FR2550838A1 - ANTI-FRICTION FRICTION PLATE - Google Patents

ANTI-FRICTION FRICTION PLATE Download PDF

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Publication number
FR2550838A1
FR2550838A1 FR8412940A FR8412940A FR2550838A1 FR 2550838 A1 FR2550838 A1 FR 2550838A1 FR 8412940 A FR8412940 A FR 8412940A FR 8412940 A FR8412940 A FR 8412940A FR 2550838 A1 FR2550838 A1 FR 2550838A1
Authority
FR
France
Prior art keywords
friction
disc
plate
friction material
friction plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR8412940A
Other languages
French (fr)
Other versions
FR2550838B1 (en
Inventor
Yutaka Kitano
Terutake Yoshimi
Kenichi Shinzawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokico Ltd
Original Assignee
Tokico Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokico Ltd filed Critical Tokico Ltd
Publication of FR2550838A1 publication Critical patent/FR2550838A1/en
Application granted granted Critical
Publication of FR2550838B1 publication Critical patent/FR2550838B1/en
Expired legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/36Moulds for making articles of definite length, i.e. discrete articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/0006Noise or vibration control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/16Frictional elements, e.g. brake or clutch linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D2069/002Combination of different friction materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D2069/005Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces having a layered structure

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

LA PRESENTE INVENTION A POUR OBJET UNE PLAQUE DE FRICTION. LA PLAQUE EST CARACTERISEE EN CE QU'ELLE COMPREND DES ZONES DE HAUTE DENSITE 2A ET DES ZONES DE BASSE DENSITE 2B DU MATERIAU DE FRICTION 1 ET QUI SONT AGENCEES ALTERNATIVEMENT DANS LA DIRECTION DE ROTATION D'UN DISQUE. LA PRESENTE INVENTION TROUVE APPLICATION DANS LES FREINS A DISQUE POUR VEHICULES.THE SUBJECT OF THE PRESENT INVENTION IS A FRICTION PLATE. THE PLATE IS CHARACTERIZED IN THAT IT INCLUDES ZONES OF HIGH DENSITY 2A AND ZONES OF LOW DENSITY 2B OF THE FRICTION MATERIAL 1 AND WHICH ARE ALTERNATIVELY ARRANGED IN THE DIRECTION OF ROTATION OF A DISC. THE PRESENT INVENTION FINDS APPLICATION IN DISC BRAKES FOR VEHICLES.

Description

La présente invention concerne une plaque de friction utilisée dans unThe present invention relates to a friction plate used in a

frein à disque et, plus particulièrement une technique pour supprimer le phénomène de grincement dans un frein à disque Le phénomène du grincement dans un frein à disque est observé fréquemment en appliquant le frein avec des sons intenses et aigus produits et, il est fortement exigé de supprimer un tel phénomène Le phénomène de grincement est basé sur des vibrations de friction dans une surface glissante de friction d'une plaque de friction du frein à disque qui contacte de façon glissante un disque en rotation en appliquant le frein à disque et les vibrations induisent les vibrations de résonnance dans les organes concernés Cependant, puisque le système 15 de vibration est compliqué il est très difficile de supprimer complètement un tel phénomène et diverses propositions ont été faites par rapport aux parties  disc brake and, more particularly, a technique for suppressing the phenomenon of squeaking in a disc brake The phenomenon of squeaking in a disc brake is frequently observed by applying the brake with intense and sharp sounds produced and, it is strongly required to to suppress such a phenomenon The phenomenon of squeaking is based on frictional vibrations in a sliding friction surface of a disc brake friction plate that slidably contacts a rotating disk by applying the disc brake and the vibrations induce However, since the vibration system is complicated, it is very difficult to completely eliminate such a phenomenon and various proposals have been made with respect to the parts in question.

respectives comprenant la plaque de friction.  respective ones comprising the friction plate.

Généralement, on exige que le matériau de friction 20 de la plaque de friction soit supérieur dans la force de friction et dans la qualité antiusure, cependant, ces caractéristiques sont contradictoires au phénomène de grincement Principalement, lorsque la force de friction de la plaque de friction est améliorée le phénomène de grincement est incité et la contremesure pour supprimer le phénomène de grincement diminue quelquefois la force de  Generally, friction material 20 of the friction plate is required to be superior in frictional strength and in anti-wear quality, however, these characteristics are in conflict with the grinding phenomenon. Principally, when the frictional force of the friction plate is improved the creak phenomenon is prompted and the countermeasure to suppress the creak phenomenon sometimes decreases the strength of

friction de la plaque de friction.friction of the friction plate.

