JP2016059733A - Square cloth spreading apparatus - Google Patents

Square cloth spreading apparatus Download PDF

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JP2016059733A
JP2016059733A JP2014192159A JP2014192159A JP2016059733A JP 2016059733 A JP2016059733 A JP 2016059733A JP 2014192159 A JP2014192159 A JP 2014192159A JP 2014192159 A JP2014192159 A JP 2014192159A JP 2016059733 A JP2016059733 A JP 2016059733A
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cloth
rectangular cloth
air
rectangular
duct
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弘幸 出上
Hiroyuki Ideue
弘幸 出上
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Plex Co Ltd
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Plex Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a square cloth spreading apparatus in which square cloth can be smoothly and reliably dropped in a shaping duct.SOLUTION: A square cloth spreading apparatus includes: a suction mechanism which includes a shaping duct 65 for sucking the lower part of square cloth Y held in front of the spreading apparatus downward to remove wrinkles or the like; and an air blowing device 90 which jets air to the square cloth Y held in front of the spreading apparatus to push the square cloth Y into the shaping duct 65. While the square cloth Y is moved from the front of the spreading apparatus to a delivery position, the lower part of the square cloth Y is pushed into the upper part of the shaping duct 65 by wind pressure caused by jetting air from the air blowing device 90. As a result, suction force in the shaping duct 65 is easily applied to the square cloth Y, so that the square cloth Y can be smoothly and reliably fed into a subsequent process apparatus.SELECTED DRAWING: Figure 1

Description

本発明は、方形状布類展開装置に関する。さらに詳しくは、洗濯済みのシーツなどの方形状布類を四角形に展開し、プレスや折り畳み機などの次工程装置に供給するための方形状布類展開装置に関する。   The present invention relates to a rectangular cloth unfolding apparatus. More specifically, the present invention relates to a rectangular cloth unfolding apparatus for unfolding rectangular cloth such as washed sheets into a square and supplying it to a next process apparatus such as a press or a folding machine.

ホテルや病院などでは大量にシーツが使用され、その使用済みのシーツはランドリー工場で洗濯、アイロンがけされ、再度ホテルや病院などで使用されることが一般的である。
ランドリー工場においては、シーツなどの四角形で比較的大きな寸法を有する方形状布類を、洗濯したあとプレス機でプレスしたり、折り畳み機で折りたたんだりする作業が行なわれる。それらの処理装置に方形状布類を供給するには、方形状布類を予め四角形に展開させる必要がある。
方形状布類を四角形に展開する作業を作業員が行う場合、作業に多大な時間と労力が必要であるため、近年では、この作業を自動で行う展開装置によって行われている。
A large amount of sheets are used in hotels and hospitals, and the used sheets are generally washed and ironed in a laundry factory and used again in hotels and hospitals.
In a laundry factory, a rectangular cloth having a relatively large size such as a sheet is washed and then pressed by a press machine or folded by a folding machine. In order to supply rectangular fabrics to these processing apparatuses, it is necessary to develop the rectangular fabrics into a square shape in advance.
When a worker performs an operation of expanding a rectangular cloth into a quadrangle, a great amount of time and labor is required for the operation, and in recent years, this operation is performed by an expansion device that automatically performs this operation.

特許文献1に記載された従来の展開装置は、概略つぎのように構成されている。
方形状布類の一辺を横行チャックでつかんでベルトコンベア上に引きづり込み、そのベルトコンベアを駆動して方形状布類を装置前面に垂れ下がらせ、別の伸展チャックで方形状布類の幅方向両端をつかんで引っ張って吊下げる。この状態から方形状布類を装置内に引き込みかつ排出していくため、吊下げ状態の方形状布類の上縁をつかませ、かつ下縁を下向きにエアー吸引して垂みや皺のない状態にする。このための吸引機構として、ブロワー162や整形ダクト165を備えている。そして、方形状布類を展開装置内部に向け移動させバキュームコンベアに載せて、排出方向に搬出していく。
The conventional deployment device described in Patent Document 1 is generally configured as follows.
Grab one side of the square cloth with the traverse chuck and pull it onto the belt conveyor, drive the belt conveyor to hang the square cloth down the front of the device, and use another extension chuck to width the square cloth Hold both ends in the direction and hang by pulling. In order to draw and discharge the rectangular cloth from this state into the device, the upper edge of the suspended rectangular cloth is grasped, and the lower edge is air-sucked downward to prevent dripping or wrinkles. To. As a suction mechanism for this purpose, a blower 162 and a shaping duct 165 are provided. Then, the rectangular cloth is moved toward the inside of the developing device, placed on the vacuum conveyor, and carried out in the discharging direction.

