EP3281260B1 - Méthode pour assemblage d'un connecteur électrique - Google Patents

Méthode pour assemblage d'un connecteur électrique Download PDF

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Publication number
EP3281260B1
EP3281260B1 EP16722523.4A EP16722523A EP3281260B1 EP 3281260 B1 EP3281260 B1 EP 3281260B1 EP 16722523 A EP16722523 A EP 16722523A EP 3281260 B1 EP3281260 B1 EP 3281260B1
Authority
EP
European Patent Office
Prior art keywords
coaxial cable
cable
sleeve
outer conductor
supporting sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16722523.4A
Other languages
German (de)
English (en)
Other versions
EP3281260A1 (fr
Inventor
Thomas HÖFLING
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rosenberger Hochfrequenztechnik GmbH and Co KG
Original Assignee
Rosenberger Hochfrequenztechnik GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rosenberger Hochfrequenztechnik GmbH and Co KG filed Critical Rosenberger Hochfrequenztechnik GmbH and Co KG
Publication of EP3281260A1 publication Critical patent/EP3281260A1/fr
Application granted granted Critical
Publication of EP3281260B1 publication Critical patent/EP3281260B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0518—Connection to outer conductor by crimping or by crimping ferrule

Definitions

  • the invention relates to a method for producing a connector assembly comprising a connector and a coaxial cable connected thereto, according to the preamble of claim 1.
  • a support sleeve is pushed onto one end of a coaxial cable, (b) then an outer conductor of the coaxial cable (b) Finally, the end of the coaxial cable with the support sleeve inserted into a sleeve portion of an outer conductor housing of the connector.
  • Conventional connectors have a male end for connecting the connector to a mating connector and a cable end to which the cable is attached (preferably non-releasably by soldering or crimping).
  • at least one inner conductor of the cable is electrically connected to an inner conductor contact, such as a contact pin or a contact socket, which is held in an insulating part of the connector.
  • the outer conductor of the cable for example a foil screen or a wire mesh, is electrically connected to a peripheral conductor housing of the connector so that preferably a continuous shielding is formed from the coaxial cable to the plug-side end of the connector.
  • the publication GB 2 139 018 A describes a method for establishing a connection between a coaxial cable and an inner switching part by means of an outer shell part.
  • the publication DE 10 2004 007 357 A1 describes a method of mounting an RF plug at the end of a coaxial cable.
  • the publication WO 2009/119738 A1 describes a method for mounting a plug to a cable by means of a clamping ring.
  • the publication US 4 795 352 A describes a method for establishing a connection between a coaxial cable and a connector, which is to make do without crimping.
  • a connector assembly prepared in the conventional manner described in the region of the connection between the connector and the cable is not regularly optimally adapted electrically.
  • unintentional deviations from the characteristic impedance provided such as an undesired increase in impedance, may occur in the connection region.
  • the characteristic impedance in the connection region can be improved by these measures, the effort for producing the connector arrangement is thereby increased.
  • step (c) first the cable end is inserted together with the support sleeve disposed thereon up to a (first) axial stop in the sleeve portion of the connector, and then in step (d) the support sleeve alone is further extended to a (second ) axial stop is moved into the sleeve portion without the coaxial cable is moved, so that in step (d) the support sleeve is moved relative to the cable.
  • the outer conductor of the cable folded back around the support sleeve which is preferably designed in the form of a foldable foil screen or wire mesh, can either be elastically stretched in sections in step (d) in the axial direction, or the folded part of the outer conductor slides around the front end of the support sleeve around back in contact with the coaxial cable, while reducing the voltage applied to the outside of the support sleeve Umschlagfalzes the outer cable conductor.
  • Moving the support sleeve into the sleeve section in step (d) can be simplified in that the outside diameter of the cable outer conductor folded back around the support sleeve is slightly smaller than the inside diameter of the sleeve section.
  • the sleeve portion of the connector is preferably connected to an outer conductor housing of the connector or integrally or integrally formed therewith.
  • the outer conductor housing of the connector at the cable end has the tubular protruding sleeve portion for insertion of the coaxial cable, wherein preferably the outer conductor housing together with the sleeve portion made of a conductive material such as a metal.
  • the sleeve section of the outer conductor housing which circumscribes the cable outer conductor and makes electrical contact with it continues the shielding in the direction of the plug-side end of the connector.
  • the invention is based on the finding that after insertion of the coaxial cable end in the sleeve portion of the connector in step (c), the front axial end of the cable outer conductor is not necessarily applied to the outer conductor housing of the connector, so that at this point a jump in Distance between the inner conductor and the shielding of the inner conductor forming sleeve portion may occur.
  • a substantially constant distance between the inner conductor and the outer conductor is required. Increasing the distance between the inner conductor and outer conductor regularly leads to an inductive region or to an unwanted increase in impedance.
  • the sleeve portion is then crimped with the support sleeve bearing end of the coaxial cable.
  • a radial pressing force from the outside of the sleeve portion of the folded around the support sleeve outer conductor is pressed with the sleeve portion, so that a high-tensile and stable connection between the coaxial cable and the outer conductor housing of the connector is produced.
  • this crimp connection will be to the document DE 20 2015 000 751 U whose content is incorporated by reference in its entirety into the present description.
  • step (c) the end of the coaxial cable is inserted so far into the sleeve portion of the connector until at least one of an inner conductor of the coaxial cable electrically connected inner conductor contact engages in an insulating part of the connector.
