JP2688982B2 - Back pad processing device for disk pad - Google Patents

Back pad processing device for disk pad

Info

Publication number
JP2688982B2
JP2688982B2 JP1107166A JP10716689A JP2688982B2 JP 2688982 B2 JP2688982 B2 JP 2688982B2 JP 1107166 A JP1107166 A JP 1107166A JP 10716689 A JP10716689 A JP 10716689A JP 2688982 B2 JP2688982 B2 JP 2688982B2
Authority
JP
Japan
Prior art keywords
chamber
drying
spraying
room
pad
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP1107166A
Other languages
Japanese (ja)
Other versions
JPH02290275A (en
Inventor
裕 若林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Akebono Brake Industry Co Ltd
Original Assignee
Akebono Brake Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Akebono Brake Industry Co Ltd filed Critical Akebono Brake Industry Co Ltd
Priority to JP1107166A priority Critical patent/JP2688982B2/en
Priority to FR9005461A priority patent/FR2646363B1/en
Priority to KR1019900006021A priority patent/KR970008072B1/en
Publication of JPH02290275A publication Critical patent/JPH02290275A/en
Application granted granted Critical
Publication of JP2688982B2 publication Critical patent/JP2688982B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04—Attachment of linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C15/00—Enclosures for apparatus; Booths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
    • B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04—Attachment of linings
    • F16D2069/0425—Attachment methods or devices
    • F16D2069/045—Bonding
    • F16D2069/0466—Bonding chemical, e.g. using adhesives, vulcanising
    • F16D2069/0475—Bonding chemical, e.g. using adhesives, vulcanising comprising thermal treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04—Attachment of linings
    • F16D2069/0425—Attachment methods or devices
    • F16D2069/0491—Tools, machines, processes

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、デイスクパツドの裏金処理装置、すなわ
ちデイスクパツドの裏金に脱脂、プライマ塗布及び接着
剤塗布の各処理を行う装置に関するものである。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a back pad processing apparatus for a disk pad, that is, an apparatus for performing degreasing, primer coating and adhesive coating processing on the back pad of the disk pad.

〔従来の技術〕[Conventional technology]

従来、この種のデイスクパツドの裏金処理作業は、手
作業によつて行われていた。すなわち、所定形状にプレ
ス成形された裏金を、脱脂液中に浸漬し、脱脂した後、
水洗いして脱脂液を洗浄し、充分に乾燥した裏金に、プ
ライマを塗布し、プライマを焼き付けた後、冷却し、次
いで裏金の摩擦材接着面に接着剤を塗布して乾燥してい
た。Conventionally, this type of disc pad back metal processing work has been performed manually. That is, the back metal pressed into a predetermined shape is immersed in a degreasing solution and degreased,
After washing with water to remove the degreasing liquid, a primer was applied to a sufficiently dried back metal, the primer was baked and then cooled, and then an adhesive was applied to the friction material adhering surface of the back metal and dried.

〔発明が解決しようとする課題〕[Problems to be solved by the invention]

しかしながら、このような従来のデイスクパツドの裏
金処理作業にあつては、その処理が手作業であるため、
作業能率が悪いと共に、処理後の品質にバラツキを生ず
るという不具合があつた。また、一連の裏金処理を終了
した乾燥後の裏金を一時的に貯蔵する保留室を備えてい
なかつたため、製造ラインが休憩時間に入る直前には、
品質を確保する上から裏金を予洗工程乃至乾燥工程まで
の間を進行させることができず、著しく処理能力の劣る
ものとなつていた。However, in such a conventional back pad processing operation of the disk pad, since the processing is a manual operation,
There was a problem that the work efficiency was poor and the quality after processing varied. In addition, since there was no holding room for temporarily storing the back metal after drying after finishing a series of back metal processing, immediately before the production line entered the break time,
From the viewpoint of ensuring quality, the backing metal could not be advanced from the pre-washing step to the drying step, and the processing capacity was remarkably inferior.