図10に基づき、上記吸引機構の従来例を説明する。P1は方形状布類Y(点線図示)が受渡装置151で保持された初期位置を示している。このときの方形状布類Yは展開装置前面で垂れ下がっている。この状態で整形ダクト165内の空気を吸引すると、方形状布類Yは整形ダクト165の前面板164を乗り越えて整形ダクト165内に垂れ込む。この状態が符号P2で示す状態であり、更にブロワ162で整形ダクト165内の空気を吸引すると、方形状布類Yは縦方向に延び、皺のない状態となる。   A conventional example of the suction mechanism will be described with reference to FIG. P <b> 1 indicates an initial position where the rectangular cloth Y (shown by a dotted line) is held by the delivery device 151. The rectangular cloth Y at this time hangs down on the front surface of the developing device. When air in the shaping duct 165 is sucked in this state, the rectangular cloth Y gets over the front plate 164 of the shaping duct 165 and hangs into the shaping duct 165. This state is indicated by reference numeral P2, and when the air in the shaping duct 165 is further sucked by the blower 162, the rectangular cloth Y extends in the vertical direction and is free of wrinkles.

この後、受渡装置151を後退させて方形状布類Yをバキュームコンベア160に乗り移らせる。バキュームコンベア160に乗り移った方形状布類Yは、バキュームコンベア160の駆動により排出コンベア170の方向に移送され、排出コンベア170から、方形状布類展開装置Aの後方に設置された次工程の処理装置(図示せず)に供給される。   Thereafter, the delivery device 151 is moved backward to transfer the rectangular cloth Y onto the vacuum conveyor 160. The rectangular cloth Y transferred to the vacuum conveyor 160 is transferred in the direction of the discharge conveyor 170 by driving the vacuum conveyor 160, and is processed from the discharge conveyor 170 at the rear of the rectangular cloth unfolding apparatus A. Supplied to a device (not shown).

しかるに上記従来技術の吸引装置では、つぎの問題がある。
方形状布類Yを整形ダクト165に落とし込むには、ブロワー162による吸引力を使うが、この吸引だけではうまく方形状布類Yが整形ダクト165に入らないときがある。とくに、方形状布類Yが幅広くなると、整形ダクト165の前面板164との摩擦抵抗も大きくなるので、垂れ込みが円滑にいかない傾向が強くなる。
しかるに、方形状布類Yが整形ダクト165に入らないと次工程に移行できないので、生産能率が低下する。
However, the prior art suction device has the following problems.
In order to drop the square-shaped cloth Y into the shaping duct 165, the suction force by the blower 162 is used. However, there is a case where the rectangular cloth Y does not enter the shaping duct 165 well only by this suction. In particular, when the rectangular cloth Y is widened, the frictional resistance between the shaping duct 165 and the front plate 164 is increased, so that the tendency for the sag not to go smoothly increases.
However, if the rectangular cloth Y does not enter the shaping duct 165, it cannot move to the next process, so that the production efficiency is lowered.

特開2011-30743号公報JP 2011-30743 A

本発明は上記事情に鑑み、方形状布類の整形ダクトへの落とし込みが円滑かつ確実に行える方形状布類展開装置を提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a rectangular cloth unfolding device capable of smoothly and reliably dropping a rectangular cloth into a shaping duct.

第1発明の方形状布類展開装置は、方形状布類を四角形に展開して後工程装置に送り込むコンベアに供給する展開装置であって、前記展開装置の前面で保持されている方形状布類の下方部分を下方に吸引して皺等を除去する整形ダクトを有する空気吸引機構と、前記展開装置の前面で保持された方形状布類に対しエアーを噴射して該方形状布類を前記整形ダクト内に押し込むエアー吹付け装置を備えたことを特徴とする。
第2発明の方形状布類展開装置は、第1発明において、前記エアー吹付け装置によるエアー噴射領域が、前記展開装置の前面で保持されている方形状布類において前記整形ダクトの直近上方であることを特徴とする。
第3発明の方形状布類展開装置は、第2発明において、前記エアー吹付け装置によるエアー噴射領域が、前記展開装置の前面で保持されている方形状布類において幅方向に離れた2ヵ所に存することを特徴とする。
A rectangular cloth unfolding device according to a first aspect of the present invention is a unfolding device that unfolds a rectangular cloth into a quadrangle and supplies it to a conveyor that feeds it into a post-processing device, and is a rectangular cloth that is held on the front surface of the unfolding device. An air suction mechanism having a shaping duct for sucking the lower part of the container downward to remove wrinkles and the like, and injecting air to the rectangular cloth held on the front surface of the developing device, An air blowing device for pushing into the shaping duct is provided.
The square-shaped cloth unfolding device according to a second aspect of the present invention is the first aspect of the present invention, wherein the air spraying area by the air blowing device is located immediately above the shaping duct in the rectangular cloth that is held by the front surface of the unfolding device It is characterized by being.
According to a second aspect of the present invention, there is provided a square cloth unfolding device according to the second aspect, wherein the air spraying area by the air blowing device is spaced apart in the width direction in the rectangular cloth that is held on the front surface of the unfolding device. It is characterized by

