JP2012028112A - 端子接続構造及びその製造方法 - Google Patents
端子接続構造及びその製造方法 Download PDFInfo
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- JP2012028112A JP2012028112A JP2010164761A JP2010164761A JP2012028112A JP 2012028112 A JP2012028112 A JP 2012028112A JP 2010164761 A JP2010164761 A JP 2010164761A JP 2010164761 A JP2010164761 A JP 2010164761A JP 2012028112 A JP2012028112 A JP 2012028112A
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- conductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49179—Assembling terminal to elongated conductor by metal fusion bonding
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
【解決手段】端子10の電線圧着部11は、電線Wの導体1が配置される基底部13と、基底部13より延設され、導体1を圧着するように加締めた一対の加締め部14とを有し、導体1と共に基底部13と一対の加締め部14の双方を一体に塑性流動して形成された摩擦攪拌接合部20を設けた。
【選択図】図1
Description
図1(a)〜(c)は、本発明の第1実施形態に係る端子接続構造を示す。図1(a)〜(c)において、電線Wは、導体1とこれの外周を覆う絶縁被覆2とから構成されている。導体1は、複数の素線(図示せず)が撚り合わされることによって構成されている。絶縁被覆2は、絶縁性の合成樹脂材にて形成されている。電線Wの端部は、絶縁被覆2が剥されて導体1が露出している。この露出した導体1に端子10が接続されている。
図3は、本発明の第2実施形態に係る端子接続構造を示す。図2において、この第2実施形態の端子接続構造を前記第1実施形態のものと比較するに、端子10Aは、電線圧着部11Aと、これとは別体の外部接続部12Aとが構成されている。外部接続部12Aは、フラットな連結面部12bを有する。摩擦攪拌接合部20Aは、基底部13、導体1、一対の加締め部14のみならず外部接続部12Aの連結面部12bも共に一体に塑性流動して形成されている。電線圧着部11Aの基底部13と外部接続部12Aは、摩擦攪拌接合部20Aの接合力によって固定されている。
前記第1及び第2実施形態では、接合ツール30のピン部32は、電線圧着部11の所定位置に食い込ませ、所定時間後にそのまま引き抜いて点(スポット)接合の摩擦攪拌接合部20が形成した。しかし、接合ツール30のピン部32に対し、端子10の電線圧着部11が大きい場合等には、電線圧着部11に食い込ませたピン部32を移動して、広い範囲の摩擦攪拌接合部20を形成しても良い。
1 導体
10,10A 端子
11,11A 電線圧着部
12,12A 外部接続部
13 基底部
14 加締め部
20,20A 摩擦攪拌接合部
30 接合ツール
Claims (5)
- 電線に端子を接続する端子接続構造であって、
前記端子の電線圧着部は、前記電線の導体が配置される基底部と、前記基底部より延設され、前記導体を圧着するように加締めた加締め部とを有し、
前記導体と共に前記基底部と前記加締め部の双方を一体に塑性流動して形成された摩擦攪拌接合部を設けたことを特徴とする端子接続構造。 - 請求項1に記載の端子接続構造であって、
前記端子は、前記電線圧着部とは別体の外部接続部を備え、
前記摩擦攪拌接合部は、前記外部接続部も共に一体に塑性流動して形成されたことを特徴とする端子接続構造。 - 端子の電線圧着部の基底部の上面に導体を載置し、前記基底部より延設された加締め部を前記導体を被うように加締めて前記導体を圧着する電線圧着工程と、
前記電線圧着工程後に、接合ツールを用いて前記電線圧着部に摩擦攪拌接合加工を行い、前記導体と共に前記基板部と前記加締め部の双方を一体に塑性流動して摩擦攪拌接合部を形成する摩擦攪拌接合加工工程とを備えたことを特徴とする端子接続構造の製造方法。 - 請求項3に記載の端子接続構造の製造方法であって、
摩擦攪拌接合加工工程では、前記接合ツールを前記基底部側から作用させたことを特徴とする端子接続構造の製造方法。 - 請求項3又は請求項4に記載の端子接続構造の製造方法であって、
前記端子は、前記電線圧着部とは別体の外部接続部を備え、
摩擦攪拌接合加工工程では、前記外部接続部を前記電線圧着部の外面に密着させ、前記接合ツールを前記外部接続部側より作用させ、前記外部接続部も一体に塑性流動して前記摩擦攪拌接合部を形成したことを特徴とする端子接続構造の製造方法。
Priority Applications (4)
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JP2010164761A JP5603692B2 (ja) | 2010-07-22 | 2010-07-22 | 端子接続構造及びその製造方法 |
DE112011102437.1T DE112011102437B8 (de) | 2010-07-22 | 2011-07-06 | Klemmenverbindungsstruktur und Verfahren zum Herstellen derselben |
US13/811,157 US9065233B2 (en) | 2010-07-22 | 2011-07-06 | Terminal connection structure and method of manufacturing the same |
PCT/JP2011/065466 WO2012011388A1 (ja) | 2010-07-22 | 2011-07-06 | 端子接続構造及びその製造方法 |
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JP2010164761A JP5603692B2 (ja) | 2010-07-22 | 2010-07-22 | 端子接続構造及びその製造方法 |
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JP2012028112A true JP2012028112A (ja) | 2012-02-09 |
JP5603692B2 JP5603692B2 (ja) | 2014-10-08 |
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US (1) | US9065233B2 (ja) |
JP (1) | JP5603692B2 (ja) |
DE (1) | DE112011102437B8 (ja) |