〔課題を解決するための手段〕[Means for solving the problem]

この発明は、このような従来の技術的課題に鑑みてな
されたものであり、その構成は、デイスクパツドの裏金
に脱脂、プライマ塗布及び接着剤塗布の処理を順次に行
うデイスクパツドの裏金処理装置であつて、脱脂溶液を
上下の吹き付け装置から噴出する予洗室、脱脂溶液を上
下の吹き付け装置から噴出する本洗室、水を上下の吹き
付け装置から噴出する水洗室、湯を上下の吹き付け装置
から噴出する湯洗室、加熱乾燥される第１乾燥室、裏金
の摩擦材接着面に噴霧装置によつてプライマを塗布する
プライマ塗布ブース、プライマを焼き付ける焼付炉、冷
却室、裏金の摩擦材接着面に噴霧装置によつて接着剤を
塗布する接着剤塗布ブース及び塗布した接着剤を乾燥さ
れる第２乾燥室を順次に備えさせ、網トレー上に載置し
たデイスクパツドの裏金をネツトコンベアにて搬送し、
予洗室から第２乾燥室までを順次に通過させると共に、
第２乾燥室から搬出された乾燥後の裏金を上下に多段に
貯蔵する保留室を備えさせたデイスクパツドの裏金処理
装置である。The present invention has been made in view of such a conventional technical problem, and its configuration is a back pad processing apparatus for a disk pad, which sequentially performs degreasing, primer coating and adhesive coating processing on the back pad of the disk pad. The pre-washing chamber that ejects the degreasing solution from the upper and lower spraying devices, the main washing room that ejects the degreasing solution from the upper and lower spraying devices, the washing room that ejects water from the upper and lower spraying devices, and the hot water ejecting from the upper and lower spraying devices. Washing room, first drying room to be heated and dried, primer coating booth for applying primer to the friction material adhesion surface of the backing metal with a spraying device, baking oven for baking the primer, cooling chamber, spraying on the friction material adhesion surface of the backing metal An apparatus is provided with an adhesive application booth for applying the adhesive by means of an apparatus and a second drying chamber for drying the applied adhesive in sequence, and the disk pad mounted on the net tray is provided. Gold was transported by a net conveyer,
While sequentially passing from the prewash room to the second drying room,
The back pad processing apparatus of the disk pad is provided with a holding chamber for storing the back metal, which has been dried and carried out from the second drying chamber, in multiple stages vertically.

〔作用〕[Action]

しかして、所定形状にプレス成形されたデイスクパツ
ドの裏金を、網トレーに互いに重なり合わないように載
置し、網トレーをネツトコンベアにて搬送し、デイスク
パツドの裏金処理装置を予洗室側から順次に通過させ
る。先ず、網トレー上の裏金が予洗室に入ると、上下位
置に備えさせた吹き付け装置から脱脂溶液が噴出され、
裏金が上下から予備的に洗浄される。その際、脱脂溶液
が、ネツトコンベア及び網トレーの網目を通過して、裏
金の上下両面及び側面が脱脂洗浄される。次いで、本洗
室に入ると、上下位置に備えさせた吹き付け装置から脱
脂溶液が噴出され、裏金が同様に上下から洗浄され、本
洗いされ、充分に脱脂される。その後、水洗室及び湯洗
室を通過し、予洗室及び本洗室の通過の際に付着した脱
脂溶液が、水洗室の水の吹き付け装置から噴出する水及
び湯洗室の湯の吹き付け装置から噴出する湯によつて洗
浄される共に、湯洗室の湯によつて裏金が適度に昇温さ
れる。Then, the back metal of the disk pad pressed into a predetermined shape is placed on the net tray so that they do not overlap each other, and the net tray is conveyed by the net conveyor, and the back metal processing device of the disk pad is sequentially operated from the prewash room side. Let it pass. First, when the back metal on the mesh tray enters the pre-washing chamber, the degreasing solution is ejected from the spraying device provided at the upper and lower positions,
The back metal is preliminarily washed from above and below. At that time, the degreasing solution passes through the mesh of the net conveyer and the mesh tray to degrease and clean the upper and lower surfaces and the side surface of the backing metal. Next, when entering the main washing chamber, the degreasing solution is jetted from the spraying device provided in the upper and lower positions, and the backing metal is similarly washed from the upper and lower sides, and is subjected to the main washing and is sufficiently degreased. Then, after passing through the washing room and the hot water washing room, the degreasing solution adhering during the passage of the prewashing room and the main washing room is ejected from the water spraying apparatus of the washing room and the hot water spraying apparatus of the hot water washing room. While being washed with the hot water that is ejected, the back metal is heated appropriately by the hot water in the hot water washing room.