第1発明によれば、方形状布類が展開装置の前面から内部に移動する間に、方形状布類の下方部分が整形ダクト内に吸引されて該ダクト内に入っていこうとするが、エアー吹付け装置からのエアー噴射による風圧によって方形状布類の下方部分が整形ダクト上方に押し込まれる。このため、方形状布類に整形ダクト内の吸引力が作用しやすくなって、円滑かつ確実に方形状布類を次工程装置に送り込める。
第2発明によれば、整形ダクトの直近上方を狙ってエアーを吹き付けるので方形状布類が整形ダクト内に引き込まれやすくなる。
第3発明によれば、方形状布類の幅方向に離れた2ヵ所にエアーを吹き付けるので、方形状布類の寸法が大きくても整形ダクト内に引き込まれやすくなる。
According to the first invention, while the rectangular cloth moves from the front surface of the deployment device to the inside, the lower part of the rectangular cloth is sucked into the shaping duct and enters the duct. The lower part of the square-shaped cloth is pushed into the upper part of the shaping duct by the wind pressure generated by the air jet from the air spraying device. For this reason, the suction force in the shaping duct easily acts on the rectangular cloth, and the rectangular cloth can be smoothly and reliably fed to the next process apparatus.
According to the 2nd invention, since air is blown aiming at the immediate upper part of a shaping duct, rectangular cloth becomes easy to be drawn in in a shaping duct.
According to the third aspect of the invention, air is blown to two locations separated in the width direction of the rectangular cloth, so that it is easy to be drawn into the shaping duct even when the dimensions of the rectangular cloth are large.

本発明の一実施形態に係る展開装置の側面図である。It is a side view of the expansion | deployment apparatus which concerns on one Embodiment of this invention. 図1の展開装置の平面図である。It is a top view of the expansion | deployment apparatus of FIG. 図1の展開装置の正面図である。It is a front view of the expansion | deployment apparatus of FIG. 方形状布類の吊下げ状態の説明図である。It is explanatory drawing of the hanging state of rectangular cloth. エアー吹付け工程の説明図である。It is explanatory drawing of an air spraying process. 皺取り工程の説明図である。It is explanatory drawing of a wrinkle removal process. 受渡し工程の説明図である。It is explanatory drawing of a delivery process. 排出工程の説明図である。It is explanatory drawing of a discharge process. 方形状布類の説明図である。It is explanatory drawing of square-shaped cloth. 従来の展開装置の側面図である。It is a side view of the conventional expansion | deployment apparatus.

つぎに、本発明の実施形態を図面に基づき説明する。
本発明に係る方形状布類展開装置は、洗濯済みのシーツなど四角形で大形の方形状布類を展開し次工程装置に供給するための装置である。
Next, an embodiment of the present invention will be described with reference to the drawings.
The square-shaped cloth unfolding apparatus according to the present invention is an apparatus for unfolding a rectangular large cloth, such as a washed sheet, and supplying it to the next process apparatus.

本発明の方形状布類展開装置で処理する方形状布類Yの各部を定義する。図9に示すように、方形状布類Yの一つの角を角部C1、この角部C1に隣接する縁を縁部Yaおよび縁部Yb、縁部Ybの他方の角を角部C2とする。そして縁部Yaに対向する縁を縁部Yc、縁部Ybに対向する縁を縁部Ydとする。なお、図9では、方形状布類Yの長辺を縁部Ybとしているが、縁部Yaを長辺としてもよい。
また、方形状布類展開装置Aの前後・左右・上下方向を図1から図3に示すように定義する。
Each part of the rectangular cloth Y to be processed by the rectangular cloth developing apparatus of the present invention is defined. As shown in FIG. 9, one corner of the rectangular cloth Y is a corner C1, the edge adjacent to the corner C1 is the edge Ya and the edge Yb, and the other corner of the edge Yb is the corner C2. To do. The edge facing the edge Ya is the edge Yc, and the edge facing the edge Yb is the edge Yd. In FIG. 9, the long side of the rectangular cloth Y is the edge Yb, but the edge Ya may be the long side.
Further, the front / rear, left / right, and up / down directions of the rectangular cloth unfolding apparatus A are defined as shown in FIGS.

本発明の一実施形態に係る方形状布類展開装置Aでは、方形状布類Yの縁部Ybを直線状に伸ばす縁出工程と、方形状布類Yの全体を方形状に展開する展開工程と、展開された方形状布類Yの皺取り工程と、皺取り後の方形状布類Yを次工程装置に受渡すための受渡し工程と、その後の排出工程が行われる。   In the rectangular cloth unfolding apparatus A according to one embodiment of the present invention, an edging process for extending the edge Yb of the rectangular cloth Y in a straight line, and unfolding that unfolds the entire rectangular cloth Y into a square shape. A process, a wrinkle process for the developed square cloth Y, a delivery process for delivering the square cloth Y after the scooping to the next process apparatus, and a subsequent discharge process are performed.

