JP2811372B2 - 2表面間の機械的ロック法 - Google Patents

2表面間の機械的ロック法

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Publication number
JP2811372B2
JP2811372B2 JP7500709A JP50070994A JP2811372B2 JP 2811372 B2 JP2811372 B2 JP 2811372B2 JP 7500709 A JP7500709 A JP 7500709A JP 50070994 A JP50070994 A JP 50070994A JP 2811372 B2 JP2811372 B2 JP 2811372B2
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JP
Japan
Prior art keywords
panel
panels
edge
microgranules
granules
Prior art date
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Expired - Lifetime
Application number
JP7500709A
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English (en)
Other versions
JPH08510698A (ja
Inventor
エイ スイーニィ、ユーゲン
エイ ペルツ、グレゴリー
Original Assignee
ロード コーポレーション
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Publication of JPH08510698A publication Critical patent/JPH08510698A/ja
Application granted granted Critical
Publication of JP2811372B2 publication Critical patent/JP2811372B2/ja
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B17/00Connecting constructional elements or machine parts by a part of or on one member entering a hole in the other and involving plastic deformation
    • F16B17/008Connecting constructional elements or machine parts by a part of or on one member entering a hole in the other and involving plastic deformation of sheets or plates mutually
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/02Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
    • B21D39/028Reinforcing the connection otherwise than by deforming, e.g. welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0078Measures or configurations for obtaining anchoring effects in the contact areas between layers
    • B29C37/0082Mechanical anchoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4865Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding containing additives
    • B29C65/487Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding containing additives characterised by their shape, e.g. being fibres or being spherical
    • B29C65/4875Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding containing additives characterised by their shape, e.g. being fibres or being spherical being spherical, e.g. particles or powders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4865Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding containing additives
    • B29C65/4885Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding containing additives characterised by their composition being non-plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B29C65/564Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined hidden in the joint, e.g. dowels or Z-pins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/782Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined
    • B29C65/7823Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint
    • B29C65/7826Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint said distance pieces being non-integral with the parts to be joined, e.g. particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/135Single hemmed joints, i.e. one of the parts to be joined being hemmed in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/303Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3034Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes
    • B29C66/30341Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes non-integral with the parts to be joined, e.g. making use of extra elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D27/00Connections between superstructure or understructure sub-units
    • B62D27/02Connections between superstructure or understructure sub-units rigid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2/00Friction-grip releasable fastenings
    • F16B2/005Means to increase the friction-coefficient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/485Multi-component adhesives, i.e. chemically curing as a result of the mixing of said multi-components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7212Fibre-reinforced materials characterised by the composition of the fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • B29C66/73941General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset characterised by the materials of both parts being thermosets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10Methods of surface bonding and/or assembly therefor
    • Y10T156/1089Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
    • Y10T156/109Embedding of laminae within face of additional laminae
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49908Joining by deforming
    • Y10T29/49936Surface interlocking

