JP2008534189A - 椅子張り要素及びその生産方法 - Google Patents
椅子張り要素及びその生産方法 Download PDFInfo
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- JP2008534189A JP2008534189A JP2008504646A JP2008504646A JP2008534189A JP 2008534189 A JP2008534189 A JP 2008534189A JP 2008504646 A JP2008504646 A JP 2008504646A JP 2008504646 A JP2008504646 A JP 2008504646A JP 2008534189 A JP2008534189 A JP 2008534189A
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- mold
- upholstery element
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- fibers
- spacer component
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Links
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 125000006850 spacer group Chemical group 0.000 claims abstract description 32
- 239000011230 binding agent Substances 0.000 claims abstract description 27
- 239000000835 fiber Substances 0.000 claims description 32
- 239000004816 latex Substances 0.000 claims description 8
- 229920000126 latex Polymers 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 3
- 241000208202 Linaceae Species 0.000 claims description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000005445 natural material Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract 2
- 239000007921 spray Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011796 hollow space material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4266—Natural fibres not provided for in group D04H1/425
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5607—Heating or ventilating devices characterised by convection
- B60N2/5621—Heating or ventilating devices characterised by convection by air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5607—Heating or ventilating devices characterised by convection
- B60N2/5621—Heating or ventilating devices characterised by convection by air
- B60N2/5664—Heating or ventilating devices characterised by convection by air with unforced air circulation, i.e. not using a fan or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/70—Upholstery springs ; Upholstery
- B60N2/7017—Upholstery springs ; Upholstery characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/645—Impregnation followed by a solidification process
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
- D04H1/655—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions characterised by the apparatus for applying bonding agents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Nonwoven Fabrics (AREA)
- Glass Compositions (AREA)
- Ceramic Products (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Moulding By Coating Moulds (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
【選択図】図2
Description
2 鋳型
3 空気発生装置
4 ロボット
5 (繊維及び結合剤を提供する)装置
6 下部の鋳型
7 上部の鋳型
8 空気ダクト
9 ファン
10 (空気を乾燥し加熱する)装置
11 アーム
12 噴霧工具
13 容器
14 パイプ
15 リール
16 ストランド
17 (繊維を分離する)装置
18 スペーサ構成要素
19 (スペーサ構成要素の)表面
20 (絡まった、湿った繊維から作られた)層
21 椅子張り要素
Claims (12)
- 特に自動車のシート用の椅子張り要素(21)であって、
好ましくは通気性のある成形体を形成するために結合剤を用いて接着された繊維と、前記成形体の座面側に配置された薄板状のスペーサ構成要素(18)とから構成され、
前記繊維と前記スペーサ構成要素(18)は、前記結合剤によって互いに直接接着されていることを特徴とする椅子張り要素。 - 前記薄板状のスペーサ構成要素(18)は、スペーサファブリックとして構成されていることを特徴とする請求項1に記載の椅子張り要素。
- 圧縮されていない状態の前記スペーサ構成要素(18)は、5〜15mm、好ましくは約10mmの厚さを有することを特徴とする請求項1又は2に記載の椅子張り要素。
- 前記結合剤は、液体の形態で塗布され得る天然又は合成ラテックスを含むことを特徴とする請求項1〜3のいずれか一項に記載の椅子張り要素。
- 前記繊維は、少なくとも一部分が天然素材であることを特徴とする請求項1〜4のいずれか一項に記載の椅子張り要素。