つぎに、方形状布類展開装置Aの基本構成を動作と共に説明する。
図2および図3において、積載台10は、方形状布類Yの縁出しを行い、縁出し後の方形状布類Yを前方に移送するための台であり、積載コンベア11で構成されている。積載コンベア11は、複数本のベルト11A〜11Gからなり、これらのベルトで方形状布類Yを前送りすることができる。この積載台10は、処理する方形状布類Yの長辺よりも長尺となっている。
Next, the basic configuration of the rectangular cloth unfolding apparatus A will be described together with the operation.
2 and 3, the stacking table 10 is a table for performing the edging of the square-shaped cloth Y and transporting the square-shaped cloth Y after the edging forward, and is configured by the loading conveyor 11. Yes. The stacking conveyor 11 includes a plurality of belts 11 </ b> A to 11 </ b> G, and the rectangular cloth Y can be fed forward by these belts. The loading table 10 is longer than the long side of the rectangular cloth Y to be processed.

本実施形態の展開装置Aでは、図2および図3に示す側方から布類が供給される。布類の供給は左右両側方からでもよく、左右どちらか一方でもよい。また、供給方法は機械直近場所から人手によって行ってもよく、遠隔場所からの搬送手段を介しての供給であってもよい。   In the developing device A of the present embodiment, the fabric is supplied from the side shown in FIGS. 2 and 3. The cloth may be supplied from both the left and right sides, or from the left or right side. Further, the supply method may be performed manually from the nearest place of the machine, or may be supplied from a remote place via a conveying means.

縁出工程を行うために、積載台10の上方に左右方向に移動自在な第1横行チャック20Rおよび第2横行チャック20Lが設けられている。この縁出工程を行うには、装置右側から布類を供給する場合、方形状布類Yが第1横行チャック20Rに受け渡され、第1横行チャック20Rが方形状布類Yの角部C1と縁部Yaを保持しつつ、積載台10の上方を左右方向に移動することにより行われる。装置左側から布類を供給する場合、第2横行チャック20Lを用いて、同様の引き込み動作を行う。縁出工程終了後は、方形状布類Yの縁部Ybが直線状に伸ばされ、その縁部Ybが後方を向いて積載台10に載せられた状態となる。なお、本発明には横行チャックを1台のみ用い、積載台10の左右いずれか一方から布類を引き込むものも含まれる。   In order to perform the edging process, a first traverse chuck 20R and a second traverse chuck 20L that are movable in the left-right direction are provided above the loading table 10. In order to perform this edging step, when the cloth is supplied from the right side of the apparatus, the rectangular cloth Y is transferred to the first traverse chuck 20R, and the first traverse chuck 20R is in the corner C1 of the square cloth Y. And by moving the upper side of the loading table 10 in the left-right direction while holding the edge Ya. When supplying cloth from the left side of the apparatus, the same pulling operation is performed using the second traverse chuck 20L. After completion of the edging process, the edge Yb of the rectangular cloth Y is stretched in a straight line, and the edge Yb faces rearward and is placed on the stacking table 10. The present invention includes a case where only one traverse chuck is used and cloth is drawn from either the left or right side of the loading table 10.

展開工程を行うために、積載台10の前方端部において、左右方向に移動自在な一対の伸展チャック40R,40Lが設けられている。この展開工程を行うには、縁出し後の方形状布類Yを、積載台10上で前方に移送し方形状布類Yを吊下げた状態とする。ついで、方形状布類Yの角部C1,C2を伸展チャック40R,40Lで挾持し、左右方向に伸展させ全体を方形状に展開する。このようにして、方形状布類Yは四角形に展開される。伸展チャック40R,40Lを用いた機構を伸展機構という。   In order to perform the unfolding process, a pair of extension chucks 40R and 40L that are movable in the left-right direction are provided at the front end of the loading table 10. In order to perform this unfolding process, the square-shaped cloth Y after the edging is transferred forward on the loading table 10 and the rectangular cloth Y is suspended. Next, the corners C1 and C2 of the rectangular cloth Y are held by the extension chucks 40R and 40L, and are extended in the left-right direction so as to be developed into a square shape. In this way, the rectangular cloth Y is developed into a quadrangle. A mechanism using the extension chucks 40R and 40L is called an extension mechanism.

皺取り工程を行うため整形ダクト65と吸引機構が設けられている。皺取り工程を行うには、方形状布類Yの上縁Ybを後述する受渡機構50で挾持し、併せて両端角部C1,C2を前記伸展チャック40R,40Lでつかんだ状態で、方形状布類Yの下方部分に下向きに吸引して行う。詳細は後述する。   A shaping duct 65 and a suction mechanism are provided to perform the wrinkle removal process. In order to perform the wrinkle removal step, the upper edge Yb of the rectangular cloth Y is held by a delivery mechanism 50 described later, and the squares C1 and C2 are held by the extension chucks 40R and 40L together with the square shape. Suction downward to the lower part of the fabric Y. Details will be described later.