La présente invention a pour objet une nouvelle plaque  The present invention relates to a new plate

de friction supprimant le phénomène de grincement.  of friction suppressing the grinding phenomenon.

Selon la présente invention, la densité du matériau de friction de la plaque de friction est variéedans la  According to the present invention, the density of the friction material of the friction plate is varied in the

direction de rotation du disque.direction of rotation of the disc.

Ainsi, la distribution de la pression de surface sur la plaque de friction en appliquant celle-ci contre le disque est variée dans la direction de rotation du disque et, comme résultat, les caractéristiques de vibration de la plaque de friction dans la direction de rotation du disque sont changées effectivement, ainsi il est possible de supprimer les vibrations de résonnance De plus, la compressibilité du matériau de friction peut également être changée dans la direction de rotation du disque et, ainsi la diminution de la force de friction et les caractéristiques  Thus, the distribution of the surface pressure on the friction plate by applying it against the disc is varied in the direction of rotation of the disc and, as a result, the vibration characteristics of the friction plate in the direction of rotation. of the disc are actually changed, so it is possible to suppress the resonance vibrations In addition, the compressibility of the friction material can also be changed in the direction of rotation of the disc and, thus the decrease of the frictional force and the characteristics

anti-usure peuvent être minimisées.  anti-wear can be minimized.

De préférence, des zones de haute densité et de basse densité du matériau de friction sont agencées alternativement dans la direction de rotation du disque pour définir un motif à raies ou bandes ou en damier  Preferably, areas of high density and low density of the friction material are arranged alternately in the direction of rotation of the disc to define a striped or striped pattern or checkerboard pattern.

lorsque vu-sen plan.when seen-sen plan.

L'invention sera mieux comprise, et d'autres buts, caractéristiques, détails et avantages de celle-ci  The invention will be better understood, and other purposes, features, details and advantages thereof

apparaîtront plus clairement au cours de la description explicative qui va suivre faite en référence aux dessins schématiques annexés donnés uniquement à titre d'exemple illlustrant deux modes de réalisation de l'invention, et  will become clearer in the following explanatory description with reference to the appended diagrammatic drawings given solely by way of illustrative example two embodiments of the invention, and

dans lesquels: la figure 1 est une vue en coupe d'une plaque de friction selon la présente invention; la figure 2 est une vue en plan de la plaque de friction de la figure 1, la figure 3 est une vue en plan d'un matériau 25 de friction modifié, la figure 4 représente un diagramme du procédé de fabrication de la plaque de friction, et la figure 5 est une vue en coupe illustrant un  wherein: Figure 1 is a sectional view of a friction plate according to the present invention; Fig. 2 is a plan view of the friction plate of Fig. 1; Fig. 3 is a plan view of a modified friction material; Fig. 4 shows a diagram of the method of manufacturing the friction plate. , and FIG. 5 is a sectional view illustrating a

procédé de préformage.preforming process.

Aux figures 1 et 2, la plaque de friction selon la présente invention comprend un matériau de friction 1  In FIGS. 1 and 2, the friction plate according to the present invention comprises a friction material 1

fixé à une plaque arrière 3 par une technique conventionnelle.  attached to a back plate 3 by a conventional technique.

Le matériau de friction 1 comprend des zones de haute densité 2 a et des zones de basse densité 2 b qui sont agencées alternativement comme vu dans la direction de rotation A d'un disque (non montré dans les dessins) et, comme clairement représenté en figure 2, les zones 2 a et 2 b forment un motif à raies ou bandes Selon le mode de réalisation représenté en figure 3, les zones de haute densité 2 a et les zones de basse densité 2 b forment un motif en damier. Bien que les modes de réalisation montrent seulement deux motifs ou des zones de haute et de basse densités sont agencées régulièrement et alternativement, l'invention n'est pas limitée à s modes de réalisation, principalement, o 10 trois ou plus de zones de densité différentes pouvent être agencées à des intervalles souhaités pour définir un  The friction material 1 comprises high density areas 2a and low density areas 2b which are arranged alternately as seen in the rotation direction A of a disc (not shown in the drawings) and, as clearly shown in FIG. In FIG. 2, the zones 2a and 2b form a line or strip pattern. According to the embodiment shown in FIG. 3, the high density zones 2a and the low density zones 2b form a checkered pattern. Although the embodiments show only two patterns or areas of high and low densities are arranged regularly and alternately, the invention is not limited to embodiments, primarily, three or more density zones. different types can be arranged at desired intervals to define a

motif souhaité.desired pattern.

