JP2008201884A - Flame-retardant adhesive composition, flexible copper-clad laminated plate, cover-lay, and adhesive sheet - Google Patents

Flame-retardant adhesive composition, flexible copper-clad laminated plate, cover-lay, and adhesive sheet Download PDF

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JP2008201884A
JP2008201884A JP2007039176A JP2007039176A JP2008201884A JP 2008201884 A JP2008201884 A JP 2008201884A JP 2007039176 A JP2007039176 A JP 2007039176A JP 2007039176 A JP2007039176 A JP 2007039176A JP 2008201884 A JP2008201884 A JP 2008201884A
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resin
adhesive
adhesive composition
composition according
flame retardant
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Akiji Harada
章治 原田
Takahiro Chokai
貴宏 鳥海
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Nikkan Industries Co Ltd
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Nikkan Industries Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a halogen free adhesive composition having excellent flame-retardancy and high electric insulation reliability without containing a halogen compound and excellent in a characteristic required for the flexible print wiring board, and to provide a flexible copper-clad laminated plate using it, a cover-lay and an adhesive sheet. <P>SOLUTION: The flame-retardant adhesive composition contains (A) a non-halogen based epoxy resin, (B) a polyurethane resin, (C) a curing agent, (D) a curing accelerator, (E) a phosphorous flame retardant, and (F) an inorganic filler. The resin having a hydroxyl value of 5.0-15.0 KOHmg/g is used as (B) polyurethane resin, and a ratio of phosphorous element relative to the all organic resin component is made to 0.5-4.0 wt.%. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ハロゲンフリーの難燃性接着剤組成物ならびにそれを用いたフレキシブル銅張積層板、カバーレイ、および接着剤シートに関する。   The present invention relates to a halogen-free flame-retardant adhesive composition and a flexible copper-clad laminate, coverlay, and adhesive sheet using the same.

フレキシブルプリント配線板は、フレキシブル銅張積層板、カバーレイおよび接着剤シートにより構成される。このような用途で用いられる接着剤にはエポキシ樹脂を主成分とした物が一般に使用されており、難燃性の規格を達成するために、難燃剤やその補助剤が添加される。難燃剤としては臭素系のハロゲン化合物が一般的であり、ハロゲン化合物と水酸化アルミニウムなどの金属水和物とを併用したものも用いられる。また、難燃剤の補助剤として、アンチモン化合物が用いられる。
特開2002−60720号公報 特開2005−51131号公報
A flexible printed wiring board is comprised with a flexible copper clad laminated board, a coverlay, and an adhesive sheet. As an adhesive used in such applications, an epoxy resin as a main component is generally used, and a flame retardant and its auxiliary agent are added in order to achieve a flame retardant standard. As the flame retardant, a bromine-based halogen compound is generally used, and a combination of a halogen compound and a metal hydrate such as aluminum hydroxide is also used. An antimony compound is used as an auxiliary agent for the flame retardant.
JP 2002-60720 A JP 2005-51131 A

しかし、上述した難燃剤や補助剤は、燃焼時に有害な臭素化水素やブロム化ダイオキシン、フラン類、アンチモンガスを発生する可能性がある。近年、環境問題、人体に対する安全性について関心が高まり、従来の難燃性を維持したまま、より少ない有害性、より高い信頼性、すなわちハロゲンフリーの難燃性接着剤組成物が求められている。   However, the above-mentioned flame retardants and adjuvants may generate harmful hydrogen bromide, brominated dioxins, furans, and antimony gas during combustion. In recent years, there has been a growing interest in environmental issues and safety to the human body, and there is a need for flame retardant adhesive compositions that are less harmful and more reliable, that is, halogen-free, while maintaining conventional flame retardancy. .

また、接着剤組成物には、接着性、可とう性を付与するために、アクリロニトリルブタジエンゴムやアクリルゴムなどの架橋ゴムが用いられている。しかしながら、上記従来技術では、高密度化のため配線層が微細化されると、配線層の金属成分が絶縁層中を移動するマイグレーションを起こし、配線間での絶縁抵抗値が低下しやすくなるという問題があった。   In addition, in the adhesive composition, a crosslinked rubber such as acrylonitrile butadiene rubber or acrylic rubber is used in order to impart adhesiveness and flexibility. However, in the above prior art, when the wiring layer is miniaturized for higher density, the metal component of the wiring layer undergoes migration that moves in the insulating layer, and the insulation resistance value between the wirings is likely to decrease. There was a problem.

本発明は、このような事情に鑑みてなされたものであって、ハロゲン化合物を含有することなく優れた難燃性と高い電気絶縁信頼性を有し、しかもフレキシブルプリント配線板に必要とされる特性に関しても優れるハロゲンフリー接着剤組成物、ならびにそれを用いたフレキシブル銅張積層板、カバーレイおよび接着剤シートを提供することを目的とする。   The present invention has been made in view of such circumstances, and has excellent flame retardancy and high electrical insulation reliability without containing a halogen compound, and is required for a flexible printed wiring board. It is an object of the present invention to provide a halogen-free adhesive composition that is also excellent in properties, and a flexible copper-clad laminate, coverlay, and adhesive sheet using the same.