受渡し工程を行うために、受渡機構50およびバキュームコンベア60が設けられ、排出工程を行うために排出コンベア70が設けられている。
前記受渡し工程を行うには、方形状布類Yの上縁部Ybを受渡機構50につかませて、この受渡機構50の移動により方形状布類Yをバキュームコンベア60に乗り移らせる。排出工程は、バキュームコンベア60と排出コンベア70が駆動する事により行われ、方形状に展開された方形状布類Yを後方に設置された次工程装置に排出していく。
In order to perform a delivery process, the delivery mechanism 50 and the vacuum conveyor 60 are provided, and the discharge conveyor 70 is provided in order to perform a discharge process.
In order to perform the delivery step, the upper edge Yb of the square cloth Y is held by the delivery mechanism 50, and the square cloth Y is transferred to the vacuum conveyor 60 by the movement of the delivery mechanism 50. The discharge process is performed by driving the vacuum conveyor 60 and the discharge conveyor 70, and discharges the rectangular cloth Y developed in a square shape to the next process apparatus installed at the rear.

つぎに、受渡し工程を実行する各装置を詳細に説明する。
前記受渡機構50は、方形状布類Yの上縁部Ybを伸展チャック40R,40Lから受け取って、バキュームコンベア60に受け渡すものである。
図1に示すように、受渡機構50は、積載コンベア11の下方に設けられており、吸着ボックス51と、吸着ボックス51を前後方向に移動させる駆動装置52から構成されている。吸着ボックス51は、左右方向には積載コンベア11と同程度の長さを有している。また、その上面には吸引用小孔が形成されており、適宜の吸引機で吸着ボックス51内の空気を吸引することで、方形状布類Yの上縁部Ybを吸着することができるようになっている。
Next, each device that performs the delivery process will be described in detail.
The delivery mechanism 50 receives the upper edge Yb of the rectangular fabric Y from the extension chucks 40R and 40L and delivers it to the vacuum conveyor 60.
As shown in FIG. 1, the delivery mechanism 50 is provided below the stacking conveyor 11 and includes a suction box 51 and a driving device 52 that moves the suction box 51 in the front-rear direction. The suction box 51 has the same length as the stacking conveyor 11 in the left-right direction. Further, a small hole for suction is formed on the upper surface, and the upper edge Yb of the rectangular cloth Y can be sucked by sucking the air in the suction box 51 with an appropriate suction machine. It has become.

バキュームコンベア60は、受渡機構50から方形状布部Yの縁部Ybを受け取り、方形状布部Yを排出コンベア70へ移送するものである。
図1に示すように、バキュームコンベア60は、受渡機構50の下方に設けられている。バキュームコンベア60の表面には多数の小孔が設けられており、その小孔に負圧を作用させるための吸引ダクト61が接続されている。
The vacuum conveyor 60 receives the edge Yb of the rectangular cloth part Y from the delivery mechanism 50 and transfers the rectangular cloth part Y to the discharge conveyor 70.
As shown in FIG. 1, the vacuum conveyor 60 is provided below the delivery mechanism 50. A large number of small holes are provided on the surface of the vacuum conveyor 60, and a suction duct 61 for applying a negative pressure to the small holes is connected.

さらに、皺取り工程を実行する装置を詳述する。
前記吸引ダクト61の前方には、受渡し工程で使用する整形ダクト65が設けられている。この整形ダクト65は吸引ダクト61の壁面とその前方に立設された前面壁64とで構成されている。
Furthermore, the apparatus which performs a scraping process is explained in full detail.
In front of the suction duct 61, a shaping duct 65 used in the delivery process is provided. The shaping duct 65 includes a wall surface of the suction duct 61 and a front wall 64 standing in front of the suction duct 61.

吸引ダクト61と整形ダクト65には共通の空気吸引機構が接続されている。
この空気吸引機構は、ブロワー62と流路切換室66とからなる。流路切換室66には開口66aと開口66bが形成され、その間をダンパ67が揺動して開口66a,66bを開閉するようになっている。
A common air suction mechanism is connected to the suction duct 61 and the shaping duct 65.
This air suction mechanism includes a blower 62 and a flow path switching chamber 66. An opening 66a and an opening 66b are formed in the flow path switching chamber 66, and a damper 67 swings between them to open and close the openings 66a and 66b.