Un procédé de fabrication préféré de la plaque de friction de la figure 1 va maintenant être expliqué en 15 référence aux figures 4 et 5 Un matériau de friction d'un frein à disque est usuellement fabriqué par le procédé représenté en figure 4 Principalement, le matériau de friction est usuellement composé d'agents réglant leur friction et anti-usure, tels que des fibres d'amiante, 20 des poussières, de la poudre de cuivre ou analogue et des agents liant tels de la résine phénolique ou analogue, qui sont mélanges ensemble en utilisant une machine mélangeuse du type en V pendant un procédé de mélange La mixture est traitée à un processus de pré25 formage o une quantité prédéterminée de la mixture est moulée pour avoir la configuration du matériau de friction à température ambiante Dans le procédé de moulage par chauffage et compression, une température élevée et une  A preferred manufacturing method of the friction plate of FIG. 1 will now be explained with reference to FIGS. 4 and 5. A friction material of a disk brake is usually manufactured by the method shown in FIG. 4. The friction material is usually composed of friction and anti-wear control agents such as asbestos fibers, dust, copper powder or the like and binding agents such as phenolic resin or the like which are blended. The mixture is treated in a pre-forming process where a predetermined amount of the mixture is molded to have the configuration of the friction material at room temperature in the molding process. by heating and compression, a high temperature and a

pression élevée sont appliquées pour obtenir des caracté30 ristiques souhaitées.  high pressure are applied to obtain desired characteristics.

De préférence, le matériau de friction selon la présente invention est préformé dans le processus de préformage pour avoir une section transversale en forme d'onde comme montré en figure 5 de sorte que l'épaisseur de celui-ci varie dans 35 la direction de rotation du disque et, dans le processus de moulage par chauffage et compression le matériau de friction est déformé de force en une forme plane, ainsi les parties projetées ou faisant saillies forment des zones de haute densité et les parties évidées forment des zones de  Preferably, the friction material according to the present invention is preformed in the preforming process to have a wave-shaped cross-section as shown in Fig. 5 so that the thickness thereof varies in the direction of rotation. of the disc and, in the process of molding by heating and compressing the friction material is deformed by force into a planar shape, thus the projecting or projecting parts form areas of high density and the recessed parts form zones of

basse densité La figure 5-représente en 4 un moule 5 métallique et en 1 ' la mixture ou mélange préformée.  Low density Figure 5-4 shows a metal mold 5 and 1 'preformed mixture or mixture.

Comme décrit ci-dessus, la plaque de friction selon la présente invention permet de supprimer efficacement le phénomène de grincement tout en satisfaisant les  As described above, the friction plate according to the present invention makes it possible to effectively suppress the squeaking phenomenon while satisfying the

caractéristiques exigées d'une plaque de friction.  Required features of a friction plate.

Claims (4)

R E V E N D I C A T IONSR E V E N D I C A T IONS 1 Plaque de friction utilisée dans un frein à disque, caractérisée en ce que la densité du matériau de friction de la plaque est variée dans la direction de rotation du disque.  A friction plate used in a disc brake, characterized in that the density of the friction material of the plate is varied in the direction of rotation of the disc. 2 Plaque selon la revendication 1, caractérisée en ce que des zones de haute densité ( 2 a) et des zones de basse densité ( 2 b) du matériau de friction sont agencéesPlate according to claim 1, characterized in that high density areas (2a) and low density areas (2b) of the friction material are arranged alternativement dans la direction de rotation du disque.  alternatively in the direction of rotation of the disc. 3 Plaque selon la revendication 2, caractérisée en ce que les zones de haute densité et leszones de basse densité sont agencées en un motif à damier lorsque vues  3 plate according to claim 2, characterized in that the high density areas and low density areas are arranged in a checkered pattern when views en plan.in plan. 4 Plaque selon la revendication 2, caractérisée en ce que les zones de haute densité et leszones de basse densité précitées du matériau de friction sont agencées  Plate according to claim 2, characterized in that the high density areas and the aforementioned low density areas of the friction material are arranged en un motif à bandes lorsque vues en plan.  in a striped pattern when viewed in plan.
FR8412940A 1983-08-20 1984-08-17 ANTIGRINCANT FRICTION PLATE Expired FR2550838B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1983128927U JPS6035930U (en) 1983-08-20 1983-08-20 Friction pads for disc brakes