本発明の難燃性接着剤組成物は、(A)非ハロゲン系エポキシ樹脂、(B)ポリウレタン樹脂、(C)硬化剤、(D)硬化促進剤、(E)リン系難燃剤および(F)無機充填剤を含有するハロゲンフリーの難燃性接着剤組成物において、(B)ポリウレタン樹脂は水酸基価が5.0〜15.0KOHmg/gを有する樹脂であり、リン元素の全有機樹脂成分に対する割合が0.5〜4.0重量%であることを特徴とする。   The flame retardant adhesive composition of the present invention comprises (A) a non-halogen epoxy resin, (B) a polyurethane resin, (C) a curing agent, (D) a curing accelerator, (E) a phosphorus flame retardant, and (F ) In the halogen-free flame retardant adhesive composition containing an inorganic filler, (B) polyurethane resin is a resin having a hydroxyl value of 5.0 to 15.0 KOHmg / g, and is an all-organic resin component of phosphorus element The ratio is 0.5 to 4.0% by weight.

(A)成分の非ハロゲン系エポキシ樹脂としては、グリシジルエーテル系エポキシ樹脂が好適である。そのようなエポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂などが含まれる。また、グリシジルエーテル系の変性エポキシ樹脂も含まれる。これらは1種だけでもよく、2種以上を併用することもできる。また、リン含有エポキシ樹脂も有効に用いることができる。ただし、本発明はこれらのエポキシ樹脂に限定されるものではない。   As the non-halogen epoxy resin as the component (A), a glycidyl ether epoxy resin is suitable. Such epoxy resins include bisphenol A type epoxy resins, bisphenol F type resins, phenol novolac type epoxy resins, cresol novolac type epoxy resins, and the like. Also included are glycidyl ether-based modified epoxy resins. These may be used alone or in combination of two or more. Also, phosphorus-containing epoxy resins can be used effectively. However, the present invention is not limited to these epoxy resins.

(B)成分のポリウレタン樹脂としては、水酸基価が上述の範囲のものであれば特にその種類は限定されず、熱可塑性でも官能基を持った熱硬化性のものでもよく、リンを含有したものでも良い。これらは1種だけでもよく、2種以上を併用することもできる。   The polyurethane resin of component (B) is not particularly limited as long as the hydroxyl value is in the above range, and may be thermoplastic or thermosetting with a functional group, and contains phosphorus. But it ’s okay. These may be used alone or in combination of two or more.

(C)成分の硬化剤としては、エポキシ樹脂の硬化剤として通常使用されるものであれば特に限定はされず、例えば、ジシアンジアミドとその誘導体、ノボラック型フェノール樹脂、アミノ変性ノボラック型フェノール樹脂、ポリビニルフェノール樹脂、有機酸ヒドラシッド、ジアミノマレオニトリルとその誘導体、メラミンとその誘導体、アミンイミド、ポリアミン塩、モレキュラーシーブ、アミン、酸無水物、ポリアミド、イミダゾールなどの1種類または2種類以上を用いることができる。   The curing agent for component (C) is not particularly limited as long as it is usually used as a curing agent for epoxy resins. For example, dicyandiamide and its derivatives, novolac-type phenol resins, amino-modified novolac-type phenol resins, polyvinyl One type or two or more types such as phenol resin, organic acid hydracid, diaminomaleonitrile and derivatives thereof, melamine and derivatives thereof, amine imide, polyamine salt, molecular sieve, amine, acid anhydride, polyamide, and imidazole can be used.

(D)成分の硬化促進剤としては、(A)非ハロゲン系エポキシ樹脂と(C)硬化剤との反応の促進剤に用いられる物であれば特に限定されず、例えば、第三アミン、イミダゾール、芳香族アミンのうち1種または2種以上用いることができる。   The (D) component curing accelerator is not particularly limited as long as it is used as an accelerator for the reaction between the (A) non-halogen epoxy resin and the (C) curing agent, and examples thereof include tertiary amines and imidazoles. One or two or more of aromatic amines can be used.

(E)成分のリン系難燃剤としては、特に限定されるものではないが、リン酸エステル化合物、ホスファゼン化合物、ホスファネート、ホスフィン酸化合物が好ましい。また、ホスホン酸化合物、ホスフィンオキシド化合物、ホスホラン化合物などの有機リン化合物なども好適に用いることができ、これらを1種または2種以上を使用することができる。   Although it does not specifically limit as a phosphorus flame retardant of (E) component, A phosphate ester compound, a phosphazene compound, a phosphanate, and a phosphinic acid compound are preferable. Moreover, organophosphorus compounds, such as a phosphonic acid compound, a phosphine oxide compound, and a phospholane compound, can also be used suitably and these can use 1 type (s) or 2 or more types.