ダンパ67が開口66bを閉じると開口66aが開いて吸引ダクト61に連通して空気を吸引する。この場合、バキュームコンベア60上の布類がコンベア上に吸引された状態でコンベア搬送される。
ダンパ67が開口66aを閉じると開口66bが開いて整形ダクト65に連通して空気を吸引する。この場合、伸展チャック40R,40Lと受渡機構50で保持されて垂れ下がった布Yを下方に引っ張り、たくれた状態を矯正しかつ皺も取るようになっている。
When the damper 67 closes the opening 66b, the opening 66a opens and communicates with the suction duct 61 to suck air. In this case, the cloth on the vacuum conveyor 60 is conveyed by the conveyor while being sucked onto the conveyor.
When the damper 67 closes the opening 66a, the opening 66b opens and communicates with the shaping duct 65 to suck air. In this case, the sagging cloth Y held by the extension chucks 40R and 40L and the delivery mechanism 50 is pulled downward to correct the folded state and to remove wrinkles.

図1〜図3に示すように、本発明の展開装置にはエアー吹付け装置90が設けられている。このエアー吹付け装置90は圧縮エアーを噴射するパイプ91で構成されている。パイプ91にはコンプレッサ等の空圧源が接続されており、パイプ91と空圧源との間にはバルブ(図示省略)が介装され、必要なタイミングでエアー噴射できるようになっている。   As shown in FIGS. 1-3, the expansion | deployment apparatus of this invention is provided with the air spraying apparatus 90. As shown in FIG. The air spraying device 90 is constituted by a pipe 91 that injects compressed air. An air pressure source such as a compressor is connected to the pipe 91, and a valve (not shown) is interposed between the pipe 91 and the air pressure source so that air can be injected at a necessary timing.

図1に示すように、前記パイプ91には噴射孔92が適数個形成している。この噴射孔92からエアー噴射する領域は、受渡機構50から吊下げられている方形状布類Yにおける整形ダクト65の直近上方である。このように、整形ダクトの直近上方を狙ってエアーを吹き付けるので方形状布類Yが整形ダクト65内に押し込みやすくなる。   As shown in FIG. 1, an appropriate number of injection holes 92 are formed in the pipe 91. The region where air is injected from the injection hole 92 is immediately above the shaping duct 65 in the rectangular cloth Y suspended from the delivery mechanism 50. In this way, air is blown toward the upper part of the shaping duct so that the rectangular cloth Y can be easily pushed into the shaping duct 65.

また図2および図3に示すように、エアー噴射する領域は方形状布類Yにおいて幅方向に離れた2ヵ所である。このように方形状布類Yの幅方向に離れた2ヵ所にエアーを吹き付けるので、方形状布類Yの寸法が大きくても整形ダクト65内に押し込みやすくなる。   Moreover, as shown in FIG. 2 and FIG. 3, the area | region which injects air is two places away in the width direction in the square-shaped cloth Y. As shown in FIG. As described above, air is blown to two places separated in the width direction of the rectangular cloth Y, so that the rectangular cloth Y can be easily pushed into the shaping duct 65 even if the dimension of the rectangular cloth Y is large.

次に、皺取り工程および受渡し工程の詳細を図4〜図8に基づき説明する。
(1)図4は伸展機構である伸展チャック40R,40Lで方形状布類Yの両端部を保持し、かつ上縁部Ybを吸着ボックス51と固定部材である押付けバー53との間で挾持している。このとき方形状布類Yは整形ダクト65の前面壁64より前方で吊下げられている。
Next, details of the scraping process and the delivery process will be described with reference to FIGS.
(1) FIG. 4 shows the extension mechanisms 40R and 40L, which are extension mechanisms, holding both ends of the rectangular cloth Y, and holding the upper edge Yb between the suction box 51 and the pressing bar 53, which is a fixing member. doing. At this time, the rectangular cloth Y is suspended from the front wall 64 of the shaping duct 65 in front.

(2)前記(1)の状態で、ダンパ67は開口66aを閉じ開口66bを開いているので、ブロワー62は整形ダクト65内のエアーを吸引している。これに加え図5に示すように、エアー吹付け装置90から方形状布類Yにエアーを噴射させて、方形状布類Yを整形ダクト65内に押し込む。方形状布類の下方部分は整形ダクト65内に吸引されて該ダクト内に入っていこうとするが、さらにエアー吹付け装置90からのエアー噴射による風圧が加わって方形状布類Yの下方部分が整形ダクト65上方に押し込まれる。 (2) In the state (1), the damper 67 closes the opening 66 a and opens the opening 66 b, so that the blower 62 sucks air in the shaping duct 65. In addition to this, as shown in FIG. 5, air is jetted from the air blowing device 90 to the rectangular cloth Y, and the rectangular cloth Y is pushed into the shaping duct 65. The lower part of the rectangular cloth Y is sucked into the shaping duct 65 and tries to enter the duct. However, the lower part of the rectangular cloth Y is added with the wind pressure by the air jet from the air blowing device 90. Is pushed above the shaping duct 65.