- 前記繊維は、少なくとも一部分がコイア、亜麻又は動物の剛毛から構成されていることを特徴とする請求項4に記載の椅子張り要素。
- 前記繊維は、5〜15cm、好ましくは7.5〜12.5cm、特に約10cmの長さを有することを特徴とする請求項1〜6のいずれか一項に記載の椅子張り要素。
- 請求項1に記載された椅子張り要素を生産するための方法であって、
薄板状のスペーサ構成要素(18)が、開放された鋳型(2)の空洞内に据えられ、繊維が散布され、結合剤が噴霧され、その後に前記鋳型を閉じることによって圧縮されることを特徴とする椅子張り要素を生産するための方法。 - 撚りストランド(16)の形態で供給された前記繊維が、前記鋳型(2)の中に散布される前に、前記ストランド(16)を反対方向に巻くことによって分離されることを特徴とする請求項8に記載の方法。
- 繊維及び/又は結合剤は、ロボット(4)を用いて、前記鋳型(2)に自動的に供給されることを特徴とする請求項8又は9に記載の方法。
- 前記鋳型(2)を閉じた後に、前記結合剤を乾燥させるために、充填された空洞内に空気が吹き込まれることを特徴とする請求項8〜10のいずれか一項に記載の方法。
- 前記空気は、吹き込まれる前に、乾燥及び/又は加熱されていることを特徴とする請求項11に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005015473A DE102005015473B3 (de) | 2005-04-04 | 2005-04-04 | Polsterelement und Herstellverfahren |
DE102005015473.5 | 2005-04-04 | ||
PCT/EP2006/002718 WO2006105874A1 (de) | 2005-04-04 | 2006-03-24 | Polsterelement und herstellverfahren |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2008534189A true JP2008534189A (ja) | 2008-08-28 |
JP2008534189A5 JP2008534189A5 (ja) | 2011-12-22 |
JP5265339B2 JP5265339B2 (ja) | 2013-08-14 |
Family
ID=36337462
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2008504646A Active JP5265339B2 (ja) | 2005-04-04 | 2006-03-24 | クッション要素及びその生産方法 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20080157575A1 (ja) |
EP (1) | EP1868843B1 (ja) |
JP (1) | JP5265339B2 (ja) |
AT (1) | ATE512025T1 (ja) |
DE (1) | DE102005015473B3 (ja) |
PL (1) | PL1868843T3 (ja) |
WO (1) | WO2006105874A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013517855A (ja) * | 2010-01-27 | 2013-05-20 | ジョンソン・コントロールズ・ゲー・エム・ベー・ハー | ハイブリッドクッション要素特に自動車に使用されるシート及びバックレストクッション要素、クッション要素、並びにクッション要素を有する車両シートを製造する方法 |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008035621B4 (de) * | 2008-05-09 | 2014-11-20 | Alba Tooling & Engineering Gmbh | Verfahren zur Herstellung eines Polsterelements, und derart hergestellte Polsterelemente |
DE102008035611A1 (de) * | 2008-07-31 | 2010-02-04 | Johnson Controls Gmbh | Polsterelement, insbesondere ein Sitzpolsterelement unterschiedlicher Härtezonen zur Verwendung in einem Kraftfahrzeug, Verfahren zur Herstellung eines Polsterelements und Fahrzeugsitz |
DE102010040082A1 (de) * | 2010-09-01 | 2012-03-01 | Bayerische Motoren Werke Aktiengesellschaft | Polsterung und Verfahren zur Herstellung einer Polsterung |
JP6724141B2 (ja) * | 2016-07-28 | 2020-07-15 | 株式会社エアウィーヴ | 寝具および寝具用カバーシート |
DE112019003915T5 (de) * | 2018-08-03 | 2021-04-15 | Illinois Tool Works Inc. | Verfahren zum ummanteln einer kante einer gefederten sitzfläche, sitzflächenträger und damit hergestellter sitz |
US11134792B2 (en) * | 2019-04-09 | 2021-10-05 | Illinois Tool Works Inc. | System and method for hiding molding flash |
CN111231365B (zh) * | 2019-12-26 | 2021-12-03 | 中航复合材料有限责任公司 | 一种复合材料风扇叶片铺层单元体的成型工装 |
Citations (7)
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JPS58126062U (ja) * | 1982-02-19 | 1983-08-26 | 株式会社高木化学研究所 | 車両用座席体 |
JPH03112060U (ja) * | 1990-02-28 | 1991-11-15 | ||
JPH07124967A (ja) * | 1993-10-29 | 1995-05-16 | Shigeru Kogyo Kk | 車両用シートの製造方法 |
DE19508167A1 (de) * | 1995-03-08 | 1996-09-12 | Wesertechno Gmbh Produktentwic | Verfahren zur Herstellung von Formteilen, Formteil und Verwendung desselben |
JPH10195879A (ja) * | 1996-12-28 | 1998-07-28 | Nisshoku Corp | 吹付方法 |
JPH11315461A (ja) * | 1997-12-26 | 1999-11-16 | Ain Kosan Kk | クッション構造体及びその成形方法 |