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Description

【発明の詳細な説明】 技術分野 この発明は、2表面間の相互移動を防止すべく2表面
間に機械的ロックを得る方法に関する。特に、本発明
は、2つの表面に微細顆粒を埋め込むことによって2表
面間に機械的ロックを得る方法に関する。
背景技術 多数の工業的技術および方法において、隣接面の相互
移動を防止する必要がしばしばある。これらの工業技術
の1つは自動車や他の輸送車両用ドアまたはフードのよ
うなクロージュアの製造に見られる。これらのクロージ
ュアは、典型的に鋼の2つの平らな面またはパネルを接
合することによって形成される鋼の2重層を必要とす
る。外パネル内に内パネルを配置し、外パネルの縁部を
内パネルの縁部を越えて延在させる。その外パネルの縁
部は折り曲げ加工として知られる工程において内パネル
の縁部の上に折り曲げまたは縁曲げされる、そして得ら
れた構造物がいわゆるヘム・フランジである。
ヘム・フランジの外パネルに関して内パネルを永久固
定するために、重複している金属表面間に接着剤を塗布
して、硬化する、または2つのパネルを一緒に溶接して
永久ヘム・フランジ組立物を形成する。ヘム・フランジ
の形成後で接着剤の硬化または溶接直前に、ヘム・フラ
ンジは輸送および取扱いを受けて、パネルの相互移動が
しばしば生じて、製造過程で多数の問題が生じる。従っ
て、永久硬化または溶接直前のパネルの移動を防ぐため
に、ある程度の初生(未処理)強さまたは取扱い強さを
有する接着剤組成物または他の手段を利用して、ある程
度の即座の取扱い強さを得る必要がある。
ヘム・フランジの形成に望ましい初取扱い強さを与え
る試みにおいて種々の接着剤組成物が開発されてきた。
これらの接着剤組成物の例は、例えば米国特許番号4,70
3,809;4,855,001;4,857,131;および5,096,962に見られ
る。高取扱い強さと十分な安定性または貯蔵寿命特性の
両方をもった一液型接着剤組成物を配合することは困難
であることが立証されている。適当な取扱い強さと貯蔵
寿命をもった接着剤組成物の大部分が二液型配合物のみ
に利用され、それらは高価な塗布技術および装置を要し
かつ2部の接着剤の混合および塗布後、短時間内にパネ
ルを嵌合させる必要がある。
ヘム・フランジ初取扱い強さを与える別の方法は、接
着剤組成物と共に誘導硬化装置の利用である。その誘導
硬化装置は、取扱い強さを得るために、ヘム・フランジ
の金属パネルを加熱して接着剤組成物を予備ゲル化させ
るために使用する。しかしながら、誘導硬化装置は高価
で厄介である。
ヘム・フランジの形成に接着剤組成物を利用する場
合、金属パネルの間に塗布された接着剤組成物の一定の
厚さを維持するために、球状ガラスビーズを使用するこ
とが提案されている。そのガラスビーズはスペーサーと
して作用して、金属パネルが押し出す(それは接着層の
破壊をもたらす)のを防ぐ。
発明の開示 ガラスビーズのような微顆粒を適切に利用すると、2
表面に塗布した接着剤組成物の強さに無関係にそれらの
表面に実際に取扱い強さを提供できることが発見され
た。従って、本発明は、高取扱い強さの接着剤組成物お
よび対応する高価な塗布および誘導高価装置の必要性を
なくす。さらに詳しくは、本発明は、2つの表面の間の
該表面の各々の降伏強さより高い圧縮強さを有する微顆
粒を提供し、該表面の両方に相当数の微顆粒を埋め込む
のに十分な圧力で2つの表面を相互の方向へ押圧する工
程から成る2表面間の機械的ロック法に関する。驚くこ
とに、両表面に相当数の微顆粒を埋め込むことによっ
て、接着剤の強度に無関係にかなりの機械的ロックまた
は取扱い強さが得られることが発見された。
本発明の方法はヘム・フランジの成形に利用するのが
望ましい。従って、また本発明は、 (a)第1のパネルの縁を越えて第2のパネルの縁が延
在するように、第1のパネルを第2のパネルに隣接して
配置する工程; (b)2つの表面の各々の降伏強さより高い圧縮強さを
有する微顆粒を2つのパネルの重複部に提供する工程; (c)第1のパネルの縁の上に第2のパネルの非重複部
を折り曲げる工程;および (d)相当数の微顆粒が両パネルに埋め込まれるよう
に、両パネルの重複部に圧力を加える工程、から成るヘ
ム・フランジの成形法に関する。
図面の簡単な説明 図1は、ヘム加工ダイによって圧力を加える直前に2
つの金属パネルの間に微顆粒を設けたヘム・フランジの
略図である。
図2は、金属パネルの両方に微顆粒を埋設したことを
示すヘム加工用ダイによる圧力印加後のヘム・フランジ
の略図である。
発明を実施するための最良の形態 本発明は、2つの表面の各々の降伏強度より高い圧縮
強度をもった微顆粒を2つの表面に提供し、該表面の両
方に相当数の微顆粒を埋め込むのに十分な圧力で2つの
表面を相互の方向に押圧する工程から成る2つの表面の
機械的固定法に関する。
本発明の方法に使用するのに適した表面は、本質的に