(3)図6に示すように、方形状布類Yの下方部分は整形ダクト65内に入り込んでいるので、そのままブロワー62でエアー吸引すると、方形状布類Yが下方に引っ張られて、弛みや皺がとれる。これが、皺取り工程である。 (3) As shown in FIG. 6, since the lower part of the rectangular cloth Y enters the shaping duct 65, if the air is sucked by the blower 62 as it is, the rectangular cloth Y is pulled downward and loosened. I can get a habit. This is the wrinkle removal process.

(4)ついで、伸展チャック40R,40Lを解放し、図7に示すように方形状布類Yの上縁部Ybを吸着した吸引ボックス51が後方に移動すると、その方形状布類Yはバキュームコンベア60に接触する。この状態に合わせダンパ67が開口66bを閉じ開口66aを開くと、吸引ダクト61内の空気がブロワ62で吸引され、バキュームコンベア60には負圧が作用する。そうすると、方形状布類Yはバキュームコンベア60の吸引により保持されて、受渡機構50からバキュームコンベア60に乗り移る。 (4) Next, when the extension chucks 40R and 40L are released and the suction box 51 adsorbing the upper edge Yb of the rectangular cloth Y moves backward as shown in FIG. 7, the rectangular cloth Y is vacuumed. Contact the conveyor 60. When the damper 67 closes the opening 66b and opens the opening 66a in accordance with this state, the air in the suction duct 61 is sucked by the blower 62, and a negative pressure acts on the vacuum conveyor 60. Then, the rectangular cloth Y is held by suction of the vacuum conveyor 60 and is transferred from the delivery mechanism 50 to the vacuum conveyor 60.

さらに、図8に示すようにバキュームコンベア60が後方に駆動して、乗り移った方形状布類Yを排出コンベア70に移送する。排出コンベア70は、方形状に展開された方形状布類Yを後方に設置される次工程の処理装置に供給する。   Further, as shown in FIG. 8, the vacuum conveyor 60 is driven rearward to transfer the transferred square cloth Y to the discharge conveyor 70. The discharge conveyor 70 supplies the square-shaped cloth Y developed in a square shape to the processing device of the next process installed behind.

(他の実施形態)
上記実施形態では、エアー噴射領域を左右方向に離れた2ヵ所としたが、3ヵ所以上でもよく1ヵ所でもよい。また、離れた領域に噴射する代わりに連続してつながった領域にエアー噴射してもよい。要するに、方形状布類Yを整形ダクト65内に確実にたくし込むことができればよい。
(Other embodiments)
In the above-described embodiment, the air injection area is two places separated in the left-right direction, but may be three or more places or one place. Further, instead of spraying to a remote area, air may be sprayed to a continuously connected area. In short, it is only necessary that the rectangular cloth Y can be reliably tucked into the shaping duct 65.

上記実施形態では、方形状布類Yが伸展チャック40R,40Lおよび吸着ボックス51で保持されている状態でエアー吹付け装置90からエアー噴射して整形ダクト65内にたくし込まれたが、もっと後のタイミングであってもよい。
たとえば、方形状布類Yが吸着ボックス51で展開装置内に引き込まれバキュームコンベア60に吸着させた状態になったときに、エアー吹付け装置90がエアー噴射して整形ダクト65内にたくし込まれるようにしてもよい。このタイミングでのたくし込みは縦長さの大きいシーツに特に有効である。
In the above embodiment, the rectangular cloth Y is held by the extension chucks 40R and 40L and the suction box 51, and is blown into the shaping duct 65 by air injection from the air blowing device 90. It may be the timing.
For example, when the rectangular cloth Y is drawn into the developing device by the suction box 51 and is sucked by the vacuum conveyor 60, the air blowing device 90 jets air into the shaping duct 65. You may do it. The convolution at this timing is particularly effective for sheets having a large vertical length.

特許請求の範囲における「展開装置の前面で保持されている方形状布類」とは、展開装置の前面のみで方形状布類が保持されている場合だけでなく、方形状布類の上方部分が内部に引き込まれても下方部分が前面に残されている場合も含む意味である。   The term “square cloth held on the front surface of the deployment device” in the claims means not only the case where the square fabric is held only on the front surface of the deployment device, but also the upper part of the square fabric. This includes the case where the lower part is left on the front surface even if the is drawn into the interior.

(各実施形態の長所)
以上のように、本発明の各実施形態によれば、展開装置前面で吊下げられている方形状布類Yの下方部分が整形ダクト65内に吸引されて該ダクト内に入っていこうとするが、エアー吹付け装置90からのエアー噴射による風圧によって方形状布類Yの下方部分が整形ダクト65上方に強く押し込まれる。このため、方形状布類Yに整形ダクト65内の吸引力が作用しやすくなって、円滑かつ確実に方形状布類Yを次工程装置に送り込める。
(Advantages of each embodiment)
As described above, according to each embodiment of the present invention, the lower part of the rectangular cloth Y suspended from the front surface of the developing device is sucked into the shaping duct 65 and attempts to enter the duct. However, the lower part of the rectangular cloth Y is strongly pushed above the shaping duct 65 by the wind pressure generated by the air jet from the air blowing device 90. For this reason, the suction force in the shaping duct 65 easily acts on the rectangular cloth Y, and the rectangular cloth Y can be smoothly and reliably fed to the next process apparatus.