次いで、第１乾燥室に入り、湯洗室の湯によつて適度
に昇温されている裏金は、ダクトから熱風が供給され、
ほぼ均一の高温に維持されている第１乾燥室において、
速やかかつ充分に乾燥され、プライマ塗布ブースに入
る。プライマ塗布ブースでは、上位置の噴霧装置からプ
ライマが噴霧され、裏金の一面つまり摩擦材接着面に所
定厚さのプライマが塗布された後、焼付炉に入る。焼付
炉では、加熱器によつて加熱されてプライマが焼き付け
られ、冷却室においてダクトから供給される冷風によつ
て常温にまで冷却され、接着剤塗布ブースに入る。接着
剤塗布ブースでは、噴霧装置から接着剤が噴霧され、裏
金の摩擦材接着面に所定厚さの接着剤が塗布される。こ
の塗布された接着剤は、溶剤が充分に揮発されるように
第２乾燥室において適度に乾燥され、裏金の一連の処理
が終了する。Next, in the first drying chamber, the back metal, which has been appropriately heated by the hot water in the hot water washing chamber, is supplied with hot air from the duct,
In the first drying chamber, which is maintained at a substantially uniform high temperature,
It is dried quickly and thoroughly and enters the primer coating booth. In the primer coating booth, the primer is sprayed from the spraying device at the upper position, and one surface of the backing metal, that is, the friction material bonding surface is coated with the primer of a predetermined thickness, and then the baking furnace is entered. In the baking furnace, the primer is baked by being heated by a heater, cooled to room temperature by cold air supplied from a duct in the cooling chamber, and enters the adhesive application booth. In the adhesive application booth, the adhesive is sprayed from the spraying device, and the adhesive having a predetermined thickness is applied to the friction material adhesive surface of the backing metal. The applied adhesive is appropriately dried in the second drying chamber so that the solvent is sufficiently volatilized, and a series of processing of the back metal is completed.

次いで、一連の処理が終了した裏金は、必要に応じ
て、保留室の各棚に貯蔵される。保留室は、デイスクパ
ツド製造工程の次工程、つまり裏金に摩擦材を予備成形
する予備成形工程の処理能力に応じて使用されるもの
で、特に、製造ラインが休憩時間に入り、予洗室に供給
済で予洗室から第２乾燥室までの間を進行中の裏金が、
保留室に一時的に貯蔵される。これにより、裏金が処理
途中に長時間放置されてその品質が低下すること、又は
休憩時間終了後の次工程の手待ち時間の増大が防止され
る。Then, the back metal that has undergone a series of processes is stored in each shelf of the holding room as needed. The holding room is used according to the processing capacity of the next step of the disk pad manufacturing process, that is, the preforming process of preforming the friction material on the back metal, especially when the production line enters the break time and is supplied to the prewash room. So, the back metal in progress from the prewash room to the second drying room,
It is temporarily stored in the holding room. As a result, it is possible to prevent the back metal from being left in the middle of processing for a long time to deteriorate its quality, or to prevent the waiting time of the next process after the break time from increasing.

〔実施例〕〔Example〕

以下、この発明の実施例について図面を参照して説明
する。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

第１〜３図は、この発明の１実施例を示す。図中にお
いて符号１は予洗室であり、開口1a,1bを有する左右の
側壁にて区画された予洗室１内の上下両位置には、脱脂
溶液の吹き付け装置20,21を備える。但し、ここでの脱
脂溶液には、有機溶剤，アルカリ等の脱脂溶液にリン酸
塩を含んでいるものが使用される。２は本洗室であり、
開口2a,2bを有する左右の側壁にて区画された本洗室２
には、予洗室と同じ脱脂溶液を吹き付ける吹き付け装置
22,23を上下両位置に備える。３は水洗室であり、開口3
a,3bを有する左右の側壁にて区画された水洗室３内の上
下両位置には、水の吹き付け装置24,25を備える。４は
湯洗室であり、開口4a,4bを有する左右の側壁にて区画
された湯洗室４内の上下両位置には、湯の吹き付け装置
26,27を備える。1 to 3 show one embodiment of the present invention. In the figure, reference numeral 1 is a prewashing chamber, and degreasing solution spraying devices 20, 21 are provided at both upper and lower positions in the prewashing chamber 1 defined by left and right side walls having openings 1a, 1b. However, as the degreasing solution here, a degreasing solution containing an organic solvent, an alkali or the like and containing a phosphate is used. 2 is a main washing room,
Main wash room 2 divided by left and right side walls with openings 2a and 2b
A spraying device that sprays the same degreasing solution as in the prewash room.
22 and 23 are provided in both upper and lower positions. 3 is a washing room, opening 3
Water spraying devices 24, 25 are provided at both upper and lower positions in the washing chamber 3 defined by the left and right side walls having a and 3b. Reference numeral 4 denotes a hot water washing chamber, and a hot water spraying device is provided at both upper and lower positions in the hot water washing chamber 4 defined by left and right side walls having openings 4a and 4b.
Equipped with 26 and 27.