  • the engagement of the inner conductor contact attached to the front end of the cable into the insulator portion of the connector may result in the aforementioned (first) axial abutment which prevents further insertion of the coaxial cable into the sleeve portion.
  • further insertion of the support sleeve in the sleeve portion relative to the inner conductor in step (d) to a (second) axial stop is still possible. Consequently, according to the method of the invention, correct positioning of both the inner conductor and the outer conductor between the cable and the connector can be ensured.
  • the inner conductor contact is still in a Vorhegeposition following step (c) and is only then brought into an axial end position in the interior of the insulating part of the connector.
  • step (d) the support sleeve is moved so far relative to the coaxial cable and the connector until the axial Front of the support sleeve circumferential portion of the outer cable conductor abuts the formed in the form of a step stop inside the sleeve portion.
  • the inner diameter of the connector from the axial stop of the cable outer conductor forming step is substantially the diameter of the outer conductor of the coaxial cable.
  • the insertion of the support sleeve into the sleeve portion up to the axial stop can be facilitated by the support sleeve having a radially projecting portion such as a circumferential projection or collar on which the support sleeve for moving in step (d) gripped manually or with a tool becomes.
  • the radially projecting portion preferably forms the cable end of the support sleeve and / or rotates the coaxial cable in the form of a collar.
  • the outer diameter of the support sleeve in the region of the projection is preferably larger than the inner diameter of the sleeve portion, so that the projection is not slidable into the sleeve portion.
  • the support sleeve in step (d) is moved so far into the sleeve portion until the radially projecting portion abuts the cable end of the sleeve portion, wherein the axial dimension of the support sleeve can be configured such that at the same time the front end of the cable outer conductor strikes the axial stop in the interior of the sleeve portion.
  • the cable insulation of the coaxial cable is stripped to expose the outer conductor, and in step (a) the support sleeve is slid so far outward on the outer conductor until the support sleeve abuts the cable insulation.
  • the support sleeve and / or the sleeve portion of the connector are preferably substantially rotationally symmetrical and in particular each approximately cylinder jacket-shaped or tubular
  • a connector assembly consists of a connector with an outer conductor housing, the cable side has a tubular sleeve portion, and a coaxial cable connected thereto.
  • a front end of the coaxial cable with a support sleeve slid thereabout, around which an outer conductor of the coaxial cable is folded, has advanced so far into the sleeve portion of the connector that the axial front of the folded outer conductor abuts against a stop in the interior of the sleeve portion.
  • the stop may be formed as a stepped shoulder in the interior of the sleeve portion.
  • the inner diameter of the connector in the area of the shoulder should be adjusted for optimum electrical adaptation to the diameter of the outer conductor of the coaxial cable.
  • the support sleeve on the cable side has a radially projecting portion in the form of a projection, such as a collar, in particular an annular collar surrounding the coaxial cable.
  • the outer diameter of the support sleeve at the radially protruding portion is preferably larger than the inner diameter of the sleeve portion of the connector, and more preferably is about the same size as the outer diameter of the sleeve portion, so that the radially protruding portion is substantially flush with the sleeve portion.
  • the plug connector arrangement comprises at least one inner conductor contact which is clipped into an insulating part of the plug connector and which is electrically connected to the inner conductor of the coaxial cable and which is provided for transmitting electrical currents and / or signals.
  • Fig. 1a shows a coaxial cable 20 insulated at a front end, which has an inner conductor, an outer conductor 22 in the form of a wire mesh, a dielectric disposed between inner conductor and outer conductor 22, and a cable insulation 24 as a protective jacket.
  • a support sleeve 30 made of a conductive material such as metal is pushed.
  • the support sleeve 30 is tubular (see also Fig. 2 ) and its inner diameter is adapted to the outer diameter of the cable outer conductor 22. At its cable end, the support sleeve 30 has a radially projecting portion 32 in the form of a coaxial cable annular circumferential projection ("ring collar").
  • the connector 10 includes a (conductive) outer conductor housing having a tube-side projecting tubular sleeve portion 12 and a therein
  • the inner diameter of the sleeve portion 12 is slightly larger than the diameter of the folded about the support sleeve 30 outer cable conductor 22 so that it can be easily inserted into the sleeve portion 12 of the outer conductor housing (see Fig. 1c ).
  • the cable assembly is inserted so far into the sleeve portion 12 until the inner conductor contact 40 is clipped in the insulating part 42 of the connector or otherwise abuts the connector 10 (first stop).
  • the inner conductor contact 40 is arranged in a Vorhegeposition.
  • the support sleeve 30 is gripped on the radially projecting portion 32 and further moved into the sleeve portion 12 (see reference numeral X) until the front of the cable shield braid 22 abuts a stepped shoulder 14 inside the sleeve portion 12, so that the shield with constant Distance in the direction of the plug-side end of the connector can be continued. It is important that at the front axial end of the outer conductor 22 no clearance or crack is present, which is particularly evident in Fig. 1d is shown.
  • Fig. 1e shows a connector assembly 100 produced according to the method of the invention.
  • Fig. 2 shows the items from which a connector assembly 100 according to the invention is made, namely consisting of insulating 42 and outer conductor housing with sleeve portion 12 connector, the support sleeve 30, the inner conductor contact 40 and the coaxial cable 20, in an exploded view.
  • a connector arrangement according to the invention can have more than one inner conductor, for example two, three, four or more inner conductors.
  • a connector assembly according to the invention additionally comprise a sleeve part or a crimping point, as described in the publications mentioned above DE 20 2015 000 750 U or. DE 20 2015 000 751 U are described.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Claims (9)