(F)成分の無機充填剤としては、難燃性などの補助添加剤として使用する無機充填剤であり、従来からフレキシブル銅張積層板またはカバーレイフィルムに使用されているものであれば特に限定されるものではなく、難燃性の観点から、水酸化アルミニウム、水酸化マグネシウム、酸化アルミニウム、酸化マグネシウム、タルク、クレー、シリカ、ハイドロタルサイトなどが好ましい。これらは1種または2種以上で使用することができる。   The inorganic filler of component (F) is an inorganic filler used as an auxiliary additive such as flame retardancy, and is particularly limited as long as it is conventionally used for flexible copper-clad laminates or coverlay films. However, from the viewpoint of flame retardancy, aluminum hydroxide, magnesium hydroxide, aluminum oxide, magnesium oxide, talc, clay, silica, hydrotalcite and the like are preferable. These can be used alone or in combination of two or more.

本発明の接着剤組成物には、必要に応じて、顔料、酸化防止剤などを添加することができる。   If necessary, pigments, antioxidants, and the like can be added to the adhesive composition of the present invention.

本発明では、必要に応じて、表面処理剤を用いることもできる。表面処理剤の使用方法としては、特に限定されるものではないが、充填剤にあらかじめ表面処理を施したり、ワニスに添加するなどの方法がある。表面活性剤としては、γ−グリシドキシプロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、γ−アミノプロピルトリメトキシシランなどを1種または2種以上で使用することができる。   In the present invention, a surface treatment agent may be used as necessary. The method of using the surface treatment agent is not particularly limited, and there are methods such as pre-treatment of the filler or addition to the varnish. As the surfactant, one or more of γ-glycidoxypropyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, γ-aminopropyltrimethoxysilane, etc. should be used. Can do.

接着剤の溶剤として、トルエン、キシレン、メチルエチルケトン、エチレングリコールモノメチルエーテル、N,N−ジメチルホルムアルデヒドおよびその混合物等を使用することができる。   As a solvent for the adhesive, toluene, xylene, methyl ethyl ketone, ethylene glycol monomethyl ether, N, N-dimethylformaldehyde and a mixture thereof can be used.

本発明の難燃性接着剤組成物は、ポリイミドフィルムおよび/またはアラミドフィルムの少なくとも片面に接着剤により銅箔が接着されたフレキシブル銅張積層板における接着剤、ポリイミドフィルムおよび/またはアラミドフィルムに接着剤が塗布されたカバーレイフィルムにおける接着剤、あるいは、非ハロゲン樹脂の離型フィルムに接着剤が塗布された接着剤シートにおける接着剤として利用することができる。   The flame-retardant adhesive composition of the present invention is bonded to an adhesive, a polyimide film and / or an aramid film in a flexible copper-clad laminate in which a copper foil is bonded to at least one surface of a polyimide film and / or an aramid film with an adhesive. It can be used as an adhesive in a cover lay film coated with an adhesive, or an adhesive in an adhesive sheet coated with an adhesive on a non-halogen resin release film.

本発明の難燃性接着剤組成物は、ポリイミドフィルムおよび/またはアラミドフィルムの少なくとも片面に接着剤により銅箔が貼り合わされたフレキシブル銅張積層板における接着剤、ポリイミドフィルムおよび/またはアラミドフィルムの表面に樹脂層を形成したカバーレイにおける樹脂層、シート状に形成された接着剤シート、ポリイミドフィルムおよび/またはアラミドフィルムの少なくとも片面に接着剤により銅箔が貼り合わされた回路が形成されたフレキシブルプリント配線板における接着剤として利用することができる。フレキシブルプリント配線板上には、上述のカバーレイを貼り合わせることができる。フレキシブルプリント配線板と補強板とを上述の接着剤シートを介して貼り合わせることができる。   The flame-retardant adhesive composition of the present invention is a surface of an adhesive, a polyimide film and / or an aramid film in a flexible copper-clad laminate in which a copper foil is bonded to at least one surface of a polyimide film and / or an aramid film with an adhesive. Flexible printed wiring in which a circuit in which a copper foil is bonded to at least one surface of a resin layer, a sheet-like adhesive sheet, a polyimide film and / or an aramid film in a cover lay having a resin layer formed thereon is formed It can be used as an adhesive on a plate. The above-mentioned coverlay can be bonded on the flexible printed wiring board. A flexible printed wiring board and a reinforcement board can be bonded together through the above-mentioned adhesive sheet.

ポリイミドフィルムおよび/またはアラミドフィルムの片面もしくは両面に、プラズマ処理、コロナ放電処理、サンドブラスト処理、ウェットブラスト処理等の表面加工を施しても良い。   One or both surfaces of the polyimide film and / or the aramid film may be subjected to surface processing such as plasma treatment, corona discharge treatment, sand blast treatment, wet blast treatment or the like.