５は熱風によつて加熱乾燥させる第１乾燥室であり、
開口5a,5bを有する左右の側壁にて区画された第１乾燥
室５には、ダクト28から熱風が供給され、第１乾燥室５
内がほぼ均一の高温に維持されるようになつている。６
は裏金11の一面つまり摩擦材接着面の防錆作用を有する
樹脂系のプライマ（メラミン等の熱硬化性樹脂他）を塗
布するプライマ塗布ブースであり、開口6a,6bを有する
左右の側壁にて区画されたプライマ塗布ブース６には、
プライマを噴霧するノズルを有する噴霧装置29が上位置
に備えられる。７はこのプライマを焼き付ける焼付炉で
あり、開口7a,7bを有する左右の側壁にて区画された焼
付炉７には、加熱器30を備える。８は、開口8a,8bを有
する左右の側壁にて区画され、冷風を供給するダクト31
を備え、ほぼ均一の低温に維持される冷却室、また９
は、裏金11の摩擦材接着面に加熱硬化型の接着剤を塗布
する接着剤塗布ブースであり、開口9a,9bを有する左右
の側壁にて区画された接着剤塗布ブース９には、接着剤
を噴霧するノズルを有する噴霧装置32が上位置に備えら
れる。10は接着剤を塗布した裏金11を乾燥する第２乾燥
室であり、開口10a,10bを有する左右の側壁にて区画さ
れた第２乾燥室10には、ダクト33から温風が供給され、
第２乾燥室10内がほぼ均一の温度に維持されるようにな
つている。5 is a first drying chamber for heating and drying with hot air,
Hot air is supplied from the duct 28 to the first drying chamber 5 defined by the left and right side walls having the openings 5a and 5b, and the first drying chamber 5
The inside is maintained at a substantially uniform high temperature. 6
Is a primer application booth for applying a resin-based primer (thermosetting resin such as melamine) having an anticorrosive effect on one surface of the backing metal 11, that is, the friction material adhesive surface, on the left and right side walls having the openings 6a and 6b. In the partitioned primer coating booth 6,
A spraying device 29 having a nozzle for spraying the primer is provided in the upper position. Reference numeral 7 denotes a baking furnace for baking this primer. The baking furnace 7 divided by the left and right side walls having the openings 7a and 7b is provided with a heater 30. 8 is divided into left and right side walls having openings 8a and 8b, and a duct 31 for supplying cold air
And a cooling chamber that is maintained at a substantially uniform low temperature.
Is an adhesive application booth for applying a heat-curable adhesive to the friction material adhesion surface of the backing metal 11, and the adhesive application booth 9 defined by the left and right side walls having the openings 9a and 9b A spraying device 32 having a nozzle for spraying is provided in the upper position. Reference numeral 10 is a second drying chamber for drying the backing metal 11 coated with the adhesive, and warm air is supplied from the duct 33 to the second drying chamber 10 defined by the left and right side walls having the openings 10a and 10b.
The inside of the second drying chamber 10 is maintained at a substantially uniform temperature.