  1. Procédé de réalisation d'un ensemble de connecteur d'enfichage (100) comportant un connecteur d'enfichage (10) et un câble coaxial (20) connecté à celui-ci, dans lequel
    a) une douille de soutien (30) est enfilée sur une extrémité du câble coaxial (20),
    b) un conducteur extérieur (22) du câble coaxial (20) est rabattu autour de la douille de soutien (30), et
    c) l'extrémité du câble coaxial (20) est introduite avec la douille de soutien (30) dans une portion de douille (12) du connecteur d'enfichage (10),
    d) la douille de soutien (30) est déplacée tout d'abord jusque dans la portion de douille (12) par rapport au câble coaxial (20) et au connecteur d'enfichage (10), jusqu'à une butée axiale (14),
    e) la portion de douille (12) est ensuite sertie ensemble avec l'extrémité du câble coaxial portant la douille de soutien (30).
  2. Procédé selon la revendication 1, caractérisé en ce que dans l'étape c), l'extrémité du câble coaxial est introduite dans la portion de douille (12) du connecteur d'enfichage jusqu'à une butée axiale.
  3. Procédé selon la revendication 2, caractérisé en ce que dans l'étape c), l'extrémité du câble coaxial est introduite dans la portion de douille (12) du connecteur d'enfichage au moins jusqu'à ce qu'un contact de conducteur intérieur (40) connecté électriquement à un conducteur intérieur du câble coaxial vienne s'enclencher dans une partie isolante (42) du connecteur d'enfichage.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce que dans l'étape d), la douille de soutien (30) est déplacée par rapport au câble coaxial et au connecteur d'enfichage aussi loin que le conducteur extérieur (22) du câble coaxial entourant le front axial de la douille de soutien (30) vienne buter contre la butée (14) réalisée en forme de gradin à l'intérieur de la portion de douille (12).
  5. Procédé selon la revendication 4, caractérisé en ce que le diamètre intérieur du connecteur d'enfichage au niveau du gradin correspond sensiblement au diamètre du conducteur extérieur (22) du câble coaxial.
  6. Procédé selon l'une des revendications précédentes, caractérisé en ce que la douille de soutien (30) présente une portion (32) radialement en saillie par laquelle la douille de soutien (30) est saisie manuellement ou par un outil pour la faire avancer dans l'étape d).
  7. Procédé selon la revendication 6, caractérisé en ce que la portion (32) radialement en saillie comprend une collerette annulaire entourant le câble coaxial, dans l'étape c), l'extrémité du câble coaxial est introduite dans la portion de douille (12) du connecteur d'enfichage jusqu'à une butée axiale.
  8. Procédé selon la revendication 6 ou 7, caractérisé en ce que la douille de soutien (30) est avancée dans l'étape d) aussi loin que la portion (32) radialement en saillie vienne buter contre une extrémité côté câble de la portion de douille (12).
  9. Procédé selon l'une des revendications précédentes, caractérisé en ce que tout d'abord l'extrémité du câble coaxial (30) est dénudée pour mettre à découvert le conducteur extérieur (22), et dans l'étape a) la douille de soutien (30) est enfilée à l'extérieur sur le conducteur extérieur (22) aussi loin que la douille de soutien (30) vienne buter contre une isolation de câble (24).
EP16722523.4A 2015-04-07 2016-03-29 Méthode pour assemblage d'un connecteur électrique Active EP3281260B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015004485.0A DE102015004485B4 (de) 2015-04-07 2015-04-07 Verfahren zum Herstellen einer Steckverbinderanordnung
PCT/EP2016/000528 WO2016162112A1 (fr) 2015-04-07 2016-03-29 Procédé de fabrication d'un système de connecteur à enficher