本発明によれば、ハロゲン化合物を含有することなく優れた難燃性と高い電気絶縁信頼性を有し、しかもフレキシブルプリント配線板に必要とされる特性に関しても優れたハロゲンフリーの難燃性接着剤組成物、ならびにそれを用いたフレキシブル銅張積層板、カバーレイおよび接着剤シートを提供することができる。本発明はエレクトロニクス製品の高性能化に特に効果がある。   According to the present invention, halogen-free flame-retardant adhesion has excellent flame retardancy and high electrical insulation reliability without containing a halogen compound, and also has excellent properties required for flexible printed wiring boards. An agent composition, and a flexible copper-clad laminate, a coverlay and an adhesive sheet using the same can be provided. The present invention is particularly effective in improving the performance of electronic products.

次に、本発明のフレキシブルプリント配線板材料の製造方法について説明する。図1ないし図3はそれぞれフレキシブル銅張積層板、カバーレイフィルムおよび接着剤シートの断面図を示す。   Next, the manufacturing method of the flexible printed wiring board material of this invention is demonstrated. 1 to 3 show sectional views of a flexible copper-clad laminate, a coverlay film, and an adhesive sheet, respectively.

フレキシブルプリント銅張積層板を製造するには、(A)非ハロゲン系エポキシ樹脂、(B)ポリウレタン樹脂、(C)硬化剤、(D)硬化促進剤、(E)リン系難燃剤および(F)無機充填剤を含有し、(B)ポリウレタン樹脂は水酸基価が5.0〜15.0KOHmg/gを有する樹脂であり、リン元素の全有機樹脂成分に対する割合が0.5〜4.0重量%である難燃性接着剤組成物をあらかじめ調製しておき、これに所定量の溶剤を添加して得られた接着剤溶液をフィルム11上に塗布して接着剤層12とし、熱ロールで銅箔13を片面または両面に張り合わせた後に、加熱硬化する。カバーレイを製造するには、上記の接着剤溶液をフィルム21に塗布して接着剤層22とし、加熱乾燥する。接着剤シートは、接着剤溶液をキャリアフィルム31上に塗布して接着剤層32とし、加熱乾燥して剥離することにより製造される。   To produce a flexible printed copper clad laminate, (A) a non-halogen epoxy resin, (B) a polyurethane resin, (C) a curing agent, (D) a curing accelerator, (E) a phosphorus flame retardant, and (F ) Containing inorganic filler, (B) polyurethane resin is a resin having a hydroxyl value of 5.0-15.0 KOHmg / g, and the ratio of phosphorus element to the total organic resin component is 0.5-4.0 wt. % Flame retardant adhesive composition is prepared in advance, and an adhesive solution obtained by adding a predetermined amount of solvent thereto is applied on the film 11 to form an adhesive layer 12, which is heated with a hot roll. After the copper foil 13 is bonded to one side or both sides, it is cured by heating. In order to produce a coverlay, the above adhesive solution is applied to the film 21 to form an adhesive layer 22 and dried by heating. The adhesive sheet is manufactured by applying an adhesive solution onto the carrier film 31 to form an adhesive layer 32, drying by heating and peeling.

本発明の具体的な実施例および比較例について以下に詳しく説明する。なお、以下の実施例は単なる例示であり、本発明はこれらの実施例に限定されるものではない。なお、以下の実施例および比較例において、「部」とは「重量部」を意味する。   Specific examples and comparative examples of the present invention will be described in detail below. The following examples are merely illustrative, and the present invention is not limited to these examples. In the following examples and comparative examples, “part” means “part by weight”.

[実施例1]
エポキシ当量503、リン含有率3%のリン含有エポキシ樹脂(FX−305:東都化成社製、商品名)100部、エポキシ当量475のビスフェノールA型エポキシ樹脂(エピクロン1051:大日本インキ化学工業社製、商品名)50部、エポキシ当量188のビフェニルノボラック型エポキシ樹脂(NC3000H:日本化薬社製、商品名)50部、水酸基価10KOHmg/gのポリウレタン樹脂(UR3500:東洋紡績社製、商品名)230部、水酸基価289の4,4’−ジアミノジフェニルスルホン(和歌山精化工業社製)200部、2−エチル−4メチルイミダゾール0.1部、リン含有率13%のホスファゼン化合物(SPB−100:大塚化学社製、商品名)150部をメチルエチルケトン640部に溶解攪拌し、樹脂溶解物とする。この樹脂溶解物にさらに水酸化アルミニウム(ハイジライトH−42M:昭和電工社製、商品名)340部を添加攪拌し、接着剤とする。この接着剤のリン含有率は3.7重量%である。
[Example 1]
100 parts of a phosphorus-containing epoxy resin having an epoxy equivalent of 503 and a phosphorus content of 3% (FX-305: manufactured by Tohto Kasei Co., Ltd., trade name) and a bisphenol A type epoxy resin having an epoxy equivalent of 475 (Epicron 1051: manufactured by Dainippon Ink & Chemicals, Inc.) , Trade name) 50 parts, epoxy equivalent 188 biphenyl novolac type epoxy resin (NC3000H: Nippon Kayaku Co., Ltd., trade name) 50 parts, hydroxyl value 10 KOHmg / g polyurethane resin (UR3500: manufactured by Toyobo Co., Ltd., trade name) 230 parts, 200 parts of 4,4′-diaminodiphenylsulfone having a hydroxyl value of 289 (manufactured by Wakayama Seika Kogyo Co., Ltd.), 0.1 part of 2-ethyl-4methylimidazole, a phosphazene compound having a phosphorus content of 13% (SPB-100) : Otsuka Chemical Co., Ltd., trade name) 150 parts of methyl ethyl ketone dissolved in 640 parts and stirred, resin Let it be a lysate. Further, 340 parts of aluminum hydroxide (Hijilite H-42M: trade name, manufactured by Showa Denko KK) is added to the resin melt and stirred to obtain an adhesive. The phosphorus content of this adhesive is 3.7% by weight.