JP2003165325A (ja) * | 2001-11-30 | 2003-06-10 | Denso Corp | 車両用シート空調装置および空調装置内蔵型車両用シート |
Family Cites Families (9)
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GB880554A (en) * | 1958-09-05 | 1961-10-25 | Daimler Benz Ag | Improvements relating to upholstered seats |
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JPH058234A (ja) * | 1991-07-05 | 1993-01-19 | Kanto Auto Works Ltd | 表皮一体発泡成形方法 |
FR2707972B1 (fr) * | 1993-06-29 | 1995-09-22 | Bfa | Perfectionnements aux matelassures de sièges de véhicules automobiles. |
ES2114387B1 (es) * | 1994-06-22 | 1999-06-01 | Fainsa Sa | Procedimiento de fabricacion de cuerpos laminares constitutivos de partes de asientos para vehiculos y similares. |
JPH08108872A (ja) * | 1994-10-13 | 1996-04-30 | Yamaha Motor Co Ltd | 自動二輪車用シート |
DE19903070A1 (de) * | 1999-01-27 | 2000-08-31 | Mueller Textil Gmbh | Abstandsgewirke zur Aufpolsterung |
DE10255453A1 (de) * | 2002-11-28 | 2004-06-09 | Bayerische Motoren Werke Ag | Verfahren zum Herstellen eines Schaumstoff-Formkörpers |
US7115225B2 (en) * | 2003-06-03 | 2006-10-03 | Lear Corporation | Pseudo insert molding for trim parts using polyurethane spray process |
-
2005
- 2005-04-04 DE DE102005015473A patent/DE102005015473B3/de active Active
-
2006
- 2006-03-24 PL PL06723698T patent/PL1868843T3/pl unknown
- 2006-03-24 AT AT06723698T patent/ATE512025T1/de active
- 2006-03-24 WO PCT/EP2006/002718 patent/WO2006105874A1/de not_active Application Discontinuation
- 2006-03-24 EP EP06723698A patent/EP1868843B1/de active Active
- 2006-03-24 JP JP2008504646A patent/JP5265339B2/ja active Active
- 2006-03-24 US US11/910,483 patent/US20080157575A1/en not_active Abandoned
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58126062U (ja) * | 1982-02-19 | 1983-08-26 | 株式会社高木化学研究所 | 車両用座席体 |
JPH03112060U (ja) * | 1990-02-28 | 1991-11-15 | ||
JPH07124967A (ja) * | 1993-10-29 | 1995-05-16 | Shigeru Kogyo Kk | 車両用シートの製造方法 |
DE19508167A1 (de) * | 1995-03-08 | 1996-09-12 | Wesertechno Gmbh Produktentwic | Verfahren zur Herstellung von Formteilen, Formteil und Verwendung desselben |
JPH10195879A (ja) * | 1996-12-28 | 1998-07-28 | Nisshoku Corp | 吹付方法 |
JPH11315461A (ja) * | 1997-12-26 | 1999-11-16 | Ain Kosan Kk | クッション構造体及びその成形方法 |
JP2003165325A (ja) * | 2001-11-30 | 2003-06-10 | Denso Corp | 車両用シート空調装置および空調装置内蔵型車両用シート |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013517855A (ja) * | 2010-01-27 | 2013-05-20 | ジョンソン・コントロールズ・ゲー・エム・ベー・ハー | ハイブリッドクッション要素特に自動車に使用されるシート及びバックレストクッション要素、クッション要素、並びにクッション要素を有する車両シートを製造する方法 |
KR101355526B1 (ko) | 2010-01-27 | 2014-01-24 | 존슨 컨트롤스 게엠베하 | 자동차에서 사용하기 위한 하이브리드 쿠션 요소, 특히 시트 및 등받이 쿠션 요소의 제조 방법, 쿠션 요소, 및 쿠션 요소를 갖는 차량 시트 |
US9434286B2 (en) | 2010-01-27 | 2016-09-06 | Johnson Controls Technology Company | Method for producing a hybrid cushion element, in particular a seat and backrest cushion element for use in a motor vehicle, cushion element and vehicle seat having a cushion element |
Also Published As
Publication number | Publication date |
---|---|
PL1868843T3 (pl) | 2011-10-31 |
WO2006105874A1 (de) | 2006-10-12 |
ATE512025T1 (de) | 2011-06-15 |
EP1868843A1 (de) | 2007-12-26 |
US20080157575A1 (en) | 2008-07-03 |
DE102005015473B3 (de) | 2006-11-16 |
JP5265339B2 (ja) | 2013-08-14 |
EP1868843B1 (de) | 2011-06-08 |
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