Publications (2)

Publication Number Publication Date
FR2550838A1 true FR2550838A1 (en) 1985-02-22
FR2550838B1 FR2550838B1 (en) 1989-11-24

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
FR8412940A Expired FR2550838B1 (en) 1983-08-20 1984-08-17 ANTIGRINCANT FRICTION PLATE

Country Status (5)

Country Link
JP (1) JPS6035930U (en)
DE (1) DE3430599C2 (en)
FR (1) FR2550838B1 (en)
GB (1) GB2148424A (en)
IT (1) IT1179053B (en)

Cited By (2)

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EP0486693A1 (en) * 1990-03-19 1992-05-27 Zaporozhsky Avtomobilny Zavod 'kommunar' (Proizvodstvennoe Obiedinenie 'avtozaz') Friction element for friction pair
WO1992022756A1 (en) * 1991-06-13 1992-12-23 Textar Gmbh Friction lining and method of manufacturing it

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GB2212517B (en) * 1987-11-19 1992-01-15 Ferodo Ltd Sintered metal friction facing
CA1323979C (en) * 1988-02-23 1993-11-09 Masao Inoue Method for manufacturing a pad for a disk brake
DE4003336A1 (en) * 1990-02-05 1991-08-08 Teves Gmbh Alfred Brake lining - has different zones of different friction to reduce oscillation during braking
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US5456339A (en) * 1994-03-23 1995-10-10 Alliedsignal Inc. Noise attenuated brake friction member
AT410015B (en) * 1997-07-04 2003-01-27 Hoerbiger & Co Friction ring for a clutch or brake, and method of production of a friction ring
US6167992B1 (en) 1998-07-14 2001-01-02 Alliedsignal Inc. Abrasive coating on brake pads
US6244396B1 (en) 1999-07-28 2001-06-12 Avid, Llc Brake block for a bicycle having replaceable brake pad segments
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US6499571B1 (en) * 2001-06-07 2002-12-31 Meritor Heavy Vehicle Technology, Llc Brake pad with improved green performance
DE102007048363A1 (en) * 2007-10-09 2009-04-23 Federal-Mogul Friction Products Gmbh Brake pad set with different compressibility
DE102009012056A1 (en) 2009-03-06 2010-09-09 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Disk brake for motor vehicle, has brake disk comprising two circumferential patterns which correspond to radially lateral-edge regions of friction surface, where brake pad is pressable on brake disk
BRPI0903680A2 (en) * 2009-06-19 2015-05-12 Duroline S A Process of manufacturing brake linings, molds for manufacturing and product obtained.
JP5531600B2 (en) * 2009-12-18 2014-06-25 日清紡ブレーキ株式会社 Manufacturing method of disc brake pad
JP5442120B2 (en) * 2010-07-05 2014-03-12 三菱電機株式会社 Brake lining
DE102012017874A1 (en) * 2012-09-11 2014-03-27 Hoerbiger Antriebstechnik Holding Gmbh Method for producing a friction lining and friction lining
JP6562393B2 (en) * 2013-06-18 2019-08-21 曙ブレーキ工業株式会社 Brake pad friction material mold, manufacturing apparatus, manufacturing method and preform
EP3137782B1 (en) * 2014-04-29 2022-01-19 Stefanutti, Paul A. Friction material and method of forming the same
DE102015107562B4 (en) * 2015-05-13 2017-06-22 Tmd Friction Services Gmbh Method for producing a brake shoe, press for producing brake shoes and brake shoe

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Cited By (4)

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EP0486693A1 (en) * 1990-03-19 1992-05-27 Zaporozhsky Avtomobilny Zavod 'kommunar' (Proizvodstvennoe Obiedinenie 'avtozaz') Friction element for friction pair
EP0486693A4 (en) * 1990-03-19 1992-10-07 Zaporozh Avtomobil Friction element for friction pair
WO1992022756A1 (en) * 1991-06-13 1992-12-23 Textar Gmbh Friction lining and method of manufacturing it
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Also Published As

Publication number Publication date
DE3430599A1 (en) 1985-03-07
IT1179053B (en) 1987-09-16
GB2148424A (en) 1985-05-30
IT8467824A0 (en) 1984-08-17
FR2550838B1 (en) 1989-11-24
GB8421088D0 (en) 1984-09-26
JPS6035930U (en) 1985-03-12
DE3430599C2 (en) 1986-08-28

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