Publications (2)

Publication Number Publication Date
EP3281260A1 EP3281260A1 (fr) 2018-02-14
EP3281260B1 true EP3281260B1 (fr) 2019-07-24

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Application Number Title Priority Date Filing Date
EP16722523.4A Active EP3281260B1 (fr) 2015-04-07 2016-03-29 Méthode pour assemblage d'un connecteur électrique

Country Status (8)

Country Link
US (2) US10594104B2 (fr)
EP (1) EP3281260B1 (fr)
JP (1) JP2018514061A (fr)
KR (1) KR20170132741A (fr)
CN (1) CN107438926B (fr)
CA (1) CA2978208A1 (fr)
DE (1) DE102015004485B4 (fr)
WO (1) WO2016162112A1 (fr)

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US11146010B2 (en) 2019-12-09 2021-10-12 TE Connectivity Services Gmbh Overmolded contact assembly
US11011875B1 (en) * 2019-12-10 2021-05-18 TE Connectivity Services Gmbh Electrical cable braid positioning clip
US10978832B1 (en) 2020-02-07 2021-04-13 TE Connectivity Services Gmbh Protection member to protect resilient arms of a contact assembly from stubbing
US11296464B2 (en) * 2020-02-14 2022-04-05 TE Connectivity Services Gmbh Impedance control connector
EP4092836A1 (fr) 2021-05-21 2022-11-23 Rosenberger Hochfrequenztechnik GmbH & Co. KG Câble préconfectionné, agencement de connecteur enfichable de câble et connecteur enfichable électrique
DE102021117926A1 (de) 2021-07-12 2023-01-12 Phoenix Contact E-Mobility Gmbh Verbindungsanordnung mit Crimpverbindung und Verfahren zur Herstellung einer Verbindungsanordnung mit Crimpverbindung
LU500419B1 (de) 2021-07-12 2023-01-13 Phoenix Contact E Mobility Gmbh Verbindungsanordnung mit Crimpverbindung und Verfahren zur Herstellung einer Verbindungsanordnung mit Crimpverbindung
DE102021129999A1 (de) 2021-11-17 2023-05-17 Te Connectivity Germany Gmbh Verfahren zum Vercrimpen eines elektrischen Kabels und elektrisches Kabel

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Also Published As

Publication number Publication date
JP2018514061A (ja) 2018-05-31
EP3281260A1 (fr) 2018-02-14
KR20170132741A (ko) 2017-12-04
CN107438926A (zh) 2017-12-05
US10594104B2 (en) 2020-03-17
CN107438926B (zh) 2020-05-15
WO2016162112A1 (fr) 2016-10-13
US20180083404A1 (en) 2018-03-22
US20200220313A1 (en) 2020-07-09
CA2978208A1 (fr) 2016-10-13
DE102015004485B4 (de) 2016-12-15
DE102015004485A1 (de) 2016-10-13

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