この接着剤を乾燥後15μmの塗工厚さになるように、厚さ25μmのポリイミドフィルム(カプトンK−100V:デュポン社製、商品名)に塗工し、120℃、10分乾燥した。その後、厚さ35μmの電解銅箔を積層し、160℃、10分、圧力4MPaでプレス成形し、150℃、16時間加熱してアフターキュアさせることにより、フレキシブル銅張積層板を得た。   This adhesive was coated on a 25 μm thick polyimide film (Kapton K-100V: trade name, manufactured by DuPont) so as to have a coating thickness of 15 μm after drying, and dried at 120 ° C. for 10 minutes. Thereafter, an electrolytic copper foil having a thickness of 35 μm was laminated, press-molded at 160 ° C. for 10 minutes and at a pressure of 4 MPa, and heated and cured at 150 ° C. for 16 hours to obtain a flexible copper-clad laminate.

また、同じ接着剤を使用し、乾燥後25μmの塗工厚さになるように、厚さ25μmのポリイミドフィルム(カプトンK−100V:デュポン社製、商品名)に塗工し、120℃、10分乾燥することで、各接着剤を使用したカバーレイフィルムを得た。   In addition, using the same adhesive, it was applied to a polyimide film (Kapton K-100V: DuPont, trade name) having a thickness of 25 μm so as to have a coating thickness of 25 μm after drying. By partially drying, a coverlay film using each adhesive was obtained.

[実施例2]
実施例1のポリウレタン樹脂(UR3500)の替わりに水酸基価6KOHmmg/gのポリウレタン樹脂(UR8200:東洋紡績社製、商品名)230部を使用し、それ以外は実施例1と同様に、フレキシブル銅張積層板およびカバーレイフィルムを得た。
[Example 2]
Instead of the polyurethane resin (UR3500) of Example 1, 230 parts of a polyurethane resin having a hydroxyl value of 6 KOHmmg / g (UR8200: product name, manufactured by Toyobo Co., Ltd.) was used. A laminate and a coverlay film were obtained.

[実施例3]
実施例1のポリウレタン樹脂(UR3500)の替わりに水酸基価6KOHmmg/gのポリウレタン樹脂(UR8200:東洋紡績社製、商品名)230部を、ビフェニルノボラック型エポキシ樹脂(NC3000H)の替わりにエポキシ当量180のフェノールノボラック型エポキシ樹脂(エピクロンN−740:大日本インキ化学工業社製、商品名)50部を使用し、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。
[Example 3]
Instead of the polyurethane resin of Example 1 (UR3500), 230 parts of a polyurethane resin (UR8200: manufactured by Toyobo Co., Ltd., trade name) having a hydroxyl value of 6 KOH mmg / g was used. A flexible copper-clad laminate and a coverlay film were obtained in the same manner as in Example 1 except that 50 parts of phenol novolac type epoxy resin (Epicron N-740: trade name, manufactured by Dainippon Ink and Chemicals, Inc.) was used.

[実施例4]
実施例1のポリウレタン樹脂(UR3500)の替わりに水酸基価6KOHmmg/gのポリウレタン樹脂(UR8200:東洋紡績社製、商品名)230部を、水酸基価289の4,4’−ジアミノジフェニルスルホンの替わりに水酸基価146のフェノライト(LA−1356:大日本インキ化学工業社製、商品名)200部を使用し、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。
[Example 4]
Instead of the polyurethane resin of Example 1 (UR3500), 230 parts of a polyurethane resin having a hydroxyl value of 6 KOHmmg / g (UR8200: product name, manufactured by Toyobo Co., Ltd.) is used instead of 4,4′-diaminodiphenylsulfone having a hydroxyl value of 289. A flexible copper clad laminate and a coverlay film were obtained in the same manner as in Example 1 except that 200 parts of phenolite having a hydroxyl value of 146 (LA-1356: trade name, manufactured by Dainippon Ink and Chemicals, Inc.) was used.

