 |
JP2004231506A (ja) * | 2003-01-09 | 2004-08-19 | Ngk Insulators Ltd | コート材、セラミックスハニカム構造体及びその製造方法 |
Family Cites Families (7)
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JP2601129B2 (ja) * | 1993-04-08 | 1997-04-16 | 日本碍子株式会社 | アルミナ・クロミア質キャスタブル耐火物およびそれを用いたプレキャストブロック |
US6669751B1 (en) * | 1999-09-29 | 2003-12-30 | Ibiden Co., Ltd. | Honeycomb filter and ceramic filter assembly |
JP5468717B2 (ja) * | 2000-06-01 | 2014-04-09 | コーニング インコーポレイテッド | コージェライト体 |
JP2004075524A (ja) * | 2002-06-17 | 2004-03-11 | Hitachi Metals Ltd | セラミックハニカム構造体の製造方法、コート材、及びセラミックハニカム構造体 |
CN100429179C (zh) * | 2003-08-29 | 2008-10-29 | 日立金属株式会社 | 陶瓷蜂窝构造体及其挤压成形中使用的坯土 |
EP1686108B1 (en) * | 2003-11-12 | 2011-09-14 | NGK Insulators, Ltd. | Honeycomb structure |
JP4361449B2 (ja) * | 2004-09-24 | 2009-11-11 | 日本碍子株式会社 | コーディエライト質ハニカム構造体の製造方法 |
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2007
- 2007-12-27 JP JP2007335620A patent/JP4480758B2/ja active Active
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2008
- 2008-02-21 US US12/034,970 patent/US7820278B2/en active Active
- 2008-02-28 CN CN2008100828308A patent/CN101468919B/zh active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000335980A (ja) * | 1999-05-31 | 2000-12-05 | Kawasaki Steel Corp | 黒鉛含有不定形耐火物 |
JP2004231506A (ja) * | 2003-01-09 | 2004-08-19 | Ngk Insulators Ltd | コート材、セラミックスハニカム構造体及びその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
CN101468919A (zh) | 2009-07-01 |
CN101468919B (zh) | 2012-08-29 |
JP2009155166A (ja) | 2009-07-16 |
US7820278B2 (en) | 2010-10-26 |
US20090169848A1 (en) | 2009-07-02 |
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