微顆粒を埋め込むことができる十分な厚さをもった表面
にすることができる、そしてパネルのような平らな表面
が望ましい。その表面は金属表面のような展延性の表面
が望ましく、鋼、鉄、アルミニウム、黄銅、銅、等を含
む各種金属にすることができる。その表面は、熱硬化性
樹脂および熱可塑性樹脂のような種々の非金属材料から
も成りうる。熱硬化性樹脂の例は、ガラス充てんエポキ
シ樹脂およびガラス充てんポリエステルを含み、熱可塑
性樹脂の例はポリ尿素およびポリカーボネートを含む。
本法は2つの同一、2つの類似または2つの異なる表面
を機械的に固定するために利用される。現在のところ、
輸送車両のヘム・フランジの製造に利用される冷延鋼お
よび亜鉛メッキ鋼のような平らな鋼板を本発明に利用す
るのが望ましい。ヘム・フランジの成形に利用される鋼
板は、典型的に約0.051〜0.152cm望ましくは約0.071〜
0.081の範囲の厚さを有する。
前述のように、表面の降伏強度は微顆粒の圧縮強度よ
り低くなければならない。表面の降伏強度は、典型的に
特定表面の供給者から入手できる。技術的に既知のよう
に、一般に表面を構成する材料の応力−歪曲線から得ら
れる。
本発明の方法に有用な微顆粒は、埋め込まれる表面の
降伏強度より高い圧縮強度を有する材料から構成される
ことができる。顆粒を誘導できる材料の例はガラス、セ
ラミックスおよびステンレス鋼またはチタンのような硬
質金属を含む。微顆粒は対向する2つの表面に部分的ま
たは完全に埋め込む形状または大きさを有し、実質的に
球状が望ましい。現在のところ、本発明の微顆粒として
は球状ガラスビーズを利用するのが望ましい。
球状の場合、微顆粒は埋込み後2つの表面の間に必要
なスペースに依存して必要な直径を有する。実質的に球
状の顆粒を利用するヘム・フランジの場合の球状顆粒は
典型的に約0.013〜0.13cm、望ましくは約0.025〜0.050c
mの範囲の直径を有する。所定の用途に利用される顆粒
はできる限り均一な直径分布を有する必要があるが、顆
粒間の直径の若干の変動は許容される。直径の変動ある
場合、大きい直径の顆粒はヘム・フランジの成形中に小
さい直径の顆粒より前に埋め込まれる。
前述のように、顆粒の圧縮強度は2つの表面の各々の
降伏強度より大きくしなければならない。異なる降伏強
度を有する2つの異なる表面を機械的に固定するとき、
微顆粒の圧縮強度は2つの表面のそれぞれの降伏強度の
各々より高くなければならない。この場合、各表面に埋
め込む度合は特定の表面の降伏強度に関連して変わる。
微顆粒の圧縮強度は、典型的に特定顆粒の供給者から入
手できる、そして技術的に既知のように、硬化表面間の
顆粒が破壊するまで負荷を与えることによって決定され
る。
微顆粒は、2つの表面の間に種々の方法で提供でき
る。例えば、顆粒は純粋な形で表面の間に提供したり、
またキヤリヤー材料と組合せて表面の間に提供すること
ができる。そのキヤリヤー材料は本質的に液体または粘
性媒体のタイプにすることができる。本発明に有用なキ
ヤリヤー材料の例はポリウレタン、エポキシ樹脂および
アクリル重合体のような種々の重合体材料を含む。
ヘム・フランジの製造の場合のキヤリヤー材料は、ヘ
ム・フランジを接着するために従来から利用されている
接着剤組成物にすることができる。しかしがら、埋込ま
れた微顆粒は独立して取扱い強度を与えるから、接着剤
自身が相当な初取扱い強さを有する必要はない。ヘム・
フランジ用にキヤリヤー材料として利用する接着剤組成
物はヘム・フランジの操作に利用される従来の接着剤組
成物、例えば米国特許番号4,703,809;4,855,001;4,857,
131;および5,096,962に記載されいるアクリル樹脂組成
物にすることができる。その接着剤組成物は、技術的に
周知のように一液型や二液型接着剤組成物として使用さ
れる。そして微顆粒は二液型の場合に二液の片方または
両方に含有されることができる。微顆粒を含有する接着
剤組成物は、ヘム・フランジを成形する前に固定するパ
ネルに塗布するが、または微顆粒を埋め込むヘムイング
ダイによって圧力を加える前に予備形成したヘム・フラ
ンジに注入する。
2つの表面の間に提供される微顆粒の量は、用途およ
び必要な効果に依存して変わる。球状微顆粒を利用する
ヘム・フランジの場合、球状微顆粒は典型的にキヤリヤ
ー材料の約2〜25、望ましくは3〜10体積%の範囲内の
濃度でキヤリヤー材料と共に使用する。
機械的に固定する2つの表面は、ダイ、プレスまたは
他の有効な手段を利用することによって相互に押圧され
る。前述のように、2つの表面は相当数の微顆粒を各表
面に埋め込むのに十分な圧力で相互押圧されなければな
らない。ここでの用「相当数」は、所定の用途において
十分な機械的ロックを得るために埋め込まねばならない
微顆粒の数、そして典型的に微顆粒の少なくとも大多数
を意味する。相当数の微顆粒を埋め込むのに必要な力
は、必要な埋め込み度および固定させる特定表面の降伏
応力に依存して変わる。鋼板を利用するヘム・フランジ