[比較例1]
実施例1のポリウレタン樹脂(UR3500)の替わりに水酸基価2KOHmmg/gのポリウレタン樹脂(UR1400:東洋紡績社製、商品名)を使用し、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。
[Comparative Example 1]
Instead of the polyurethane resin (UR3500) of Example 1, a polyurethane resin having a hydroxyl value of 2 KOHmmg / g (UR1400: product name, manufactured by Toyobo Co., Ltd.) was used, and other than that, a flexible copper-clad laminate and A coverlay film was obtained.

[比較例2]
実施例1のポリウレタン樹脂(UR3500)の替わりに水酸基価17KOHmmg/gのポリウレタン樹脂(UR5537:東洋紡績社製、商品名)を使用し、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。
[Comparative Example 2]
Instead of the polyurethane resin of Example 1 (UR3500), a polyurethane resin having a hydroxyl value of 17 KOHmmg / g (UR5537: product name, manufactured by Toyobo Co., Ltd.) was used. Otherwise, a flexible copper-clad laminate and A coverlay film was obtained.

[比較例3]
実施例1のポリウレタン樹脂(UR3500)の替わりにカルボキシル基含有アクリルニトリルブタジエンゴム(ニポール1072J:日本ゼオン社製、商品名)230部を使用し、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。
[Comparative Example 3]
In place of the polyurethane resin (UR3500) of Example 1, 230 parts of carboxyl group-containing acrylonitrile butadiene rubber (Nipol 1072J: trade name, manufactured by Nippon Zeon Co., Ltd.) was used. Otherwise, flexible copper-clad laminate as in Example 1 A plate and coverlay film were obtained.

[比較例4]
実施例1のリン含有エポキシ樹脂(FX−305)を100部から0部に、ビスフェノールA型エポキシ樹脂(エピクロン1051)50部を150部に、ホスファゼン化合物(SPB−100)160部を10部にし、それ以外は実施例1と同様にフレキシブル銅張積層板およびカバーレイフィルムを得た。接着剤中のリン含有率は0.3重量%である。
[Comparative Example 4]
From 100 parts to 0 part of the phosphorus-containing epoxy resin (FX-305) of Example 1, 50 parts of bisphenol A type epoxy resin (Epiclon 1051) to 150 parts, and 160 parts of phosphazene compound (SPB-100) to 10 parts. Otherwise, a flexible copper clad laminate and a coverlay film were obtained in the same manner as in Example 1. The phosphorus content in the adhesive is 0.3% by weight.

[比較例5]
実施例1のホスファゼン化合物(SPB−100)160部を250部にし、それ以外は実施例1と同様にフレキシブル積層板およびカバーレイフィルムを得た。接着剤のリン含有率は5.0重量%である。
[Comparative Example 5]
A flexible laminate and a coverlay film were obtained in the same manner as in Example 1 except that 160 parts of the phosphazene compound (SPB-100) of Example 1 was changed to 250 parts. The phosphorus content of the adhesive is 5.0% by weight.

[試験例]
以上の実施例および比較例のそれぞれのフレキシブル銅張積層板に関して、引き剥がし強さ、はんだ耐熱性、耐燃性、およびマイグレーション性を評価した。試験の詳細は以下の通りである。
(1)引き剥がし強さ
各フレキシブル銅張積層板について、JIS、C−6481に従い、銅パターン幅3mmで90度引き剥がし強さを評価した。
(2)はんだ耐熱性
各フレキシブル銅張積層板を105℃、1時間乾燥した後、260℃のはんだ浴に30秒浮かべて膨れを確認した。
(3)耐燃性
各フレキシブル銅張積層板について、UL規格94準拠の方法に従い、耐燃性を評価した。
(4)耐マイグレーション性
1.試験装置として、50Vを±1%の範囲で供給できる直流電源と、85±2℃、85±3%に調整できる恒温恒湿槽とを用い、
2.各実施例、比較例におけるフレキシブル銅張積層板に試験用に回路間隔が75μmの櫛形電極を作製し、同じ接着剤で作製したカバーレイフィルムを積層し、160℃、60分、4MPaでプレス接着したものをサンプルとし、
3.これらのサンプルを恒温恒湿槽に投入し、電極間に50Vの直流電圧を1000時間印加し、印加前と印加後の電極間を顕微鏡観察した。デンドライドの発生があるものは×とし、無い物は〇と評価した。印加後の絶縁抵抗値も恒温恒湿槽内で連続測定し、102MΩ未満は×とし102MΩ以上を〇と評価した。
[Test example]
For each of the flexible copper-clad laminates of the above examples and comparative examples, the peel strength, solder heat resistance, flame resistance, and migration were evaluated. The details of the test are as follows.
(1) Peeling strength About each flexible copper clad laminated board, 90 degree peeling strength was evaluated by copper pattern width 3mm according to JIS and C-6481.
(2) Solder heat resistance Each flexible copper clad laminate was dried at 105 ° C. for 1 hour and then floated in a solder bath at 260 ° C. for 30 seconds to confirm swelling.
(3) Flame resistance About each flexible copper clad laminated board, the flame resistance was evaluated according to the method of UL standard 94 conformity.
(4) Migration resistance Using a DC power supply that can supply 50V in a range of ± 1% and a constant temperature and humidity chamber that can be adjusted to 85 ± 2 ° C. and 85 ± 3%,
2. Comb electrodes with a circuit interval of 75 μm were prepared for testing on flexible copper-clad laminates in each example and comparative example, and a coverlay film produced with the same adhesive was laminated, and press bonded at 160 ° C. for 60 minutes at 4 MPa. Sampled
3. These samples were put into a constant temperature and humidity chamber, a 50 V DC voltage was applied between the electrodes for 1000 hours, and the electrodes before and after the application were observed with a microscope. The case where dendride was generated was evaluated as x, and the case where there was no dendride was evaluated as ◯. The insulation resistance value after application was also continuously measured in a constant temperature and humidity chamber. Less than 10 2 MΩ was evaluated as x, and 10 2 MΩ or more was evaluated as ◯.