本発明に係る方形状布類展開装置は、主にランドリー工場において洗濯済みのシーツなどを展開し、回転ロール式布製品プレス機やコンベア式布製品折りたたみ機などの処理装置に供給するために利用される。また、シーツの他にも、包布、敷布、掛け布などの方形状布類を展開するために利用される。   The rectangular cloth unfolding apparatus according to the present invention is used for unfolding sheets that have been washed mainly in a laundry factory and supplying them to a processing apparatus such as a rotary roll cloth press or a conveyor cloth folding machine. Is done. In addition to sheets, it is used for developing rectangular cloth such as wrapping cloth, mattress, and quilting cloth.

Y 方形状布類
A 方形状布類展開装置
10 積載台
11 積載コンベア
20R 第1横行チャック
20L 第2横行チャック
50 受渡機構
51 吸着ボックス
52 駆動装置
53 押付けバー
60 バキュームコンベア
61 吸引ダクト
62 ブロワー
64 前面壁
65 整形ダクト
66 流路切換室
66a,b 開口
67 ダンパ
90 エアー吹付け装置
91 パイプ
Y-shaped cloth A A-shaped cloth unfolding device 10 Loading table 11 Loading conveyor 20R First traverse chuck 20L Second traverse chuck 50 Delivery mechanism 51 Adsorption box 52 Drive unit 53 Pressing bar 60 Vacuum conveyor 61 Suction duct 62 Blower 64 Front Wall 65 Shaping duct 66 Channel switching chamber 66a, b Opening 67 Damper 90 Air spraying device 91 Pipe

Claims (3)

方形状布類を四角形に展開して後工程装置に送り込むコンベアに供給する展開装置であって、
前記展開装置の前面で保持されている方形状布類の下方部分を下方に吸引して皺等を除去する整形ダクトを有する空気吸引機構と、
前記展開装置の前面で保持された方形状布類に対しエアーを噴射して該方形状布類を前記整形ダクト内に押し込むエアー吹付け装置を備えた
ことを特徴とする方形状布類展開装置。
An unfolding device that unfolds rectangular cloth into a quadrangle and supplies it to a conveyor that feeds into a post-processing device,
An air suction mechanism having a shaping duct for sucking down a lower portion of the rectangular cloth held on the front surface of the deployment device and removing wrinkles, etc.
A rectangular cloth unfolding device comprising an air spraying device for injecting air to a rectangular cloth held on the front surface of the unfolding device and pushing the rectangular cloth into the shaping duct. .
前記エアー吹付け装置によるエアー噴射領域が、前記展開装置の前面で保持されている方形状布類において前記整形ダクトの直近上方である
ことを特徴とする請求項1記載の方形状布類展開装置。
2. The square cloth deployment device according to claim 1, wherein an air injection region by the air spraying device is located immediately above the shaping duct in the square fabric held by the front surface of the deployment device. .
前記エアー吹付け装置によるエアー噴射領域が、前記展開装置の前面で保持されている方形状布類において幅方向に離れた2ヵ所に存する
ことを特徴とする請求項2記載の方形状布類展開装置。
3. The rectangular cloth deployment according to claim 2, wherein the air spraying area by the air spraying device is present at two positions separated in the width direction in the rectangular fabric held on the front surface of the deployment device. apparatus.
JP2014192159A 2014-09-22 2014-09-22 Square cloth spreading apparatus Pending JP2016059733A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019154462A (en) * 2018-03-07 2019-09-19 株式会社プレックス Clothing spreading apparatus
CN114314155A (en) * 2022-01-12 2022-04-12 江苏川岛洗涤机械科技有限公司 Operation control method for shuttle plate of cloth spreading machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07194900A (en) * 1993-12-28 1995-08-01 Yozo Maejima Inputting device for cloth
JP2006233374A (en) * 2005-02-25 2006-09-07 Purex:Kk Fabric stretching and transferring machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07194900A (en) * 1993-12-28 1995-08-01 Yozo Maejima Inputting device for cloth
JP2006233374A (en) * 2005-02-25 2006-09-07 Purex:Kk Fabric stretching and transferring machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019154462A (en) * 2018-03-07 2019-09-19 株式会社プレックス Clothing spreading apparatus
CN114314155A (en) * 2022-01-12 2022-04-12 江苏川岛洗涤机械科技有限公司 Operation control method for shuttle plate of cloth spreading machine

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