用の場合、内パネルと外パネルは、外パネルに関して内
パネルを移動させるのに必要な圧力(以下「移動力」と
記す)が約22.7kg以上のとき機械的に固定されると考え
られる。従って、ヘム・フランジ用に関して、用語「相
当数」は、約3.5kg/cm2(50psi)以上の移動力を得るた
めに埋め込まなければならない微顆粒の数を意味する。
鋼板を含むヘム・フランジ用の場合、球状微顆粒を利
用するときには典型的に約245〜770kg/cm2望ましくは約
420〜560kg/cm2の範囲内の圧力が必要である。その圧力
は、相当数の微顆粒が確実に埋め込まれるようにパネル
の重複部の上に均一に加わると共に、少数の顆粒は固定
強度に悪影響を与えることなく破砕するけれども微顆粒
を完全に破砕しないように加える必要がある。さらに、
その圧力は微顆粒がパネルの反対側に出てヘム・フラン
ジの外表面に不体裁な***をもたらさなういように加え
ることが望ましい。典型的に、ガラスビーズの高濃度ま
たは大直径は所定の埋込み度を得るのに高い圧力を必要
とする。
上記の埋め込み圧力は、接着剤の厚さを一定に保つた
めに機械的スペーサーとしてのみ作用するガラスビーズ
でヘム・フランジ・アセンブリを作るために利用する圧
力と区別する必要がある。(後者の圧力は35〜210kg/cm
2の範囲にある)。少数の大きいガラスビーズは所定の
用途で機械的スペーサーとしてガラスビーズを利用する
ヘム・フランジ工程中に不規則に部分的に埋め込まれる
ことに注意する必要がある。しかしながら、この不規則
で少数の埋込みは決して本発明による機械的ロックをさ
せない。
ヘム・フランジに実質的に球状の微顆粒を埋込む手順
を図1および図2に示す。図1に示すように、内パネル
10は外パネル12に隣接して配置されている。そして内パ
ネル10の縁を越えて延在する外パネル12の縁は内パネル
10の縁の上に折り曲げまたは縁曲げ(クリンプ)されて
外パネル上部14と外パネル下部16を形成する。ガラスビ
ーズ18は内パネル10と外パネル12の重複部の間に設けら
れた。ヘム加工ダイが外パネル上部14に力を加えて、内
パネル10を外パネル下部16方向へ押し付ける。図2は、
球状顆粒18が内パネル10と外パネル下部16の両方に埋め
込まれたことを示す。球状の顆粒は2つのパネル間に機
械的ロックを形成してせん断力Fに抵抗する。
特に非ヘム・フランジ用に本発明の方法を実施する場
合、対向する2つの表面に所定の力で必要な機械的ロッ
クを与えるのに必要な顆粒の最適サイズおよび量を決定
するために、わずかの実験が必要である。
次の実施例は本発明の説明のために示すものであっ
て、請求の範囲に規定されている発明の範囲を限定する
ものではない。
実施例 1 この実施例の手順の記載における参考のために図1と
図2を用いる。厚さが0.076cmで降伏強さが1890kg/cm2
の1in×4in(2.54cm×10.16cm)の鋼クーポン2枚を縦
に重ねて、図1に示したようにヘム・フランジの形に成
形した。ヘム・フランジの成形直前に、3850kg/cm2の圧
縮強度および0.025cmの平均直径を有する球状ガラスビ
ーズ約10体積%を含有するアクリル接着剤組成物(ロー
ド社の商品名VERSILOK252)を内パネル10と外パネル12
の重複部の間に塗布する。接着剤は硬化性の存在しない
ときに使用して、キヤリヤー材のみとして作用する。パ
ネルの間の1.27cm×2.54cmの矩形重複部の間に約0.0327
cm3の接着剤を塗布する。次に約252kg/cm2の圧力Pを外
パネル上部14に均一に加えてガラスビーズを埋め込む。
比較例 2 キヤリヤー材にガラスビーズが含まれないことを除い
て、実施例1に従ってヘム・フランジ・アセンブリを製
造する。
引張試験 実施例1および比較例に従って製造したヘム・フラン
ジ・アセンブリは、外パネル下部に第3の金属クーポン
を接続させることによって引張強さを試験する。次に、
インストロン引張試験機の使用によって図2に示したよ
うに、せん断力Fとして圧力を加える。次に実施例1お
よび比較例2の両方の試料8個について、内パネルを外
パネルから引っ張るのに必要な力を記録する。実施例1
のヘム・フランジ・アセンブリのパネルを分離するのに
必要な力の平均値は22.5kgであるのに対して、比較例2
のヘム・フランジ・アセンブリのパネルを分離するのに
必要な力の平均値は2.9kgである。
上記実施例は、本発明の方法によるヘム・フランジの
成形において埋め込まれた微顆粒によって、単独に提供
される実質的な取扱い強度を示す。
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭63−242635(JP,A) 特開 昭58−210234(JP,A) 特開 昭61−60772(JP,A) 特開 平5−495(JP,A) 実開 昭61−20813(JP,U) (58)調査した分野(Int.Cl.6,DB名) B32B 7/08 B32B 15/01 B32B 27/20 B32B 31/10