これらの予洗室１から第２乾燥室10までは、順次に各
開口1a,1b〜10a,10をそれぞれ合致させて、直線的に配
置され、予洗室１から第２乾燥室10までの各開口1a,1b
〜10a,10bを貫通するように、枠体に網を張設したネツ
トコンベア12が装備され、このネツトコンベア12上に
は、第２図に示すように、網トレー13上に複数個載置し
たデイスクパツドの裏金11が乗せられる。デイスクパツ
ドの裏金12は、予めプレス機によつて所定形状にプレス
成形され、網トレー13に摩擦材接着面を上向きに揃えて
乗せられる。The prewash room 1 to the second drying room 10 are arranged linearly by sequentially aligning the openings 1a, 1b to 10a, 10 with each other, and the openings from the prewash room 1 to the second drying room 10 are arranged. 1a, 1b
A net conveyor 12 having a frame stretched over the net is provided so as to penetrate through 10a and 10b, and a plurality of net conveyors 13 are placed on the net conveyor 13 on the net conveyor 12 as shown in FIG. The back metal 11 of the disk pad is placed. The back pad 12 of the disk pad is previously press-molded into a predetermined shape by a pressing machine, and is placed on the net tray 13 with the friction material adhesive surface facing upward.

第２乾燥室10の開口10bの隣には、保留室14が備えら
れる。保留室14は、第３図に示すように上下方向に延在
する環状のベルト15,16に水平状態に保持した棚17を多
数揃え、第２乾燥室10の開口10bから搬出され、裏金11
が載置された網トレー13を、各棚17に一時的に貯蔵でき
るようになつている。A holding chamber 14 is provided next to the opening 10b of the second drying chamber 10. As shown in FIG. 3, the holding chamber 14 has a large number of shelves 17 held in a horizontal state on annular belts 15 and 16 extending in the vertical direction. The shelving chamber 14 is carried out from the opening 10b of the second drying chamber 10 and the back metal 11
The net tray 13 on which is placed can be temporarily stored in each shelf 17.

次に、作用について説明する。 Next, the operation will be described.

所定形状にプレス成形されたデイスクパツドの裏金11
を、網トレー13に互いに重なり合わないように載置し、
この網トレー13をネツトコンベア12によつて搬送し、上
記のデイスクパツドの裏金処理装置を予洗室１の開口1a
側から順次に通過させる。先ず、網トレー13上の裏金11
が、開口1aから予洗室１に入ると、上下位置に備えさせ
た吹き付け装置20,21から脱脂溶液が噴出され、裏金11
が上下から洗浄され、予洗いされる。開口2aから本洗室
２に入ると、上下位置に備えさせた吹き付け装置22,23
から脱脂溶液が噴出され、裏金11が同様に上下から洗浄
され、本洗いされ、充分に脱脂される。その際、脱脂溶
液は、ネツトコンベア12及び網トレー13の網目を通過す
るので、裏金11の上下両面及び側面が良好に脱脂洗浄さ
れると共に、リン酸塩処理が同時に施され、リン酸塩被
膜による防錆作用が付与される。このため、後工程にお
いて裏金11に固着された摩擦材が、実車に組み込み後
に、後記する防錆材と共に裏金11から一部剥離した際、
この剥離部分の防錆がリン酸塩被膜によつて確保される
ようになる。Disk pad backing 11 pressed into a specified shape
, So as not to overlap each other on the net tray 13,
The net tray 13 is conveyed by the net conveyor 12, and the back pad processing apparatus for the disk pad is opened at the opening 1a of the prewashing chamber 1.
Pass in order from the side. First, the back metal 11 on the net tray 13
However, when entering the prewash chamber 1 through the opening 1a, the degreasing solution is ejected from the spraying devices 20 and 21 provided at the upper and lower positions, and the back metal 11
Is washed from the top and bottom and prewashed. When entering the main washing room 2 through the opening 2a, the spraying devices 22, 23 provided at the upper and lower positions
A degreasing solution is ejected from the backing metal 11, and the backing metal 11 is likewise washed from above and below, and is finally washed to be sufficiently degreased. At that time, the degreasing solution passes through the meshes of the net conveyor 12 and the mesh tray 13, so that the upper and lower surfaces and the side surface of the backing metal 11 are well degreased and washed, and the phosphate treatment is simultaneously performed, and the phosphate coating Anti-corrosion effect is given by. For this reason, when the friction material adhered to the back metal 11 in the later step is partially peeled from the back metal 11 together with the rust preventive material described later after being incorporated in the actual vehicle,
The rust prevention of the peeled portion is ensured by the phosphate coating.