以上の試験の結果を実施例に関して表1に、比較例に関して表2に示す。   The results of the above tests are shown in Table 1 for the examples and Table 2 for the comparative examples.

Figure 2008201884
Figure 2008201884

Figure 2008201884
Figure 2008201884

フレキシブル銅張積層板の断面図。Sectional drawing of a flexible copper clad laminated board. カバーレイフィルムの断面図。Sectional drawing of a coverlay film. 接着剤シートの断面図。Sectional drawing of an adhesive agent sheet.

符号の説明Explanation of symbols

11、21 フィルム
12、22、32 接着剤層
13 銅箔
31 キャリアフィルム
11, 21 Film 12, 22, 32 Adhesive layer 13 Copper foil 31 Carrier film

Claims (12)

(A)非ハロゲン系エポキシ樹脂、
(B)ポリウレタン樹脂、
(C)硬化剤、
(D)硬化促進剤、
(E)リン系難燃剤および
(F)無機充填剤
を含有するハロゲンフリーの難燃性接着剤組成物において、
(B)ポリウレタン樹脂は水酸基価が5.0〜15.0KOHmg/gを有する樹脂であり、
リン元素の全有機樹脂成分に対する割合が0.5〜4.0重量%である
ことを特徴とする難燃性接着剤組成物。
(A) non-halogen epoxy resin,
(B) polyurethane resin,
(C) a curing agent,
(D) a curing accelerator,
In the halogen-free flame-retardant adhesive composition containing (E) a phosphorus-based flame retardant and (F) an inorganic filler,
(B) The polyurethane resin is a resin having a hydroxyl value of 5.0 to 15.0 KOHmg / g,
The ratio with respect to the total organic resin component of a phosphorus element is 0.5 to 4.0 weight%. The flame-retardant adhesive composition characterized by the above-mentioned.
(A)非ハロゲン系エポキシ樹脂がグリシジルエーテル系エポキシ樹脂である請求項1に記載の難燃性接着剤組成物。   (A) The flame retardant adhesive composition according to claim 1, wherein the non-halogen epoxy resin is a glycidyl ether epoxy resin. (C)硬化剤が、ジシアンジアミドとその誘導体、ノボラック型フェノール樹脂、アミノ変性ノボラック型フェノール樹脂、ポリビニルフェノール樹脂、有機酸ヒドラシッド、ジアミノマレオニトリルとその誘導体、メラミンとその誘導体、アミンイミド、ポリアミン塩、モレキュラーシーブ、アミン、酸無水物、ポリアミドおよびイミダゾールからなる群より選ばれた少なくとも一種の硬化剤である請求項1または2に記載の難燃性接着剤組成物。   (C) Curing agent is dicyandiamide and derivatives thereof, novolac-type phenol resin, amino-modified novolac-type phenol resin, polyvinylphenol resin, organic acid hydracid, diaminomaleonitrile and its derivatives, melamine and its derivatives, amine imide, polyamine salt, molecular The flame retardant adhesive composition according to claim 1 or 2, which is at least one curing agent selected from the group consisting of sieves, amines, acid anhydrides, polyamides and imidazoles. (D)硬化促進剤が、第三アミン、イミダゾール、芳香族アミンからなる群より選ばれた少なくとも一種の硬化促進剤である請求項1ないし3のいずれか記載の難燃性接着剤組成物。   The flame retardant adhesive composition according to any one of claims 1 to 3, wherein (D) the curing accelerator is at least one curing accelerator selected from the group consisting of tertiary amines, imidazoles, and aromatic amines. (E)リン系難燃剤が、リン酸エステル化合物、ホスファゼン化合物、ホスファネート、ホスフィン酸化合物から選ばれた少なくとも一種のリン系難燃剤である請求項1〜4記載の難燃性接着剤組成物。   (E) The flame retardant adhesive composition according to claim 1, wherein the phosphorus flame retardant is at least one phosphorus flame retardant selected from a phosphate ester compound, a phosphazene compound, a phosphanate, and a phosphinic acid compound. (F)無機充填剤が、水酸化アルミニウム、水酸化マグネシウム、酸化アルミニウム、酸化マグネシウム、タルク、クレー、シリカ、ハイドロタルサイトからなる群より選ばれた少なくとも一種の無機充填剤である請求項1ないし5のいずれか記載の難燃性接着剤組成物。   (F) The inorganic filler is at least one inorganic filler selected from the group consisting of aluminum hydroxide, magnesium hydroxide, aluminum oxide, magnesium oxide, talc, clay, silica, and hydrotalcite. The flame retardant adhesive composition according to any one of 5. ポリイミドフィルムおよび/またはアラミドフィルムの少なくとも片面に接着剤により銅箔が貼り合わされたフレキシブル銅張積層板において、前記接着剤として請求項1ないし6のいずれか記載の接着剤樹脂組成物が用いられたことを特徴とするフレキシブル銅張積層板。   