Claims (10)

    (57)【特許請求の範囲】
  1. 【請求項1】(a)第2のパネルの縁が第1のパネルの
    縁を越えて延在するように、第2のパネルに隣接するが
    接触しない第1のパネルを配置する工程; (b)前記2つのパネルの各々の降伏強さより大きい圧
    縮強さを有する微顆粒と接着剤を該2つのパネルの重複
    部の間に提供する工程; (c)前記第1のパネルの縁の上に第2のパネルの非重
    複部を折り曲げる工程; (d)前記パネルの重複部をダイまたはプレスに配置す
    る工程;および (e)前記両パネルが一定の間隔を保ったまま所定の点
    まで相互の方向に移動されかつ相当数の微顆粒が該両方
    のパネルに埋め込まれて機械的ロックを形成し、第2の
    パネルに関して第1のパネルを移動させるのに必要な圧
    力が3.5kg/cm2より高い移動力を必要とし、かつ前記機
    械的ロックが実質的に前記微顆粒のみによって得られる
    ように、パネルの重複部にダイまたはプレスを介して24
    5〜770kg/cm2の圧力を加える工程から成ることを特徴と
    する第1のパネルと第2のパネル間に機械的ロックを形
    成する方法。
  2. 【請求項2】微顆粒が実質的に球状である請求項1の方
    法。
  3. 【請求項3】ダイまたはプレスがヘム加工用ダイまたは
    プレスである請求項1または請求項2の方法。
  4. 【請求項4】パネルが金属材料から成る請求項1の方
    法。
  5. 【請求項5】前記工程(e)で加える圧力がパネルの重
    複部の上に均一に加えられる請求項1の方法。
  6. 【請求項6】(a)第2のパネルの縁が第1のパネルの
    縁を越えて延在するように、第2のパネルに隣接するの
    が接触しない第1のパネルを配置する工程; (b)前記2つのパネルの各々の降伏応力よりも大きい
    圧縮強さを有する微顆粒と接着剤を2つのパネルの重複
    部の間に提供する工程; (c)第1のパネルの縁の上に第2のパネルの非重複部
    を折り曲げる工程; (d)パネルが一定の間隔を保ったままかつ相当数の微
    顆粒が両方のパネルに埋め込まれる点まで相互の方向に
    移動し、第2のパネルに関して第1のパネルを移動させ
    るのに必要な圧力が3.5kg/cm2より大きい移動力を必要
    とするように、パネルの重複部に245〜770kg/cm2の圧力
    を加えて、両パネルの間に一時的な機械的ロックをもた
    らす工程から成ることを特徴とするヘム・フランジ・ア
    センブリの成形法。
  7. 【請求項7】微顆粒が実質的に球状である請求項6の方
    法。
  8. 【請求項8】パネルが金属材料から成る請求項6の方
    法。
  9. 【請求項9】工程(d)で加える圧力がパネルの重複部
    の上に均一に加えられる請求項6の方法。
  10. 【請求項10】さらに、工程(d)の後、工程(e)に
    おける最終的ロックを達成する前に輸送および取扱いを
    受けることから成る請求項6の方法。
JP7500709A 1993-05-25 1994-05-16 2表面間の機械的ロック法 Expired - Lifetime JP2811372B2 (ja)

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US067,501 1993-05-25
US08/067,501 1993-05-25

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DE69431752D1 (de) 2003-01-02
EP0700337A1 (en) 1996-03-13
EP0700337B1 (en) 2002-11-20
ATE228214T1 (de) 2002-12-15
DE700337T1 (de) 1996-10-10
DE69431752T2 (de) 2003-07-10
US5487803A (en) 1996-01-30
EP0700337A4 (en) 1998-04-15
ES2187523T3 (es) 2003-06-16
CA2163647C (en) 2000-10-31
CA2163647A1 (en) 1994-12-08
WO1994027817A1 (en) 1994-12-08
JPH08510698A (ja) 1996-11-12
EP0825351A1 (en) 1998-02-25

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