その後、水洗室３及び湯洗室４を通過し、予洗室１及
び本洗室２の通過の際に付着した脱脂溶液が、水洗室３
の水の吹き付け装置24,25から噴出する水及び湯洗室４
の湯の吹き付け装置26,27から噴出する湯によつて洗浄
される共に、湯洗室４の湯によつて裏金11が適度に昇温
される。After that, the degreasing solution which has passed through the washing room 3 and the hot water washing room 4 and adhered when passing through the prewashing room 1 and the main washing room 2 is washed by the washing room 3
Of water spouting from the water spraying device 24,25
While being washed with the hot water sprayed from the hot water spraying devices 26, 27, the back metal 11 is appropriately heated by the hot water in the hot water washing chamber 4.

次いで、開口5aから第１乾燥室５に入り、湯洗室４の
湯によつて適度に昇温されている裏金11は、ダクト28か
ら熱風が供給され、ほぼ均一の高温に維持されている第
１乾燥室５において、速やかかつ充分に乾燥され、プラ
イマ塗布ブース６に入る。プライマ塗布ブース６では、
上位置のノズルを有する噴霧位置29からプライマが噴霧
され、裏金11の一面つまり摩擦材接着面に所定厚さのプ
ライマが塗布された後、焼付炉７に入る。焼付炉７で
は、加熱器30によつて加熱されてプライマが焼き付けら
れ、冷却室８においてダクト31から供給される冷風によ
つて常温にまで冷却され、接着剤塗布ブース９に入る。
接着剤塗布ブース９では、ノズルを有する噴霧装置32か
ら接着剤が噴霧され、裏金11の摩擦材接着面に所定厚さ
の接着剤が塗布される。この塗布された接着剤は、第２
乾燥室10において溶剤が充分に揮発されるように乾燥さ
れ、開口10bから搬出されて裏金11の一連の処理が終了
する。Next, the back metal 11 which has entered the first drying chamber 5 through the opening 5a and has been appropriately heated by the hot water in the hot water washing chamber 4 is supplied with hot air from the duct 28 and is maintained at a substantially uniform high temperature. In the first drying chamber 5, it is dried quickly and sufficiently and enters the primer coating booth 6. At the primer coating booth 6,
The primer is sprayed from the spraying position 29 having the nozzle at the upper position, one surface of the backing metal 11, that is, the friction material bonding surface is coated with the primer of a predetermined thickness, and then the baking furnace 7 is entered. In the baking oven 7, the primer is heated by being heated by the heater 30, and is cooled to room temperature by the cold air supplied from the duct 31 in the cooling chamber 8 before entering the adhesive application booth 9.
In the adhesive application booth 9, the adhesive is sprayed from the spraying device 32 having a nozzle, and the adhesive having a predetermined thickness is applied to the friction material bonding surface of the backing metal 11. This applied adhesive is the second
The solvent is dried in the drying chamber 10 so that the solvent is sufficiently volatilized, and the solvent is carried out from the opening 10b to complete a series of processing of the backing metal 11.

ところで、プライマ塗布の前に、従来、裏金11の一面
にシヨツトブラステイングを施す場合があるが、このシ
ヨツトブラステイングは、圧縮空気によつて衝突させる
ケイ砂が裏金11の表面に付着したままとなり、或いは裏
金11の表面に生じた凹所にプライマ塗布時に気泡を生
じ、プライマの付着不良を生ずることがあるため、この
発明では省略した。By the way, before applying the primer, conventionally, one surface of the backing metal 11 may be subjected to shotblasting, but in this shotblasting, silica sand collided by compressed air adheres to the surface of the backing metal 11. It may be left as it is, or bubbles may be generated in the recesses formed on the surface of the backing metal 11 when the primer is applied, resulting in poor adhesion of the primer.