The flexible resin-clad laminate in which a copper foil is bonded to at least one surface of a polyimide film and / or an aramid film with an adhesive, and the adhesive resin composition according to any one of claims 1 to 6 is used as the adhesive. The flexible copper clad laminated board characterized by the above-mentioned. ポリイミドフィルムおよび/またはアラミドフィルムの表面に樹脂層を形成したカバーレイにおいて、前記樹脂層が請求項1ないし6のいずれか記載の接着剤組成物により形成されたことを特徴とするカバーレイ。   A coverlay in which a resin layer is formed on the surface of a polyimide film and / or an aramid film, wherein the resin layer is formed of the adhesive composition according to any one of claims 1 to 6. 請求項1ないし6のいずれか記載の接着剤組成物がシート状に形成された接着剤シート。   An adhesive sheet in which the adhesive composition according to claim 1 is formed into a sheet shape. ポリイミドフィルムおよび/またはアラミドフィルムの少なくとも片面に接着剤により銅箔が貼り合わされた回路が形成されたフレキシブルプリント配線板において、前記接着剤として請求項1ないし6のいずれか記載の接着剤樹脂組成物が用いられたことを特徴とするフレキシブルプリント配線板。   The adhesive resin composition according to any one of claims 1 to 6, wherein the adhesive is a flexible printed wiring board having a circuit in which a copper foil is bonded to an adhesive on at least one surface of a polyimide film and / or an aramid film. A flexible printed wiring board characterized in that is used. 請求項10記載のフレキシブルプリント配線板上に請求項8記載のカバーレイが貼り合わされたフレキシブルプリント配線板。   The flexible printed wiring board by which the coverlay of Claim 8 was bonded together on the flexible printed wiring board of Claim 10. 請求項10または11記載のフレキシブルプリント配線板と補強板とが請求項9記載の接着剤シートを介して貼り合わされたプリント配線板。   The printed wiring board by which the flexible printed wiring board and reinforcement board of Claim 10 or 11 were bonded together through the adhesive agent sheet of Claim 9.
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JP2010150437A (en) * 2008-12-26 2010-07-08 Toagosei Co Ltd Adhesive composition, and cover lay film and flexible copper-clad laminate, both prepared by using the composition
JP2015007226A (en) * 2013-05-29 2015-01-15 荒川化学工業株式会社 Removable urethane adhesive composition, and removable adhesive film and surface protective film of optical component obtained by using the composition
KR101848571B1 (en) 2016-12-28 2018-05-29 한국신발피혁연구원 A TPU Resin Composite Using Halogen Free Type Flame Retardant
CN109280529A (en) * 2018-09-28 2019-01-29 五邑大学 A kind of glue and preparation method thereof of copper-clad plate aluminum substrate
KR20190076532A (en) * 2017-12-22 2019-07-02 한국신발피혁연구원 A thermoplastic polyurethane resin composite with flame retardancy and a method of producing the same
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JP2005125724A (en) * 2003-10-20 2005-05-19 Toyobo Co Ltd Laminate
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Publication number Priority date Publication date Assignee Title
JP2010143988A (en) * 2008-12-17 2010-07-01 Toagosei Co Ltd Adhesive composition and cover-lay film and flexible copper-clad laminate using the same
JP2010150437A (en) * 2008-12-26 2010-07-08 Toagosei Co Ltd Adhesive composition, and cover lay film and flexible copper-clad laminate, both prepared by using the composition
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KR101848571B1 (en) 2016-12-28 2018-05-29 한국신발피혁연구원 A TPU Resin Composite Using Halogen Free Type Flame Retardant
KR20190076532A (en) * 2017-12-22 2019-07-02 한국신발피혁연구원 A thermoplastic polyurethane resin composite with flame retardancy and a method of producing the same
KR102007219B1 (en) 2017-12-22 2019-08-05 한국신발피혁연구원 A thermoplastic polyurethane resin composite with flame retardancy and a method of producing the same
CN109280529A (en) * 2018-09-28 2019-01-29 五邑大学 A kind of glue and preparation method thereof of copper-clad plate aluminum substrate

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