WO (1) | WO2012011388A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11139592B2 (en) | 2017-11-24 | 2021-10-05 | Yazaki Corporation | Terminal connecting method |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT513003B1 (de) * | 2012-06-06 | 2014-05-15 | Gebauer & Griller | Verbindung eines elektrischen Kabels mit einem Kontaktteil |
DE102017218486A1 (de) * | 2017-10-16 | 2019-04-18 | Te Connectivity Germany Gmbh | Verfahren und Anordnung zum Herstellen einer gecrimpten Verbindungsanordnung, Verbindungsanordnung |
DE102017124693B3 (de) * | 2017-10-23 | 2018-11-29 | Lisa Dräxlmaier GmbH | Verfahren zum stoffschlüssigen Fügen einer elektrischen Leitung an ein elektrisches Kontaktteil |
JP6978294B2 (ja) * | 2017-11-30 | 2021-12-08 | 矢崎総業株式会社 | 端子接続方法及び端子 |
JP6939711B2 (ja) * | 2018-06-06 | 2021-09-22 | 住友電装株式会社 | 複合端子の締結構造 |
CN110091050A (zh) * | 2019-05-10 | 2019-08-06 | 无锡市晟锋金属材料有限公司 | 一种异型铜材软硬连接的焊接方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH06302341A (ja) * | 1993-04-16 | 1994-10-28 | Yazaki Corp | レーザ溶接構造及びレーザ溶接端子 |
JP2009187683A (ja) * | 2008-02-02 | 2009-08-20 | Sumitomo Light Metal Ind Ltd | アルミニウム製コネクタの製造方法 |
JP2010003439A (ja) * | 2008-06-18 | 2010-01-07 | Hitachi Ltd | 導線接続法ならびに接続端子、固定子および回転電機 |
Family Cites Families (7)
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JPH11329658A (ja) | 1998-05-14 | 1999-11-30 | Toyota Motor Corp | 被覆電線の摩擦溶接方法及び摩擦溶接装置 |
DE19908031B4 (de) * | 1999-02-24 | 2009-08-13 | Auto-Kabel Management Gmbh | Verbindung eines elektrischen Aluminiumkabels mit einem aus Kupfer oder dergleichen Metall bestehenden Anschlußteil |
DE10147605A1 (de) | 2001-09-27 | 2003-04-10 | Volkswagen Ag | Verbindung eines Elektrokabels mit einem Anschlußteil |
JP4422391B2 (ja) | 2002-08-07 | 2010-02-24 | 矢崎総業株式会社 | 電線と端子の接続方法 |
JP4413491B2 (ja) | 2002-12-11 | 2010-02-10 | 矢崎総業株式会社 | 電線と接続端子との接続方法 |
JP2010164761A (ja) | 2009-01-15 | 2010-07-29 | Murata Machinery Ltd | 現像装置 |
KR101067158B1 (ko) * | 2009-09-04 | 2011-09-22 | 삼성전기주식회사 | 칩형 전기이중층 커패시터와 칩형 전기이중층 커패시터의 제조방법 |
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- 2011-07-06 WO PCT/JP2011/065466 patent/WO2012011388A1/ja active Application Filing
- 2011-07-06 DE DE112011102437.1T patent/DE112011102437B8/de active Active
- 2011-07-06 US US13/811,157 patent/US9065233B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06302341A (ja) * | 1993-04-16 | 1994-10-28 | Yazaki Corp | レーザ溶接構造及びレーザ溶接端子 |
JP2009187683A (ja) * | 2008-02-02 | 2009-08-20 | Sumitomo Light Metal Ind Ltd | アルミニウム製コネクタの製造方法 |
JP2010003439A (ja) * | 2008-06-18 | 2010-01-07 | Hitachi Ltd | 導線接続法ならびに接続端子、固定子および回転電機 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11139592B2 (en) | 2017-11-24 | 2021-10-05 | Yazaki Corporation | Terminal connecting method |
Also Published As
Publication number | Publication date |
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DE112011102437B4 (de) | 2023-08-03 |
US9065233B2 (en) | 2015-06-23 |
WO2012011388A1 (ja) | 2012-01-26 |
DE112011102437B8 (de) | 2023-11-09 |
JP5603692B2 (ja) | 2014-10-08 |
US20130112476A1 (en) | 2013-05-09 |
DE112011102437T5 (de) | 2013-05-02 |
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