次いで、一連の処理が終了した裏金11は、必要に応じ
て、保留室14の各棚17に貯蔵される。保留室14は、デイ
スクパツド製造工程の次工程、つまり裏金11に摩擦材を
予備成形する予備成形工程の処理能力に応じて使用され
るもので、特に、製造ラインが休憩時間に入り、予洗室
１に供給済で予洗室１から第２乾燥室10までの処理工程
を進行中の裏金11が、休憩時間中に保留室14に一時的に
貯蔵され、裏金11が処理途中に長時間放置されてその品
質が低下すること、又は休憩時間終了後の次工程の手待
ち時間の増大を防止する。Next, the back metal 11 that has undergone a series of processes is stored in each shelf 17 of the storage chamber 14 as needed. The holding chamber 14 is used according to the processing capacity of the process subsequent to the disk pad manufacturing process, that is, the preforming process of preforming the friction material on the backing metal 11, and especially when the production line enters a break time, the prewash room 1 The backing metal 11 that has been supplied to the pre-washing chamber 1 to the second drying chamber 10 and is being processed is temporarily stored in the holding chamber 14 during the break, and the backing metal 11 is left for a long time during the processing. It is possible to prevent the quality from deteriorating or the hand waiting time in the next process after the break time from increasing.

〔発明の効果〕〔The invention's effect〕

以上の説明によつて理解されるように、この発明によ
れば、デイスクパツドの裏金処理装置が簡素な工程に
よつて自動化され、作業環境が改善されると共に、裏
金は網トレー上に配置し、ネツトコンベアにて搬送する
ため、その処理が確実に得られ、更に保留室を備える
ため、品質が確保されると共に手待ち時間が減少し、そ
の結果、高品質の裏金を能率的に得ることのできる裏金
処理装置が実現されるという実用上の著効が得られる。As can be understood from the above description, according to the present invention, the back pad processing device of the disk pad is automated by a simple process, the working environment is improved, and the back pad is arranged on the net tray. Since it is conveyed by a net conveyor, its processing can be surely obtained, and since a holding room is provided, quality is secured and hand waiting time is reduced, and as a result, it is possible to efficiently obtain a high-quality backing. It is possible to obtain a practical effect that a backing metal processing device can be realized.

【図面の簡単な説明】[Brief description of the drawings]

第1,2図はこの発明の１実施例を示し、第１図はデイス
クパツドの裏金処理装置を断面にて示す正面図、第２図
はネツトコンベアを示す平面図、第３図は保留室を断面
にて示す正面図である。 1:予洗室,2:本洗室,3:水洗室,4:湯洗室,5:第１乾燥室,
6:プライマ塗布ブース,7:焼付炉,8:冷却室,9:接着剤塗
布ブース,10:第２乾燥室,11:裏金,12:ネツトコンベア,1
3:網トレー,14:保留室,15,16:ベルト,17:棚,20,21,22,2
3:吹き付け装置,24,25:吹き付け装置,26,27:吹き付け装
置,28:ダクト,29:噴霧装置,30:加熱器,31:ダクト,32:噴
霧装置,33:ダクト。FIGS. 1 and 2 show one embodiment of the present invention. FIG. 1 is a front view showing a cross section of a back pad processing device of a disk pad, FIG. 2 is a plan view showing a net conveyor, and FIG. It is a front view shown in a cross section. 1: prewash room, 2: main wash room, 3: water wash room, 4: hot water wash room, 5: first drying room,
6: Primer coating booth, 7: Baking furnace, 8: Cooling chamber, 9: Adhesive coating booth, 10: Second drying chamber, 11: Back metal, 12: Net conveyor, 1
3: Net tray, 14: Storage room, 15, 16: Belt, 17: Shelf, 20, 21, 22, 2
3: Spray device, 24, 25: Spray device, 26, 27: Spray device, 28: Duct, 29: Spray device, 30: Heater, 31: Duct, 32: Spray device, 33: Duct.

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項１】デイスクパツドの裏金に脱脂、プライマ塗
布及び接着剤塗布の処理を順次に行うデイスクパツドの
裏金処理装置であつて、脱脂溶液を上下の吹き付け装置
から噴出する予洗室、脱脂溶液を上下の吹き付け装置か
ら噴出する本洗室、水を上下の吹き付け装置から噴出す
る水洗室、湯を上下の吹き付け装置から噴出する湯洗
室、加熱乾燥させる第１乾燥室、裏金の摩擦材接着面に
噴霧装置によつてプライマを塗布するプライマ塗布ブー
ス、プライマを焼き付ける焼付炉、冷却室、裏金の摩擦
材接着面に噴霧装置によつて接着剤を塗布する接着剤塗
布ブース及び塗布した接着剤を乾燥させる第２乾燥室を
順次に備えさせ、網トレー上に載置したデイスクパツド
の裏金をネツトコンベアにて搬送し、予洗室から第２乾
燥室までを順次に通過させると共に、第２乾燥室から搬
出された乾燥後の裏金を上下に多段に貯蔵する保留室を
備えさせたことを特徴とするデイスクパツドの裏金処理
装置。1. A back pad processing apparatus for a disk pad, which sequentially performs degreasing, primer coating and adhesive coating processing on a back pad of a disk pad, wherein a pre-washing chamber for ejecting the degreasing solution from upper and lower spraying devices, Main washing room spraying from spraying equipment, water washing room spraying water from upper and lower spraying equipment, hot water washing room spraying hot water from upper and lower spraying equipment, first drying room for heating and drying, spraying on friction material bonding surface of back metal A primer coating booth for applying a primer by an apparatus, a baking oven for baking a primer, a cooling chamber, an adhesive application booth for applying an adhesive by a spraying device to the friction material adhesion surface of the backing metal, and drying the applied adhesive. The second drying chamber is provided in sequence, and the back metal of the disk pad placed on the net tray is conveyed by the net conveyor, and the pre-washing chamber and the second drying chamber are sequentially passed. Causes the back metal processing apparatus Deisukupatsudo, characterized in that it allowed comprising a reserve chamber for storing the multiple stages backing after drying taken out from the second drying chamber vertically.
JP1107166A 1989-04-28 1989-04-28 Back pad processing device for disk pad Expired - Fee Related JP2688982B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP1107166A JP2688982B2 (en) 1989-04-28 1989-04-28 Back pad processing device for disk pad
FR9005461A FR2646363B1 (en) 1989-04-28 1990-04-27 APPARATUS FOR TREATING PLATES SUPPORT FOR BRAKE PADS
KR1019900006021A KR970008072B1 (en) 1989-04-28 1990-04-28 Apparatus for treating back plates for disc pads

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1107166A JP2688982B2 (en) 1989-04-28 1989-04-28 Back pad processing device for disk pad

Publications (2)

Publication Number Publication Date
JPH02290275A JPH02290275A (en) 1990-11-30
JP2688982B2 true JP2688982B2 (en) 1997-12-10

Family

ID=14452160

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1107166A Expired - Fee Related JP2688982B2 (en) 1989-04-28 1989-04-28 Back pad processing device for disk pad

Country Status (3)

Country Link
JP (1) JP2688982B2 (en)
KR (1) KR970008072B1 (en)
FR (1) FR2646363B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104549860A (en) * 2013-10-28 2015-04-29 富鼎电子科技(嘉善)有限公司 Baking varnish spraying equipment

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003166574A (en) * 2001-11-28 2003-06-13 Nisshinbo Ind Inc Manufacturing method of friction member
FR2849132B1 (en) * 2002-12-20 2006-03-03 Bosch Gmbh Robert MEANS FOR GUIDING BRAKE PADS WITH INCREASED LIFESPAN AND DISK BRAKE COMPRISING SUCH MEANS AND METHOD FOR PRODUCING SUCH MEANS
CN108080199B (en) * 2018-01-23 2020-05-19 广东创智智能装备有限公司 Coating device
CN113086543B (en) * 2021-04-12 2022-03-29 日照职业技术学院 Steel backing surface treatment automatic production line

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3895969A (en) * 1971-04-26 1975-07-22 J M Eltzroth And Associates In Composition and process for inhibiting corrosion of non-ferrous metal surfaced articles and providing surface for synthetic resin coating compositions
FR2254984A5 (en) * 1973-12-14 1975-07-11 Borg Warner Flat resin bonded clutch plate mfr - by distorting from flat heating to cure, and releasing to allow stress from curing to flatten the plate
US4565553A (en) * 1984-05-24 1986-01-21 Bildon Ind Inc Method for the removal and disposal of paint solvent

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104549860A (en) * 2013-10-28 2015-04-29 富鼎电子科技(嘉善)有限公司 Baking varnish spraying equipment

Also Published As

Publication number Publication date
FR2646363A1 (en) 1990-11-02
JPH02290275A (en) 1990-11-30
KR900016640A (en) 1990-11-14
KR970008072B1 (en) 1997-05-20
FR2646363B1 (en) 1993-07-09

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